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    WWE Filter Press Operation

    Uploaded by

    Mf Lui
    The document provides maintenance check instructions for various components of a mining and construction machine. It lists components that should be checked regularly, including engine oil, coolant, filters, hydraulic oil, belts, grease points, and wear items. Maintenance tasks like oil and filter changes are specified along with their service intervals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WWE Filter Press Operation

    Uploaded by

    Mf Lui
    223 views20 pages
    The document provides maintenance check instructions for various components of a mining and construction machine. It lists components that should be checked regularly, including engine oil, coolant, filters, hydraulic oil, belts, grease points, and wear items. Maintenance tasks like oil and filter changes are specified along with their service intervals.

    Original Description:

    1440

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    The document provides maintenance check instructions for various components of a mining and construction machine. It lists components that should be checked regularly, including engine oil, coolant, filters, hydraulic oil, belts, grease points, and wear items. Maintenance tasks like oil and filter changes are specified along with their service intervals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    223 views20 pages

    WWE Filter Press Operation

    Uploaded by

    Mf Lui
    The document provides maintenance check instructions for various components of a mining and construction machine. It lists components that should be checked regularly, including engine oil, coolant, filters, hydraulic oil, belts, grease points, and wear items. Maintenance tasks like oil and filter changes are specified along with their service intervals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    At a glance
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    The document outlines the regular maintenance checks required for equipment including checking fluid levels and lubricating components.

    The document lists several components that require regular maintenance including engine oil levels, air filters, hydraulic oil levels, belts and grease points.

    The document states that the engine oil and filter should be changed after the first 50 hours of running and then every 250 hours thereafter, replacing 40 liters of 15W40 oil and the oil filter.

    MAINTENANCE.

    Q1430(F1440)

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     1 ENGINE OIL LEVEL

     2 ENGINE COOLANT LEVEL

     3 AIR FILTER AND PRE-CLEANER

     4 FUEL/WATER SEPERATOR

     5 HYDRAULIC OIL LEVEL

     6 FLUID CLUTCH OIL LEVEL

     7 OIL LEVEL IN FEEDER

     8 GREASE IN ALL BEARINGS

     9 MAGNET CONVEYOR

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
    Engine contains 40.0ltr of 15w40 oil(inc filter) and will need to be
    checked on a daily basis.Always check at the beginning of the
    working day.

    Full Add

    Markings on dip stick for oil level.


    Engine dip stick Top up if required
    NB: Do not over fill.
    Oil filler cap

    Sandvik Mining and Construction


    MAINTENANCE CHECKS

     Engine oil and filter will require


    changing after the first 50 hrs of
    running then every 250 hrs there
    after.

     40 lts of 15w40 oil.

    oil filter

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
    Engine radiator contains 38.0ltr of coolant cat ec1,
    Always check this when engine is cold.

    The coolant sensor will monitor


    Radiator cap on top of canopy for the level in the radiator.
    easy access and topping up if
    required.
    Sandvik Mining and Construction
    MAINTENANCE CHECKS
    Air filter and pre-cleaner will need monitor regulary in dusty conditions.
    Change after the first 50 hours of running then every 250 hours and replace
    safety element every 3rd time.Do not change with engine running.

    Undo clips to gain access


    to filter.

    Remove filter and change or clean.

    Remove safety element


    and replace or clean.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
    Fuel filter/water trap needs to be checked regulary to avoid
    contamanition. Check and drain weekly, change after the first 50 hrs of
    running then every 250 hrs.

    Unscrew the drain plug at the bottom


    of the bowl and allow the water to
    drain out(use a suitable
    Close valve to avoid fuel spillage
    container)tighten plug when diesel
    when replaceing filter.
    starts to runs out.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     Hydraulic oil can easily be checked
    by using the level guage on the
    tank.If the level gets low a level
    indicator will flag a fault and shut
    down the machine. Top up with
    correct grade oil if
    required.Hydraulic oil condition test
    every 250 hours and replace oil
    every 12 months/2000hrs.

    Level float
    Level sensor.
    Temperature sender-75*

    Sandvik Mining and Construction


    MAINTENANCE CHECKS

     The hydraulic tank is fitted with


    suction filters on the inside these
    will require changing every 12
    months/2000 hrs.

     Always check for metal particles


    when these filters are being
    changed as this will indicate pump
    and motor wear.

     If particles are found then the tank


    will need drained and cleaned and
    re-filled with new oil.
    suction filter size-125 micron.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     Hydraulic oil return line filters will
    need replaced after the first 50 hrs
    of running then every 3
    months/500 hours also the
    breather will need checked or
    changed at the same intervals.

    breather
    Loosen the 4 bolts and turn the cap
    clockwise lift the cap up to gain
    access to the filter element. filter
    sizes-FA 3 micron, FB 6 micron, FC
    12 micron, FD 25 micron.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     Oil level can be checked on the
    guage on either side of the unit
    and if required add oil to correct
    the level. Oil grade 32 or 46, shell
    tellis oil 32 or 46. Unit holds 65lts
    of oil. Change the oil and filter
    every 250 hours. filter

    guage

    oil drain bung

    guage
    Sandvik Mining and Construction
    MAINTENANCE CHECKS
     V- Belt tension should be
    check daily to avoid the belts
    slipping.

    tension ram for crusher drive belts


    Sandvik Mining and Construction
    MAINTENANCE CHECKS

    cheek plates

     Check tightness of hammers daily


    during the first 40 hours of
    operation then check weekly after
    that.

     Check tightness of cheek plates


    and wear in crushing chamber on
    a weekly basis.

    hammers

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     Feeder vibration unit oil level and
    breather will also require regular
    checking. Feeder gearbox holds
    11.1lts of 220 grade and should be
    replaced after the first 100 hours of
    running and then every 6
    months/1000 hours.

    level guage on shaft housing.

     Breather condition will need to be


    checked on a weekly basis and
    replaced when needed.

    breather
    Sandvik Mining and Construction
    MAINTENANCE CHECKS

     The conveyors will need


    graeseing every 40 hours or once
    a week, 7g of an ep2 grease in
    each of the bearings, this can be
    main conveyor grease points
    done from the grease points on
    the conveyor.

    side conveyor grease points


    Sandvik Mining and Construction
    MAINTENANCE CHECKS

     Conveyor belt alignment and


    scraper condition.This will need to
    be carried out on a daily basis to
    make sure that the belts are not
    tracking off and the scraper is
    cleaning the belt correctly.

    belt scraper can be in one


    piece or separate sections.
    Sandvik Mining and Construction
    MAINTENANCE CHECKS

     Impactor main bearings will need


    greased every 40 hours with
    castrol optimol pd2 grease 40g
    each side and must not be mixed
    with other types of grease as this
    may cause bearning faluire.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS
     Pre-screen grease type is an ep2
    and the bearings should be
    greased every 40 hours with 16g
    in each side.

     Screen mesh tension can be


    checked daily along with a general
    visual inspection.

     Inspect springs 3 months/500


    hours.

    Sandvik Mining and Construction


    MAINTENANCE CHECKS

     Pan feeder will require greaseing Hardox liners


    every 100 hours with an ep2
    grease 7g in each of the 4
    bearings.Hardox liner plates and
    general condition can also be
    checked on a weekly basis.

    grease points for each bearing on pan feeder

    Sandvik Mining and Construction


    MAINTENANCE CHECKS

     Belt tracking should be checked


    frequently and adjusted as
    necessary lubricate bearings
    every 40 hours of running with an
    ep2 grease.

    Sandvik Mining and Construction

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