26sta013 - Method Statement

UTOC ENGINEERING PTE LTD
Method Statement of Piping Installation Page : 1 of 5

Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91487378
Method Statement of To replace the D/S valve of

26STA013
REV NO DATE Prepared Reviewed & Reviewed &

Reviewed & approved by approved by
approved by (SJI Exe (SJI Inspection
(UTOC QC ) Engineer) Engineer)
0 11/10/2023 S. MANOHARAN ANBU/BEN IVAN LIM

WANG /KEEGAN
CONTENT
1. SCOPE
2. PURPOSE
3. DEFINITIONS
4. REFERENCE DOCUMENT
5. RESPONSIBLITY
6. WORK PROCEDURES & QC INSPECTION
1.0 SCOPE
The objective of this method statement is to delivery fabrication and installation To replace
downstream valve of 26STA013 with new piping and supports work for Shell Chemicals
Seraya Pte Ltd, Jurong Island, Singapore.
2.0 PURPOSE
2.1 The purpose of this method statement is to provide the fabrication/replacement for
(26STA013)
2.2 Ensure to measure the dimensions before and after fit up & welding, work sequence and
WPS, WQT to ensure that quality works are provided.
3. DEFINITIONS
3.1 SCSL-Shell Chemicals Seraya PTE LTD /SJI-Shell Jurong Island
3.2 UTOC-Utoc Engineering Pte Ltd
3.3 Clearance Certificate (Permit to Work)
4. REFERENCE
OWNER: Shell Chemicals Seraya PTE LTD
CLIENT: Shell Chemicals Seraya PTE LTD
CONTRACTOR: UTOC ENGINEERING PTE LTD
NDT CONTRACTOR: SETSCO
WPS NO: P1-009A
WORK SCOPE: To Replace downstream valve of 26STA013
5. RESPONSIBILITY
It is the overall responsibility of the personnel’s in the site who are direct or indirect
involved for establishment, successful implementation maintenance of this procedure.
5.1 Superintendent (UTOC)
To carry out required planning involving manpower.
5.2 Piping supervisor

Overall lead during the execution on site, he has to be clear on the job scope and ensure
that the work execution is carried out according to the method statement. He is responsible
for the safety of the workers carrying out the work under his instruction. He has to brief the
workers involved of the scope
5.3 Fitters/Gen fitter/Welder
When carrying out of the hot work. Work directly under site supervisor instructions. To be
aware of the job scope and hazards involved and make sure use proper PPE.
5.4 Safety Supervisor
To carried out safety audits during work execution and to help maintain a safe working
environment. Also ensure that all regulations are adhered.
5.5 QC inspector
To ensure the quality of work by following Work Procedure & Control following the WPS &
PQR welding parameters, NDT Requirement. In addition to provide welding consumable
control & handling before welding commence at work shop. Ensure all hold point/witness to
be perform by relevant party.
5.6 Inspection Engineer (SCSL)
To assure the quality of work by following work procedure & method statement.
6. WORKING PROCEDURE & QC INSPECTION
a) IFC/Scope Mark-Up Drawing
SJI/SCSL execution engineer shall need to provide job scope, inspection mark-up drawing &
IFC Drawing to contractor.
UTOC to be prepared Hand sketch drawing and to be get endorsed from SCSL execution
engineer approved.
b) Material inspection
Incoming /Receiving material inspection & MIR to be done.
c) Welding (Documentation)
Approved WPS/PQR should be reviewed by SCSL Inspector before start fabrication &
Welders Performance Qualification certificate (UTOC) should be reviewed before start
welding work.
ITP & work procedure Reviewed by SCSL Execution engineer & inspection engineer.
d) To Replace downstream valve of 26STA013 New piping & valve (Shop)

➢ Materials to be provided by SCSL execution engineer.
➢ As per approved WPS/PQR Filler material to be used ER 70S-6 used.
➢ UTOC QC Inspector will brief the welding parameters/WPS requirements to welder
before Start welding.
➢ Procced to welding as per approved WPS/PQR and UTOC approved Welder.
➢ After completion of 1st pass/root pass VT to be done by UTOC QC Inspector.
➢ After completion of welding VT to be done by UTOC CWI QC Inspector.
➢ NDE to be perform as per ITP mentioned NDT %. (By SETSCO).
➢ Hydro testing (For Shop joints – 9.30 Bar) to be performed @witnessed by shell
inspection engineer.
➢ After Hydro test completed Spool will be released for painting.
e) To Replace downstream valve of 26STA013 New piping & valve (Field)

➢ Preparation of Bevel on tie in joints – Golden Joints (FW01).
➢ Inspect for any abnormalities on the existing pipe after cutting and inform shell
execution engineer/Inspector for further modification.
➢ Bevel PT to be performed to check for any surface defects.
➢ As per approved WPS/PQR Filler material to be used ER 70S-6.
➢ Procced to welding as per approved WPS/PQR and UTOC approved Welder.
➢ After completion of 1st pass/root pass VT to be done by UTOC QC Inspector.
➢ Golden joints weld parameters to be monitored and recorded by UTOC QC
Inspector.
➢ After root pass completed PT should be carried out.
➢ Continue weld passes and NDT (PT) to be perform for each pass of weld.
➢ RT to be done for all golden joints (FW01).
➢ After NDE completed Service Leak Testing perform @ Site witness/inspect by
Operation /Shell Inspection Engineer.
➢ De-spading to be done and perform TFA.
➢ Existing spool kept for further inspection.

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UTOC ENGINEERING PTE LTD

Method Statement of Piping Installation Page : 1 of 5

Method Statement of To replace the D/S valve of

REV NO DATE Prepared Reviewed & Reviewed &

0 11/10/2023 S. MANOHARAN ANBU/BEN IVAN LIM

5.2 Piping supervisor

d) To Replace downstream valve of 26STA013 New piping & valve (Shop)

e) To Replace downstream valve of 26STA013 New piping & valve (Field)

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