Chapter One
Chapter One
Chapter One
Table of Contents
Executive summary ......................................................................................................................... 3
DESCRIPTION OF THE PROJECT ................................................................................................... 4
PROFILE OF THE ENTREPRENEURS .............................................................................................. 5
PROJECT’S CONTRIBUTIONS TO THE LOCAL ECONOMY.............................................................. 5
Chapter 1 ......................................................................................................................................... 6
Sales and Marketing Plan ................................................................................................................ 6
1.1 DESCRIPTION OF THE PRODUCT ............................................................................................ 6
1.2 COMPARISON OF PRODUCT WITH ITS COMPETITORS .......................................................... 6
1.3 BUSINESS LOCATION ............................................................................................................. 6
1.4 MARKET BACKGROUND ......................................................................................................... 7
1.5 MAJOR CUSTOMERS .............................................................................................................. 7
1.6 Estimated Total Demand ....................................................................................................... 8
1.7 PLANT CAPACITY .................................................................................................................. 8
1.8 PROJECTED MARKET SHARE .................................................................................................. 8
1.9 SELLING PRICE........................................................................................................................ 8
1.10 SALES FORECAST.................................................................................................................. 9
1.11 PROMOTIONAL MEASURES ................................................................................................. 9
1.12 MARKETING STRATEGY........................................................................................................ 9
1.13 MARKETING BUDGET........................................................................................................... 9
Chapter 2 ....................................................................................................................................... 10
Production Plan ............................................................................................................................. 10
2.1 PRODUCTION PROCESS ....................................................................................................... 10
2.2 MAINTENANCE AND REPAIRS.............................................................................................. 11
2.3 SOURCE OF MACHINERY ..................................................................................................... 11
2.4 PLANNED CAPACITY ............................................................................................................. 11
2.5 FUTURE CAPACITY ............................................................................................................... 11
2.6 TERMS AND CONDITIONS OF PURCHASE OF MACHINERY .................................................. 11
2.7 PRODUCTION SITE LOCATION AND LAYOUT ....................................................................... 11
Chapter 3 ....................................................................................................................................... 12
Organization and Management plan............................................................................................. 12
Executive summary
Ethiopia has the largest livestock population in Africa and the contribution of livestock
and livestock products to the agricultural economy is significant. Recent figures indicate
that the livestock sector contributes about 12-16% of national GDP, 30-35% of
agricultural GDP, 15% of export earnings and 30% of agricultural employment.
Livestock contribute to the livelihoods of 60-70% of the population.
Smallholder farmers represent about 85% of the population and are responsible for 98%
of the milk production. Productivity however is relatively low, quality feeds are difficult
to obtain and support services are inadequate. There is an immediate and growing
shortage of dairy products in all major cities of Ethiopia and the trends of economic
prospects for dairy industry performance and development are rather good both at small
holder level and on more commercial level. During the last decades the import
dependency of Ethiopia for milk and milk products has increased. To bridge the gap
between supply and demand, dairy imports increased significantly partly due to increased
food aid (WFP) milk powder imports, reached a peak of 314,700 metric tons in 1986.
Further, it is estimated that imported milk powder accounted for 23 percent of Addis
Ababa market.
The Government aims at stimulating dairy industry (milk marketing and processing) in
potential areas. It is believed that development of milk marketing structure will create the
incentive to improve production. Urban, peri-urban and rural milk production systems are
dominated by informal marketing systems. The formal market also appears to be
expanding with the private sector (Sebeta Agro Industry, several other private milk-
processing plants) entering the dairy processing industry in Addis Ababa. Besides,
smallholder dairy production, also commercial specialized dairy farms around the urban
centers start to develop with their own processing facilities and marketing schemes.
There have been and still are several initiatives to stimulate milk production, collection,
processing and marketing at village level (among other Land O’ Lakes, Finnish Bilateral
Aid, ILRI, various NGO’s often related to local development).
It must be clearly embedded that to build a successful and sustainable dairy industry, all
parts of possible entry points for intervention across the milk value chain have to be
identified; from cow to consumer. Possible interventions on the supply side could be
strengthening of raw milk supply, improving milk collection centers, provision of feed,
logistics and breed improvement. In the processing chain quality improvement, business
linkages, training, and technology transfer are important activities to be considered.
Different parts of the value chain need different kinds of support and intervention where
the situation of course requires various case to case interventions. Several entry points
could be identified across the dairy value chain with varied degree of resource
requirement and level of competitions.
A closer look at livestock sub-sector in general and the dairy industry in particular reveals
that, this huge resource do not make a substantial contribution to the national income
taking into account its size due to numerous socio-environmental factors. These
constraints include a variety of socio-economic and institutional considerations. The
major socio-environmental factors represent underlying opportunities for increased trade
that may be tapped by dairy businesses in Ethiopia and COMESA to expand trade and
enhance their long term return on investment goals are: low per capita consumption, low
demand and high transaction costs, poor animal health, lack feed, low productivity and
genetics, quality and health problems, lack of institutional support, lack of infrastructure,
lack of access to land and credit, seasonality of supply, collection problem and long
fasting periods.
The analysis of the support market and dairy business services revel that the dairy
industry is immature and young, competition barely exist, basic services are either not
existing or inadequate. In general, it offers wide opportunity for investment in dairy and
related businesses.
we were motivated to go into the production of dairy after noticing that the market supply
of dairy products in our capital Addis doesn’t meet the demand.
We gathered information and studied the process of milk production from several
literatures and made some studies through interviews and after collecting several datas.
we have studied to determine the Commercial, technical and financial viability of the
Project, that is producing and marketing good quality of dairy products for supplying the
product In the local sub city and surrounding areas.
The project will employ 14 employees, excluding members of the entrepreneurs. It aims
to raise the quality standard of dairy products like milk, yogurt, cheese, butter and so on
.It will also result in healthy Competition by forcing existing milk producers in the Area
to improve their product quality.
Ethiopians consume less dairy products than other African countries and far less than the
world consumption. The present national average capita consumption of milk is
19kg/year as compared to 27 kg for other African countries and 100kg to the world per
capita consumption (FAO, 2003). The recommended per capita milk consumption is 200
liters/year. On the other hand, they regularly consume other dairy products such as butter,
ayib (cottage cheese) and fermented milk.
Processing raw milk produces a number of products such as, pasteurized milk, yogurt,
cheese and butter. The project is going to collect raw milk from producers (5000
liters per day) for the first five years and (5500 liters per day) starting from year six up
to ten. in a select milk-shed area, further process into pasteurized milk, cheese, butter,
and yogurt. The output of each product type is as follows; 1425 liters of pasteurized milk,
250kg of cheese, 15kg of butter, and 950kg of yogurt. The final product will be
distributed to urban areas that are increasingly consuming these by-products, especially
cheese. The products will be supplied to retailers and in some instances to direct end-
users such as hotels, restaurants, and café’s.
Ethiopia leads the continent of Africa in cattle population and has the tenth largest in the
world. The country was reported to have approximately 52 million cattle in 2012;
the female constituting about 55.57 percent. During the same reporting period, it was
also estimated that 10.6 million milking cows and 7.2 million dairy cows were kept by
households. In terms of regional distribution, the SNNPR had the largest dairy cows
population, closely followed by the Oromia region and with the Amhara region having
third place with a 6% share or slightly over 3 million cattle’s.
Despite the country’s large cattle population, the dairy sector has not yet fully
developed.
b) Pricing strategy - its supplying price is lower than the other products.
Production Plan
2.1 PRODUCTION PROCESS
Processing of raw milk mainly involves heat treatment operation usually known as
pasteurization and sterilization. A weighed amount of raw milk is pumped to a
clarifier by means of the milk pump, where it is removed of microscopic impurities.
Clarified milk is then sent to the cooler where it is cooled to about 2-5oC, then pumped to
the storage tank. The milk is, then, preheated and pasteurized to a temperature of about
80oC by heat exchange. Further, by the effect of ultra-high temperature sterilizer,
the fatty ingredients are homogenized in the homogenizer and recycled to the ultra-
high temperature sterilizer where it is pasteurized instantly in about 2 seconds at high
temperature of 135oC. Finally, cooling is achieved by means of chilled water to lower
the temperature to 3oC, after which the milk is stored in the surge tank for filling
into suitable containers for various uses. After such a process, a specified quantity of the
milk is sold as a pasteurized product while the remaining portion is further processed in
the plant for the production of other milk products such as butter and cheese.
Whole milk is partially or totally separated to produce standardized whole milk with
3.25% milk fat, low fat milks, 1 - 2% milk fat, and skim milk. After separation, cream is
held in stainless steel tanks and refrigerated at (4 - 7oC). The separated cream is
pasteurized in order to destroy bacteria. Following pasteurization, rapid cooling is
conducted to facilitate the formation of butter by a churning process. By
continuous churning, the enteringcream will be pasteurized giving tempered cream,
which is further agitated vigorously by beater bars. This action causes stripping of the
fat globule membrane and aggregation of the fat into chunks. Finally, a
continuous ribbon of yellow butter streams from the end of the continuous churn
and butter as a product drops into a hopper, where it is transferred to packing
machinery.
Cheese is made from pasteurized skim milk, and in form of discrete particles classified as
small or large curd. A curd forms when the increasing lactic acid of milk during
fermentation attains the isoelectric point of casein at pH 4.6. This soft curd additionally
contains lactose, salt and water. Afterwards, the curd matrix is cut and cooked to about
126oF (52oC). Separation of whey from the curd is rapid, and is followed by two or three
water washings at warm to chill temperatures. Washing removes whey from residues and
acts as a cooking medium. After drainage of the last wash water, the chilled curd is
blended with a viscous, salted cream dressing to give 4.2% fat and 1% salt, and is
packaged.
Land can be leased from the City Administration, and as such, the cost of leasing land in
the outskirts of Addis Ababa is estimated to be 8000 per m2. The total cost of leasing land
for 70 years is 8million birr.
Chapter 3
General Manager
(Fasika)
(Endale)
Secretary
(to be hired)
Supervisor
(To be hired)
Daily Laborer
(To be hired)
We aim to start our operation approximately three months after our loan application, or
six weeks after release of our loan.
1 2 3 4 5 6 7 8 9 10 11 12 13
3. Applying/Approval of Loan
6. Hiring Labour
8. Trial Production
Chapter 4
Financial Plan
4.1 MACHINERY AND EQUIPMENT
The plant machinery, equipment required for the project is estimated to cost
5,130,000 Birr. These include the necessary inputs and equipments to produce milk,
cheese, butter, and yogurt.
Product Yield
Product Yield (ltr)
Milk 95.0%
Cheese 10.0%
Butter 1.0%
Yogurt 95.0%
No of Milk Cow Feeding Cost /day Total Feeding(Daily) Total Feeding Cost(Annual)
40 100 Birr 4,000 1,440,000 Birr
60 100 Birr 6,000 2,160,000 Birr
Feeding Cost
1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,600,000 1,600,000 1,600,000 1,600,000 1,600,000
Salary
672,000 705,600 740,880 777,924 816,820 857,661 900,544 945,571 992,850 1,042,493
Office Supplies
50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000
Marketing
65,000 68,250 71,663 75,246 79,008 82,958 87,106 91,462 96,035 100,836
Maintenance
(2.5%) 300,000 300,000 300,000 300,000 300,000 300,000 300,000 300,000 300,000 300,000
Utilities
30,000 30,600 31,212 31,836 32,473 33,122 33,785 34,461 35,150 35,853
Fuel &
Lubricants 250,000 256,250 262,656 269,223 275,953 282,852 289,923 297,171 304,601 312,216
Total Overhead
Cost 1,367,000 1,410,700 1,456,411 1,504,229 1,554,254 1,606,594 1,661,359 1,718,665 1,778,635 1,841,397
Annual Leas
Payment 940,000 940,000 940,000 940,000 940,000 940,000 940,000 940,000 940,000 940,000
EBITD 4,333,000 5,874,200 7,549,064 7,501,246 7,451,221 12,249,254 12,194,489 12,137,182 12,077,212 12,014,450
Depreciation
750,000 750,000 750,000 750,000 750,000 750,000 750,000 750,000 750,000 750,000
Total Operating
Cost 3,583,000 5,124,200 6,799,064 6,751,246 6,701,221 11,499,254 11,444,489 11,387,182 11,327,212 11,264,450
Income Tax 1,074,900 1,537,260 2,039,719 2,025,374 2,010,366 3,449,776 3,433,347 3,416,155 3,398,164 3,379,335
Net Income 2,508,100 3,586,940 4,759,345 4,725,873 4,690,854 8,049,477 8,011,142 7,971,028 7,929,049 7,885,115
Net Profit
Margin 8% 11% 13% 13% 13% 20% 20% 19% 19% 19%
MARR = 15 % (Assumption)
𝐹 𝐹1 𝐹2 𝐹3 𝐹
𝑃 = ∑ (1+𝑖)𝑁 =(1+𝑖)1 + (1+𝑖)2 + (1+𝑖)3 + ⋯ (1+𝑖)10 = 26.3 M
𝐹
∑ (1+𝑖)𝑁 – 16.9 M = 0
Return Period
N Project Cumulative Cash
1 2.5 M 4.1 M
2 3.6 M 8.3 M
3 4.76 M 12.7 M
4 4.72 M 17.4 M
5 4.7 M 22.5 M
6 8.0 M 28.1 M
7 8.0 M 34.3 M
8 7.9 M 41.3 M
9 7.9 M 49.2 M
10 7.88 M 58.2 M