Super-Mini-Series Z482 Z602 D722 D902

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The document discusses Kubota's Super Mini diesel engine series, which started in 1983 with two models and has remained popular for its compact size and high power density. Two new models, the D902 and Z602, were added in 2003 with design improvements over earlier models.

The Super Mini series is known for its very small size but high power output. It utilizes technologies like a crankshaft with full counterweights and a half float valve cover. The engines are capable of meeting emission regulations.

The newer D902 and Z602 models have the same engine width as earlier models but larger bores and strokes for more power in a similar volume. They also have a more compact oil pan and cylinder head for a smaller overall size while maintaining or increasing power density over previous models.

1<1ibot')

KUBOTA DIESEL ENGINE


SUPER MINI SERIES I

Higher Density in a Smaller Body


Displacement Range: 479cc N 898cc
Output Range: 9.3 kW N 17.5 kW
12.5HPN23.5HP
New Additions to A Long Time Favorite
Kubota's longstanding devotion to research and development is the reason why it
is known around the world as a manufacturer of top quality diesel engines.
One of Kubota's major concerns has always been to develop more compact, fuel
efficient, and cleaner exhaust engines .
With its outstanding technical experience, untiring research, and deep concern for
the environment, Kubota developed the world's smallest, multi-cylinder high power
density diesel engine series, the SUPER MINI in 1983. Starting out with just two
models, this series remained a long time favorite for twenty years .
In 2003, two new models joined this ever-popular 2-, 3-cylinder series . The new
lineup will undoubtedly keep the SUPER MINI series popular for years to come .

Half float valve cover

1
1
%` Advanced casting technology

Crankshaft with full counter weight

*Cleaner exhaust *MOS2 Coated Piston (Z602/D902)


eCapable of meeting future emission regulations 0 Half Float Valve Cover (Z602/D902)

eLarger Bore x Stroke : o67-o72 (Z602/D902)


*Lower Engine Height (Z602/D902)
Technology for the clean age.
Kubota's proprietary TVCS (Three Vortex Combustion System) obtains an optimum
air/fuel mixture by generating three intense swirling air flows (vortexes) within the
spherical-combustion (swirl) chamber .
The New TVCS added a special concave recess on the piston head to force
compression air in the swirl chamber and to smooth combustion gas exhaust.
The E-TVCS, based on the New TVCS, is aimed at a drastic emission reduction .

E-TVCS produces far less soot, HC and CO thanks to a better match between the injection nozzle
throat and the concave recess on the piston head.
The injection pump and nozzle are better matched with the combustion chamber to reduce NOx
emissions .

1. Throat of Combustion Chamber


2. Swirl Chamber
3. Three Vortex
4. Injection Nozzle
5. Swirl Chamber
6. Glow Plug
7. Concave Recess
8. Valve Recess
9. Piston

Meets all applicable emissions regulations world wide.


Smaller Yet More Powerful
The two new models' engine width is the same as the first two models; however,
their larger bore and stroke sizes (o67-o72) enable them to deliver more power.
The newer models' compact oil pan and cylinder head decreased their engine
height . With similar volume, the D902 displays a 16% increase in power density
over the D905, while the Z602 displays an 18% increase over the Z482 .

The newly added D902 has the same output Even though the two share the same bore/stroke
power as the D905 (15 .1 kW (20 .2HP/3200rpm), (72mm/73.6mm) size, the D902's crankcase is
yet the D902 is 60.6 mm shorter in height and much smaller than the D905's .
30.7mm shorter in length than the D905.
,..- 'D905
D905

_ D902

Comparison of the D902 and the Z602's power The oil pan in the D902 and the Z602 is longer
density with the D905 and other SUPER MINI and shallower to reduce engine size.
engines.

In comparison with SUPER FIVE In comparison with the current SM

1 .18

D905 D902 Z482 Z602 D722 D902 20mm


HP/engine size comparison HP/engine size comparison
More Comfort from Less Noise.
In order to improve the already well-established lower noise levels of the existing
engines, Kubota added a half float head cover, and a MOS2 coated piston to the
Z602 and the D902 .

Half Float Valve Cover (for Z602/D902)


The rubber ring seals and isolates vibration, and reduces the noise from the crankcase. As a
result, the noise level is 1 .0-1 .5 dBA lower than that of the conventional models in the same class .

Function of Half Float Valve Cover

Valve Cover

Rubber Ring for Sealing


and Isolation of Vibration

MOS2 Coated Piston (for Z602/D902)


Sulfureted molybdenum coating enables
clearance reduction between the piston and the
cylinder liner, thus optimizing the oval shape
ratio and decreasing the piston slapping noise .

D722 D902
oo o and Much More.

Super glow system comes as standard equipment to shorten preheating time and quicken engine
start up in cold temperatures .

Based on Kubota's original sturdy design, the engine promises great reliability and long service life
with advantages to meet most any application .

A full range of accessories and options are available to meet customer's requirements.
*Radiator kit *Air cleaner kit *Muffler kit *Fuel filter "Key switch "Mounting legs
Cylinders 2 3
Bore x Stroke mm(in.) 67(2.64)x68(2.68) 72(2.83)x73.6(2 .90) 67(2 .64)x68(2.68) 72(2 .83)x73.6(2 .90)
Displacement L(cu .in.) 0.479(29 .23) 0.599(36 .55) 0.719(43 .88) 0.898(54.80)
Combustion / Intake system'_ E-TVCS,NA
Cooling system Liquid-Cooled
Starter V-kW 12-0 .7 12-1 .0 12-0 .7 12-1 .2
3600rpm 9.9/13.3/13.5 12.5/16.8/17.0 14 .9/20.0/20.3 18 .5/24.8/25.2
Grosslntermittent 3200rpm kW/HP/PS - 10.8/14.5/14.7 - 16 .1/21 .6/21.9
3000rpm 8.3/11 .1/11 .3 - 12 .4/16.6/16.9 -

3600rpm 9.3/12.5/12.7 11 .6/15.5/15.8 14 .0/18.8/19.1 17 .5/23.5/23.8


Output Net intermittent 3200rpm kW/HP/PS - 10.3/13.8/14.0 - 15 .4/20.6/20.9

3000rpm 7.9/10.6/10.8 - 11 .9/15.9/16.1 -


3600rpm 8.1/10.9/11 .0 10 .1/13.5/13.7 12 .2/16.3/16.6 15 .2/20.4/20.7

Net Continuous 3200rpm kW/HP/PS - 8.8/11.8/12.0 - 13 .4/17.7/18.2


3000rpm 6.9/9 .2/9 .3 - 10 .3/13.8/14.0 -
mm(#n;) I, 360.6(14.20) 384.6(15.14) 435.1(17.13) 467.1(18.40)
Dimensitxts width . mm(In:) 404.0(15.91) 404.0(15.91) 404.0(15.91) 404.0(15.91)
Height mm(i _ 564.1(22.21) 544.1(21.42) 564.1(22.21) 544.1(21 .42)
_ _ - 1
Dry Weight kg(Ib) 53 .1(117.1) 60 .0(132.3) 63.1(139.1 72.0(158 .8)
T
'Specifications are subject to change without notice .
'Dry weight is according to Kubota's standard specification . When specification varies, the weight will vary accordingly.

The SUPER MINI series can now cover a wide displacement range (0.479L to 0.898L) and varied
output range (9.3 kW to 17.5 kW) . The newly introduced the Z602 and the D902 filled in the gap
that existed between the SUPER MINI and the SUPER 05 series .
(kW/3600rpm)
20
Dimensions

Model Z482
Cylinders 2
Bore x Stroke mm (in) 67 x 68 (2 .64 x 2.68)
Displacement L (cu.in .) 0.479 (29.23)
Combustion / Intake system E-TVCS,NA
Cooling System Liquid-Cooled
Starter V-A 12-0 .7
3600 9.9/13.3/13.5
3000 8.3/11 .1/11 .3
2800 7.7/10 .3/10.5
Gross Intermittent kW/HP/PS
2600 7.1/9 .5/9 .7
2400 6.6/8 .8/8 .9
2200 6.0/8 .0/8 .2
3600 9.3/12.5/12.7
3000 7.9/10.6/10.8
16 18 20 22 24 26 28 30 32 34 36
Output 7.4/9 .9/10.0
Net Intermittent kW/HP/PS Engine speed rpm x 100
Industrial Use 6.9/9 .2/9 .3
2400 6.3/8 .4/8 .6 Iso-3046,2534
40
2200 5.8/7 .8/7 .9 - 35
3.0
3600 8.1/10.9/11.0 -25 2.5 F-
HP kW ^ 20 2.0
3000 6.9/9 .2/9 .3 151 11
-Conlinuo~s
E
2800 6.4/8 .6/8 .7 14 z b,
Net Continuous kW/HP/PS 10
2600 6.0/8 .0/8 .1 13

2400 5.5/7 .4/7 .5 12 8

2200 5A/6 .8/6 .9 11 8


~~
3600 8.9/11 .9/12.1 2 10~
Stand-by kW/HP/PS 7 "" /
.
g
Output 3000 7 .5/10.1/10.2 cc 8
6
Generator Use 3600 8.1/10.9/11.0
Continuous kW/HP/PS
3000 6.8/9 .1/9 .3 71 5 L

Length mm(in.) 360.6(14.20) 61 a

Dimensions I Width mm(in.) 404.0(15.91) Overload_ 280II210'1


2602001
-_ Height mm(in.) 564.1(22.21) r-± 240 180

Dry Weight kg (Ibs) 53.1 (117.1) 16 18 20 22 24 26 26 30 32 34 36


'Specifications are subject to change without notice. Engine speed rpm x 100
'Dry weight is according to Kubota's standard specification.
When specification varies, the weight will vary accordingly.
Dimensions

0
N
N
-
d.

46.0
(1 .81)

Performance Curve
3600rpm SAE-J1349
36 5.0
32
28 4.0-.
24 IT
3.09
20
72(2 .83) x73.6(2 .90) 6
kW 2.0
0.599(36.55) 14, HP
18
MMM

"Liii~r~~
12 16
Liquid-Cooled .
14 ~~
12-1 .0 o 10-
12
12 .5/16.8/17.0 m r
8
10

A'SIMEiM=i
10 .8/14.5/14.7
6- 8W
11 .6/15.5/15.8
10 .3/13.8/14.0 Iwo
MMMt
0.46
0.44 200
0.42 190

8.8/11 .8/12.0 w//%M/NIi/ 0 .40 180

16 16 20 22 24 26 26 30 32 34 36
384.6(15.14) Engine speed rpm x 100

3200rpm SAEJI349
30 4.0

25 3.5
3.0
0
2,5 9
`Specifications are subject to change without notice.
2.0
'Dry weight is according to Kubota's standard specification . P
When specification varies, the weight will vary accordingly. E
'Fa

M
14
10 "
13

9 " 12

11
8-
m 10

m
6- 8

4 0.44 r200
0.42 h190t
0.401180

16 18 20 22 24 26 28 30 32
Engine speed rpm x 100
Dimensions

Performance Curve
SAE-J1349
D722 36 6.0
36 5.5
32 5.9 0
4.5 Q
28 4.0,2
.5
2a 3.3 0
kW HP
21 E
15 20
19
14
78
Starter 13
17
12
3600 16 ,
211 15'
3000 14
10 13
m
9 12 0
8 11
10
E
7
U
6 8
5 7 0.46
0210-
.442002
0.42 190

16 18 20 22 24 26 28 30 32 34 36
Engine speed rpm x 100

ISO-3046,2534_
55 5.5
50
45 4.5 E
40 4.09
HP kW 35 3.5
Conenuous --- 30
24,18 - I
I
i
I f
20
14
18 I
16 12 6 -

2 14
10
m` 12

10 8

8 6 r
3 a
B

4 280
404.0(15.91) 210 _2
564.1 (Z'.21) 20 180,

63 .1(13.1) 16 18 20 22 24 26 28 30 32 34 36
Engine speed rpm x 100
'Specifications are subject to change without notice .
'Dry weight is according to Kubota's standard specification.
When specification varies, the weight will vary accordingly.
Dimensions

Specifications Performance Curve


3600rpm SAE-JI349

44 6-0
I
-40 r m
36 r 5.0 F
kW
20 HP 32 F
26

18- 24

20

18

16 0
16.1/21 .6/21 .9
14 d- E
17 .5/23.5/23.8
12 0.46 210
15 .4/20.6/20.9
0
0.44 200
15.2/20.4/20.7 0.42 190
0.40 180
13.4/17.7/18.2 l L I 1 ~- N
16 18 20 22 24 26 28 30 32 34 36
Engine speed rpm x 100
467.1(18.40)
404.0(15.91)
3200rpm SAE-J-1349
44 6.0
544.1(21 .42) 36
36 5.0
72 .0(158 .8) 32
ii

'Specifications are subject to change without notice. 28 4.0


'Dry weight is according to Kubota's standard specification . HP
I I .- E
i
When specification varies, the weight will vary accordingly. kW 22 m
16,
I
20
14
18
I
3
R12 16

r 14
X10 1-~
12- t

m` 8
to-r
I 3 m
i d a .

0.46 2108
6- 8 0.44200
0.42 190 .2+
0.40 tgo
to
16 18 20 22 24 26 28 30 32
Engine speed rprn x 100
\~L(6q] T bAA n

'Specifications and dimensions are subject to change without prior notice.

KUBOTA Corporation
2-47, Shikitsuhigashi 1-chome, Naniwa-ku, Osaka, 556-8601 Japan
Fax: 06-6648-3521 Telex: 5267785 KUBOTA J
http ://www.engine.kubota.ne.jp I

Kubota Engine America Corporation Kubota EUROPE S.A.


505 Schelter Road, Lincolnshire, IL 60069 Engine Division :
Phone: 847-955-2500 Fax: 947-955-2699 19-25 rue Jules Vercruysse Z.I ., BP 88, 95101 Argenteuil Cedex France
htt ://www.kubotaengine .com Phone: 33-1-3426-3419 Fax: 33-1-3426-3499
http: www.kubota-europe .com

Kubota Canada Ltd. Kubota (Deutschland) GmbH


Engine Division: Engine Division :
5900 14th Avenue, Markham, Ontario L3S 4K4, Canada Senefelder Str., 3-5, 63110 Rodgau/Nieder-Roden,Germany
Phone: 905-294-7477 Fax: 905-294-6651 Phone: (0) 6106-873-0 Fax: (0) 6106-873-199
http ://www .kubota.ca I http://www.kubota.d e

Kubota (U.K.) Ltd. Kubota Tractor Australia Pty Ltd


Dormer Road, Thame Oxfordshire,OX9 3UN United Kingdom 100 Keilor Park Drive, Tullamarine Vic. 3043
Phone: 01844-214-500 Fax: 01844-216-685 Freecall :1800334653 Email:sales@kubota .com .a u
h ://www.kubota.co.u k http://www.kubota.com .au

Cat No .1209-01-COM'04.02. . STD

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