Fosroc Nitocote EP405 constructive solutions

Non toxic, epoxy resin, protective coating and

waterproofing lining for concrete and metal

Uses Specification

Provides a non toxic coating to concrete and metal surfaces, The non toxic, epoxy resin coating shall be Nitocote EP405,
which is both chemical and corrosion resistant. It is suitable a 100% solids, solvent free, protective coating. The coating
for applications such as : shall be moisture tolerant and, when cured, shall be suitable
 Pipes and tanks for use in contact with potable water. It shall further possess
excellent bond and chemical resistance properties.
 Swimming pools, reservoirs and water treatment works
 Grain silos and dairies Properties
 Meat and food processing environments
Solids by weight @ 25°C : 100 % (mixed)
Pot life
Advantages
@ 25°C : 1 Hour 25 minutes
 Multi-purpose protective coating, due to non toxicity @ 35°C : 55 minutes
 Low cost service life - resistant to mould growth, chemi- Drying time : @20°C @35°C
cal attack and abrasion touch dry 6 hrs 3 hrs
 Easy to clean, smooth gloss finish, with high build capa- recoatable 6-18 hrs 3-12 hrs
bility fully cured 7 days 5 days
Bond strength : Substrate failure first
 Easy to apply, solvent free, formulation makes it suitable
(ASTM 4541-85) at 2 N/mm2
for use in confined spaces
Water Absorption (weight) : < 0.1%
 Provides a waterproofing barrier or lining
Chemical resistance
Standards Compliance (test results with some common chemicals)

 BS 6920 : WRc tests on Water Quality. Acids (m/v)

 ASTM D-570-98 : Water absorption at 23±2°C. Phosphoric acid1 10% : Very good
Lactic acid1 1% : Very good
 UK WFBS listed (8710051):Approved for use in contact with
Hydrochloric acid2 30% : Good
potable water.
Alkalis (m/v)
Description Sodium Hydroxide 40% : Excellent

Nitocote EP405 high gloss, non toxic, coating is based on Solvents & organics
solvent free, epoxy resins which contain pigments and fine Kerosene : Excellent
fillers. It is supplied as a two pack material, in pre-weighed Petrol1 : Very good
quantities ready for on site mixing and use. Gas oil1 : Very good
Nickel plating solution1 : Very good
Nitocote EP405 is applied to dry, or damp, surfaces general-
ly as a two coat application to give a final dft of 400 microns. Aqueous solutions
It is available in blue and white to enable simple, visual Distilled water : Excellent Chlo-
checking for full coat application. rinated water : Excellent
Marsh water : Excellent
For details on spray application contact your local Fosroc
Sewage water : Excellent
office.
(1) Note - can cause some slight surface discolouration
(2) Note - acceptable performance up to 7 days immersion

Fosroc Customer Services Department should be consult-

ed for specific recommendations to meet varying operating
Nitocote EP405

conditions.
Fosroc Nitocote EP405

Instructions for use Hand application

Preparation This can be suitably achieved by brush or roller. The first coat
should be firmly applied and scrubbed well into the surface,
All surfaces should be clean, dry and free from dust. Wet
ensuring that a continuous film results of uniform thickness.
substrates should be sponge-dried to remove all free surface
water. Treat oil or grease contamination with Fosroc Chemical The second coat will cover more readily than the first, and
Degreaser* followed by water or steam washing. should be applied within the ‘overcoating times’ mentioned
above. It is further recommended that a contrasting colour is
Concrete surfaces
chosen for the second coat, to ensure unbroken coverage.
All surface laitance should be removed by grit blasting or wa-
Spray application
ter jetting, to provide a suitable key for Nitocote EP405. The
general standard of surface preparation should be in accord- Faster rates of application are possible using airless spray
ance with ACI 503R-89, Chapter 5, Paragraph 5.4. equipment, but the local Fosroc office should be contacted
prior to application for technical advice.
Following the preparation of a concrete surface, care should
be taken to ensure that any exposed blow holes are filled with Cleaning
Nitomortar FC*†.
Tools and equipment should be cleaned with
Metal surfaces Fosroc Solvent 102* immediately after use.

Any metal surfaces should be blasted to a bright finish, meet- Hot weather working practices
ing the requirements of Swedish Standard SA 2½ or equal.
Whilst the performance properties of Nitocote EP405 at
Priming elevated temperatures are assured, application under such
conditions can sometimes be difficult. It is therefore suggest-
Priming is not required on properly prepared surfaces.
ed that, for temperatures above 35°C, the following guidelines
Mixing are adopted as a prudent working regime:

The contents of the resin base tin should be thoroughly stirred (i) Store unmixed materials in a cool (preferably tempera-
to disperse any possible settlement. ture controlled) environment, avoiding exposure to direct
sunlight.
The entire contents of the hardener should be poured into the
base container, and the two materials mixed thoroughly until (ii) Keep mixing and placing equipment cool, arranging
both uniform colour and consistency are obtained. shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will
It is recommended that the two components are mixed togeth-
come into direct contact with the material itself.
er mechanically; using a slow speed, electric drill, fitted with
a Fosroc Mixing Paddle (MR3). Mixing should be carried out (iii) Try to eliminate application in the middle of the day, and
continuously for 3 to 5 minutes. certainly avoid application in direct sunlight.

Application (iv) For hand application, ensure that there are sufficient
operatives available to complete application within the
Whilst Nitocote EP405 can be applied to damp surfaces;
pot life of the material.
running water must be excluded from the work area during
both application and curing of the product. Where excessive (v) Have a ready supply of Fosroc Solvent 102 available for
seepage or leaking occurs, consult the local Fosroc office for immediate cleaning of tools after use.
recommendations.

Nitocote EP405 - Page 2 of 4

Fosroc Nitocote EP405

Use of glass fibre reinforcement Technical support

Nitocote EP405 may be used in conjunction with glass fibre Fosroc offers a comprehensive technical support service to
reinforcement to increase coating thickness, or where it is specifiers, end users and contractors. It is also able to offer
necessary to bridge static cracks in the substrate. on-site technical assistance, an AutoCAD facility and dedicat-
ed specification assistance in locations all over the world.
The fabric should be laid directly onto the first coat whilst it is
still wet, and should be pressed in and smoothed out with a
Estimating
split washer roller or suitable alternative.
Supply
Second and subsequent coats may then be applied in accord-
Nitocote EP405 : 4 litre packs
ance with the ‘overcoating times’ mentioned above.
Fosroc Solvent 102 : 5 litre packs
Open weave glass cloth in the range of 100 to 300 gm/m2 is
Coverage
considered most suitable for this application.
Coverage figures quoted for Nitocote EP405 are theoretical,
Repairing and overcoating
and based upon plain application (without glass fibre) to a
Any applications of Nitocote EP405 which have become dam- properly prepared substrate of nominal C30 concrete.
aged can be readily overcoated.
Since application conditions vary greatly; due to substrate
The existing surface should well abraded, using a stiff wire porosity, quality of surface preparation, application thickness
brush, or similar, to ensure that a good mechanical bond will and wastage factors, the on-site figures may vary from those
be achieved between the two layers. shown below.

Overcoating works can then proceed as for new work. Nitocote EP405 : 5.0m2/litre @ 200 microns
wft/coat
Limitations
Storage
- A minimum application temperature of 5°C should be ob-
served at all times. Shelf life

- Nitocote EP405 should not be applied on top of existing Nitocote EP405 has a shelf life of 12 months, when stored in
coatings, but can be applied on top of itself (see above). warehouse conditions below 25°C.

- Nitocote EP405 is not colour stable when exposed to direct

sunlight or other UV light sources, or when in contact with
some chemicals. Dekguard PU*† or Dekguard PU100*†
may be used to provide colour stability.

- In high temperature conditions, of above 35°C, hot weather

working practices should be adopted (see above).

Nitocote EP405 - Page 3 of 4

Fosroc Nitocote EP405

Precautions Additional Information

Health and safety Fosroc manufactures a wide range of complementary prod-

ucts which include :
Nitocote EP405 and Fosroc Solvent 102 should not come
in contact with skin or eyes, nor should they be swallowed.  waterproofing membranes & waterstops
Avoid inhalation of vapours and ensure adequate ventilation.
 joint sealants & filler boards
Some people are sensitive to resins, hardeners and sol-
 cementitious & epoxy grouts
vents. Wear suitable protective clothing, gloves and eye/face
protection. Barrier creams such as Kerodex Antisolvent or  specialised flooring materials
Rozalex Antipaint provide additional skin protection.
Fosroc additionally offers a comprehensive package of prod-
Should accidental skin contact occur, remove immediately ucts specifically designed for the repair and refurbishment
with a resin removing cream such as Kerocleanse Standard of damaged concrete. Fosroc’s ‘Systematic Approach’ to
Grade Skin Cleanser or Rozaklens Industrial Skin Cleans- concrete repair features the following :
er, followed by washing with soap and water - do not use
 hand-placed repair mortars
solvent.
 spray grade repair mortars
In case of contact with eyes, rinse immediately with plenty of
water and seek medical advice. If swallowed seek medical  fluid micro-concretes
attention immediately - do not induce vomiting.
 chemically resistant epoxy mortars
Fire
 anti-carbonation/anti-chloride protective coatings
Nitocote EP405 is non-flammable.
 chemical and abrasion resistant coatings
Fosroc Solvent 102 is flammable . Keep away from sources
For further information on any of the above, please consult
of ignition. No smoking. In the event of fire, extinguish with
your local Fosroc office - as below.
CO2 or foam. Do not use a water jet.

Flash point
Fosroc Solvent 102 : 33°C

For further information, consult the Product Material Safety

Data Sheet.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com Qatar, Tadmur telephone: 4432365 fax: 4419517 email: [email protected]

UAE/0228/13/I