MITSUBISHI CNC M800-M80 Series PDF
MITSUBISHI CNC M800-M80 Series PDF
MITSUBISHI CNC M800-M80 Series PDF
MITSUBISHI CNC
M800/M80 Series
M800/M80 Series M800/M80 Series
CNC-DEDICATED CPU
Mitsubishi Electric’s first CNC-dedicated CPU, the sum of our industry-leading technologies.
Infinite Possibilities
High productivity, usability and flexibility delivered by breakthrough performance.
The next-generation CNC M800/M80 Series empowers the manufacturing industry with unlimited possibilities
and the capability to create innovative value.
19-type touchscreen provides easy operability (for M800W Series only) Advanced display and keyboard designs
This provides a higher degree of flexibility in Vertical mount and horizontal mount
operation panel design. keyboards are included in the product line.
M800/M80 Series M800/M80 Series
5 6
Up to 8 levels of access permission helps to prevent you from dispatching defective works.
Pinch-in/Pinch-out Menu scroll (flick) Permissible operation can be set individually for each access level.
M800/M80 Series M800/M80 Series
CNC LINEUP
High
Performance Display unit size Main Specifications
M800W
Premium CNC with Lathe Machining center
19-type
Windows-based display system system
provides expandability 15-type Max. number of axes
and flexibility Standard:16 Optional:32
(NC axes + Spindles + PLC axes)
・S e p a r a t e d t y p e , a c o n t ro l u n i t Touchscreen Max. number of spindles 8 4
separated from display (Windows based) Touchscreen
・Windows-based display with the (Windows based)
Standard:4
Max. number of part systems 2
latest PC and OS offers excellent Optional:8
expandability
Fine segment processing capacity
・Four expansion slots are provided as 168 270
[kilo-blocks/min]
standard specifications, allowing for
expansion using option cards
M800S
High-grade CNC well Lathe Machining center
suited to high-speed system system
high-accuracy machining 15-type Max. number of axes
and multi-axis multi-part (NC axes + Spindles + PLC axes)
Standard:16 Optional:32
system control 10.4-type
Max. number of spindles 8 4
・Panel-in type, a control unit with
Touchscreen Standard:4
integrated display Max. number of part systems 2
Touchscreen Optional:8
・Multi-CPU architecture allows for high
performance and high functional
Fine segment processing capacity
graphics 168 270
[kilo-blocks/min]
・Windows-less display provides easy
operability
M80 15-type
Standard
M800/M80 Series M800/M80 Series
SYSTEM CONFIGURATIONS
Ethernet
PC server Software
M800S/M80 Series M800W Series
・Production control system ・NC Designer2
・NC Trainer2
Software ・NC Trainer2 plus
・NC Analyzer2 ・NC Explorer
・NC Configurator2 ・NC Monitor2
SD card
EcoMonitorLight
* Optional part
Display-integrated control unit Display Control unit
& Keyboard & Keyboard
Remote
I/O unit
Machine
operation
Power
Manual panel
backup
pulse * Made by the unit
generator machine tool builder
Drive unit
・MDS-E/EH Series
This CNC makes it easier to configure ・MDS-EJ/EJH Series
factory automation systems, ・MDS-EM Series
and design and build machine tools
・Compatible with a range of field networks, facilitating
connection with peripherals to configure factory automation Power
systems supply
・Compatible with MES interface function, through which the unit
CNC automatically sends data to the production control
system database upon completion of cutting or occurrence
of alarm. This enables more efficient configuration of production
or quality control systems.
・I/O units have been redesigned. The units can be mounted Spindle
on DIN rails, and the lineup has been expanded with improved motor
built-in PLC functionality for I/O control. Servo motors ・SJ-D Series MC AC reactor
・Software tools have been upgraded, and now support ・HG Series ・SJ-DG Series * Optional part
everything from designing to setting up machine tools. ・LM-F Series ・SJ-DL Series
These tools simplify design processes and building machine
AC power
・TM-RB Series ・SJ-BG Series
tools.
supply
9 10
* Optional parts are not provided as accessories for NC equipment. Please purchase desired components from a Mitsubishi Electric dealership, etc.
M800/M80 Series M800/M80 Series
Stability
Inverted lathe Multi-tasking lathe maintain synchronization between
Another After Tends to vibrate
(control gain is fixed)
Vibration is suppressed
(control gain is automatically adjusted) part systems, which is required for
workpiece cutting
Speed Speed automatic lathes, in particular. These
Acceleration
enable operators to implement ever
Milling features Implement ever more Time Time more complex machining safely and
High-speed high-accuracy control complex machining in an Acceleration remains Acceleration is suited to the securely.
Inertia fluctuates widely unchanged whether the inertia → Acceleration time is
Super Smooth Surface (SSS) control easy and efficient manner workpiece is heavy or light shorter for a lighter workpiece
Spindle-mode servo motor control
Milling features have been improved
Multi-axis, multi-part system Features for
Real-time tuning helps maintain the stability of large lathes.
through high-speed high-accuracy
control features large-sized lathes This function detects vibration caused by significant fluctuation of work inertia
control and SSS control. Multi-axis,
and automatically adjusts the control gain.
Supports up to 8 part systems, 32 axes and 8 spindles
Loader control via sub-part system control
Re-thread cutting
Thread cutting override
multi-part system control features have Significantly easier
Spindle superimposition control Real-time tuning also been upgraded. A wide array of programming
Multiple spindle synchronization set control Large-sized display M800W M800S M80
these features help ensure high Programming has been made much
productivity. easier: program edit screen shows the
Conversational
User operability
programming Significant progress has also been synchronization points between part
made in frequently used operation as systems in an easy-to-understand
Workpiece coordinate system shift Program edit with timing synchronization
Easy setup of barrier check parameters between part systems well as programming, such as tool d i s p l a y, a n d c o n v e r s a t i o n a l
Simple monitor screen showing Interactive cycle insertion offset and workpiece coordinate
narrowed-down information 3D program check programming allows insertion of
system shift, which allows operators to canned cycles. After programming,
easily implement ever more complex operators can check the programs
machining. through 3D work simulation before
11
actual cutting. 12
M800W M800S
M800/M80 Series brings
When operated by
linear axes
When operated by When operated by
linear and rotary axes rotary axes out the full potential
Speed Speed Speed
of machine tools
Acceleration
Low
Acceleration
Low
Acceleration
6min 34sec 4th-generation (SSS-4G) control, "OMR-FF control" makes servo control smoother and more accurate,
enabling high-speed, high-accuracy, enabling optimal position loop gain adjustment suited to each axis.
Necessary features are
high-quality machining. SSS-4G
available on your
control provides features that are
machine. M80 Series
effective in reducing tact time, including
includes SSS control and
M800W M800S M80
5min 46sec optimal acceleration/deceleration No overlap inclined surface
suited to each axis' characteristics. In Speed 0deg corner machining features.
(straight line) 45deg corner 90deg corner
6min 37sec SSS control SSS-4G control addition, SSS-4G is capable of G0 G0 The SSS control function provides
Low
reducing machine vibration during N2 N2 N2 Tolerance smoother surfaces at higher speeds and
Time
Long Machining time Short high-speed cutting. the inclined surface machining control
With overlap N1 N1 N1
SSS-4G control allows for greater Speed function makes it possible to issue
Speed Speed Speed
cutting accuracy in the same length of normal program commands to an
G0 G0
time, or shorter cutting time with the N1 N2 N1 N2 N1 N2 arbitrary plane (inclined surface) in space.
s a m e d e g re e o f a c c u r a c y w h e n Time Time Time Time These and various other features are
13 compared to our previous models. incorporated in the M80 Series. 14
Rapid traverse block overlap function makes it possible to reduce non-cutting time.
The overlap varies according to the path to keep the tolerance constant.
M800/M80 Series M800/M80 Series
M800W
19-type vertical display M800/M80 Series provides a range of safety features collectively called the Smart Safety Observation Function.
boosts the added value of This function has achieved full conformity with the safety standards
machine tools that cover the entire system including CNC, drive, I/O, sensors and communication.
The display shows the standard CNC
screen on the upper half, while offering Smart safety observation function
Possible to customize the Possible to customize
the lower half (home application) to be Safety-related I/O observation Emergency stop observation
key type and layout the operation panel to
machine tools
freely customized. It is also possible to Safely-Limited Speed (SLS) Safely-Limited Position (SLP)
add some originality to machines to Safe Operating Stop (SOS) Safe Speed Monitor (SSM)
Possible to add and erase original application(s)
increase their added value. However, it Safe Brake Control/Safe Brake Test (SBC/SBT) Safe Cam (SCA)
is difficult to design the whole screen at Safe Stop (SS1/SS2) Safe Torque Off (STO)
M800W Series is equipped with a 19-type vertical display with a two-split multi-window screen.
the same time. This screen layout can
Home application in the lower half can freely be customized.
satisfy such needs.
Combined with customers' ideas, the Functional safety system Safety communication enables
the use of wire-saving configurations
M800S M80 possibilities are infinite. can be configured easily.
Not required
【Selective display】
preference of operators
Motor
Possible to arrange the menus Possible to change part of the items on the Monitor screen
Each operator has their own set of Equipped with the
safety-compatible sensor
frequently used menus. This CNC
Standard screens can be customized using the selective display and rearranging menus.
allows operators to rearrange their
Screens matching operators' preferences and needs enable even greater ease of use.
menus and hide any unused ones so
they can easily navigate to their desired Compliant with a range of safety standards,
M800W M800S M80 screen. equipped with the drive safety features required for machine tools
This CNC has a function called
【Wide-ranging items to set】 Selective Display, which enables partial The Smart Safety Observation Function conforms to EC
Possible to set the tool data to distinguish
customization of the Monitor screen. Machinery Directive (2006/42/EC) and meets the
tools such as tool name, tool ID, and number
of flutes.
Operators can constantly view and following safety standard requirements. The function
All of the data can be read and written
monitor Tool offset, Work offset, has also obtained the Type Approval Certificate from
through machining program or ladder logic.
Common variable or other commonly TÜV SÜD (German certification authority) with regard to
【Addition of custom data】
used functions. the conformity with the safety standards.
Custom data can be added. It is also possible
to specify the item name.
【Compatible functional/product safety standards】
15 Tool-related information is collected and centrally managed on the Tool Management Screen. ・EN ISO 13849-1 : 2008 (PLd, Cat.3) ・IEC 61508-1~3 : 2010 (SIL 2) ・EN 62061 : 2005 (SIL CL 2) 16
A wide range of setting items such as tool name and tool ID are readily available. ・EN 61800-5-1 : 2007 ・EN 60204-1 : 2006
It is also possible to add custom data.
M800/M80 Series M800/M80 Series
CC-Link
Compatible with a range
of field networks that
facilitate connection to
ENHANCED TRACEABILITY
Mount on peripheral equipment
control unit
With the aim of configuring factory
CC-Link automation systems, compatibility with
card a range of field networks has been
Supports automation needs
implemented, enabling connection to
Connectable to a range of field networks Mount in peripheral equipment and devices.
expansion slot
Insert the option card into the standard
Compatible with CC-Link (master/slave), PROFIBUS-DP (master) expansion slot of the M800W Series
and EtherNet/IP (scanner). Possible to connect to peripheral equipment CNC or on the back side of the display
and devices conforming to a range of field networks. for the M800S/M80 Series.
CNC status, but also the energy consumed Needs for automation are increasing, which can be realized more easily During an alarm, operation of individual machine groups can be stopped.
by the machines. and with lower cost. Machining is not interrupted when an alarm occurs on peripheral equipment (e.g., loader).
M800/M80 Series M800/M80 Series
10.4-type FCU8-KB046
220 220
Touchscreen Clear key
260 140
8.4-type FCU8-KB026
(On sale soon) Clear key 200
(On sale soon)
19 20
M800/M80 Series M800/M80 Series
Number of simultaneous contouring control axes 8 4 8 4 4 4 Number of simultaneous contouring control axes 8 4 8 4 4 4
Max. number of NC axes in a part system 8 8 8 8 8 5 Max. number of NC axes in a part system 8 8 8 8 8 5
○4 ○4 ○4 ○4
Max. number of part systems 3 2 Max. number of part systems 2 2 2 2 2 1
△8 △8 △8 △8
Control unit-side High-speed program server mode △ △ − − − − Control unit-side High-speed program server mode △ △ − − − −
Display unit-side High-speed program server mode △ △ △ △ ○ ○ Display unit-side High-speed program server mode △ △ △ △ ○ ○
Least control increment 1nm 1nm 1nm 1nm 1nm 1nm Least control increment 1nm 1nm 1nm 1nm 1nm 1nm
○128 sets ○128 sets ○128 sets ○128 sets ○200 sets ○200 sets ○200 sets ○200 sets
Max. number of tool offset sets 256 sets 99 sets Max. number of tool offset sets 400 sets 400 sets
△999 sets △999 sets △999 sets △999 sets △999 sets △999 sets △999 sets △999 sets
○1 ○1 ○1 ○1 ○1 ○1 ○1 ○1
Multi-project PLC (max. number of projects) 3 1 Multi-project PLC (max. number of projects) 3 1
△6 △6 △6 △6 △6 △6 △6 △6
Multiple spindle synchronization set control ○ ○ ○ ○ ○ ○ Multiple spindle synchronization set control − − − − − −
Real-time tuning 1 (speed gain changeover) △ △ △ △ ○ − Real-time tuning 1 (speed gain changeover) △ △ △ △ ○ −
Real-time tuning 2 (rapid traverse time constant changeover) △ △ △ △ ○ − Real-time tuning 2 (rapid traverse time constant changeover) △ △ △ △ ○ −
R-Navi − − − − − − R-Navi △ △ △ △ ○ −
DRIVE SYSTEM
Drive unit Spindle motor
Servo motors
SOFTWARE TOOLS
●Design ●Setup
●Operational Support
Edit PLC program with Customize a screen using
PLC development tool NC Designer2 and check its 【NC Trainer2 plus】
of NC Trainer2 plus. operation using NC Trainer2 plus.
NC Explorer
25 26
For details regarding each software, refer to the Software Tools Catalog (BNP-A1224).
M800/M80 Series M800/M80 Series
CHINA AMERICA
・MITSUBISHI ELECTRIC AUTOMATION ・MITSUBISHI ELECTRIC AUTOMATION INC.
(CHINA) LTD. (CHINA FA CENTER) (AMERICA FA CENTER)
China (Shanghai) Service Center Central Region Service Center
TEL: +86-21-2322-3030 / TEL: +1-847-478-2500 /
FAX: +86-21-2308-3000 FAX: +1-847-478-2650
・China (Beijing) Service Center ・West Region Service Center
・China (Tianjin) Service Center ・South Region Service Center
・China (Chengdu) Service Center ・Michigan Service Satellite
・China (Shenzhen) Service Center ・Ohio Service Satellite
・China (Shenyang) Service Satellite ・Minnesota Service Satellite
・China (Wuhan) Service Satellite ・Northern CA Satellite
・China (Changchun) Service Satellite ・Pennsylvania Service Satellite
・Connecticut Service Satellite
・Texas Service Satellites
・Tennessee Service Satellite
・Florida Service Satellite
・Canada Region Service Center
EUROPE ・Canada Service Satellite
KOREA
・MITSUBISHI ELECTRIC EUROPE B.V.
(EUROPE FA CENTER)
・MITSUBISHI ELECTRIC AUTOMATION ・Mexico Region Service Center
・Monterrey Service Satellite
KOREA CO., LTD. (KOREA FA CENTER)
TEL: +49-2102-486-0 / Korea Service Center
FAX: +49-2102-486-5910 TEL: +82-2-3660-9602 / FAX: +82-2-3664-8668
・Germany Service Center
・Korea Taegu Service Satellite
・France Service Center
・France (Lyon) Service Satellite
ASEAN
・Italy Service Center TAIWAN
・MITSUBISHI ELECTRIC ASIA PTE. LTD.
・Italy (Padova) Service Satellite ・MITSUBISHI ELECTRIC TAIWAN CO., LTD.
(ASEAN FA CENTER)
Singapore Service Center (TAIWAN FA CENTER)
・U.K. Service Center
Taiwan (Taichung) Service Center (Central Area)
・Spain Service Center
TEL: +65-6473-2308 / FAX: +65-6476-7439
TEL: +886-4-2359-0688 / FAX: +886-4-2359-0689
・Poland Service Center ・Malaysia (KL) Service Center
THAILAND ・Taiwan (Taipei) Service Center (North Area)
・Turkey Service Center ・Malaysia (Johor Baru) Service Center
・MITSUBISHI ELECTRIC FACTORY ・Taiwan (Tainan) Service Center (South Area)
・Czech Republic Service Center ・Philippines Service Center
AUTOMATION (THAILAND) CO.,LTD
・Russia Service Center (THAILAND FA CENTER)
・Sweden Service Center Thailand Service Center INDONESIA BRAZIL
INDIA TEL: +66-2-682-6522-31 / ・MELCO CNC do Brasil Comércio e Serviços S.A
・Bulgaria Service Center ・PT. MITSUBISHI ELECTRIC INDONESIA
・MITSUBISHI ELECTRIC INDIA PVT. LTD. FAX: +66-2-682-6020 Brazil Region Service Center
・Ukraine (Kharkov) Service Center Indonesia Service Center
(INDIA FA CENTER)
・Ukraine (Kiev) Service Center India(Gurgaon) Service Center
・Belarus Service Center TEL: +91-124-4630 300 / VIETNAM
FAX: +91-124-4630 399 OCEANIA
・South Africa Service Center ・MITSUBISHI ELECTRIC VIETNAM CO.,LTD
Vietnam (Ho Chi Minh) Service Center ・MITSUBISHI ELECTRIC AUSTRALIA LTD.
・India (Pune) Service Center
Australia Service Center
・India (Bangalore) Service Center ・Vietnam (Hanoi) Service Satellite TEL: +61-2-9684-7269 / FAX: +61-2-9684-7245
We have established FA Centers that manage service centers and service satellites in each area to enhance our
Production site FA Center
service quality by providing trainings for engineers and enhancing service parts and repair facilities.
27 28
Nagoya Works Mitsubishi Electric Automation Manufacturing (Changshu) Co., Ltd. India FA Center ASEAN FA Center Europe FA Center American FA Center
Refer to the Mitsubishi Electric FA Global Service Catalog (K-001) for location, contact and other information of each office.
M800/M80 Series M800/M80 Series
1. Warranty Period Mitsubishi Electric’s approval customer due to a failure of this product, any
and Coverage (c) a failure which may be regarded as avoidable, damages, secondary damages or
if the customer’s equipment in which this compensation for accidents arising under
Should any fault or defect (hereafter called product is incorporated is equipped with a specific circumstances that either foreseen
"failure") for which we are liable occur in this safety device required by applicable laws or has or unforeseen by Mitsubishi Electric, any
product during the warranty period, we shall any function or structure considered to be damages to products other than this Low voltage: MCCB, MCB, ACB
provide repair services at no cost through the indispensable in the light of common sense in product, or compensation for any
distributor from which the product was the industry replacement work, readjustment and startup
purchased or through a Mitsubishi Electric (d) a failure which may be regarded as avoidable test run of on-site machines or any other
service provider. Note, however that this shall if consumable parts designated in the instruction operations conducted by the customer.
not apply if the customer was informed prior manual, etc. are duly maintained and replaced Medium voltage: VCB, VCC
to purchase of the product that the product (e) any replacement of consumable parts
is not covered under warranty. Also note that (including a battery, relay and fuse) 4. Changes in Product
we are not responsible for any on-site (f) a failure caused by external factors such as Specifications
readjustment and/or trial run that may be inevitable accidents, including without limitation Specifications shown in our catalogs,
required after a defective unit is replaced. fire and abnormal fluctuation of voltage, and manuals or technical documents are Power monitoring, energy management
acts of God, including without limitation subject to change without notice.
[Warranty Term] earthquake, lightning, and natural disasters Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
The term of warranty for this product shall be (g) a failure which is unforeseeable under CNC and EDM machines.
twenty-four (24) months from the date of delivery technologies available at the time of shipment of 5. Product Application
of product to the end user, provided the product this product from our company
purchased from us in Japan is installed in Japan (1) For the use of this product, its applications Compact and Modular Controllers
(h) any other failures which we are not should be those that may not result in a serious
(but in no event longer than thirty (30) months, responsible for or which the customer
Including the distribution time after shipment damage even if any failure or malfunction occurs
acknowledges we are not responsible for in the product, and a backup or fail-safe function
from Mitsubishi Electric or its distributor).
Note that, for the case where the product should operate on an external system to the A NAME TO TRUST
product when any failure or malfunction occurs. Inverters, Servos and Motors
purchased from us in or outside Japan is 2. Service in Overseas Since its beginnings in 1870, some This is why you can rely on Mitsubishi
(2) Mitsubishi CNC is designed and
exported and installed in any country other Countries 45 companies use the Mitsubishi Electric automation solution -
than where it was purchased; please refer manufactured solely for applications to machine
If the customer installs the product tools to be used for industrial purposes. name, covering a spectrum of because we know first hand about
to "2. Service in overseas countries" as will finance, commerce and industry. t h e n e e d f o r r e l i a b l e , e f fi c i e n t ,
purchased from us in his/her machine or Do not use this product in any applications other
be explained. easy-to-use automation and control in
equipment, and export it to any country than those specified above, especially those Visualization: HMIs, Software, MES connectivity
other than where he/she bought it, the which are substantially influential on the public The Mitsubishi brand name is our own factories.
[Limitations] recognized around the world as a
customer may sign a paid warranty interest or which are expected to have significant
(1) The customer is requested to conduct an symbol of premium quality. A s o n e o f t h e w o r l d ’s l e a d i n g
contract with our local FA center. influence on human lives or properties.
initial failure diagnosis by him/herself, as a companies with a global turnover of
This falls under the case where the product
general rule. It can also be carried out by us or Mitsubishi Electric Corporation is over 4 trillion Yen (over $40 billion),
purchased from us in or outside Japan is Numerical Control (NC)
our service provider upon the customer’s active in space development, employing over 100,000 people,
exported and installed in any country other
request and the actual cost will be charged. * Trademarks
transportation, semi-conductors, Mitsubishi Electric has the resource
than where it was purchased.
(2) This warranty applies only when the MELDAS, MELSEC, EZSocket, EZMotion, iQ
energy systems, communications and and the commitment to deliver the
For details please contact the distributor Platform, MELSOFT, GOT, CC-Link, CC-Link/LT
conditions, method, environment, etc., of use information processing, audio visual ultimate in service and support as well
from which the customer purchased the a n d C C - L i n k I E a re e i t h e r t r a d e m a r k s o r
are in compliance with the terms and conditions equipment and home electronics, as the best products.
product. registered trademarks Robots: SCARA, Articulated arm
and instructions that are set forth in the of Mitsubishi Electric Corporation in Japan building and energy management and
instruction manual, user’s manual, and the and/or other countries.
automation systems, and has 237
caution label affixed to the product, etc. Ethernet is a registered trademark of Xerox
(3) Even during the term of warranty, repair costs
3. Exclusion of Responsibility Corporation in the United States and/or other
factories and laboratories worldwide
cases:
Loss of Opportunity, Microsoft® and Windows® are either trademarks Processing machines: EDM, Lasers, IDS
BNP-A1231-A / ENG
M800/M80 Series