Nitocote® EP405 constructive solutions

Solvent free epoxy resin coating for potable

water retaining structures

Uses recommended.

Properties
Nitocote EP405 is used for lining and waterproofing potable
water retaining structures and surfaces subject to contact with Volume of solids : 100%
food stuffs. The cured film is resistant to corrosion, chemical
Specific gravity/Mixed density : 1.85 g/cc
attack and abrasion and is suitable for application to reservoirs,
tanks, silos, water treatment works, breweries, dairies, meat Viscosity Pourable, spreadable liquid
and food processing plants. The cured film is non-toxic and
Pot life @ 200C @ 300C
meets the requirements of IS : 9833 - 1981.
60-80 min. 45 min.

Advantages Adhesive bond strength : > 1 N/mm2 with concrete

(ASTM D4541)
Food grade & Hygienic – Suitability to potable water and
food stuff storage. The local Fosroc office should be consulted for resistance
data to specific chemicals.
Compatible with all substrates – Can be applied directly
on to mild steel and concrete Specification clauses

Aesthetic – Forms a smooth, glossy and to easy clean Potable water / waterproofing lining
surface on curing
The tank/reservoir lining shall be Nitocote EP405, a two pack
Abrasion resistant – Exceptional resistance to abrasion epoxy coating specifically designed for contact with potable
and to a wide range of chemicals water. The cured film shall comply with the requirements of
IS:9833 - 1981.
Corrosion resistant – Does not contain any metallic parti-
cles Application instructions
Chemical resistant – Proven against a wide range of Preparation
industrial chemicals
Concrete surfaces
Solvent free & Non – toxic - No odour during application
All surfaces must be smooth, sound and free from debris,
and can be used in confined areas.
loose or flaky material and areas of standing water. Surfaces
Description must be free from contamination such as oil, grease, dust,
loose particles and organic growth. Concrete surfaces must
Nitocote EP405 is a two pack, solvent free, epoxy resin mate-
be fully cured, laitance free and free from any traces of shut-
rial. It is supplied in pre-measured quantities ready for site
tering, release oils and curing compounds.
mixing and use. The material cures to provide a smooth, hy-
gienic and tough finish which is suitable for contact with potable All surfaces should then be grit blasted to remove all foreign
water and foodstuffs. It is available in blue and white colours. matter and open up blow-holes, and provide a suitable key
for Nitocote EP405.
Technical support
All blow holes and imperfections should be filled with Nitocote
Fosroc provides a technical advisory service supported by a
VF / Nitomortar FC.
team of specialists in the field.
Steel surfaces
Design criteria
All surfaces should be grit blasted to obtain bright metal sur-
Nitocote EP405 is designed to be applied in two coats to
face. The lining work should be programmed so that newly
achieve a minimum total dry film thickness of 200 microns.
cleaned steel is coated as soon as possible before the forma-
To achieve the correct protective properties, Nitocote EP405
tion of rust or scale.
must be applied on to the substrate at the coverage rates
Nitocote EP405

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Nitocote® EP405

Mixing Cleaning

The contents of the base can should be stirred thoroughly to dis- Nitocote EP405 should be removed from tools and equipment
perse any settlement. The entire contents of the hardener can with Nitoflor Sol, solvent immediately after use. Cured material
should be poured into the base container and mixed thoroughly can only be removed mechanically.
until a uniform consistency is obtained, taking particular care to
Limitations
scrape the sides and bottom of the container. It is recommended
that mechanical mixing be employed, using a mixer or a heavy Nitocote EP405 is formulated for application to clean sound
duty, slow speed electric drill fitted with a paddle. concrete and steel.

Application Nitocote EP405 should not be applied over existing coatings.

Application should not be undertaken if the temperature is
Number of coats : 2
100C and falling, nor when the prevailing relative humidity
Theoretical application exceeds 90%.
rate per coat : 0.1 litre per m2-
Although Nitocote EP405 may be applied to damp concrete,
Theoretical wet film there must be no standing or running water.
thickness/coat : 100 microns
Nitocote EP405, the final colour can vary with curing conditions,
Dry film thickness/coat : 100 microns and in adverse conditions such as low temperature and/or high
humidity, a white bloom may appear on the surface. However,
Overcoating time : @ 200C @300C
this does not affect the performance of the coating.
(hours) 24 18
Fully cured : 7 days @ 300C Estimating
Minimum application Packaging
temperature : 10 C0
Nitocote EP405 4 litre pack
Any surfaces should be treated with two coats of Nitocote EP405.
Nitoflor Sol 5 and 20 litre cans
The thoroughly mixed material should be applied with a suitable
Coverage
stiff nylon type brush.
Nitocote EP405 covers 10.0 m 2 per litre per coat at 100 micron
The first coat must be firmly applied and be well scrubbed into
thickness.
the surface, ensuring a uniform coating with a wet film thickness
not less than 100 microns. The first coat should be allowed to The coverage figure is theoretical - due to wastage factors and
become tack free before applying the second coat. the variety and nature of substrates, practical coverage figures
may be substantially reduced.
The second coat should be applied exactly as above, again
achieving a wet film thickness not less than 100 microns. Storage
For ease of overcoating, it is recommended that the first coat Shelf life
be white and the second coat be blue, or vice - versa.
12 months if kept in dry store between 50C and 300C in the
For cold weather working, it is recommended that Nitocote original, unopened containers.
EP405 be stored in a heated building and removed immediately
Storing in dry conditions at temperatures between 50C and 300C
before use, as workability deteriorates and curing times increase
in the original unopened containers is recommended. If stored
at lower temperatures.
at high temperatures the shelf life may be reduced.

constructive solutions page 2 of 3

Nitocote® EP405

Precautions Flash points

Health and Safety instructions Nitoflor Sol : 330C
Nitocote EP405 and Nitoflor Sol solvent should not come into Additional information
contact with skin and eyes or be swallowed. When using
Nitoflor Sol, adequate ventilation shall be ensured and inhala- Fosroc manufactures a wide range of products specifically de-
tion of vapours shall be avoided. Some people are sensitive signed for the repair and refurbishment of damaged reinforced
to resins, hardeners and solvents. Hence suitable protective concrete. This includes Renderoc mortars, fluid micro- con-
clothing, gloves and eye protection shall be worn. The use of cretes, chemical resistant epoxy mortars and a comprehensive
barrier cream provides additional skin protection. In case of package of protective coatings. In addition, a wide range
contact with the skin, it shall be rinsed with plenty of clean of complementary products is available. This includes joint
water, then cleansed with soap and water. Solvent should sealants, waterproofing membranes, grouting, anchoring and
not be used. In case of contact with eyes, it shall be rinse d specialised flooring materials.
immediately with plenty of water and medical advice shall be
sought immediately. If swallowed medical attention shall be
sought immediately - Vomiting should not be induced.

Fire

Nitocote EP405 is non-flammable.

Nitoflor Sol is flammable. It should be kept away from sources

of ignition. Smoking is prohibited during application / handling
of the product. In the event of fire, it shall be extinguished with
CO2 or foam. Use of water jet is not recommended.

Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
Fosroc Chemicals directly or indirectly arising from the use of its products whether or not in accordance with
any advice, specification, recommendation or information given by it.
(India) Pvt. Ltd.
Head Office telephone fax e-mail
Embassy Point, No. 150,
2nd Floor, Infantry Road, +91 80-42521900 +91 80-22281510 [email protected]
Bangalore 560 001,
Karnataka

Regional Offices

Chennai Mumbai Noida Kolkata

Hills Centre,Old No 5, MBC Park, 12th floor, Office No.12B, Unit No. 601, Highway Tower-II 304, Jodhpur Park
New No 9, 3rd Cross Street, ‘D’ Block, Near G Corp/Hyper City A-13/2, 6th Floor, Sector– 62 Kolkata 700 068
Jeth Nagar, Raja Annamalaipuram, Kasarwadawali, Ghodbunder Road, Gautam Buddha Nagar, Ph:+91 33-65343188
Chennai 600 028. Thane (West) 400 615 Noida 201 309, Uttar Pradesh Fax: 033-2499-0280
Ph: +91 44 61304500 Ph: +91 22 6229 6800 Ph: +91 120 6121900
Fax: 022 62296809 Fax: 0120-4270622

www.fosroc.com
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