HRB SERIES PLATE ROLLS

BETTER PARTS BETTER PROFITS

DURMA
 HRB SERIES PLATE ROLLS

HRB4 SERIES

Standard Equipment
ƒƒ Induction Hardened Rolls
ƒƒ Control Unit with DROs ƒƒ PLC Synchronized Side
ƒƒ Conical Bending Rolls
ƒƒ Bearing Seated Rolls ƒƒ Hyd. Top Roll Opening
ƒƒ Stress Relieved Frame ƒƒ Pressure Adj. Bottom Rolls

HRB3 SERIES

Standard Equipment
ƒƒ Induction Hardened Rolls
ƒƒ Control Unit with DROs ƒƒ PLC Synchronized Side
ƒƒ Conical Bending Rolls
ƒƒ Bearing Seated Rolls ƒƒ Hud. Drop End w/Easy
ƒƒ Stress Relieved Frame Remove
ƒƒ Pressure Adj. Bottom Rolls

MRB SERIES

Standard Equipment
ƒƒ Brake for Precise Control
ƒƒ Conical Bending ƒƒ Top & Bottom Rolls Gear
ƒƒ Motorized Back Roll Driven
ƒƒ SAE 1050 Steel Rolls ƒƒ Pendant Control
ƒƒ Stress Relieved Frame ƒƒ Induction Hardened Rolls
ƒƒ Material Support (8’ & 10’)

MRB-E SERIES

Standard Equipment

ƒƒ Conical Bending ƒƒ Bottom & Back Rolls Man.

ƒƒ Portable Control Driven
ƒƒ SAE 1050 Steel Rolls ƒƒ Top & Bottom Rolls Gear
ƒƒ Grooves on Bottom & Back Driven Chain
Roll ƒƒ Cast Iron Frame

DURMA
 HRB4 SERIES PLATE ROLLS

STANDARD EQUIPMENT CAPACITIES

ƒƒ Induction Hardened Rolls
ƒƒ Control Unit with DROs ƒƒ PLC Synchronized Side Rolls ƒƒ Bend Length 5 - 20’
ƒƒ Conical Bending ƒƒ Hyd. Top Roll Opening ƒƒ Bend Thickness 1/4” - 6”
ƒƒ Bearing Seated Rolls ƒƒ Pressure Adj. Bottom Rolls
ƒƒ Stress Relieved Frame

OPTIONAL EQUIPMENT
ƒƒ Material Feed Table
ƒƒ NC Control ƒƒ CNC Control w/Color Graphics
ƒƒ Polished Rolls ƒƒ Oil Cooler
ƒƒ Side Supports ƒƒ Vertical Support Crane
ƒƒ Profile Bending Rolls ƒƒ Changeable Top Roll (for smaller dia.)
ƒƒ Welding at Machine ƒƒ Special Wind Tower Application

DURMA
 HRB3 SERIES PLATE ROLLS

STANDARD EQUIPMENT CAPACITIES

ƒƒ Induction Hardened Rolls
ƒƒ Control Unit with DROs ƒƒ PLC Synchronized Side Rolls ƒƒ Bend Length 8 - 13’
ƒƒ Conical Bending ƒƒ Hyd. Drop End w/Easy Remove ƒƒ Bend Thickness 1/4” - 1”
ƒƒ Bearing Seated Rolls ƒƒ Pressure Adj. Bottom Rolls
ƒƒ Stress Relieved Frame

OPTIONAL EQUIPMENT
ƒƒ Changeable Top Roll (for smaller dia.)
ƒƒ Variable Speed Control ƒƒ Polished Rolls
ƒƒ Oil Cooler ƒƒ Side Supports
ƒƒ Vertical Supports ƒƒ Profile Bending Rolls
ƒƒ Welding at Machine ƒƒ Material Feed Table
ƒƒ Special Wind Tower Application

Special Wind Tower Application

DURMA
 HRB SERIES PLATE ROLLS ENGINEERING

ENGINEERING & PRODUCTION ADVANTAGE

The mechanical and hydraulic systems on HRB-4 machines are designed by experienced Durma engineers. These engineers
utilize parametric 3D engineering technology (Pro/Engineer) as well as static and mechanism analysis. All mechanical, hydraulic,
and electronic systems are designed and tested by Durma electrical and mechanical engineers. Only following lengthy tests and
evaluations are the machines authorized to be manufactured in serial production.

DURMA
 HRB SERIES PLATE ROLLS FEATURES

SIMPLE OPERATION STRESS RELIEVED FRAME

Four roll bending machines by design are safer, faster, as The machine frame and connections are stress relieved
well as more productive and user friendly than three roll after the welding process. The completed frame is
machines. machined in a single pass with one position on the five axis
CNC machining center. In this way parallelism of all axis
The bottom roll which is positioned on the same Y axis and surfaces is precisely machined assuring long-term
as the top roll secures the sheet edge for accurate pre- durability and the ability to produce accurate parts.
bending and minimized “flat” zones at the sheets edge.

The two side rolls are controlled independently.

Parallelism is assured by the support of the two side rolls

during the bending process.

Forming is achieved by securing it between the top and

bottom roll. CNC bending of polycentric and elliptical
shapes is easily achieved with this design.

PRECISE ROLL POSITIONING PLANETARY GUIDING

Side rolls are triggered by four independent and The side rolls are guided by swing beds which allow them
oversized hydraulic cylinders. Synchronization between to act as two independent axes moving in a planetary
the rolls is realized by combination of magnetic rule plane. Machines 1 3/8” have a dual planetary gear system.
measurement and PLC’s achieving response within
milliseconds. High precision load-holding valves The system allows bending of diameters as small as
working with a torsion bar system is used for roll 1.2 times the top roll diameter. minimum work piece
parallelism. Sheets of different thicknesses are secured diameter as small 1.2 times the top roll diameter. Side rolls
without part deformation. position in a planetary approach to the top roll allowing better
pre-bending as well minimizing spring of the material that
occurs during the bending process.

DURMA
 HRB SERIES PLATE ROLLS FEATURES

HYDRAULIC DROP END DURABLE ROLLS & CROWNING

For easy part removal the end frame assembly is hydrauli- The most important element of plate roll bending
cally lowered to facilitate part removal. machines are the rolls themselves. In some cases builders
can use weaker rolls allowing bending diameters to five
times the material thickness. Durma machines can
achieve diameters to 1.2 diameter of the top roll.

Highly durable carbon steel (C45) rolls are machined

by CNC Lathes with high precision without creating a
notching effect. Work surfaces of the rolls are induction
hardened to HRC 54±2 and hardness tests are done from
different points.

A crowning shape is machined in the rolls to compensate

for deflection that can occur during the rolling process.
Special crowning for different materials can be applied free
of charge.

INDUCTION HARDENED ROLLS

STRONG GUIDING SYSTEMS

Durma rolls

Top rolls are guided with spherical roller bearings. The

bottom and side rolls are seated in bronze bushings.
DURMA
 HRB SERIES PLATE ROLLS FEATURES

CONICAL BENDING

With Durma’s strong frame and angular bottom and side rolls, wide angles and small
diameter conical parts are easily bent.

While some machines on the market allow minimum conical bending of three times
the top roll diameter, Durma HRB-4 machines can bend to a diameter of 1.5 times
that of the top roll.

DURMA
 HRB SERIES PLATE ROLLS FEATURES

PLANETARY GUIDES HIGH TORQUE ROLL TRIGGERING

All rolls with 17” or smaller diameter are equipped as Because of its high torque, the HRB bends parts with fewer
standard with a planetary guide system. In this system steps. All rolls are activated by independent high torque
swing arms are used for guiding the rolls allowing them hydraulic motors and planetary gear boxes. The activation
to function as two independent axes moving along an arc. system is positioned on the same axis as the roll, so high
Material spring back is also minimized. Two rolls are driven torque is transferred to the sheet without any power loss.
as standard with an option to have all four driven.

A 1.1” minimum diameter of the top roll can be achieved.

DURMA RECTILINEAR ROLLS FOUR ROLLS DRIVE SYSTEM

On machines with roll diameter larger than 17” a rectilinear

guide system is used. This system moves in a straight
line, not a curve as in the planetary system. This results
in a better, more stable system for pre-bending and rolling
heavier plates. All four rolls are also driven in this system.

DURMA
 HRB SERIES PLATE ROLLS FEATURES

HYDRAULIC & ELECTRICAL SYSTEM

Machine movements are triggered by hydraulic components.The system consists of well-known electrical components, such as
Siemens, Schneider, Phoenix and Opkon. The system is protected by current overloadings for its components, power supplies,
electronics and motors.

Bosch Rexroth valves provide quick and accurate response time. Overload pressure valves are used to withstand peak pressures
and eliminate system overload damage.

HIGH TORQUE DRIVE PLANETARY SWING ROLLS

DURMA
 HRB SERIES PLATE ROLLS CONTROL SYSTEMS

PLC CONTROL SYSTEM

A PLC control system ensures the machine’s bottom and

side rolls operate synchronously. Up to five steps can be
programmed with the touch screen. The PLC controls six
different axes, therefore reducing setup times.

NC CONTROL SYSTEM

ƒƒ Dedicated scratch-proof, oil-proof, acid-resistant IP65

sealed membrane push buttons with 51 keys and fiber-
optic communication lines.
ƒƒ AMD GeodeTM LX800 500MHz
ƒƒ Memory: 256 Mbyte DRAM for CPU 1 Mbyte SRAM for
parameters
ƒƒ Color TFT-LCD 7” WVGA (16:9) Resolution (800 x 480,
(R.G.B) ) 262,144 colors
ƒƒ 1 Ethernet Port;1 CAN interface;1 RS232C Serial Port 2
USB Port; 1 VGA Out
ƒƒ Software:
ƒƒ Manual, teach-in and automatic working modes
ƒƒ Standard 7 axes (X1, X2, Y1, Y2, P, P1, Z)
ƒƒ Conic and parallelism control adjustable speeds
ƒƒ 100 step, 2500 program memory
ƒƒ User friendly program editor
ƒƒ USB port for programs backup
ƒƒ Part pcs programing
ƒƒ Working hours counter, mm / inch system
ƒƒ Automatic turn-off programming
ƒƒ Turkish, English, German, French, Spanish, Italian,
Russian, and Polish languages
ƒƒ Alarm list

DURMA
 HRB SERIES PLATE ROLLS OPTIONAL CONTROL

CNC CONTROL

The CNC control system, in addition to the NC control

system with its graphical control system, allows the bending
to be done step-by-step or can automatically calculate the
bending steps without the need for operator skill. This user-
friendly CNC features:

ƒƒ 12” TFT S VGA color display with anti-glare screen

ƒƒ Ergonomic molded plastic cabinet
ƒƒ Dedicated scratch-proof, oil-proof, acid-resistant IP65
ƒƒ sealed membrane push button keyboard with 53 keys
ƒƒ Interactive graphic editor for work piece and tool data entry
ƒƒ Automatic identification of the best bending sequence(s)
ƒƒ Programming of the axes positions in tabular mode with
automatic syntactical checks
ƒƒ Multi-channel ISO interpreter
ƒƒ Internal memory for 10,000 programs
ƒƒ CPU Intel486 or Pentium, FPGA integrated logics, surface
mounting, fiber optic, solid state display
ƒƒ 1 serial port RS-232, 1 parallel port
ƒƒ Standard 32 inputs and 32 outputs
ƒƒ Remote I/O system, connected through optic fiber link.

DURMA
 HRB SERIES PLATE ROLLS OPTIONAL FEATURES

VERTICAL WORKING FEATURE

When performing large scale bending the horizontal floor

space required can be substantial. Providing there is
vertical clearance, vertical positioning and bending can
SEPARATE POWER CABIN reduce the required floor space considerably.

Vertical format bending also eliminates the need for side

and vertical material supports that are required to reduce
If working area is dirty, a separate hydraulic and electrical
distortion and stretching that occurs when horizontally
system is preferable as it extends the life of the machine
bending. When desired, the machine can also be used
and enables easy maintenance and handling.
horizontally.

EXTENDED ROLLS

Extended shafts can be ordered for the bending of profiles

such as tube, square and round profiles.

DURMA
 HRB SERIES PLATE ROLLS AUTOMATION

AUTOMATED ROLL BENDING

When production volume requires, different automated concepts are available.

VERTICAL OR SPECIAL SHEET SUPPORT SYSTEMS

Optional hydraulic side or vertical support devices are available to reduce sheet stretching and deterioration during bending of
large sheets. Moveable gauges with hydraulic double cylinders are produced from st52 steel construction. It can be supplied
according to different tonnage and height.

DURMA
 HRB4 SERIES PLATE ROLLS SPECIFICATIONS

ødx1.5 ødx3 ødx5

Pre- Max.
Bending Bending Bending Bending Top Bottom Side Pass Working Motor
HRB 4 Series Leight Capacities Capacities Capacities Roll Roll Rolls Through Length Width Height Height Weight Power
Unit inch inch inch inch inch inch inch inch inch inch inch inch pound hp
1504 61 0.12 0.16 0.20 5.5 5.1 5.1 0.5 120 35 45 35 5225 5
1505 61 0.16 0.20 0.24 5.9 5.5 5.1 0.5 120 35 45 34 5357 7.5
1507 61 0.20 0.28 0.31 6.7 5.9 5.5 0.5 120 35 45 34 5732 7.5

2003 81 0.08 0.12 0.16 5.5 5.1 5.1 0.5 139 35 45 35 6019 4
2004 81 0.12 0.16 0.20 5.9 5.5 5.1 0.5 139 35 45 34 6217 7
2006 81 0.16 0.24 0.28 6.7 5.9 5.5 0.6 139 35 45 34 6680 7.5
2008 81 0.24 0.31 0.39 7.9 7.5 6.7 1.2 151 46 46 33 10428 10
2010 81 0.31 0.39 0.47 8.3 7.5 7.1 1.2 151 46 46 33 10891 10
2013 81 0.39 0.51 0.59 9.1 8.3 7.5 1.2 151 46 46 32 11640 15
2016 81 0.51 0.63 0.71 10.6 9.8 8.7 2 168 65 63 45 21164 20
2020 81 0.63 0.79 0.87 11.8 10.6 8.7 2 168 65 63 45 22046 25
2025 81 0.79 0.98 1.10 13 11.8 9.4 2 168 65 63 44 23810 30
2030 81 0.98 1.18 1.30 14.2 13 10.6 2.4 178 81 81 59 34613 40
2035 81 1.18 1.38 1.50 15.7 14.6 11.4 2.6 178 81 81 59 37038 50
2040 81 1.38 1.57 1.73 16.9 15.7 12.6 2.8 178 81 81 58 39463 60
2050 81 1.57 1.97 2.17 18.1 18.1 14.6 3.5 203 91 100 74 63934 70
2065 81 1.97 2.56 2.76 19.3 19.3 15.4 3.9 207 91 102 73 66139 80

2506 100 0.16 0.24 0.28 7.9 7.5 6.7 1.2 170 46 46 33 11552 10
2508 100 0.24 0.31 0.39 8.3 7.5 7.1 1.2 170 46 46 33 12125 10
2510 100 0.31 0.39 0.47 9.1 8.3 7.5 1.2 170 46 46 32 13051 15
2513 100 0.39 0.51 0.59 10.6 9.8 8.7 2 187 65 63 45 23369 20
2516 100 0.51 0.63 0.71 11.8 10.6 8.7 2 187 65 63 45 24471 25
2520 100 0.63 0.79 0.87 13 11.8 9.4 2 187 65 63 44 26676 30
2525 100 0.79 0.98 1.10 14.2 13 10.6 2.4 197 81 81 59 38581 30
2530 100 0.98 1.18 1.30 15.7 14.6 11.4 2.6 197 81 81 59 41447 40
2535 100 1.18 1.38 1.50 16.9 15.7 12.6 2.8 197 81 81 58 44754 50
2540 100 1.38 1.57 1.73 18.1 18.1 14.6 3.5 222 91 100 74 68343 60
2550 100 1.57 1.97 2.17 19.3 19.3 14.6 3.9 226 91 102 73 77162 70
2565 * 100 1.97 2.56 2.76 19.7 19.7 16.1 3.9 230 93 104 72 85980 80

Specifications are approximate and subject to change without notice.

DURMA
 HRB3 & 4 SERIES PLATE ROLLS SPECIFICATIONS

ødx1.5 ødx3 ødx5

Pre- Max.
Bending Bending Bending Bending Top Bottom Side Pass Working Motor
HRB 4 Series Leight Capacities Capacities Capacities Roll Roll Rolls Through Length Width Height Height Weight Power
Unit inch inch inch inch inch inch inch inch inch inch inch inch pound hp
3010 122 0.31 0.39 0.47 10.6 9.8 8.7 2 209 65 63 45 26015 15
3013 122 0.39 0.51 0.59 11.8 10.6 8.7 2 209 65 63 45 27117 20
3016 122 0.51 0.63 0.71 13 11.8 9.4 2 209 65 63 44 29542 25
3020 122 0.63 0.79 0.87 14.2 13 10.6 2.4 219 81 81 59 41888 30
3025 122 0.79 0.98 1.10 15.7 14.6 11.4 2.6 219 81 81 59 45856 40
3030 122 0.98 1.18 1.30 16.9 15.7 12.6 2.8 219 81 81 58 49824 50
3035 122 1.18 1.38 1.50 18.1 18.1 14.6 3.5 244 91 100 74 74957 60
3040 122 1.38 1.57 1.73 19.3 19.3 14.6 3.9 248 91 102 73 88185 70
3050 * 122 1.57 1.97 2.17 19.7 19.7 16.1 3.9 252 93 104 72 99208 80
3065 * 122 1.97 2.56 2.76 25.6 24 19.7 4.9 250 128 144 111 154324 100
3085 * 122 2.76 3.35 3.54 29.9 28.3 23.6 6.3 295 142 156 118 198416 150
3105 * 122 3.54 4.13 4.33 32.3 30.7 25.2 7.9 295 157 169 129 308647 200
3120 * 122 3.94 4.72 4.96 34.3 32.3 27.2 8.7 295 169 189 145 352740 250
3140 * 122 4.72 5.51 5.79 38.2 36.2 30.3 9.8 303 185 205 157 418878 300
3160 * 122 5.51 6.30 6.61 42.1 40.2 34.3 11 335 209 217 165 507063 300

4006 161 0.16 0.24 0.28 10.6 9.8 8.7 2 248 65 63 45 30424 15
4008 161 0.24 0.31 0.39 11.8 10.6 8.7 2 248 65 63 45 32187 20
4010 161 0.31 0.39 0.47 13 11.8 9.4 2 248 65 63 44 35715 20
4013 161 0.39 0.51 0.59 14.2 13 10.6 2.4 258 81 81 59 49384 25
4016 161 0.51 0.63 0.71 15.7 14.6 11.4 2.6 258 81 81 59 54234 30
4020 161 0.63 0.79 0.87 16.9 15.7 12.6 2.8 258 81 81 58 59525 40
4025 161 0.79 0.98 1.10 18.1 18.1 14.6 3.5 283 91 100 74 83776 50
4030 161 0.98 1.18 1.30 19.3 19.3 14.6 3.9 287 91 102 73 99208 60
4035 * 161 1.18 1.38 1.50 19.7 19.7 16.1 3.9 291 93 104 72 119050 70

ødx1.5 ødx3 ødx5

Pre- Max.
Bending Bending Bending Bending Pass Working Motor
HRB 3 Series Leight Capacities Capacities Capacities Top Roll Side Rolls Through Length Width Height Height Weight Power
Unit inch inch inch inch inch inch inch inch inch inch inch pound hp
2006 81 0.157 0.236 0.276 7.3 6.5 2.8 152 51 45 32 5512 5.5
2010 81 0.315 0.394 0.472 8.3 7.5 3 151 46 46 33 8818 7.5
2013 81 0.394 0.512 0.591 9.1 7.9 3 151 46 46 32 10582 11

2508 100 0.236 0.315 0.394 8.3 7.5 3 170 46 46 33 9921 7.5
2513 100 0.394 0.512 0.591 10.6 9.8 3.9 187 65 63 45 14771 15
2520 100 0.630 0.787 0.866 13 11.4 3.9 187 65 63 44 22928 22

3006 122 0.157 0.236 0.276 8.3 7.5 3 192 46 46 33 11023 7.5
3010 122 0.315 0.394 0.472 10.6 9.8 3.9 209 65 63 45 16535 11
3013 122 0.394 0.512 0.591 11.8 10.6 3.9 209 65 63 45 19842 15
3016 122 0.512 0.63 0.709 13 11.4 3.9 209 65 63 44 26015 18.5
3020 122 0.63 0.787 0.866 14.2 13 4.9 219 81 81 59 27558 22
3025 122 0.787 0.984 1.102 15.7 13.8 4.9 219 81 81 59 37479 30

Specifications are approximate and subject to change without notice.

DURMA
DURMA AIMS FOR CONTINUOUS DEVELOPMENT

DURMA’s large investment in machining centers and production equipment, as well as its ISO-certified
factories totaling 1,350,000 square feet and 1,000 employees, make one of the world’s largest, efficient
and most contemporary facilities in the world.

In order to offer customer solutions and further develop patents, the Durma Research and Development
center opened in 2010. Fifty engineers were added over the last two years.

Designed and engineered with modern technology, Durma products are equipped with high quality and
proven readily available components.

Established in 1956, Durma has vast experience in building and supplying quality products. With over
60,000 machines delivered worldwide, Durma has earned a reputation as a supplier of innovative “value
oriented” solutions.

Your partner today, tomorrow, and forever.

DURMA