Scribd Logo
Upload

Welcome to Scribd!

  • 69 views

    Crimper - Method and Itp

    Uploaded by

    Rosalin Martalena Christianti Sihombing
    The document outlines inspection and testing procedures for installing crimper couplers to join reinforcement bars. It describes three key areas of inspection: [1] applying pressure via hydraulic jack to crimper couplers and bars, [2] checking coupler and bar configuration, and [3] verifying proper fixing of joints. A separate method statement provides details on the crimping process, required pressures, quality assurance checks, and safety measures for workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Crimper - Method and Itp

    Uploaded by

    Rosalin Martalena Christianti Sihombing
    69 views4 pages
    The document outlines inspection and testing procedures for installing crimper couplers to join reinforcement bars. It describes three key areas of inspection: [1] applying pressure via hydraulic jack to crimper couplers and bars, [2] checking coupler and bar configuration, and [3] verifying proper fixing of joints. A separate method statement provides details on the crimping process, required pressures, quality assurance checks, and safety measures for workers.

    Original Description:

    G-Tech Steel

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document outlines inspection and testing procedures for installing crimper couplers to join reinforcement bars. It describes three key areas of inspection: [1] applying pressure via hydraulic jack to crimper couplers and bars, [2] checking coupler and bar configuration, and [3] verifying proper fixing of joints. A separate method statement provides details on the crimping process, required pressures, quality assurance checks, and safety measures for workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    69 views4 pages

    Crimper - Method and Itp

    Uploaded by

    Rosalin Martalena Christianti Sihombing
    The document outlines inspection and testing procedures for installing crimper couplers to join reinforcement bars. It describes three key areas of inspection: [1] applying pressure via hydraulic jack to crimper couplers and bars, [2] checking coupler and bar configuration, and [3] verifying proper fixing of joints. A separate method statement provides details on the crimping process, required pressures, quality assurance checks, and safety measures for workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    PT.

    G-TECH STEEL
    CONSTRUCTION INDONESIA
    J O I N T S T H A T L A S T A L I F E T I M E

    Inspection & Test Procedure


    ITP –02

    Installation of Crimper Couplers

    1. Purpose And Scope of Works


    To set out the process for inspection and testing procedure and maintaining records for
    mechanical splicing system by G TECH CRIMPER couplers.

    2. Procedure
    Inspection and testing process for mechanical splicing system by the CRIMPER coupler
    comprise of the following three areas.

    Area 1: Application of pressure by Hydraulic Jack on G TECH CRIMPER COUPLER


    and Reinforcement Bar

    The reinforcement bar yard engineer shall check sleeve (CRIMPER coupler) and
    configuration every 100 numbers for the pressure applied and recorded.

    Step 1. The coupler bar FIXING will be checked by site engineer and verified by QA/QC

    Step 2. Site engineer will check once again the FIXING of all the joints if any one the
    coupler joint found loose and request for verification.
    PT. G-TECH STEEL
    CONSTRUCTION INDONESIA
    J O I N T S T H A T L A S T A L I F E T I M E

    METHOD STATEMENT FOR INSTALATION

    1. PURPOSE AND SCOPE OF WORKS


    This method statement describes the process for mechanical splicing system by G TECH
    on reinforcement for G TECH CRIMPER couplers.

    2. MATERIAL
    Rebar size as per requirement.

    3. TOOLS & PLANT


    HYDRAULIC-POWER PACK.……………………..…… 1 Nos.
    HYDRAULIC JACK……………………………………… 1 Nos.
    G TECH Crimper Couplers .………………….………... As required

    4. INSTALLATION PROCEDURE
    The couplers will be supplied by G TECH. The rebar of specified length with square cut is
    to be placed on the rebar with the square cut so that they match near perfection on to their
    faces. The coupled bar is crimped after inserting the top rebar by means of a jack giving
    sufficient pressure seven times on the top and bottom of the bargrip coupler alternatively.

    Required pressure for crimping


    Size (mm) 12 16 19 25 32
    Pressure(in Tonn) +/- 15 tonn 60 80 100 120 140

    Crimping of Reinforcement Bar with G Tech Crimper coupler


    Workers will place the reinforcement bars onto top reinforcement bar with square cuts.
    They will hold the bars straight or if required scaffolding would be required for this. The
    machine operator will then start the crimping work.

    5. QUALITY ASSURANCE
    The work of Crimping of coupled rebars will be inspected and tested in accordance with
    Inspection and Test Procedure ITP-02.

    6. SAFETY MEASURE
    Pre-work briefing will be given to all workers engaged in the works. All persons engaged in
    work will be provided with and wear safety helmet, safety foot wear and gloves at all times.
    PT. G-TECH STEEL
    CONSTRUCTION INDONESIA
    J O I N T S T H A T L A S T A L I F E T I M E
    PT. G-TECH STEEL
    CONSTRUCTION INDONESIA
    J O I N T S T H A T L A S T A L I F E T I M E

    You might also like