Руководство пользователя V600

User’s Manual
V600-02
MillPlus IT
NC Software
538 952-02
538 953-02
538 954-02
538 955-02
538 956-02
English (en)
6/2008
Controls on the visual display unit Manual operation
Select window Axis-direction keys for three main axes
User keys Axis-direction keys for further axes
I Info key Axis-direction keys for 4th axis

I
Function soft keys Rapid traverse
Machine-function soft keys
Keys for main operating modes 10 50 100
1 50 150
Rapid traverse override/feed rate override
100
Manual operating mode 0 0
Emergency stop
Automatic operating mode
NC on
Programming operating mode
Start / stop keys
Control (Setup) operating mode START
Keys for machine functions

Feed rate STOP
Key freely assignable via IPLC
Feed rate and spindle STOP
Key freely assignable via IPLC
Touchpad
Key freely assignable via IPLC Positioning of the mouse cursor
Selection and context buttons
Key freely assignable via IPLC ASCII keyboard (NC functionality)
Menu key: Open a menu from the menu row
Keys for spindle functions
Spindle speed 100% ALT key: Open a menu from the menu row
Increase spindle speed

Apps key: Open context menus
Decrease spindle speed

Windows key: Switch to Windows
applications
Spindle on, CCW
Clear key: Clear error messages
Spindle stop
Spindle on, CW
MillPlus, Software and Features
This manual describes functions and features provided the MillPlus as
of the following NC software numbers:
Processor type NC software number

MillPlus IT V600 538 952-xx
MillPlus IT V600 Export 538 953-xx
MillPlus IT V600 DP* 538 954-xx
MillPlus IT V600 Export DP* 538 955-xx
MillPlus IT V600 Programming Station 538 956-xx
*DP= 2-processor system

The most important limitation of the export version of the MillPlus is
that simultaneous linear motions are only possible in up to four axes.
The machine manufacturer adapts the features offered by the MillPlus
to the capabilities of the specific machine via configuration settings.
Some of the functions described in this manual may therefore not be
among the features provided by the MillPlus on your machine tool.
MillPlus functions that may not be available on your machine include:
Tool measurement with the laser measuring system
Software option 1 (see below)
Please contact your machine tool builder to become familiar with the
features of your machine.
In addition, the MillPlus also has further software functions that can be
enabled by you or your machine tool builder.
Intended place of operation

The MillPlus complies with the limits for a Class A device in
accordance with the specifications in EN 55022, and is intended for
use primarily in industrially-zoned areas.
HEIDENHAIN MillPlus V600 5

New Functions
In addition to the scope of functions offered by previous versions of
the control, the MillPlus V600 offers several new functions.
Here is a brief overview of these functions:
New and optimized motion control for shorter machining times
Programming aids include dialog entry, Function Explorer, context-
sensitive help for programming and operation
Universal mouse operation (for single- and dual-processor systems)
Clipboard function for data exchange within the control as well as
with Windows applications (for dual-processor systems)
Programming enhancements, such as limit plane and zoning
functions, contour cycles with contour linking, syntax highlighting,
higher-language elements, SQL table access
Support for mid-program startup via the new program-structure
function
Setting of breakpoints without changing the program; helps for
testing the program as well as for practice runs
New tool and table editor. Dialog entry is also available for tools. The
desired tools can also be selected via the tool-directory window.
All tables are shown in a grid display. You can optimize each table
for its task, by changing the sequence or width of columns, by
showing or hiding them, or by sorting the contents.
Improved simulation graphics with higher display resolution, block-
number assignment in the line graphics, simple jumping between a
block and the corresponding line in the graphics.
Along with the 15.1” color TFT, a 19” version is also available. The
19” TFT has 10 instead of only 8 function keys.
MillPlus IT Website
For more information, go to www.millplus.com or www.millplus.de
6
Contents Introduction
1
Manual Operating Mode
2
Automatic Operating Mode
3
Programming Operating Mode
4
Control (Setup) Operating Mode
5
Miscellaneous
6

1 Introduction ..... 17
1.1 MillPlus IT ..... 18
Workshop oriented ..... 18
MillPlus IT with Windows ..... 18
Compatibility ..... 19
Instructions ..... 19
Programming station ..... 19
Remarks, notes and safety ..... 20
© Heidenhain Numeric B.V. Eindhoven, Netherlands 2008 ..... 20
Legal information ..... 20
1.2 Visual Display Unit and Operating Panel ..... 21
Screen and NC keys ..... 21
Machine operating panel ..... 21
1.3 Operating Concept ..... 22
Main operating modes ..... 22
Menu bar ..... 23
Message line ..... 25
System bar ..... 25
Soft-key row: NC functions ..... 26
Soft-key row: Machine functions ..... 26
Application window ..... 26
1.4 Basic Operating Functions ..... 27
Input dialogs ..... 27
File manager ..... 28
Table editor ..... 30
NC editor ..... 31
Editing functions ..... 33
Shortcuts: CTRL+... ..... 34
Popup windows ..... 34
Context menu ..... 34
Machine status display (dashboard) ..... 35
1.5 Online Help and Calculator ..... 37
INFO functions ..... 37

1.6 User Soft Keys ..... 39
Operation ..... 39
Recording a user soft key ..... 39
Text or image for user soft keys ..... 40
Deleting a user soft key ..... 40
1.7 Coordinates and Reference System ..... 41
Axis configuration ..... 41
Coordinate system ..... 41
Defining coordinates ..... 41
G7 coordinates ..... 41
Datums ..... 42
Machine-based reference point (R) ..... 42
10
2 Manual Operating Mode ..... 43
2.1 Introduction ..... 44
Menu bar ..... 44
2.2 General Functions ..... 46
Switch-on ..... 46
Crossing over the reference point ..... 47
Switch-off ..... 48
Moving the machine axes: Jogging ..... 48
Spindle speed S, feed rate F, tool T and machine function M ..... 50
Positioning manual axes ..... 51
MDI: Free entry ..... 52
Setting the zero point ..... 54
Tool measurement ..... 55
2.3 Workpiece Menu ..... 56
Touch side ..... 56
Determine center ..... 57
Preset axes ..... 58
2.4 Tool Menu ..... 59
FST entry ..... 59
Measure in jog ..... 60
Set plane ..... 60
2.5 MDI Menu ..... 61
Free entry ..... 61
2.6 Machine Tool Menu ..... 62
Reference point ..... 62
NC shutdown ..... 62
2.7 Settings Menu ..... 63
Jogging ..... 63

3 Automatic Operating Mode ..... 65
Menu bar ..... 66
Program selection ..... 68
Program execution ..... 68
Interruption of program run ..... 69
Moving the machine axes during an interruption ..... 70
Intervening program run ..... 70
Resuming program run after an interruption ..... 71
Mid-program startup (block search) ..... 72
Optional block skip ..... 74
Selectable stop (Selective wait) ..... 74
Program breakpoint ..... 75
3.3 NC Program Menu ..... 76
Select ..... 76
Last selected programs ..... 77
3.4 Execution Menu ..... 78
Machining ..... 78
Execution ..... 80
12
4 Programming Operating Mode ..... 81
Menu bar ..... 82
Creating/Editing a program ..... 84
Testing a program ..... 84
4.3 NC Program Menu ..... 85
Open ..... 85
New ..... 85
Last selected programs ..... 85
4.4 Window Menu ..... 86
4.5 Edit Menu ..... 87
NC editor ..... 87
4.6 Test Menu ..... 91
Simulation ..... 91
Edit ..... 95
Test ..... 95

5 Control (Setup) Operating Mode ..... 97
Menu bar ..... 98
5.2 Menu: Tables ..... 100
Tools ..... 100
Tool magazine ..... 107
Datums ..... 108
Parameters ..... 108
Points ..... 108
5.3 Menu: NC-Explorer ..... 109
File ..... 109
5.4 Menu: Installation ..... 110
Compensation ..... 110
Configuration ..... 110
Service ..... 111
5.5 Menu: Settings ..... 114
Tables ..... 114
14
6 Miscellaneous ..... 115
6.1 Accessories ..... 116
3-D touch probes ..... 116
The TS 640 triggering touch probe ..... 116
HR electronic handwheels ..... 116

Introduction
1.1 MillPlus IT
1.1 MillPlus IT
Workshop oriented
The MillPlus IT is designed for use with milling, drilling, boring and
machining centers, as well as for use with mold machines. The
MillPlus IT can also be traversed manually for simple machining
operations.
Direct access to machining cycles shortens setup times and avoids
unneccessary programming work.
Optimized motion control shortens the machining time while at the
same time providing a well-machined workpiece surface. The various
machine characteristics (swivel head, tilting table, additional axis, etc.)
are specified in the kinematics model, which lets you concentrate on
the machining process.
Different types of aid are available to the programmer: dialog entry,
Function Explorer, context-sensitive online help, graphic simulation,
etc.
The user-friendly operating concept, which is similar to Windows, can
be adapted to the user’s experience level.
MillPlus IT with Windows

The 2-processor version of the MillPlus IT uses the Windows
operating system, providing a standard interface to further Windows
applications. Data can easily be exchanged between the MillPlus and
Windows applications via the Clipboard. Also, the control can easily be
connected to your company network.
Other Windows oriented features available in both the single and
double-processor versions:
Complete PC keyboard with integrated touchpad
USB ports, for easy attachment of standard PC peripherals, such as
a mouse, CD-ROM drive, etc. to the control
18 1 Introduction
1.1 MillPlus IT
Compatibility
The MillPlus V600 has many new functions compared to previous
versions of the MillPlus. Operation of the control has been developed
further, but you will nevertheless recognize the familiar operating
concept of the MillPlus. The NC programming of the V600 is also
based on its predecessors.
However, there are also significant differences in some cases. For
example, machining programs written on older MillPlus controls must
be checked. If an NC block is not accepted by the V600, a warning will
be issued when checking the program. Also refer to the Programming
Manual.
Instructions
These instructions are intended to support you while using the control.
Please read the information collected for you in this manual before you
begin working with your machine. The User’s Manual contains
important information about operating the machine as well as
operational safety, so that you may operate your machine in a safe and
efficient manner.
Along with this User’s Manual, there is also a Programming Manual,
in which the G functions are described in detail.
The User’s Manual and Programming Manual are also available online
on the control.
Programming station
The MillPlus programming station, which runs on a PC with a
Windows operating system, simulates the MillPlus control. Here you
can create, test and optimize NC programs without needing a
machine.

1.1 MillPlus IT
Remarks, notes and safety

We reserve the right to make changes to the features and accessories
as part of further development. Therefore, no claims may be derived
from the data, descriptions or images. Errors and omissions excepted.
The information in this manual is absolutely essential for safe
operation of the machine. Ensure that it is readily available at the
machine.
Regarding topics dealing with safety, please refer to the notes
regarding proper use.
The configuration of the control is modified appropriately to
interface it with the machine. Some of these configuration settings
can be accessed by the operator. Caution! Before changing any
configuration settings, be sure that you understand the meanings
and functions thereof. Otherwise please contact your machine
supplier’s service agency. Also refer to the Machine Manual for
other information about your machine.
We recommend backing up your program and sensitive data at
regular intervals, in order to avoid such information being
irretrievably lost should a system defect occur.
© Heidenhain Numeric B.V. Eindhoven,

Netherlands 2008
The publisher shall not assume liability for any specifications based on
information contained in this manual. Solely the data contained in the
order and the corresponding technical specifications shall apply for the
specifications of this numeric control.
All rights reserved. Reproduction of this material, in whole or in part,
is not allowed without written permission from the copyright holder.
Legal information
This product uses open source software. Further information is
available on the control under:
Control operating mode
Menu: Installation >> Diagnosis >> Software
Legal information soft key
20 1 Introduction
1.2 Visual Display Unit and Operating Panel
1.2 Visual Display Unit and
Operating Panel
The MillPlus features a color flat-panel display and an operating panel:
Soft keys are assigned to the color flat-panel display
The operating panel consists of a standard ASCII keyboard (NC part)
and a machine operating panel
Screen and NC keys

The following keys are located on the display unit, the keyboard and
the machine operating panel:
1 Select window
2 User soft keys
3 Soft-key row (NC functions)
4 Soft-key row (machine functions)
5 Info key
6 ASCII keyboard
7 Menu key
8 ALT key
9 Windows key
10 Applications key
11 Touchpad with selection and context buttons
The functions of the individual keys are described on the inside front
cover.
Machine operating panel

The machine keys are located on the machine operating panel:
12 NC switches: Emergency stop /NC on
13 Override knobs: Rapid traverse / Feed rate
14 Spindle control
15 Spindle-speed control
16 Main operating modes
17 Axis-direction keys
18 Keys for machine functions (PLC)
19 Start / stop keys
The functions of the individual keys are described on the inside front
cover.

1.3 Operating Concept

The MillPlus has four main operating modes: Manual, Automatic,
Programming and Control (Setup). A uniform manner of operating the
MillPlus is made possible by the basic components of the user
interface. This operation consists of navigation through windows
using the touchpad, keys and soft keys.
Basic components
1 Main operating modes
2 Menu bar
3 Message line
4 System bar
5 Soft-key row (NC functions)
6 Soft-key row (machine functions)
7 Application window
Main operating modes

The four main operating modes are shown as tabs at the top of the
screen. The active main operating mode is light gray. Switch between
the main operating modes with the Manual, Automatic, Programming,
and Control keys (on the operating panel and on the ASCII keyboard),
or use the touchpad to click the main operating mode tabs on the
screen.
You can switch between the main operating modes of the MillPlus at
any time, since they operate parallel to each other. Each mode
maintains its current status when you switch to a different mode. An
informational window can be opened in addition to the four main
operating modes.
Symbols
The main operating modes are indicated with symbols on the tabs.
Symbol Descriptions of the main operating modes

Manual: Manual operation and automated
sequences for setting up machines, workpieces
and tools.
Automatic: Breaking in workpiece programs,

setting up the workpiece and automatic execution.
The Manual operating mode is available during an
interruption.
Programming: Create, edit, simulate and manage

NC programs.
Control: Set up and manage the control, all control

data, tool management, diagnostics and service
functions.
22 1 Introduction
Status display in the main operating mode tab
Symbols indicating the status of the respective main operating mode
can appear in the main operating mode tab. These symbols are
refreshed automatically.
Symbol Description
Program is running
Program run is paused
Program run is paused, and the program is open for

editing
An error has occurred
Warning
Display of dwell time or time remaining
Program status, such as End of program
Menu bar
The menu bar gives an overview of the menus available in the
respective main operating mode. The menus are drop-down menus,
meaning that a small window appears with the appropriate menu
items when the menu is selected.
This menu window shows the selectable functions and operating
modes. Arrows in the menu window indicate that further window
menus can be opened.
All soft keys are deactivated while a menu window is open. Only once
a menu has been selected or the menu bar deactivated do the soft
keys become active again.

Navigation
There are different methods for selecting the functions and operating
modes of the menus:
Touchpad
Arrow keys
Number keys
1 Touchpad
 Use the mouse pointer to select a menu from the
menu bar. Click a menu item to open its menu
window, and then move the mouse pointer to the
desired function or operating mode. Click the function
or operating mode to activate it.
2 Arrow keys
 Press the MENU key or
 the ALT key to open the menu
 Use the LEFT/RIGHT arrow keys to select a different

menu from the menu bar
 Use the UP/DOWN arrow keys to select a function or

operating mode from the menu window
 Activate the selected function or operating mode
3 Number keys
 Press the MENU key or
 the ALT key to open the menu
 Press the keys 0 - 9 in sequence to activate a function

or operating mode from the menu
Example: Press 2 and then 2 again to activate the Measure in
jog function.
24 1 Introduction
Message line
Error message
The control displays current messages for the operator in the
message line.
Messages Description
Machine Messages referring to the machine (PLC)
Operation Messages about the sequence of operations
Programming Programming errors or notes regarding the syntax
The messages appear in the message line, with a yellow

background
A symbol may also be displayed in the main operating mode tab at
the same time.
 Press CLEAR to remove the error message, or
Error info
 Press INFO to open the online help (see “Online Help
and Calculator” on page 37).
System bar
The following symbols are shown in the system bar:
Symbol Description
Info key
User soft keys
Recording
Keyboard: Number lock on
Keyboard: Caps lock on
Time

Soft-key row: NC functions

Standard soft keys
Use the soft keys to directly activate a function permitted in the active
operating mode. The soft keys can also be activated with the
touchpad.
Symbol Description
Soft key inactive
Soft key active
Soft key with an arrow in the corner indicates

another soft-key row
User soft keys

You can also define your own soft keys, in order to specify optimized
sequences. The user soft keys are superimposed over the standard
soft keys if the USER key (at the edge of the display unit) is pressed,
or if the same main operating mode is selected twice in a row. Select
the main operating mode again to display the standard soft keys again.
Soft-key row: Machine functions

The machine soft keys activate machine-specific functions. The
functions depend on the machine, and are specified by the machine
manufacturer via the PLC.
Application window
You can enter your data or influence the sequences of the selected
program directly in the applications window, depending on the active
operating mode. Some examples of application windows are:
Manual: Next to the graphic of the machine is an input window, in
which you can enter commands and then run them.
Automatic: The folders and files are displayed for selection of the NC
program. Once a program has been selected, it is shown over the
entire width of the window.
Programming: The program opened in the editor is shown over the
entire width of the window. If the graphic simulation function is
activated, then a part of the window is used for this.
Control (Setup): You can see and edit the tool data in a tabular view.
26 1 Introduction
1.4 Basic Operating Functions
Typical functions are available in multiple locations on the MillPlus.
The basic operating functions are:
Input dialogs
File manager
Table editor
NC editor
Editing functions
Shortcuts
Popup windows
Context menu
Machine status display
Online help
User soft keys
Input dialogs
Support for data entry is available when creating a program in the
program editor or with MDI, which helps you to structure the program
block as needed. The level of support automatically adapts itself to the
data entered in the block. The MillPlus offers a structured search view:
the Function Explorer. The data-entry support is opened with the
Dialog soft key.
Function Explorer
All functions and tools are collected by their functions into groups in
the Function Explorer. This grouping makes it simple to find the
function you are looking for. Press the ENTER key to open the
selected function in the input dialog.
The main groups are:
G functions
M functions
T tools

Support for data entry

The level of support adapts itself to the respective contents of the
program block when the Dialog soft key is activated.
 Activates support for data entry. If a G function or an
M function is entered (such as G81), then the input
dialog window opens and the data can be entered via
the keyboard. If only a G or an M is entered, or
nothing at all, the Function Explorer opens
automatically.
 Activates the Function Explorer. Select the desired
function, and open it with the ENTER key.
 Saves the entered data in the program block. The
input dialog window is closed.
 Data entry is cancelled in the dialog input window
without saving the data in the program block.
File manager
To ensure that you can easily find your files, we recommend that you
organize your hard disk into directories. You can divide a directory into
further directories, which are called subdirectories. Use the file
manager to select a file.
The file manager is available in the following operating modes:
Automatic, via the menu bar: NC-Program > Select
Programming, via the menu bar: NC-Program > Open or via the
context menu Save as while a program is open
Control, via the menu bar: NC-Explorer > File
At the top of the list of drives you will find special drives with the
opened programs in Automatic and Programming modes.
Screen layout
The file manager is divided into four window panes:
1 Explorer window with:
List of drives
Directories and subdirectories
2 Directory and file window with:
List of files in the selected directory
3 File preview window
The window shows a preview of the selected file
4 Filter window with:
File name or a part of it to be searched for
File type (*.pm, *.mm, etc.)
28 1 Introduction
Names of files and directories
The name can consist of any letters and numbers.
The characters * \ / “ ? < > > are not permitted.
Sequence of operations
If you want to open a program, such as for program run in Automatic
mode, first use the file manager to find the program.
Sequence of operations with the ASCII keyboard
 Open the menu bar and select the NC-Program menu
item. In this menu, choose the Select or Open
functions.
Navigation in the file manager
 Press TAB to switch the focus between the various
panes.
 Use the arrow keys to open a drive or directory in the
Explorer window [1].
Press the right arrow key again to switch the focus
to the file window [2].
Press the left arrow key to switch the focus back to
the Explorer window [1].
 Press the ENTER key to open a file.
 Press ALT+arrow key in the filter window [4] to select
a previous filter setting or file name.

Table editor
All tables with data regarding tools, datum shifts, etc, are available in
the Control (Setup) main operating mode.
Available tables:
Tools
Tool magazine
Zero offsets
Parameters
Points
Editing a table
If a table is simply activated, then you can only view the information.
The table itself has a gray background. If you want to edit a table
(change the contents or add new data, for example), you must open
the table by pressing the Edit soft key. You can make your entries in
the table itself, or if the Dialog soft key is available, you can use the
support for data entry.
Finding
 Enter the string you want to search for in the Find
window, and press the Find next soft key or press
ENTER. You can repeat the search by pressing these
keys repeatedly.
Table settings
The table view can be configured, i.e. you can optimize it for your
application. The following settings are available:
Column assignment and order:
Position the mouse pointer on a column header and press the right
mouse button to open the context menu. Select Column order. The
Column order window shows the possibilities for configuration.
Show columns: In the Columns to display window you can select
which columns are to be shown.
Column order: Indicate in Move column before what the order of
the columns should be.
Press Default to return to the default setting.
Column width:
Position the mouse cursor to the left or right edge of a column
header. Press the left mouse button and drag the column to its
desired width.
Sort data:
The data in a column is sorted in either ascending or descending
order. An arrow in the column header shows the sort order. Click in
the column header with the left mouse button to change the sort
order.
30 1 Introduction
NC editor
You can use the NC editor to create and edit NC programs. The
program editor is available in the following main operating modes:
Programming: Edit > NC-Editor
Control: NC-Explorer > File
The NC editor builds the program line by line. Each line consists of the
NC block and a line number. The line numbers are automatically
generated in ascending order. Use the keyboard to enter the data for
the program block.
Syntax highlighting
The program blocks consist of various elements, such as G functions,
comments, FMST, etc. These elements can be shown in different
colors in the block.
Select the Settings > Edit menu item to activate syntax highlighting
and choose the colors.
Syntax checking
The correct syntax of a program can be checked while the blocks are
being programmed.
Select the Settings > Edit menu item to activate program checking.
Line number and status symbol

The gray column to the left of the program shows the line number, the
line cursor, and a status symbol in front of the respective block.
Status symbol:
Symbol Description
Warning, syntax error in the block

Sequence of operations
1 Creating or editing a program
 In order to create an entirely new program, select the
NC-Program > New menu item.
 In order to open an existing program, select the
NC-Program > Open menu item.
 If you want to save the new or edited program, press
the Save soft key. A window appears in which you can
enter the program name and type.
2 Support during programming
 Open the input dialog window during program entry in
order to simplify the entry of data.
 The grouping of functions makes it simple to find the
function you are looking for.
 Press the INFO key or icon to call the soft keys for the
calculator and the online programming aids.
32 1 Introduction
Editing functions
You can use the editing functions to change the contents of one or
more line in the MDI list or in programs:
Soft key Description

Mark this part of the block for cutting, copying or
pasting
Undo an action (CTRL+Z)
Redo the undone action (CTRL+Y)
Find any text within a program, and replace it with a

new text if desired. A line number can also be
searched for instead of a text. (CTRL+F)
Cut the marked block parts (CTRL+X)
Copy the marked block parts (CTRL+C)
Inserted the marked block parts after the cursor

position (CTRL+V)

Shortcuts: CTRL+...
To speed operation, some functions can be activated via shortcuts.
These functions are also available via soft key or over the context
menu.
Some frequently-used shortcuts:
Shortcut Description
CTRL+S Save a program
CTRL+F Find (replace)
CTRL+C Copy
CTRL+V Paste
CTL+Z Undo
Popup windows
Sometimes a popup window for a temporary function (such as
searching, saving, etc.) appears within the current application. This
popup windows appears on top of the current application window.
A soft-key row belonging to the popup window is shown. Press ESC to
close the popup window.
In some cases you can switch the focus between the popup window
and the application below it, such as the Find window in the NC editor.
In these cases the MillPlus ensures that the correct soft-key row is
always displayed.
The focus cannot be changed away from some popup windows. Such
popup windows must be closed first.
Context menu
Call the context menu via the ASCII keyboard (applications key) or by
clicking the right mouse button. The context menu shows you a list of
functions available in the active operating mode. The opened context
menu closes automatically if you press ESC or if you select a function.
34 1 Introduction
Machine status display (dashboard)
The status display informs you of the current state of the machine tool.
The status display appears automatically in the following operating
modes:
Manual
Automatic
General status display

1 X, Y, Z, A, B, C: Axis positions
Actual value
Distance-to-go
Symbol Description
Axis clamping
Axis transformation
2 T: Tool number
Programmed tool
Current tool
Tool index
3 G53 - G59: Datum shift
4 G17 - G18: Machining plane
5 F: Feed rate
Programmed feed rate
Active feed rate
Feed rate for plunging
Override value for feed rate/rapid traverse
Symbol Description
G0: Rapid traverse
G1: Feed rate
6 Program run time

PM: Program
T: Tool
7 G4: Dwell time

8 S: Spindle speed
Programmed
Spindle override
Symbol Description
M5: Spindle stop
M3: Spindle left
M4: Spindle right
9 Program status
Symbol Description
G73: Scale
G73: Mirror
G93: Rotate coordinate system
G07: Tilt the machining plane
Additional status displays

Additional status displays, with detailed information about the
program run, can be shown during program run and MDI.
To switch the status display:
 Press the Status display soft key to show a new
soft-key row, with a selection of the various possible
status displays.

The machine picture is the default display
Information about the execution status:

- Active G functions
- Active M functions
- Angle G7
- Rotation G93
- Mirroring G72
- Scaling G73
Information about offsets:

- Axis positions G52, G54, G92+G93
- Tool
Information about E parameters:

- Parameters E+ES
36 1 Introduction
1.5 Online Help and Calculator
INFO functions
At all times and in all main operating modes, you can call additional
online help or a pocket calculator. Press the INFO key or icon, and then
the appropriate soft key, to select one of these functions.
 Call the online help and calculator

Call online programming support
Call online operating support
Call explanations and fixes in case of error messages
Call the calculator
The online programming and operating support appear in a popup

window. You can use the mouse pointer to change the size and
position of this window.
Programming support
Press INFO and then the Programming support soft key to find all
programming functions, including the programming language, of the
MillPlus online. This online support can be of assistance while you are
entering a program.
The online help is context-sensitive: if a program is being entered, then
the online help jumps directly to the detailed information about a
function. If there is no programming context, then the online
programming support opens with the overview of function groups.
Operating support
Press INFO and then the Operating support soft key to find all
operating functions of the MillPlus online.

Error support
In case of an error, the MillPlus automatically shows a brief description

of the error in the message line above the soft keys. Error messages
occur if:
Incorrect data was entered during programming
Logical errors arise in the program during program testing or
program run
System errors during operation
If you require additional information about an error message, press
INFO and then the Error support soft key.
A popup window appears:
List of error messages
A description of the error cause and error fix for each error.
Calculator
The MillPlus features an integrated pocket calculator with the basic
mathematical functions. The calculator can be called with INFO from
any location.
You can use the calculator to calculate intermediate results during
programming. These values can be sent directly to the cursor position
in the program editor with the Insert result soft key.
Click the View button with the mouse to cycle through the three levels
of calculator functions.
38 1 Introduction
1.6 User Soft Keys
1.6 User Soft Keys
User soft keys, which you define yourself, are available in addition to
the standard soft keys. These user soft keys enable quick and
customized operation anywhere on the control.
Operation
User soft keys that are superimposed over the standard soft keys are
available in all operating modes. Use this feature to create your own
operating level, where you can have numerous operating steps or
sequences be performed via a soft key.
Active the user soft keys by:
Pressing the USER SOFT KEYS key at bottom left on the display
unit, or by
Pressing an operating mode key twice, or by
Clicking an active operating mode tab with the mouse.
 The user soft keys symbol appears in the system bar.
The standard soft keys appear again after a user soft key has been
activated, or after a main operating mode has been selected again.
Recording a user soft key

After placing the mouse pointer over a new user soft key that you
want to define, open the context menu. Activate either the “Record
UK” or “Cancel record UK” function.
 The recording symbol appears in the system bar.
All keys pressed (on the ASCII keyboard as well as the operating panel,
except for the Start and Stop keys) and all mouse clicks are recorded
in sequence.
Stop recording by clicking the recording symbol.
You can then assign a text or an image to the user soft key.

1.6 User Soft Keys
Text or image for user soft keys

You can choose to assign texts or images to user soft keys. The text
or the image file name is assigned in a table in the Control (Setup)
operating mode. The image file must be saved in the “Userkeys”
directory on the “V” drive.
 Select the Control (Setup) main operating mode.
 Select the following function from the menu:
Installation >> Configuration >> User soft keys
 Open the table for editing.
Deleting a user soft key

You can delete a user soft key from the table in the Control (Setup)
main operating mode.
 Select the Control (Setup) main operating mode.
 Select the following function from the menu:
Installation >> Configuration >> User soft keys
 Open the table for editing. Remove the text and image
name of the recording, and
 Delete the selected recording.
40 1 Introduction
1.7 Coordinates and Reference System
1.7 Coordinates and Reference
System
Axis configuration
A machine has three linear principal axes (X, Y Z), which are mutually
perpendicular. The orientation of these axes is determined by the
Z axis, which always runs parallel to the machine tool’s spindle. The X
axis is that with the greatest traverse path perpendicular to the Z axis.
A rotary axis can be assigned to each principal axis. (top figure)
Coordinate system
The CNC can connect points by linear and circular paths of traverse
(interpolations). Workpiece machining is programmed by entering the
coordinates for a succession of points and connecting the points by
linear or circular paths of traverse.
The positions of the CNC machine tool’s axes are defined by the
following standards: ISO 841, DIN 66217 and EIA RS-267-A. (center
figure)
Defining coordinates
The coordinates of points in space (3-D) define traverse paths along
the axes. The axis coordinates are in one of three planes (XY plane, ZX
plane, YZ plane).
The coordinates can be entered using absolute, incremental, Cartesian
or polar coordinates.
G7 coordinates
The position display on the screen can toggle between the position in
the G7 plane (Xp, Zp) or the machine coordinates (X, Y). Both refer to
the active datum G52 + G54 + G92/G93. (bottom figure)

1.7 Coordinates and Reference System
Datums
In order to determine the machine datum, a reference run must first
be performed after switch-on. The machine datum is specified, since
the offset data between the machine datum (M0) and the machine-
based reference point (R) is saved via machine configuration data.
R = machine reference point
M0 = machine datum
W = program datum
The operator specifies a program datum (W) for the workpiece,
relative to which the workpiece dimensions are measured. This
program datum must also refer to the machine datum, which can be
specified with the G52 and/or G54...G59 functions.
Machine-based reference point (R)

Every traversable axis of a machine tool has a stationary point
designated as the reference point. The reference points of all axes
together form the machine-based reference point (R) (bottom figure).
During the reference run (see “Crossing over the reference point” on
page 47), the tool traverses to the reference point of each respective
axis. Once this point is reached, the CNC automatically zeroes the
axis. The positions of the software limit switches are specified.
42 1 Introduction
Manual Operating Mode
2.1 Introduction
2.1 Introduction
The Manual operating mode provides functions for simple machining

operations, for setting up the machine, and for setting up and pre-
machining workpieces. In this operating mode, you operate and move
the machine axes and the spindle manually.
G-code commands for positioning the axes and machining simple
workpieces as well as for machine and tool functions are entered and
executed blockwise. You can intervene or interrupt program run, and
then resume or cancel program run.
You can save the most important machine functions and machining
operations in an MDI list and reuse the NC blocks from this list at a
later time.
Menu bar
In the Manual operating mode, select subordinate operating modes or
functions from the pull-down menus in the menu bar.
Menu Description
Workpiece Workpiece setup: Setting the zero
points and workpiece measurement
Tool Tool setup: Tool measurement, entry

of tool technology data and setting the
plane
MDI Manual data input and execution of

instruction sets
Machine tool Machine-related functions:

Reference-point traverse, axis
diagnosis and shutdown of the
MillPlus
Settings Settings parameters for the functions

in the Manual operating mode
44 2 Manual Operating Mode

2.1 Introduction
Menu items
The menu items identified by an asterisk (*) are not

supported by this software version.
The pull-down menus contain the following menu items providing the
functions or operating modes described below:
Workpiece menu Description

Touch side Setting the workpiece zero point with
a tool
Determine center Setting the workpiece zero point in

the center of a circle or rectangle by
using the tool
Preset axes Setting the current position as the

workpiece zero point
Measure side * Setting the workpiece zero point with

a touch probe
Tool menu Description

FST entry Manual data input and execution of
technological functions
Measure in jog Tool measurement by touching the

workpiece with the tool
Set plane Activation of a working plane
MDI menu Description

Free entry Manual data input and execution of
instruction sets
Machine tool menu Description

Reference point Determining the axis position through
reference point traverse
NC shutdown Shutting down the control in order to

switch off the machine
Settings menu Description

Jogging Axis settings for jog operation

2.2 General Functions

Switch-on
Switch-on and traversing the reference points can vary

depending on the machine tool. Refer to your machine
manual.
 Switch on the power supply of the machine and the MillPlus.

On a MillPlus with dual-processor system (Windows XP), the startup
screen (Log On to Windows) appears after switch-on.
 Enter the appropriate data in User name, Password and Log on to.
For the data to be entered, refer to your machine manual, the
system administrator or your machine supplier.
Booting the MillPlus

 Release the EMERGENCY STOP switch.
 Press and hold the MACHINE ON button.
 Press the CLEAR key.
The MillPlus starts up in the Manual operating mode and is now ready
for operation. You can execute the following functions:
Positioning the axes with the AXIS-DIRECTION KEYS
Crossing over the reference points

Crossing over the reference point
After the MillPlus has started up, all axes must cross over the
reference point. You can move the axes manually, but you cannot
execute any commands in MDI or any programs in Automatic
operating mode until the reference points have been crossed over.
Axes that are equipped with absolute encoders do not

have to cross over the reference points. If all axes are
equipped with absolute encoders, the MillPlus is ready for
operation immediately after the machine control voltage is
switched on.
Standard working plane

The reference run can be executed separately for each individual axis
or for more than one axis simultaneously.
 Select all axes.
 Select one axis.
 After you have pressed the START key, the selected

axes simultaneously move to the reference point at
feed rate.
After the reference point has been crossed over, the MillPlus
executes a machine-dependent rapid traverse movement to a fixed
position.
The MillPlus is now ready for operation in the Manual operating mode.
The reference points need only be crossed over if you

want to traverse the machine axes. If you only want to edit
or test programs, select the Programming operating mode
after switching the machine control voltage on. You can
then cross over the reference points later.
Traversing the reference point in a tilted working plane
The tilting of the plane is automatically cancelled when the

reference point is traversed in an axis.

Switch-off
To prevent data from being lost at switch-off, the operating system of
the MillPlus needs to be shut down properly:
 Select the Manual operating mode.
 Select Machine tool > NC shutdown.
 Shut down the MillPlus.
Inappropriate switch-off of the MillPlus can lead to data

loss.
Moving the machine axes: Jogging
Manual traverse with the axis-direction keys can vary

depending on the machine. The machine tool manual
provides further information.
The axes are moved with the axis-direction keys:

in continuous jog mode
in incremental jog mode (0.001-1.000), or with a free increment
at a predefined feed rate, or at a programmed feed rate
See “Jogging” on page 63.
Continuous jog
Use the axis-direction keys to move a single axis or more than one axis
simultaneously.
 Press the Step/Continue soft key to select the
continuous jog mode.
 Press the axis-direction key and hold it as long as you
wish the axis to move.
100
 The axis feed rate is adjusted with FEED RATE
50 150
OVERRIDE (0-100%).
0
 If you press an axis-direction key and the RAPID

TRAVERSE key simultaneously, the axis moves at
rapid traverse speed.

Incremental jog
In incremental jog mode, you move a machine axis by a preset
distance.
 Press the Step/Continue soft key to call the Step soft
keys.
 Set the jog increment with the Step 0.0010 soft key,
for example.
 Press the axis-direction key. The axis moves in steps
of 0.0010.
Moving the axes in a tilted plane

Using the axis-direction keys, you can also move the axes in a tilted
plane. When the tilted plane is active, you must switch on jog
movement in the tilted plane by pressing the soft key showing the
tilted plane symbol. When movement in the tilted plane is active, "P"
is displayed next to the axis designations, and the yellow symbol for
tilted plane appears in the machine status display.
 Press the Step/Continue soft key in the Manual
operating mode.
 Select tilted plane.
Traversing with the HR 410 electronic handwheel

The portable HR 410 handwheel is equipped with two permissive
buttons. The permissive buttons are located below the star grip.
You can only move the machine axes when a permissive button is
depressed (machine-dependent function).
The HR 410 handwheel features the following operating elements:
1 Emergency Stop button
2 Handwheel
3 Permissive buttons
4 Keys for axis selection
5 Keys for actual-position capture
6 Keys for defining the feed rate (slow, medium, fast; the feed rates
are set by the machine tool builder)
7 Direction in which the MillPlus moves the selected axis
8 Machine functions (set by the machine tool builder)
The red indicator lights show the axis and feed rate you have selected.

Spindle speed S, feed rate F, tool T and machine

function M
Application
In the Manual operating mode the values for tool T, machine function
M, spindle speed S and feed rate F are entered with FST entry or MDI
Free Data Input.
The MillPlus provides standard and machine-related

machine functions M. The machine tool builder
determines which machine functions M are available on
your control.
Entering values with FST or MDI > Free entry

Enter the following values:
1 Tool call T with machine function M
2 Spindle speed S, alternatively with a machine function M
3 Feed rate F
Executing the values entered

 Start spindle rotation at the entered speed S, or start
tool change with the entered tool number T.
 Execute feed rate F, and move the axis/axes at the
entered feed rate if axis/axes are programmed.
Adjusting rapid traverse, feed rate and spindle speed

The override knobs are located on the machine operating panel.
With the override knobs, you can vary the spindle speed S and the
feed rate F:
10 50
 Rapid traverse from 0% to 100%
1
100
0
100  Feed rate F from 0% to 150%.

50 150
With the spindle keys, you can vary the value set for spindle speed S:
 Spindle speed S to 100%
 Increase spindle speed S (%)
 Reduce spindle speed S (%)

Positioning manual axes
Manual axes are rotary or linear axes that are equipped with a position
measuring system, but they do not have a servo drive. In Manual
operating mode, manual axes can be moved to the desired position at
any time.
Programming manual axes

If manual axes are positioned via the program, the MillPlus will inform
the machine operator about it. Program run stops and the following
messages appear:
The status bar displays the "Positioning manual axis" message.
The distance-to-go display for the affected axes is highlighted in
yellow.
The machine operator moves the manual axis/axes until the distance-
to-go value is 0. Once the distance-to-go value is within a certain
tolerance, the distance-to-go display turns green and program run can
be resumed. If the manual axis is not within the tolerance when
program run is restarted, the MillPlus issues the error message
"Manual axis not in position".
If the movement of a manual axis is smaller than the

tolerance window, the MillPlus nevertheless stops
program run and the distance-to-go display is
highlighted in green.
If the difference between the nominal position and the
actual position is less than the programming format
(0.001 or 0.0001 degrees), the deviation is not treated as
a movement and does not lead to a program stop.
It is not allowed to interpolate NC axes and manual axes.
The MillPlus then displays the error message "Axis and
manual axis not permitted."

MDI: Free entry

Manual data input and execution of instruction sets. This operating
mode provides the following functions:
1 Entry and execution of individual blocks
2 The blocks entered are saved in the MDI list and can be reused
later.
Programming and executing simple machining operations

The MDI operating mode enables you to set up the machine and to
execute simple machining operations. The individual instructions (ISO
or cycles) are entered blockwise in the MDI input window. Then press
the START key to have the MillPlus execute the respective block. The
block is saved in an MDI list (see “MDI Menu” on page 61).
The MDI list is saved in a file on the “Work“ drive. The $MDI.pm file
can be opened in the program editor.
Limitations of MDI
Contour programming, programming graphics,
subprograms, program section repeats, and path
compensation are not available.
Structure of the MDI list

The MDI list is a list of instruction sets. The blocks entered need not
be related to each other. They may be listed in any sequence and do
not make up an NC program.

You can use the support for data entry, while you are entering data.
program block. Use the function explorer to select a function and enter
the appropriate data in the input dialog. See “Function Explorer” on
page 27 and “Input dialogs” on page 27.

Executing a block
Press the START key to execute the block you have entered, or a block
you have selected from the MDI list. After the block has been
executed, the cursor remains on the block.
Status information
During the execution of a block, the MillPlus provides detailed
information on the current machining status. For example, the modal
G functions and the current contents of E parameters are shown. See
“Additional status displays” on page 36.
Edit functions
The Edit functions allow you to change the contents of one or more
lines in the MDI list. The Cut, Copy, and Paste functions are available.
You can also find a text in the MDI list. See “Editing functions” on
page 33.

Setting the zero point

When the MillPlus is ready for operation and the reference points have
been crossed, the zero points can be set.
You fix a zero point by setting the MillPlus display to the coordinates
of a known position on the workpiece.
The measured zero point shift is saved as the active zero point G54-
G59 or G54 I...
Preparation
Clamp and align the workpiece.
Insert a tool with known radius and length.
Select the desired zero point G54-G59 or G54 I...
Zero point setting with the axis-direction keys
Protective measure
If the workpiece surface must not be scratched, you can
lay a metal shim of known thickness d on it. Then enter a
nominal value that is larger than the desired value by the
value d.
In the Manual operating mode, the Workpiece menu offers various

functions for setting the zero point. See “Workpiece Menu” on
page 56.

Tool measurement
Each tool is identified by a number. The associated tool data are saved
in the tool table. When a tool is inserted from the tool magazine into
the spindle with the Txx and Mxx commands, the tool data are
assigned to the active tool.
The MillPlus can measure tool data
with Tool > Measure in jog in the Manual operating mode (see
“Tool Menu” on page 59).
with MDI > Free entry in the Manual operating mode (see “MDI
Menu” on page 61).
during program run in the Automatic operating mode. See the tool
measurement cycles in the “G600-G699 Measuring Cycles”
chapter of the Programming manual.

2.3 Workpiece Menu
2.3 Workpiece Menu

Workpiece setup: Zero point setting and workpiece measurement
The Workpiece menu contains the following menu items:
Touch side
Determine center
Preset axes
Touch side
Setting the workpiece zero point with a tool.
You set the workpiece zero point by touching a workpiece edge with
the tool. Enter the nominal value and confirm the axis traverse
direction. The zero point is saved as the active ZPS number.
Activating the zero point

The zero point is saved as a ZPS number. In order to activate the zero
point, the corresponding ZPS number must be activated in the zero
point table.
 Open the zero point table.
 Use the arrow keys to select the zero point number

(e.g. G54 I1) and activate it. The zero point (G54 I1) is
displayed in the machine display.
Touching a workpiece edge

 In the input window, enter the nominal value of the
workpiece edge to be touched.
 Using the axis-direction keys, move the tool to the
workpiece edge and touch (scratch) it with the tool.
 Confirm the appropriate axis traverse direction by soft
key.
This saves the zero point of the respective axis as the active ZPS
number. The other axis reference values are determined in the same
manner.

2.3 Workpiece Menu
Determine center
Setting the center of a workpiece with a tool.
You determine the center of the workpiece as the workpiece zero
point by touching two opposing workpiece edges with the tool. Enter
the nominal values and confirm the axis traverse direction. The center
is determined and saved as the active ZPS number.
Activating the zero point number

The zero point is saved as a ZPS number. In order to activate the zero
point, the corresponding ZPS number must be activated in the zero
point table (see “Touch side” on page 56).
Touching a workpiece edge

 Using the axis-direction keys, move the tool to the first
workpiece edge and touch (scratch) it with the tool.
probed workpiece edge.
key.
 Move the tool axis to the opposite workpiece edge
and touch (scratch) it with the tool.
probed workpiece edge.
key.
 The measured center is saved as a ZPS number. The
other workpiece centers are determined in the same
manner.

2.3 Workpiece Menu
Preset axes
Setting the current position with a tool.
To determine the actual position value, move the tool manually to any
desired position. Enter the desired nominal position value. The value
is saved as the active zero point.
Activating the zero point

The zero point is saved as active zero point G54-G59 or G54 I... . In
order to activate it, the corresponding ZPS number must be activated in
the zero point table (see “Touch side” on page 56).
Moving to a position
 Enter the nominal position value in the input window.
 Using the axis-direction keys, move the tool to any

desired position.
 The zero point is set in the axes in which the nominal
value is entered.

2.4 Tool Menu
2.4 Tool Menu
Tool setup: Tool measurement, entry of tool technology data and
setting the plane.
The Tool menu contains the following menu items:
FST entry
Measure in jog
Set plane
FST entry
Entry and execution of technological machine functions.
You can enter machine functions, such as tool Txx, spindle speed
Sxxxx, machine functions Mxx and feed rate Fxxxx. Press START to
execute the functions.
Please keep in mind that when you start the functions,

the spindle may start, and
the axes will move to the tool change position if a tool is
entered.
Entering and executing technological functions

 Select Tool in the menu bar.
 Select FST entry and press ENTER to activate it.

 Enter the data for T, M, S and F in the input window.
 After you have pressed the START key, the machine
will execute the functions. The current values for F, S
and T are displayed in the machine display.
Finding tool Txx

If you want to select the tool from the tool table, proceed as follows:
 Open the tool table.
 Select the tool number Txx with the arrow keys.
 The tool number from the tool table is transferred to

the FST entry window.

2.4 Tool Menu
Measure in jog
Tool measurement by touching the workpiece with the tool.
To measure a tool, touch the workpiece at a known dimension with
the tool tip in the working plane or tool axis. When you press a soft key
for the axis traverse direction, the MillPlus calculates the tool
compensation values R or L from the nominal value entered.
You cannot measure the tool until you have inserted the
tool into the spindle and activated the tool. The tool
change function can vary depending on the individual
machine tool. The machine tool manual provides further
information.
Measuring the tool radius

 Select Tool in the menu bar.
 Select Measure in jog and press ENTER to activate it.

workpiece edge to be touched.
 Using the axis-direction keys, move the tool to the
workpiece edge and touch (scratch) it with the tool in
the working plane.
 Press the soft key for the corresponding axis traverse
direction (X or Y) in the working plane.
The MillPlus calculates the tool radius R for this axis and stores it in
the tool memory. The compensation value for the measured tool is
displayed in the tool data window.
To measure the tool length L, use the same procedure (touching the
workpiece) in the tool axis direction.
Set plane
Activate the working plane.
The working plane is switched and activated with the Plane nn soft
keys.
Setting the plane (e.g. XY)

 Select the Plane XY.
 Activating the plane.
The machine display shows the current plane.

2.5 MDI Menu
2.5 MDI Menu
Manual data input and execution of instruction sets
The MDI menu contains the following menu item:
Free entry
Free entry
Manual data input and execution of individual functions and machining
operations.
In the Free entry window, you enter the individual instructions block
by block. Then press the START key to have the MillPlus execute the
respective block. The block is saved in an MDI list.. See “MDI: Free
entry” on page 52.
Entry and execution

 Select MDI in the menu bar.
 Select Free entry and press ENTER to activate it.

 Use the keyboard to enter the data in a line of the MDI
list.
 Press the START key to execute the block.

You can use the support for data entry, while you are entering data.
See also “Input dialogs” on page 27.
 Activate support for data entry.

program block.
1 Entered data is known (e.g. G81): The support window shows the
input window for the function (G81: Drilling/Centering)
2 Entered data is not known (e.g. Gxx or empty block): The function
explorer displays an overview of all G code functions.
 After the entry has been concluded, the MillPlus
returns to the Free entry window. The block is saved
and ready for execution.

2.6 Machine Tool Menu
2.6 Machine Tool Menu

Machine-related functions: Reference point traverse, axis diagnosis
and shutdown of the MillPlus.
The Machine tool menu contains the following menu items:
Reference point
NC shutdown
Reference point
Determining the axis position through reference point traverse.
After the MillPlus has started up, all axes must cross over the
reference point (see “Crossing over the reference point” on page 47).
If you want to repeat the reference run of the axes, proceed as
follows:
 Select Machine tool in the menu bar.
 Select Reference point and press ENTER to activate
it.
 Select One axis or
 All axes to traverse the reference point in one axis or

in all axes.
After the axis/axes has/have crossed over the reference point, the
current position will be displayed in the actual-value display.
Axes that are equipped with absolute encoders do not

have to cross over the reference points. If all axes are
equipped with absolute encoders, the MillPlus is ready for
operation immediately after the machine control voltage is
switched on.
NC shutdown
Shutting down the MillPlus properly.
 Select Machine tool in the menu bar.
 Select NC shutdown and press ENTER to activate it.
 Press the OFF soft key to switch the MillPlus off.

2.7 Settings Menu
2.7 Settings Menu
Settings parameters for the functions provided by the menus and
menu items in the Manual operating mode.
The Settings menu contains the following menu items:
Jogging
Jogging
Axis settings for operation in jog mode.
The jog feed and the Free step value for the axes are defined in this
window.
 Select Settings in the menu bar.
 Select Jogging and press ENTER to activate it. The
MillPlus opens the Settings >> Jogging window.
 Enter the nominal value of the Free step value in the
input window.
 Press the Step/Continue soft key to call the soft key
on which the step size is displayed.
Possible settings in the Settings >> Jogging window:
1 Free step value
Set the free step value. The step size entered can be selected
by pressing the Step/Continue soft key and then the
corresponding soft key (F5).
2 Jog feed
Select a predefined or programmed feed rate for jogging.
3 Select axis
Assign the axis to the freely assignable axis-direction keys +/–.

Automatic Operating
Mode
3.1 Introduction
3.1 Introduction
In the Automatic operating mode the MillPlus runs a part program in
single-block or full-sequence mode to its end. For this the program
needs to be selected from the work folder and be prepared by using
the file manager.
Programs that were created with the MillPlus or with an external CAD
system ensure high-accuracy machining at high speed.
The mid-program startup function (block search) enables you to run a
part program from any desired block. The MillPlus scans the program
blocks up to that point.
Menu bar
In the Automatic operating mode you can select a subordinate
operating mode or a function by using the menu bar or the menu
items.
Menus Description
NC Program Select and activate part programs.
Execution Run the active program in the

Machining or Dry run mode of
operation. The machine axes are
moved.
Test Functions for program testing before

machining. The machine axes are not
moved.
Settings Settings for the Automatic operating

mode.
66 3 Automatic Operating Mode

3.1 Introduction
Menu items
The menu items identified by an asterisk ( * ) are not

functions or operating modes described below:
NC Program Description
Select Select an NC part program by using
the file manager.
Autostart * Automatic start of an NC program at a

programmed time.
Remote After activating remote control, you

can control all functions from a DNC
computer. Functions, such as editing
the tool memory, are deactivated at
the operating panel of the control.
Ext. program call * Select an NC program by using

program call numbers that are entered
in the CNC's memory and activated by
the PLC.
Last selected programs Quick selection of the four last NC

programs that were selected.
Execution Description
Machining Machining of NC programs.
Dry run * Test run of an NC program without

machine movements.
Test Description
Simulation * Graphic testing of NC programs.
Program analysis * Preliminary program analysis in order

to avoid interruptions in the machining
process.
Settings Description
NC program * Set the font size.
Execution Program depiction: Show the program

structure next to the program
Test * Settings for the program test.


Program selection
If you want to run a program on the machine, you must first select and
activate the program. To select the desired program, select the
File manager
The file manager manages all programs stored on the drives and in
the folders. Use the mouse or the ASCII keyboard to select and
open a program.
Quick selection of the last 4 programs that were selected
When you select the Select menu item, the last programs that were
selected are listed at the bottom of the window (including the path).
You can open a program directly by selecting it from the list.
Program execution
The program you have selected is displayed in the program window.
When the program activates subprograms during program run, the
active subprogram is displayed in an additional window to the right of
the main program. After the subprogram has been finished, the
additional window is automatically closed.
Program structure
You can also display the program structure in addition to the selected
program. Some important features of the main program and the
subprograms, such as tool change, subprogram call, repetitions, etc.
are listed in the program structure. This gives you a quick overview of
the program structure, and you can see the program sequence during
program run. You can also use the program structure for mid-program
startup.
Select Settings>> Execution to activate the program structure.
Automatic program run (program run, full sequence)

To start the active program, press the START key. In the automatic
program run mode, the MillPlus executes a part program continuously
to its end. During program run, the block being executed is highlighted
by the cursor. If the Program structure window is also displayed, the
highlight is on the block with the active tool.
Program run, "Single step"

In the program run "Single step" mode, you must start each block
separately by pressing the START key.

Interruption of program run
There are several ways to interrupt program run:
Programmed interruption
Interruption with feed rate STOP key, or feed rate + spindle STOP
key
Switching to program run "Single step"
Error message
Programmed interruption
You can program interruptions directly in the part program. The
MillPlus interrupts the program run at a block containing one of the
following entries:
Miscellaneous functions M0, M01 or M30 (program end)
Miscellaneous function M06 (determined by the machine tool
builder)
Interruption with feed rate STOP key, or feed rate + spindle STOP
key
Feed rate STOP key: The block that is currently being executed by
the MillPlus is interrupted. The axis movements stop, and the
spindle keeps rotating.
Feed rate + spindle STOP key: The block that is currently being
executed by the MillPlus is interrupted. The axis movements stop,
and the spindle stops.
In either case, the "Program stopped" symbol appears in the tab
showing the main operating mode. You can resume or cancel program
run from this position.
Switching to program run "Single step"

You can interrupt a program that is being run in the automatic program
run mode of operation by switching to the program run "Single step"
mode. The MillPlus interrupts the machining process at the end of the
current block. Press the START key to execute the next block.
Breakpoints
You can use breakpoints to interrupt program run without changing
the program. The program will then be executed up to the breakpoint
and will not be continued until you restart it. See “Program
breakpoint” on page 75.
Error message
The machining process may be interrupted, depending on the error
message class, the machine error or the NC error. The axis
movements are stopped, and the spindle stops. The "Program error"
symbol appears in the tab showing the main operating mode, and an
error message appears in the status bar.

Moving the machine axes during an interruption

You can retract the machine axes during an interruption in the same
way as in the Manual operating mode.
Danger of collision
When retracting the axes, ensure that you press the
correct axis direction keys that match the current
coordinate system.
The tool should be retracted first, and then the axes
should be moved away from the workpiece. Please
keep in mind the workpiece form and the workpiece
position.
In a tilted working plane (G7), you can use the “Jog in G7
plane" soft key to switch between the tilted working
plane and the machine coordinates.
Intervening program run

It may sometimes be necessary to edit the machining parameters
during program run. For example, changes can be made in the:
MDI mode of operation
Tool parameter table or workpiece zero point table
Program editor
In order to edit a program or table, you must first interrupt the program
run, and then activate the program by pressing the Intervene program
run soft key.
 Activate intervention.
You also have other possibilities to interrupt the program run:

1 STOP key: Program run is immediately interrupted
 Press the STOP key. (The current block will not be
executed to its end).
 Activate Single step mode.
 Press the START key to execute the interrupted block

to its end.
2 Program run "Single step"

 Activate Single step mode. The current block will be
executed to its end.

Resuming program run after an interruption
You can resume program run after an interruption. The possibilities to
resume program run vary, depending on the point of interruption.
1 Resuming program run at the point of interruption in the block. For
this, the block may consist of
One single instruction, such as a contour section, in the main
program or subprogram.
A cycle, such as a drilling cycle, in the main program or
subprogram.
2 Resuming program run at the beginning of the contour section
block, the macro block or the cycle block.
This means that some machining operations will be repeated.
Program run is therefore interrupted, and the Block search
function is used to find the beginning of the block.
Resuming program run with the START key

 Resume program run soft key: The Distance to go
window shows the distance from the restart position:
All axes soft key: Move the axes in the sequence
that the MillPlus suggests. Press the START key.
Restart ? soft keys: Move the axes in any
sequence. Select the axis/axes by soft key and
activate them with the START key.
You can resume program run by pressing the START key if the
program was interrupted in one of the following ways:
The STOP key was pressed.
An interruption was programmed.
If you have moved the machine axes (in the Manual operating mode)
during the interruption, you can resume program run (in the Automatic
operating mode) in the following way:
Danger of collision
Move the axes in the sequence shown in the Distance to
go window, and not according to the positioning logic.
 Press the START key to resume program run.

Mid-program startup (block search)

Startup point
The mid-program startup function (block search) enables you to run a
part program from any desired block. The MillPlus scans the program
blocks up to that point.
 Activate mid-program startup.
There are several ways to select the startup point:

Place the cursor on the desired block in the part program.
Place the cursor on the desired instruction in the program structure,
which compactly lists the important instructions. If subprograms are
used, you can open a subprogram using the program structure, and
then set the startup point in the subprogram.
Use the Find soft key to search for a character string (instruction or
text) or a line number in the program.
You can also use the Extended search soft key to enter additional
search criteria, such as the name of the program or subprogram, the
desired line number or the number of repetitions at the startup
point.
Mid-program startup (block search)

After selecting the startup point, you can choose between two
possibilities of getting to the startup point:
 If you press the Go to cursor soft key, the MillPlus
does not scan the program up to the selected block
(without calculation). Program run starts directly from
the selected block.
 If you press the Search to cursor soft key, the
MillPlus scans the program up to the selected block
(block search with calculation). After that, program
run starts from the selected block.
Please note that there is a danger of collision, especially

when mid-program startup without calculation (Go to
cursor) is used. The MillPlus therefore displays a warning.
Symbol Description
Caution – Danger of collision: Search program
without calculation

Starting program run
You cannot start program run from the selected block until the
corresponding MSTH functions and the tool position have been
reached. The MillPlus displays a suggestion in a pop-up window. You
can accept the suggestion by soft key and execute it by pressing the
START key. But you can also adapt the suggestion to your
requirements.
1 MSTH functions: Execute the MSTH functions that have been
determined through block search with calculation.
In the MSTH function window, select the MSTH functions to be
executed:
 Select all MSTH functions (accept the suggestion
displayed by MillPlus).
 Remove an MSTH function. All other functions

suggested by MillPlus are accepted.
 Select one single MSTH function.
 Press the START key to execute the selected MSTH

functions.
After all selected MSTH functions have been executed, the Distance
to go window appears.
2 Distance to go: Move the axes from the current position to the
startup position. Select the axes:
All axes soft key: Move the axes in the sequence suggested by
the MillPlus in the window.
Restart ? soft keys: Move the axes in any sequence.
 Press the START key to move the selected axes to the
startup position.
Danger of collision
Move the axes in the sequence shown in the Distance to
go window, and not according to the positioning logic.
After all axes have been moved to the startup position, you can start
program execution.
Safety notes and general tips
With mid-program startup, program run is continued from

the selected block. To be able to execute this block, the
MillPlus may have to execute functions that cause
collisions. These can be functions, such as tool change
(approaching the tool change position), rotating the
(swivel) head and (rotary) table, switching or tilting the
working plane, approaching the workpiece on a straight
path and continuing the machining process, etc.

Before mid-program startup, in the Manual operating

mode the (rotary) table and the (swivel) head with tool
must be retracted to a position from which the above-
mentioned functions can be executed without problems
and without a danger of collision.
It is recommended preparing the machine at the startup
position in such a way that the program can be
continued from the startup position without problems.
Optional block skip

In a test run or program run, the MillPlus can skip over blocks that
begin with a slash (/):
Selectable stop (Selective wait)

The MillPlus optionally interrupts the program run or test run at blocks
containing M01.

Program breakpoint
Use this function to set breakpoints at program blocks. The program
will then be executed up to the breakpoint and will not be continued
until you restart it. You can set multiple breakpoints in succession.
Breakpoints are not saved in the program.
The breakpoint is identified by a red dot in front of the respective
block. The red dot is displayed in a column to the left of the program.
You can clear all breakpoints simultaneously, or you can clear an
individual breakpoint. For this, you must first activate the program with
the Intervene program run soft key.
 Define the breakpoint.
There are several ways to find the block in which you want to set a
breakpoint:
Use the cursor, the PAGE UP/DOWN key or the mouse to navigate
through the program.
Use the program structure to navigate.
Use the Find soft key to search for a character string or a line
number.

3.3 NC Program Menu
3.3 NC Program Menu

Select and activate part programs. After selection, the MillPlus
automatically switches to the active mode of operation (Machining,
Dry run or Test). Default setting: Machining mode of operation.
The NC Program menu contains the following menu items:
Select
"Last selected programs"
Select
Select a part program from the program memory.
Use Select to select an existing part program in the file manager.
Opening the file manager

 Select NC Program in the menu bar.
 Select the Select menu item, select a program in the

file manager and press ENTER to open it.
Use the file manager to find the desired program and press ENTER
to activate it. For navigation, see “File manager” on page 28.
Running a part program

The selected part program is displayed in the program window.
Depending on the operating mode (Machining, Dry run, Test) that was
last active, you can start the part program.
 Press the START key to run the part program in full
sequence or single step mode.
For more information about executing a part program, see “Execution

Menu” on page 78.

3.3 NC Program Menu
Last selected programs
The menu displays a list of the four last programs that were active in
the Automatic mode of operation. The name and the path of the
programs are saved. This enables you to select these programs with
a few keystrokes.

3.4 Execution Menu
3.4 Execution Menu

Execute the active program in the Machining or Dry run modes of
operation. The machine axes are moved.
The Execution menu contains the following menu item:
Machining
Machining
Execution of part programs.
You can execute an existing part program in this mode of operation.
You first have to select and activate the part program in the file
manager (see “Select” on page 76).
Activating a part program

 Select Execution in the menu bar.
 Select Machining and activate it with the START key.
Starting and interrupting a part program

The selected part program is displayed in the program window. You
can also activate the program structure by selecting Settings >
Program structure:
To start program run:
 Press the START key to run the program in full-
sequence mode.
 Press the Single step soft key to run the program in

single-block mode. You must restart program run
after every end of block.
 You can interrupt program run at any time. During a
program interruption you can:
Manually retract the tool from the workpiece and
return.
Resume program run at the point of interruption or
from the point of retraction by pressing the START
key.
Cancel program run with the Cancel program soft
key.

3.4 Execution Menu
Status display
You can activate a status display during program run. The status
display appears in a window above the machine status display.
Various status displays are available:
Execution status
Offsets
OEM parameters
E parameters
Variables
Press the Full program soft key to deactivate the status display.
Block search (mid-program startup)

Use the Block search function to enter into a part program at a certain
block and execute the program from this block. See “Mid-program
startup (block search)” on page 72
 Select Block search to prepare mid-program startup.
 Place the cursor on the block at which you want to

enter into the program. You can also use the Find
function to find the startup point.
 Press the Search to cursor soft key if you want the
MillPlus to scan the blocks up to the startup point
(block search with calculation). Press the Go to
cursor soft key if you do not want the MillPlus to scan
the blocks up to the startup point (without
calculation).
 Press the START key to activate program run from the
startup point.

3.5 Settings Menu
3.5 Settings Menu

Settings parameters for the functions provided by the menus and
menu items in the Automatic operating mode.
The Settings menu contains the following menu item:
Execution
Execution
Select Execution to display the Program structure. The program
structure lists some important features of the main program and the
subprograms, such as tool change, subprogram call, repetitions, etc.
You can use the program structure to:
Get a quick overview of the program structure.
Monitor program run.
Find a startup point in the program structure for mid-program
startup.
 Select Settings in the menu bar.
 Select Execution and press ENTER to activate it. The
Settings >> Execution window appears.
 Activate the Program structure function.

Programming Operating
Mode
4.1 Introduction
4.1 Introduction
The Programming operating mode enables you to create and edit
programs. New programs can be created immediately via the editor.
Existing programs must first be found and opened via the file
manager.
Support for data entry is available when entering data. The level of
support is automatically adapted to the respective contents of the
program blocks. Press the Dialog > Function explorer soft key to
select the G , M or T function groups, and enter the required data into
the dialog box that appears after selecting a function.
You can also graphically simulate the workpiece to check the
programmed geometry. The MillPlus offers comprehensive graphical
functions that provide various views for program run simulation.
Menu bar
In the Programming operating mode you can select a subordinate
operating mode or a function by using the menu bar or the menu
items.
Menu bar
Menu items Description

NC program Select a program, or create a new
program. After selection, the MillPlus
automatically switches to the active
mode (editing or graphic simulation).
Window The Window menu lists the programs

that are open in the program editor.
The Window menu can contain up to
seven programs.
Edit Program in the editing mode.
Test Program in the testing mode.
Settings Settings for the Programming

operating mode.
82 4 Programming Operating Mode

4.1 Introduction
Menu items
The menu items identified by an asterisk ( * ) are not

functions described below:
NC program Description
Open Open an NC part program by using the
file manager.
New Open the program editor for creating a

new NC program.
Import from ... * Import programs in .dxf file format.
Last selected programs Quick selection of the four last NC

programs that were selected.
Window Description
Menu window List of the programs that are open in
the NC editor.
Edit Description
NC editor Open the NC editor to edit a program.
Test Description
Simulation The program is graphically simulated
on the screen.
Edit Define the syntax highlighting, the
syntax colors and the syntax check.
Test Define the program analysis and the

graphic simulation.


Creating/Editing a program
Use the NC editor to create new part programs, or to edit existing
programs. In the menu bar, select NC program. Then select Open or
New to call the NC editor.
1 Open: Edit an existing program
Use the file manager to select a file. Use the NC editor to edit the file.
After editing, you can save or close the program.
2 New: Create a new program
The program editor is started immediately and you can begin entering
the program. After editing, you can save or close the program. When
you save the program, the program is saved to a drive under a program
name via the file manager. For more information, see “NC editor” on
page 31.
Testing a program
New programs or edited programs can be tested before they are
executed on the machine. The MillPlus offers various types of tests:
1 Program check: Syntax check of the complete program
To check the program, press the Program check soft key and then the
Start check soft key. The complete program will be checked. If a
syntax error is found, the MillPlus displays an error symbol in front of
the incorrect block (the symbol is displayed in the column to the left of
the program). All error messages are listed in the Program check
window. Use the soft keys to navigate through the list or to call
detailed information on an error message. You can immediately
correct the incorrect block in the NC editor.
2 Simulation: Graphic simulation of the program in various views
The complete program can be simulated in various views. The graphic
simulation is displayed next to the NC program. The program can be
run in automatic mode or in single step mode. Breakpoints can be set
in order to control the program run.

4.3 NC Program Menu
4.3 NC Program Menu
Select a program, or create a new program. After selection, the
MillPlus automatically switches to the active mode (editing or graphic
simulation).
The NC Program menu contains the following menu items:
Open
New
Open
Open an NC part program by using the file manager.
Select Open to activate the file manager, in which you select an
existing program for editing.
Opening the file manager

For navigating in the file manager, see “File manager” on page 28.
 Select Open and press ENTER to open the file
manager.
Use the file manager to find the desired program and press ENTER
to activate it.
New
Create a new program with the NC editor.
 Select New and press ENTER.
The New menu item opens a new, blank program in the NC program
editor. The MillPlus automatically gives the program a name, which
can be changed when you save the program.
For the editing and support features, see also “Open” on page 85.

The menu displays a list of the four last programs that were active in
the Programming mode of operation. The name and the path of the
programs are saved. This enables you to select these programs with
a few keystrokes.

4.4 Window Menu
4.4 Window Menu

The Window menu lists the programs that are open in the NC editor.
The Window menu can contain up to seven programs.
The program that is displayed in the editor is identified by a black dot
in front of the program name. A program that has been edited is
identified by an asterisk (*) after the program name.

4.5 Edit Menu
4.5 Edit Menu
Edit a program from the list of open programs. After you have selected
a program, it is automatically opened in the NC program editor.
The Edit menu contains the following menu item:
NC editor
NC editor
If a program is already open, it can be edited with the NC editor. If the
graphic simulation mode is active, select Edit, NC editor to switch
to the NC program editor.
Editing a program
An open program can be edited directly.
Various support functions are available for editing a program:
Function explorer for selecting a G or M function. See “Function
Explorer” on page 27.
Dialog for dialog-based G-function input. See “Input dialogs” on
page 27.
Online help with more information about programming.
Program check for checking the block syntax.
Syntax highlighting for straightforward program layout.
Adding blocks to the program

If you activate the Add block soft key in the function explorer, the NC
editor automatically returns to the function explorer every time you
have entered a new block. By using the dialog function, you can
quickly create a contour program, for example.
 When the Add block soft key is active, the function
explorer automatically returns to the previous position
in the program after you have entered a block.
Saving a program
 Press the Save soft key to save a new program or an
edited program.
Closing a program
 Press the Close soft key to close a program without
saving. If you have changed the program, the MillPlus
displays a warning in the status bar: Program
changed. Save now? You can confirm with Yes or No.

4.5 Edit Menu
Edit functions
The Edit functions allow you to change the contents of one or more
lines in the program. The Cut, Copy, and Paste functions are
available. You can also find and replace text in the program, or you can
search for a line number. For a detailed description, see “Editing
functions” on page 33.

4.5 Edit Menu
Interactive programming graphics
While you are writing the part program, you can have the MillPlus
display a wire plot of the programmed contour. The programming
graphics is activated by soft key. The graphics shows the program
section between the Graphics from and the Graphics up to marks.
While you are entering or editing the program lines, the MillPlus
generates each path contour you program in the graphics window. If
you do not want the MillPlus to modify graphics during programming,
deactivate the Redraw graphics after modification function under
Settings, Edit, Programming graphics.
 Start the programming graphics.
If you select individual traverse paths in the program with the cursor,
they will be displayed in orange in the programming graphics. If you
select a traverse path in the graphics with the mouse, the cursor will
jump to the associated block in the program.
Select the screen layout (position of program and graphics) in
Settings, Test, Program list (no program list, or program list at
bottom, right or left).
Graphic simulation
Use the Graphic functions soft key (or with CTRL + "+" key) to adjust
the graphics. You can select the desired view (2-D or 3-D view) or
adjust the graphics (the graphics can also be adjusted with CTRL + "+"
key).
Rotate (CTRL + right mouse-pad button)
Magnify/Reduce (CTRL + "+" / CTRL + "–")
Shift (CTRL + left mouse-pad button)
Change the program section displayed in the programming graphics
by moving the program-end mark:
 From the NC editor, open the soft-key row containing
the program-end mark (Graphics up to).
 Place the cursor on the desired block in the program
and press the Graphics up to soft key. Press the
Start graphics soft key to display the programming
graphics up to the program-end mark.
 Use this soft key to reset the mark to the actual
program end (default setting).

4.5 Edit Menu
Program check
The program that is active in the NC editor is checked for syntax errors
block by block.
Program context: Active / Not active
If Program context is active, modal G functions are taken into
account in the syntax check. If, for example, G7 is active, the
MillPlus checks whether the subsequent blocks are allowed when
G7 is active.
Configuration: Active / Not active
If Configuration is active, the MillPlus checks whether the blocks
are allowed in the current axis configuration. For example, a block
with A address is incorrect if the A axis is not configured for the
machine.
Compatibility: Active / Not active
If Compatibility is active, the MillPlus checks whether the
execution of the respective program is compatible with the previous
version V5.xx.
If you want the MillPlus to check the program, you must start the
program check:
 Press the Start check soft key. If the MillPlus finds
syntax errors in the program, it displays the number
of error message in the message line. All error
messages are listed in the Program check window.
 Use the soft keys to navigate through the error list.

Detailed information on the error (cause and
correction) can be called with the Message info soft
key.
The functions can be activated and deactivated under Settings >>
Edit.
Online help
You can call additional information about programming and operation
at any time. See also “INFO functions” on page 37.
 To activate the online help, press the Info key on the
screen.
The online help is displayed in window that pops up over the displayed
program. The position and the dimensions of the window can be
changed using the mouse pointer.
Use the following soft keys to select the desired information:
Programming support
Operating support
Error support
Calculator

4.6 Test Menu
4.6 Test Menu
Functions for program testing.
The Test menu contains the following menu item:
Simulation
Simulation
The graphic simulation depicts the workpiece as if it were being
machined with a cylindrical tool or a ball-nose cutter. The graphic
simulation can be run while the program is being executed in the
Automatic operating mode.
Select Test in the menu bar.
Select Simulation and press ENTER to activate it.
The screen layout for program and graphic simulation varies
depending on the settings defined in Settings >> Test >>
Simulation, Program list. See “Settings Menu” on page 95.
Starting/stopping the graphic simulation

Use the Graphics start and Stop soft keys to start/stop the graphic
simulation. The simulation can be run in single step mode or in
automatic program run mode.
 Start graphic simulation.
During simulation you can use the Selective wait or /Block skip soft
keys.
Graphic views and functions

You can choose between different views for the simulation. The
MillPlus also provides various functions for modifying the view of the
workpiece.
 Select Graphic functions.
 Select the desired view: Wire plot, 2-D, 2.5-D, 3-D,

high-resolution 3-D graphics
 Rotate, magnify or reduce the workpiece.
 Move the workpiece within the window.
 Detail magnification of a part of the workpiece.

4.6 Test Menu
Views and associated functions

You can choose between different views for the graphic simulation.
The MillPlus also provides graphical functions for optimizing the
screen display.
If you have activated the corresponding function in Settings >> Test
>> Simulation, the line numbers are displayed in the simulation, for
example. See “Settings Menu” on page 95.
3-D wire plot
View Function Description
The tool movements, rapid traverse
and feed rate are displayed in
different line colors.
Functions for rotating and

magnifying/reducing
Functions for moving the image to

the left/right or up/down
2-D view

Top view of the workpiece.
Regarding depth display, remember:
The deeper the surface, the darker
the shade.
This is the fastest of the graphic
display modes.
2.5-D view

Top view with two sectional planes,
similar to a workpiece drawing.
In this view, functions for
magnifying details are available and
sectional planes can be set.
Functions for moving the sectional

plane to the left/right, to the front/
back or up/down
Magnify/Reduce the depiction of the

workpiece

3-D view
4.6 Test Menu

Views Function Description
The workpiece is displayed in three
dimensions. You can rotate the 3-D
display about the vertical and
horizontal axes.
You can also use the mouse pad to
execute this function (hold down the
CTRL key and drag the right mouse
button).
Functions for magnifying details are
available in this view.

magnifying/reducing

workpiece
High-resolution 3-D view
Views Function Description

This view is only possible once the
simulation has finished. The high-
resolution graphics also displays
machining operations in the tilted
working plane.
Functions for magnifying, rotating,
shifting and magnifying details are
available in this view.
After the graphics has been
restarted, the simulation
automatically returns to the 3-D
view. The high-resolution view can
be selected once simulation has
finished.

magnifying/reducing
Functions for moving the image to

the left/right or up/down

workpiece

4.6 Test Menu
Workpiece blank
In the NC program, the workpiece blank must be defined with G99. A
workpiece blank can only be defined as a quadrangle. G98 and G195
can also be used to define a workpiece blank.
Table values in the graphic simulation

A copy of the current tables (tools, E parameters, etc.) is used in the
graphic simulation. The current table values are not changed by the
simulation.
Program breakpoints
Use the Program breakpoint soft key to set breakpoints at the desired
positions in the program. The MillPlus stops graphic simulation before
the breakpoint. To continue the graphic simulation process, press the
Graphics start soft key. See also “Program breakpoint” on page 75.

4.7 Settings Menu
4.7 Settings Menu
Settings parameter for the functions provided by the menus and menu
items in the Programming mode of operation.
The Settings menu contains the following menu items:
Edit
Test
Edit
The following functions can be defined in the Edit menu item:
Editor mode: Activate/Deactivate the syntax check and the Editor
dialog mode.
Syntax highlighting:Activate/deactivate syntax highlighting, and
use the syntax colors to distinguish between the elements in a
block. You can choose the colors for the following block elements
from a palette:
Block ID, comment, character string, keyword, E parameter,
contour, FMST, G0, G functions, address, invalid address.
Program check: Activate/deactivate inspection of program context
(including modal functions / only within a block), configuration
(including axis configuration) and compatibility (including
compatibility with V5xx).
Programming graphics: Define whether the programming graphics
is to be executed automatically or after a start command.
Test
The following functions can be defined in the Test menu item:
Simulation: You can define three settings in the Simulation
window.
Program list: The program list is displayed next to the graphic
simulation (None, Right, Bottom or Left)
Display contour in wire plot view: Active / Not active
Line number in wire plot: Active / Not active

Control (Setup)
Operating Mode
5.1 Introduction
5.1 Introduction
All data for tools, datums, etc., as well as data regarding the machine
configuration is managed in the Control (Setup) operating mode. The
other operating modes use this data.
The NC-Explorer is a file manager with which you can handle your files
and directories.
There are management functions with which you can control your
production tasks for purposes of automation.
Functions for diagnosing and optimizing the control and machine are
available during commissioning as well as during operation of the
MillPlus.
Menu bar
In the Control (Setup) operating mode you can select a subordinate
operating mode or a function via the menu bar or the menu items.
Menu bar
Menu items Description
Tables The values for tools, E parameters and points
are saved in tables.
The tools are listed in groups of applications
NC-Explorer Use the NC-Explorer to manage your files and

directories
Automation Management of automation tasks and pallets
Installation Machine and system configuration data, as well

as support functions for commissioning and
maintenance
Settings Settings specific to the Control operating mode
98 5 Control (Setup) Operating Mode

5.1 Introduction
Menu items
The menu items identified by an asterisk (*) are not

functions described below:
Tables Description
Tools Tool data of all tools, divided into
groups
Tool magazine Tools and their pocket numbers in the

magazine
Zero points Tool- and pallet-specific datums
Parameter Overview of E and ES parameters
Points Predefined points
NC-Explorer Description
File Management of files and directories
Automation Description
Tool management * Illustration of the tool magazine
Installation Description
Diagnosis Diagnostics functions of the control
Compensation Configuration and axis compensation
Configuration System configuration with machine-

configuration data
System backup * Data backup during installation
Service Support functions, such as

oscilloscope, axis values (OLM),
PLC values, SIK, MOD, network, error
display
Tables Setting for the tool-dialog mode

5.2 Menu: Tables
5.2 Menu: Tables

The Tables menu is used to view and edit the various tables for tools,
parameters and points. The menu window shows an overview of the
available tables. If there is an arrow after the table name, then further
selection is possible.
The Tables menu contains the following items:
Tools
Tool magazine
Zero offsets
Parameter
Points
Navigation is identical in all the tables. You must press the Edit soft
key if you want to edit the table. Press the Find soft key to search for
a value or text in the table.
Tools
The tool table contains a definition of each tool, as well as its data.
Each tool is identified by a number. When working with tool tables,
you can also enter tool names for each tool.
The tool number 0 is automatically defined as the zero tool with the
length L=0 and the radius R=0. In tool tables, tool T0 should also be
defined with L=0 and R=0.
See the Technology chapter of the Programming Manual for a
complete overview of the tool-parameter definitions.
Opening and editing a tool table

The Tools table can be divided into the various tool types, based on
the application groups. All tools are shown in the All group. In the
other groups, only those tools assigned to the selected application
group are shown.
Here are the tool application groups:
Cutter
Drill
Tap
Cutting tool
Measuring probe

5.2 Menu: Tables
 Use the TAB key or the left and right arrow keys to
switch between the tool application groups and the
tool table.
 Opens the table for editing. The data is entered via the
ASCII keyboard. Press the ENTER key to
automatically save the changes to the table and move
to the next cell.
Tool editing with support for data entry

You can use the support for data entry when editing a table. The data-
entry support is opened with the Dialog soft key. The support window
closes automatically if the Entry ready or Return keys are pressed. If
you want this support to be provided at all times, then activate the
Tool dialog mode under the Settings > Tables menu item.
 Opens the dialog input window
 The entered data is saved in the table. The focus

returns to the edited tool in the table.
 Data entry is cancelled without saving the data. The
focus returns to the edited tool in the table.
Adding or deleting a tool

Once you have set the table to editing mode, you can use the soft
keys to add a tool to the table, or delete the tool.
 Adding a tool: A window opens, in which you enter the
tool group and tool number. You can then enter the
tool data in the tool dialog window.
 Deleting a tool: The tool selected in the table is
deleted.

5.2 Menu: Tables
Tool table: Standard tool data

Name Inputs
P Magazine and pocket identification: The magazine number is before the decimal point (optional), and
the pocket number after the decimal point
T_NR Tool number (8.2): Number by which the tool is called in the program. The code for the associated
replacement tool is after the decimal point
IDX Index number, programmed T2= value in the NC program (maximum: 9)
NAME Name of the tool (max. 40 characters)
L Tool length L
R Tool radius R
R2 Tool radius R2 for toroid cutters (only for 3-D radius compensation or graphical representation of a
machining operation with corner rounding cutters)
DL Oversize tool length L
DR Oversize tool radius R
DR2 Oversize tool radius R2
O Tool orientation, orientation for corner radius for turning tools
TL Set tool lock (0=not locked, 1=locked)
TS Tool status
0 = Not defined
1 = Measured and OK
2 = Out of tolerance
3 = Broken
4 = Tooltime expired
TIME1 Maximum tool life in minutes. This function can vary depending on the individual machine tool. Your
machine manual provides more information on TIME1.
TIME2 Maximum tool life in minutes during an M6: If the current tool age exceeds this value, the MillPlus
changes the tool during the next M6 call of the replacement tool (see also CUR.TIME) Required tool
life in NC language programmed in T3=
CUR.TIME Current tool age of the tool in minutes: The MillPlus automatically keeps track of the current tool age.
A starting value can be entered for used tools.
TYPE Tool type for defining the tool shape:

UNDEFINED = not defined
MILL = milling cutter
DRILL = drilling tool
TAP = tapping tool
TURN = turning tool
TCHP = touch probe
DOC Comment on tool (max. 40 characters)
PTYP Tool type for evaluation in the tool magazine table (this address must be entered if Tin-Tout is used)

5.2 Menu: Tables
Name Inputs
PLC Information on this tool that is to be sent to the PLC
LCUTS Tooth length of the tool
ANGLE Maximum plunge angle of the tool for reciprocating plunge-cut in cycles. If this value is 90, then it is
assumed that the cutter can plunge into the material vertically.
NMAX Limits the spindle speed for this tool. The programmed value is monitored (error message) as well as
an increase in the shaft speed via the potentiometer.
LIFTOFF Definition of whether the MillPlus should retract the tool in the direction of the positive tool axis at an
NC stop in order to avoid leaving dwell marks on the contour.
P1, P2, P3 Machine-dependent function: Transfer of a value to the PLC. Refer to your machine manual.
T-ANGLE Point angle of the tool. Is used by the Centering cycle in order to calculate the centering depth from
the diameter entry (currently without function).
PITCH Thread pitch of the tool (currently without function)

5.2 Menu: Tables
Tool table: For tool measurement

Name Inputs
CUT Number of teeth (20 teeth maximum)
LTOL Wear tolerance of the tool length L. If the entered value is exceeded, the MillPlus locks the tool (status
L). Input range: 0 to 0.9999 mm
RTOL Wear tolerance of the tool radius R. If the entered value is exceeded, the MillPlus locks the tool (status
L). Input range: 0 to 0.9999 mm
DIRECT. Cutting direction of the tool for measuring the tool during rotation (-1=M3, +1=M4).
If this value is not entered, M3 is assumed.
R_OFFS For tool length measurement: Tool offset between stylus center and tool center.
Preset value: tool radius R
L_OFFS Tool radius measurement: Additional tool offset between upper surface of stylus and lower surface of
tool. Default: 0
LBREAK Permissible deviation from tool length L for breakage detection. If the entered value is exceeded, the
MillPlus locks the tool (status L). Input range: 0 to 0.9999 mm
RBREAK Permissible deviation from tool radius R for breakage detection. If the entered value is exceeded, the
MillPlus locks the tool (status L). Input range: 0 to 0.9999 mm

5.2 Menu: Tables
Tool table: For 3-D touch probes
Name Inputs
PROBE Touch probe type
CAL_OF1 During calibration, the MillPlus stores in this column the center misalignment in the reference axis of
the 3-D probe, if a tool number is indicated in the calibration menu.
CAL_OF2 During calibration, the MillPlus stores in this column the center misalignment in the minor axis of the
3-D probe, if a tool number is indicated in the calibration menu.
CAL_ANG. During calibration, the MillPlus stores in this column the spindle angle at which the 3-D probe was
calibrated, if a tool number is indicated in the calibration menu.
RAPID_FEED Rapid traverse for probing
PROBE_FEED Measuring feed rate
MEAS_RANGE Maximum measuring range
SAFETY_DIST Safety clearance
ALLOW_FF Pre-positioning at rapid traverse
POS_PROBE Oriented spindle stop

5.2 Menu: Tables
Replacement tool
A replacement tool is inserted when the tool life of the current
machining tool expires, or, if monitoring of the tool-cutting force is
active, when the lowest permissible level of performance cannot be
attained.
The replacement tool is identified by the last two digits of the tool
number. This means that up to 99 replacement tools can be assigned
to a tool.
Tool oversize (DL, DR, DR2)

These parameters serve to define the oversizes of the tool shape. The
actual length of the tool is the length (L) plus the length oversize
(DL). The actual radius of the tool is the radius (R) plus the radius
oversize (DR). The length and radius compensation functions use
these length and radius values. If nothing is entered, the value zero is
assumed. The actual corner radius of the tool is the radius (R2) plus
the corner radius oversize (DR2).
Tool length L + DL
Tool radius R + DR
Corner radius R2 + DR2
The length is used for length compensation, the radius for

radius compensation (G41-G44 or G141), and the corner
radius for 3-D radius compensation (G141).
Monitoring of tool age (TIME1, TIME2, CUR.TIME)

TIME1 indicates whether the tool age of a specified tool is to be
monitored.
TIME1=0 Tool age not monitored.

TIME1= >0 Specification of tool age, which is monitored.
TIME1= assigns a tool life in minutes to the tool. The range for the tool
life is 1 to 9999 minutes.
Whenever a tool is in use, its CUR.TIME in the memory is increased
by the cutting time.
Once the tool life has expired, a warning is output and the tool is
locked with TL=1.
If the same tool is called again, a replacement tool is inserted, if there
is one.

5.2 Menu: Tables
Tool magazine
The tool places are defined in the Tool magazine table, and the
corresponding tool numbers are indicated. A complete overview of the
tool parameters is given in the section on the tool table.
For a tool magazine, a tool table stating the places in the magazine for
each tool as well as the other relevant data must be created before the
first program is run.
In the event of a tool change (M6), the programmed tool is extracted
from the magazine.
The machine tool builder adapts the functional range of the

magazine table to the requirements of your machine.
Refer to your machine manual.
Tool magazine parameters

Name Inputs
P Identification of the magazine and place. Magazine number before the decimal point (optional), place
number after the decimal point
T Identification in the tool table without index after the decimal point
PNAME Description of the place name (max. 40 characters)
RSV Reserved pocket. Place is reserved, e.g. for the tool in the spindle
ST Special tool, places directly before and after this place are locked in column L
F Fixed pocket. The tool is always returned to this place
L Place locked. Display: Yellow
PLC Information on this tool that is to be sent to the PLC
P1, P2, P3, P4, P5 Value 1 to 5. Machine-dependent function: Transfer of a value to the PLC. Refer to your machine
manual.
PTYP Tool type for evaluation in the place table, same as PTYP of the tool
LOCKED_ABOVE Locks the place above. For magazine rules
LOCKED_BELOW Locks the place below. For magazine rules
LOCKED_LEFT Locks the place at left. For magazine rules
LOCKED_RIGHT Locks the place at right. For magazine rules

5.2 Menu: Tables
Oversize tools (ST)

The ST word indicates whether the tool only occupies one place in the
tool magazine, or if it is an oversize tool occupying three places, i.e. the
place in which the tool is located as well as the two empty places to
the left and right of the tool, for example. Such a tool must be returned
to the same place in the magazine after use.
Datums
The Zero offsets table has definitions of datums, such as those that
you have defined with the Manual >> Workpiece >> Touch side
function.
There are datums for:
Workpieces
Pallets
Parameters
The values for E parameters and ES parameters are saved in the
Parameter table.
There are parameter tables for:
E parameters
ES parameters
Points
The axis coordinates are specified in the Points table under the point
numbers.

5.3 Menu: NC-Explorer
5.3 Menu: NC-Explorer
The NC-Explorer gives you an overview of the available files and the
structure of the directories.
The NC-Explorer menu contains the following item:
File
File
Use this function to manage files and directories via the file manager.
This includes functions like cutting, copying and pasting files,
renaming files and directories, and adding new directories.
Functions
When the NC-Explorer is open, a soft-key row with the following
functions is shown:
Soft keys Description
File functions (copying, cutting, pasting, searching)
Change the name of a file or directory
Create a new directory
Split the screen into one or two file-manager

windows
Go up one level in the directory structure
Write-protect a file. The attribute (r) is set for the file.

5.4 Menu: Installation

Use the Installation functions to view and edit the MillPlus
configuration data.
The Installation menu contains the following items:
Diagnosis
Compensation
Configuration
Service
Please note that only trained personnel may change the

configuration or diagnose the MillPlus.
The functions listed below are described in detail in the
Technical Manual.
We strongly recommend contacting your machine tool
builder before you change these settings on the MillPlus.
Compensation
Configuration
Use the Compensation >> Configuration function to specify the axis
assignments via the configuration table.
Axes
Use the Compensation >> Axes function to view and edit the various
axis-compensation tables.
Configuration
System
Use the Configuration >> System function to view and edit various
types of configuration data (machine parameters).
User soft keys

Use the Configuration >> User soft keys function to assign names
and images to user soft keys. The table also indicates whether a script
is available for the respective soft keys (see “User Soft Keys” on page
39).

Service
The Service function is intended particularly for commissioning and
troubleshooting of the MillPlus by specialists. Numerous basic
settings for the MillPlus can be entered, as well as changes made.
This function is also well-suited to diagnosing and optimizing the
MillPlus for the machine tool.
Oscilloscope
The control features an integrated oscilloscope. This oscilloscope
features six channels for recording analog signals and 16 channels for
recording digital signals.
Axes (OLM)
The OLM (online monitor) supports the commissioning and diagnosis
of control components by displaying variables for axes and channels,
as well as by displaying hardware signals.
Various trace functions can be used and commands activated.
PLC
The integrated PLC of the control contains its own text editor for
creating the PLC program. This service function provides the Service
department with more information about the PLC.
SIK
On the standard version of the MillPlus, four control loops (3 axes +
1 spindle) are enabled. Further control loops can be enabled by the
machine tool manufacturer. You can enable further control options by
entering a code number.
If you wish to enable additional software options, please contact your
machine tool manufacturer for the code number. You will be given the
code number after stating your SIK number.

MOD
Most machine-configuration data is specified by the machine tool
manufacturer. You can change some configuration data, i.e. the user
parameters, yourself. Enter the code number 123 in the MOD mode.
User parameters available for you to change:
DisplaySetting
ProgrammingSettings
CfgUserPath
CfgSystemTime
CfgEditorSettings
NCchannel
Network
If the MillPlus is connected to a network, it also displays the
connected network drives in the directory window. All functions
(selecting a drive, copying files, etc.) also apply to network drives,
provided that you have been granted the corresponding rights.
The USB interface of the control

Backing up data from or loading onto the MillPlus is especially easy
with USB devices. The MillPlus supports the following USB block
devices:
Floppy disk drives with FAT/VFAT file system
Memory sticks with the FAT/VFAT file system
Hard disks with the FAT/VFAT file system
CD-ROM drives with the Joliet (ISO 9660) file system
The MillPlus automatically detects these types of USB devices when
connected. The MillPlus does not support USB devices with other file
systems (such as NTFS).
The USB devices appear as separate drives in the file manager, so you
can use the file-management functions correspondingly.
Please ensure that the correct procedure is maintained

when removing a USB device.

Error display
The MillPlus generates error messages when it detects problems such
as:
Incorrect data was entered during programming
Logical errors arise in the program during program testing or
program run
System errors during operation
If an error occurs, a symbol appears in the main operating mode tab,
and an error message appears in the message line. Select the Service
>> Error view menu item to open a window with additional
information about this error. See also “Error support” on page 38.

5.5 Menu: Settings
5.5 Menu: Settings

Settings parameters for the menu functions in the Control (Setup)
operating mode.
The Settings menu contains the following item:
Tables
Tables
You can set the tool dialog mode under the Tables menu item.

Miscellaneous
6.1 Accessories
6.1 Accessories
3-D touch probes
With the various HEIDENHAIN 3-D touch probe systems you can:
Automatically align workpieces
Quickly and precisely set datums
Measure the workpiece during program run
The TS 640 triggering touch probe

This touch probe is particularly effective for automatic workpiece
alignment, datum setting and workpiece measurement.
The TS 640 touch probe features infrared transmission of the
triggering signal to the control. This makes it highly convenient for use
on machines with automatic tool changers.
Principle of operation: HEIDENHAIN triggering touch probes feature a
wear-resistant optical switch that generates an electrical signal as
soon as the stylus is deflected. This signal is transmitted to the TNC,
which stores the current position of the stylus as an actual value.
HR electronic handwheels
Electronic handwheels facilitate moving the axis slides precisely by
hand. A wide range of traverses per handwheel revolution is available.
Along with the HR 130 and HR 150 panel-mounted handwheels,
HEIDENHAIN also offers the HR 410 portable handwheel.
116 6 Miscellaneous
Index
SYMBOLS D M
3-D touch probes ... 116 Data, finding ... 30 Machine operating panel ... 21
Datums ... 42 Main operating modes ... 22
A Manual axes, positioning ... ... 51
Application window ... 26 E Manual operating mode ... 44
ASCII keyboard ... 29 Editing functions ... 33 Manual operating mode > Machine
Automatic mode of operation > Error display ... 113 tool ... 62
Execution ... 78 Error messages ... 113 > NC shutdown ... 62
>Machining ... 78 Error support ... 38 > Reference point ... 62
Automatic mode of operation > NC Manual operating mode > MDI ... 61
Program ... 76 F > Free entry ... 61
>Last selected programs ... 77 Feed rate STOP ... 69 Manual operating mode >
>Select ... 76 File manager ... 28 Settings ... 63
Automatic mode of operation > FSTM entry ... 50 > Jogging ... 63
Settings ... 80 Function Explorer ... 27 Manual operating mode > Tool ... 59
> Execution ... 80 > FST entry ... 59
Automatic operating mode ... 66 G > Measure in jog ... 60
Axes (OLM) ... 111 G7 coordinates ... 41 > Set plane ... 60
Axis configuration ... 41 General status display ... 35 Manual operating mode >
Axis-direction keys Graphics ... 91 Workpiece ... 56
Tilted plane ... 49 2.5-D ... 92 > Determine center ... 57
3-D ... 93 > Preset axes ... 58
B 3-D, high-resolution ... 93 > Touch side ... 56
Block search (mid-program Plan view ... 92 MDI
startup) ... 72 Wire plot ... 92 Free entry ... 52
MDI.pm ... 52
C H Menu bar ... 23
Calculator ... 37, 38 HR handwheel ... 116 Automatic operating mode ... 66
Compatibility ... 19 Control (Setup) Operating
Compensation ... 110 I
Mode ... 98
Configuration ... 110 Incremental jog ... 49
Manual operating mode ... 44
Context menu ... 34 INFO functions ... 37
Programming operating mode ... 82
Continuous jog ... 48 Input dialogs ... 27
Menu items
Control (Setup) operating mode ... 98 Instructions ... 19
Automatic operating mode ... 67
Control > Installation ... 110 Interruption ... 70
Manual operating mode ... 45
Control > NC-Explorer ... 109 Interruption of program run ... 69, 71
Message line ... 25
>File ... 109 Mid-program startup ... 72
Control > Settings ... 114 J
Mid-program startup with Go to
>Tables ... 114 Jogging ... 48
cursor ... 72
Control > Tables ... 100 Mid-program startup with Search to
>Parameters ... 108 L
Line number and status symbol ... 31 cursor ... 72
>Points ... 108 MillPlus IT with Windows ... 18
>Tool magazine ... 107 MOD ... 112
>Tools ... 100 Moving the machine axes ... 48
>Zero offsets ... 108
Coordinate system ... 41
Coordinates ... 41

Index
N R U
Names of files and directories ... 29 Reference point ... 42, 47 USB ... 112
NC editor ... 31, 32 Reference point, crossing over ... ... 47
Network ... 112 Reference system ... 41 V
New functions ... 6 Resuming program run ... 71 Visual display unit and operating
panel ... 21
O S
Online help ... 37 Safety ... 20 W
Operating concept ... 22 Screen and NC keys ... 21 Workshop oriented ... 18
Operating functions ... 27 Screen layout ... 28
Operating support ... 37 Selectable stop (Selective wait) ... 74 Z
Optional block skip ... 74 Sequence of operations ... 29 Zero point, setting... ... 54
Oscilloscope ... 111 Service ... 111
Override knobs ... 50 Shortcuts
CTRL+... ... 34
P SIK ... 111
PLC ... 111 Soft-key row
Popup windows ... 34 Machine functions ... 26
Program breakpoint ... 75 NC functions ... 26
Program check ... 90 Spindle STOP ... 69
Program execution ... 68 Startup point ... 72
Program run "Single step" ... 69 Status display ... 23, 35
Program run correction ... 70 Status displays ... 36
Program selection ... 68 Support for data entry ... 28
Program structure ... 68, 80 Switch-off ... 48
Program, closing ... ... 87 Switch-on ... 46
Program, creating/editing ... ... 84 Symbols ... 22
Program, editing ... ... 87 Syntax checking ... 31
Program, saving ... ... 87 Syntax highlighting ... 31
Program, testing ... ... 84 System bar ... 25
Programming > Editing ... 87
> NC editor ... 87 T
> Test ... 91 Table editor ... 30
Programming > NC Program ... 85 Table settings ... 30
> Last selected programs ... 85 Table, editing ... 30
> New ... 85 Tool measurement ... 55
> Open ... 85 Tool, editing ... 101
Programming > Settings ... 95 Traversing with the HR 410
> Edit ... 95 handwheel ... 49
> Test ... 95
Programming > Window ... 86
Programming operating mode ... 82
Programming station ... 19
Programming support ... 37
118
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 (8669) 31-0
| +49 (8669) 5061
E-Mail: [email protected]
Technical support | +49 (8669) 32-1000
Measuring systems { +49 (8669) 31-3104
TNC support { +49 (8669) 31-3101
NC programming { +49 (8669) 31-3103
PLC programming { +49 (8669) 31-3102
Lathe controls { +49 (8669) 31-3105
www.heidenhain.de
Ve 00
538 124-20 · 1 · 7/2008 · F&W · Printed in Germany · Subject to change without notice

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User’s Manual

User keys Axis-direction keys for further axes

I Info key Axis-direction keys for 4th axis

Keys for machine functions

Increase spindle speed

Decrease spindle speed

Processor type NC software number

MillPlus IT V600 Export 538 953-xx

MillPlus IT V600 DP* 538 954-xx

MillPlus IT V600 Export DP* 538 955-xx

MillPlus IT V600 Programming Station 538 956-xx

*DP= 2-processor system

Intended place of operation

HEIDENHAIN MillPlus V600 5

HEIDENHAIN MillPlus V600 7

HEIDENHAIN MillPlus V600 9

HEIDENHAIN MillPlus V600 11

HEIDENHAIN MillPlus V600 13

HEIDENHAIN MillPlus V600 15

MillPlus IT with Windows

HEIDENHAIN MillPlus V600 19

Remarks, notes and safety

© Heidenhain Numeric B.V. Eindhoven,

Screen and NC keys

Machine operating panel

HEIDENHAIN MillPlus V600 21

1.3 Operating Concept

Main operating modes

Symbol Descriptions of the main operating modes

Automatic: Breaking in workpiece programs,

Programming: Create, edit, simulate and manage

Control: Set up and manage the control, all control

Program run is paused

Program run is paused, and the program is open for

An error has occurred

Display of dwell time or time remaining

Program status, such as End of program

HEIDENHAIN MillPlus V600 23

 the ALT key to open the menu

 Use the LEFT/RIGHT arrow keys to select a different

 Use the UP/DOWN arrow keys to select a function or

 Activate the selected function or operating mode

 the ALT key to open the menu

 Press the keys 0 - 9 in sequence to activate a function

Operation Messages about the sequence of operations

Programming Programming errors or notes regarding the syntax

 The messages appear in the message line, with a yellow

User soft keys

Keyboard: Number lock on

Keyboard: Caps lock on

HEIDENHAIN MillPlus V600 25

Soft-key row: NC functions

Soft key active

Soft key with an arrow in the corner indicates

User soft keys

Soft-key row: Machine functions

HEIDENHAIN MillPlus V600 27

Support for data entry

HEIDENHAIN MillPlus V600 29

Line number and status symbol

The messages appear in the message line, with a yellow