Fundamentals of Turbomachinery by William W. Peng
Fundamentals of Turbomachinery by William W. Peng
Fundamentals of Turbomachinery by William W. Peng
RI
TE
MA
Introduction
ED
1.1 DEFINITION
HT
the static interaction between the fluid and mechanical components, are excluded.
PY
enthalpy energy mode. These two modes of energy can be converted in either direction
through a diffuser or nozzle, which are called stators, while rotating components are
called rotors or impellers. Additional components are sometimes needed to direct the
fluid into an appropriate direction.
1
2 Introduction
Fluid Machines
Driver
Gate
valve
Discharge
head
Pipe coupling
Column assembly
Bowl assembly
Well
Strainer
Figure 1.3 Typical central power plant with combined cycle. (Courtesy of Mechanical Engi-
neering Power magazine, Nov. 1997, page 2;
c Mechanical Engineering magazine, the American
Society of Mechanical Engineers.)
Radial-inflow
turbine
Radial
compressor
Figure 1.4 Automotive gas turbine engine. (Reprinted by permission from Garrett/Ford
AGT101 Advanced Gas Turbine Program Summary, Garrett Turbine Engine Co., Honeywell
Aerospace, Phoenix, AZ.)
is the automotive engine shown in Figure 1.4.6 In the fluid-handling systems found
in many industries, the different types of pumps, fans, blowers, and compressors are
employed to pressurize and transport the liquid or gas. Typical examples are in the
heating, ventilation, and air-conditioning (HVAC) system shown in Figure 1.57 and
water supply, water treatment, irrigation, oil production, oil refinery, gas transport,
chemical process, and many other industries.
6 Introduction
Fuel Exhaust
and air Steam Converter Return
air
air fan
Chilled water
N3
N2
Shaft power, Ps
Pressure rise, ∆P
N1
N3
N2
N1
Flow rate, Q, m
Figure 1.6 Typical pump, fan, and compressor performance curves at constant rotating speed.
For a fan or blower, the pressure rise is expressed in terms of the water head, either
total or static head, and the flow rate is expressed in terms of the volumetric flow rate
at the inlet, since the density can vary slightly. In a compressor, the performance is
normally expressed in terms of the outlet–inlet pressure ratio p 2 /p 1 versus the mass
flow rate at a constant rotating speed. The adiabatic efficiency is expressed as the ratio
of ideal enthalpy increase along the isentropic process over the actual enthalpy increase,
that is, ηad = hs /h.
At the high flow rate, the operation is limited by cavitation in pumps and choking
due to shock waves in compressors. At the low flow rate, it is limited by surging, which
is a strong flow reversal at the inlet due to boundary layer separation. This problem is
more severe in a compressor than in a pump.
The performance of turbines is also expressed in terms of head, rotating speed,
output shaft power, efficiency, and discharge flow rate. The loads, such as an electric
generator or other mechanical machinery, are characterized by the input shaft power
versus the rotating speed. Hence the basic turbine performance curve is plotted in terms
of the output torque or shaft power versus the rotating speed, as shown in Figure 1.7.
The head or inlet condition is usually fixed and is a function of the hydraulic instal-
lation or the combustion chamber condition for the gas/steam turbine. The regulation
is obtained by varying the flow rate by means of the gate or nozzle position. With a
given inlet condition, the rotating speed is varied by adjusting the load. In practice,
8 Introduction
Q1
Shaft power, Ps
Q2
Torque, τ
Q3
Rotating speed, N
Figure 1.7 Typical basic performance curves of a turbine (torque and shaft power versus rotat-
ing speed at constant inlet condition).
Efficiency (%)
N = const
100
Load (%)
Figure 1.8 Turbine performance in terms of efficiency versus load (with constant rotating
speed).
sometimes turbines are required to drive a constant-speed machine with variable load.
Hence, a performance diagram of efficiency versus load with a constant rotating speed
is also frequently provided, as shown in Figure 1.8. Detailed discussion of these curves
will be covered in later chapters.
is more difficult and requires a numerical method with a computer in most cases. In
this entry-level treatment, the basic physical processes will be emphasized with the
simplified one-dimensional or integral form of flow analysis.
Dimensional analysis is widely used in the study of turbomachines. Specifically,
the results of dimensional analysis can be applied to the correlation of experimental
test data and to scale up the model test results to predict the prototype performance.
Detailed procedures and the applications of dimensional analysis to turbomachines will
be discussed in the next chapter.
For a completely new design, preliminary analysis still has to be performed based
on fluid mechanics and thermodynamics principles with some simplifications. The
energy transfer equation, the so-called Euler equation to relate the energy transfer
rate between the flowing fluid and the rotating impeller of a turbomachine, can be
derived from the momentum equation of fluid mechanics. The momentum equation
is expressed in integral form applied to the control volume enclosing the impeller, as
shown in Figure 1.9. The Euler equation relates the rate of mechanical energy input or
output of the shaft with the flow properties and geometric dimensions at the inlet and
outlet of the impeller. The losses due to friction and three-dimensional effects through
flow passages have to be estimated empirically. These two types of analyses for various
kinds of turbomachines will be discussed in detail in the next two chapters. The flow
processes in turbomachines can be treated as either the internal flow in a channel or
the external flow over an airfoil, depending on the type of machine. In radial- and
mixed-flow machines, the flow passages are relatively long, and internal flow mod-
els are used. In axial-flow machines, external flows over airfoils with the interference
factor included are appropriate.
In more advanced analyses, a quasi three-dimensional flow analysis has been
accomplished for the design operating condition. However, under off-design condi-
tions, most of the analyses are still empirical or semiempirical in nature. In recent
years, CFD (computational fluid dynamics) software has become available and afford-
able for the design and analysis of various types of turbomachines.8 Detailed flow
analyses at different parts of the machine can be performed before the final design is
fixed. A brief discussion of this topic is given in Appendix C.
Example 1.1E
A centrifugal pump is used to pump the oil with a specific gravity (s.g.) of 0.72. It
requires 20.5 hp of shaft power when the flow rate is 385 gpm with an efficiency of
83%. Determine the pressure rise in terms of pounds per square inch, head of water
and head of oil pumped.
SOLUTION From
Ps = 20.5 hp = 20.5 × 550 = 11,275 ft-lbf /s,
385 Qp
Q = 385 gpm = = 0.857 ft3 /s, η = ,
449 Ps
we have
ηPs 0.83 × 11,275
p = = = 75.8 psi.
Q 0.857 × 144
Also from p = ρg H, we have
75.8 × 144
Hw = = 175 ft of water,
62.4
Hw 175
Hoil = = = 243 ft of oil.
s.g. 0.72
Example 1.1S
A centrifugal pump is used to pump the oil with a specific gravity of 0.72. It requires
15.3 kW of shaft power when the flow rate is 87.4 m3 /h with an efficiency of 83%.
Determine the pressure rise in terms of kilopascals (kPa), head of water and head of
the oil pumped.
Example 1.2E
A centrifugal fan delivers air of 12,000 cubic feet per minute (cfm) measured at the
inlet to an air duct. If the total resistance of the duct system is 2.5 in. of water at this
flow rate and the total efficiency of the fan is estimated to be 85%, determine the shaft
power input to the fan in horsepower (the discharge area of the duct back to ambient
atmosphere is 3.5 ft2 ).
1.5 Method of Analysis 11
SOLUTION The air flow velocity at discharge is V = 12,000/(60 × 3.5) = 57.14 ft/s;
hence the dynamic head can be calculated from
ρa V 2 0.0762 × (57.14)2
= = 3.86 lbf /ft2 = ρw gHv ,
2 32.2 × 2
or Hv = 0.062 ft = 0.74 in. of water, or the total head Ht = 2.5 + 0.74 = 3.24 in. of
water. So we have the shaft power:
Q pt 12,000 × 3.24 × 62.4
Ps = = = 3964.2 ft-lbf /s = 7.2 hp.
ηt 60 × 12 × 0.85
Example 1.2S
A centrifugal fan delivers air of 340 cubic meters per minute (cmm) measured at the
inlet to an air duct. If the total resistance of the duct system is 6.35 cm of water at
this flow rate and the total efficiency of the fan is estimated to be 85%, determine the
shaft power input to the fan in kilowatts (kW) (the discharge area of the duct back to
ambient atmosphere is 0.325 m2 ).
SOLUTION The air flow velocity at discharge is V = 340/(60 × 0.325) = 17.4 m/s.
Hence the dynamic head can be calculated from
ρa V 2 1.22 × 17.42
= (kg/m3 )(m/s)2 = 184.7 N/m2 = 184.7 Pa.
2 2
Converting static pressure, we have p = ρ w gH = 998 × 9.81 × 0.0635 (kg/m3 )
(m/s2 )m = 621.7 Pa and the total pressure pt = 621.7 + 184.7 = 806.4 Pa. So we
have the shaft power:
Qpt 340 × 806.4
Ps = =
ηt 60 × 0.85
= 5376 (m3 /s)(N/m2 ) = 5.376 kW.
Example 1.3E
A hydropower site has a net head of 295 ft and available water flow capacity of 148 ft3 /s.
If a turbine rotating at 1800 rpm with an efficiency of 87% is to be installed, determine
the total output power and the torque.
SOLUTION From
we have
Example 1.3S
A hydropower site has a net head of 90 m and available water flow capacity of 4.2 m3 /s.
If a turbine rotating at 1800 rpm with an efficiency of 87% is to be installed, determine
the total output power and the torque.
1.6.2 Blower/Compressor
In 1884, Charles Parsons patented an axial-flow compressor. Three years later, he
produced a three-stage centrifugal compressor for ship ventilation. In 1899, he made
an 81-stage axial-flow compressor with 70% efficiency. But he had problems with
the axial-flow machines in the next few years and returned to making the centrifugal
machines in 1908. During this period, efforts on compressor development were also
carried out by August Rateau in France. Continued work on compressor development
was primarily in gas turbine engine development.
turbine to drive circular saws. In 1848, Robert Wilson of Scotland patented a radial-
inflow steam turbine. In 1875, Osborne Reynolds of England, who invented the turbine
pump, made a multistage axial-flow steam turbine running at 12,000 rpm. In 1884,
Charles Parsons, also of England, made a multistage axial-flow reaction turbine running
at 18,000 rpm to produce 10 hp. He also tried but failed to produced a multistage
radial-inflow turbine because of some mechanical problems. In the following few years,
he devoted his effort to the further development of axial-flow machines. His machines
were used for marine propulsion and electrical power generation.
In the early stage of gas turbine engine development, the failure was mostly due
to the difficulty to design an efficient compressor (pumping liquid water in a steam
turbine engine is easier). To produce a net positive output power, it requires that the
turbine output power be greater than the power required by the compressor. This can be
achieved by having either a higher efficient compressor or higher gas inlet temperature
to the turbine.
In 1903, Aegidus Eilling, in Norway, constructed the world’s first gas turbine
that produced net power output of 11 hp. His machine consisted of a 6-stage cen-
trifugal compressor and a single-stage radial-inflow turbine. In France, August Rateau,
in 1905, designed a gas turbine with total power output of 400 hp. It consisted of a
25-stage centrifugal compressor with intercooling and a 2-stage axial-flow turbine of
impulse type.
With the further development and improvement of the gas turbine, the following
milestones of aviation have been achieved:
1. On August 27, 1939, the world’s first jet engine power flight of Heinkel He
178 was successfully completed in Germany.
2. On July 27, 1949, the world’s first jet commercial airline, de Havilland Comet 1
of England, made its first flight.
3. On May 25, 1953, the world’s first supersonic flight was made by the U.S. Air
Force F-100 fighter plane.
4. On December 31, 1968, the first commercial supersonic flight was made by
Russian TU-144, followed by British-French Concord flight on March 2, 1969.
In the past three decades, efforts have been made to increase the turbine inlet
temperature with better materials and blade cooling. These efforts have resulted in
the thermal efficiency being increased from around 30 to 46% (GE’s CF6-80E engine
with turbine inlet temperature of 1370◦ C in December 2003). Further improvement
14 Introduction
in thermal cycle efficiency can be achieved by combining the gas turbine and steam
turbine in a combined-cycle plant.
Radial/mixed flow
2, 6 1, 5
Turbine Pumping device Radial/mixed flow
Axial flow 3, 7 4, 8
Compressible fluid
1.7 Organization of the Book 15
of CFD to turbomachine design is given in Appendix C and some references are cited
for those who want to pursue further studies on a particular machine or a design project.
Also some web sites related to turbomachines are given.
Both International System (SI) and English system units are used in this book.
Since turbomachinery is an applied subject, most of the information obtained from
industry is in the English system, although the trend is moving toward SI. Detailed
discussion on the dimensions and units are given in basic engineering texts. They are
also briefly discussed in Chapter 2. In the first three chapters, every example is worked
out in both systems. After that, some are worked out in the English system, some in SI.
The prerequisite for using this book is a first course in fluid mechanics and ther-
modynamics at the undergraduate level. For some schools, if the basic turbomachinery
principles are covered in fluid mechanics, Chapters 2 and 3 and some sections in
Chapters 4 and 5 may be skipped or just briefly reviewed. Sections A.6 to A.10 in
Appendix A are included for those students who plan to pursue more advanced studies
on compressors and gas turbines.
REFERENCES
1. Stepanoff, A. J., Centrifugal and Axial Flow Pumps, John Wiley & Sons, New York, 1957.
2. Gibbs, C. W. (Ed.), Compressed Air and Gas Data, 2nd ed., Ingersoll-Rand Co., Phillisburg,
NJ, 1971.
3. Karassik, I. J., Krutzsch, W. C., Fraser, W. H., and Messina, J. P. (Eds.), Pump Handbook,
McGraw-Hill, New York, 1976.
4. Weir Floway, Inc., Floway Turbine Data Handbook, 1st ed., Weir Floway, Fresno, CA,
1987.
5. Falcioni, J. G. (Ed.) ASME, Mechanical Engineering Supplement, American Society of
Mechanical Engineers, New York, November 1997.
6. Garrett/Ford AGT101 Advanced Gas Turbine Program Summary, Garrett Turbine Engine Co.,
Phoenix, AZ, 1985.
7. McQuiston, F. C., Parker, J. D., and Spitler, J. D., Heating, Ventilating & Air Conditioning,
6th ed., John Wiley & Sons, New York, 2005.
8. CFD Software for turbomachine design: www.adapco.com; www.numeca.com; Concepts
NREC.com; Fluent.com etc.