EEC Detroit
EEC Detroit
EEC Detroit
The information contained in this document may not be complete and is subject to change without
notice. This manual is to be used in conjunction with DDEC IV Application and Installation
(7SA742) or DDEC V Application and Installation (7SA821). In the event of conflicting
information, this manual takes precedence.
DDEC® is a registered trademark of the Detroit Diesel Corporation. Diagnostic Link® is a
registered trademark of Detroit Diesel Corporation. Viton® is a registered trademark of Dupont
Dow Elastomers L.L.C. Underwriters Laboratories Inc.® is a registered trademark of Underwriters
Laboratories Inc. All other trademarks are the property of their respective owners.
ELECTRONIC ENGINE COMMANDER INSTALLATION AND TROUBLESHOOTING
TABLE OF CONTENTS
1 INTRODUCTION
The Detroit Diesel Electronic Engine Commander (EEC) is designed to support Detroit Diesel
Electronic Control (DDEC®) III, IV, and V engines in the construction and industrial market. It
combines the DDEC engine speed control, optional Pressure Sensor Governor (PSG), and a panel
display for vital engine operating parameters and diagnostics into one compact, durable package
(See Figure 1-1). There are two versions of EEC: EEC1 (ATEX certified) and EEC2 (UL/ATEX
certified). Both are designed for use in gaseous hazardous environments.
The EEC components and their functions are listed in the next illustration. See Figure 1-2.
EXPLOSION
Explosion Hazard — Substitution of components may impair
suitability for Class 1 Division 2. UL1604
EXPLOSION
Explosion Hazard — Do not connect or disconnect equipment
unless power has been switched off or the area is known to
be non-hazardous.
EXPLOSION
Explosion Hazard — Substitution of components may impair
suitability for Group II Zone 2 (Category 3).EN 50021, EN
50014, and EN 50028
Detroit Diesel has been awarded Type Examination certificates for EEC1 and EEC2 by Nemko,
the Test Laboratory accredited by the Norwegian Metrology and Accreditation Service, for
compliance with the following harmonized European Standard(s): CENELEC EN 50284: 1999
and CENELEC EN 50021: 1999 for EEC.
The EEC and electronic components have been certified for the ATEX Group II Category 3G
(Zone 2) T6, and Groups A, B, and C hazardous environments.
In compliance with clause 28 in CENELEC EN 50021, the back of the EEC module will have
the following label (see Figure 1-3).
Detroit Diesel has been awarded the ATEX EC-Type Examination certificate (See Figure 1-5
and Figure 1-6).
The EEC2 (UL/ATEX Certified) has been investigated by Underwriters Laboratories Inc.® in
accordance with the following standards for safety as part of the certification process:
UL 508
UL 1604
CSA C22.2 No. 14
CSA C22.2 No. 213
The EEC and electronic components have been certified for use in Class 1 Division 2, T6,
locations for Gas Groups A, B, C, and D.
In Compliance with UL 1604, section 16, the back of the ECC module will have the following
label (see Figure 1-7 ).
EEC2 is a UL listed component (File #E202737). Information on the EEC UL product listing
may be found at www.UL.com. From the main page navigate as follows:
1. On the main page, click on “Certifications” on the left side of the screen.
2. Under the “General Search:” heading click on “UL File Number.”
3. Type E202737 and click on the Search button.
2 SAFETY PRECAUTIONS
The following safety measures are essential for applications with a Detroit Diesel engine and an
Electronic Engine Commander (EEC) module being installed.
PERSONAL INJURY
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Always start and operate an engine in a well ventilated
area.
If operating an engine in an enclosed area, vent the
exhaust to the outside.
Do not modify or tamper with the exhaust system or
emission control system.
2.1 STANDS
Use safety stands in conjunction with hydraulic jacks or hoists. Do not rely on either the jack or
the hoist to carry the load.
2.2 GLASSES
Select appropriate safety glasses for the job. Safety glasses must be worn when using tools
such as hammers, chisels, pullers and punches.
2.3 WELDING
Use caution when welding.
PERSONAL INJURY
To avoid injury from arc welding, gas welding, or cutting,
wear required safety equipment such as an arc welder’s face
plate or gas welder’s goggles, welding gloves, protective
apron, long sleeve shirt, head protection, and safety shoes.
Always perform welding or cutting operations in a well
ventilated area. The gas in oxygen/acetylene cylinders used
in gas welding and cutting is under high pressure. If a
cylinder should fall due to careless handling, the gage end
could strike an obstruction and fracture, resulting in a gas
leak leading to fire or an explosion. If a cylinder should fall
resulting in the gage end breaking off, the sudden release
of cylinder pressure will turn the cylinder into a dangerous
projectile. Observe the following precautions when using
oxygen/acetylene gas cylinders:
Always wear required safety shoes.
Do not handle tanks in a careless manner or with greasy
gloves or slippery hands.
Use a chain, bracket, or other restraining device at all
times to prevent gas cylinders from falling.
Do not place gas cylinders on their sides, but stand
them upright when in use.
Do not drop, drag, roll, or strike a cylinder forcefully.
Always close valves completely when finished welding
or cutting.
NOTICE:
When welding, the following must be done to avoid damage to the
electronic controls or the engine:
Both the positive (+) and negative (-) battery leads must be
disconnected before welding.
Ground cable must be in close proximity to welding location
- engine must never be used as a grounding point.
Welding on the engine or engine mounted components is
NEVER recommended.
FIRE
To avoid injury from fire, check for fuel or oil leaks before
welding or carrying an open flame near the engine.
PERSONAL INJURY
To avoid injury from slipping and falling, immediately clean
up any spilled liquids.
PERSONAL INJURY
To avoid injury from rotating belts and fans, do not remove
and discard safety guards.
2.5 CLOTHING
Wear work clothing that fits and is in good repair. Work shoes must be sturdy and rough-soled.
Bare feet, sandals or sneakers are not acceptable foot wear when installing an engine.
PERSONAL INJURY
To avoid injury when working near or on an operating engine,
remove loose items of clothing and jewelry. Tie back or
contain long hair that could be caught in any moving part
causing injury.
ELECTRICAL SHOCK
To avoid injury from electrical shock, follow OEM furnished
operating instructions prior to usage.
2.7 AIR
Use proper shielding to protect everyone in the work area.
EYE INJURY
To avoid injury from flying debris when using compressed air,
wear adequate eye protection (face shield or safety goggles)
and do not exceed 40 psi (276 kPa) air pressure.
HOT COOLANT
To avoid scalding from the expulsion of hot coolant, never
remove the cooling system pressure cap while the engine is
at operating temperature. Wear adequate protective clothing
(face shield, rubber gloves, apron, and boots). Remove the
cap slowly to relieve pressure.
Fluids under pressure can have enough force to penetrate the skin.
PERSONAL INJURY
To avoid injury from penetrating fluids, do not put your hands
in front of fluid under pressure. Fluids under pressure can
penetrate skin and clothing.
These fluids can infect a minor cut or opening in the skin. See a doctor at once, if injured by
escaping fluid. Serious infection or reaction can result without immediate medical treatment.
2.9 BATTERIES
Electrical storage batteries give off highly flammable hydrogen gas when charging and continue
to do so for some time after receiving a steady charge.
Always disconnect the battery cable before working on the Detroit Diesel Electronic Controls
system.
2.10 FIRE
Keep a charged fire extinguisher within reach. Be sure you have the correct type of extinguisher
for the situation. The correct fire extinguisher types for specific working environments are
listed in .
PERSONAL INJURY
To avoid injury from loss of vehicle/vessel control, the
operator of a DDEC equipped engine must not use or read
any diagnostic tool while the vehicle/vessel is moving.
The vehicle operator must maintain control of the vehicle while an assistant performs the
diagnostic evaluations.
2.12 PAINT
NOTICE:
Do not apply paint to the ECM or EEC. The application of paint
may affect the performance of the ECM and EEC.
Mask off the ECM and EEC, prior to applying any paint.
2.13 FLUOROELASTOMER
Fluoroelastomer (Viton®) parts such as O-rings and seals are perfectly safe to handle under
normal design conditions.
CHEMICAL BURNS
To avoid injury from chemical burns, wear a face shield and
neoprene or PVC gloves when handling fluoroelastomer
O-rings or seals that have been degraded by excessive heat.
Discard gloves after handling degraded fluoroelastomer
parts.
A potential hazard may occur if these components are raised to a temperature above 600 F (316 C)
(in a fire for example). Fluoroelastomer will decompose (indicated by charring or the appearance
of a black, sticky mass) and produce hydrofluoric acid. This acid is extremely corrosive and, if
touched by bare skin, may cause severe burns (the symptoms could be delayed for several hours).
Electronic Engine Commander (EEC) may be used in conjunction with DDEC Engine Speed
Cruise Control or Pressure Sensor Governor (PSG) to provide governor control, display engine
data, and provide pertinent information relative to the system. The proper DDEC hardware and
software must be configured and the EEC properly installed to operate the engine commander.
EEC supports DDEC III and IV in hazardous environments. EEC may be used with DDEC V in
non-hazardous environment only.
This section is written for those familiar with hazardous environment applications. It is the
responsibility of the installer to procure the standards that are discussed in this section in order to
ensure their compliance with the appropriate standard.
EEC1 (P/N: 23531392) is provided with 20 Ft (6.1m) of a high performance armored tray
cable. The cable is manufactured by Amercable. See www.amercable.com for performance
specifications. Once on the main page, navigate as follows:
1. Move the hand symbol to“Products” at the left side of the screen. A secondary menu will
display once the hand symbol is on “Products.” Choose “Marine from that menu.
2. Click on “View the Catalogue.”
3. Click on “Control Cable #16 AWG.”
Information concerning application, features, ratings, and approvals will display.
EEC1 has been certified for operation in ATEX Group II Category 3G (Zone 2) hazardous
gaseous environments for all gas groups.
EEC2 (P/N: 23532945) is provided with 20 Ft (6.1m) of UL listed Liquid-Tite Conduit. The
conduit is manufactured by Kopex. See www.kopex.co.uk for performance specifications. Go to
the main page and using the search function type in HCA for specifications on the barrier gland
and FUG for specifications on the conduit.
EEC2 has been certified for operation in both Class 1 Division 2 and ATEX Group II Category
3G (Zone 2) hazardous gaseous environments for all gas groups.
DDEC III/IV ECUs each have 12 digital input ports on the Vehicle Interface Harness (VIH).
These digital inputs can be configured for various functions.
DDEC V ECUs have 24 inputs on the Vehicle Interface Harness (VIH), 18 of these can be used
for digital inputs. These inputs can be configured for various functions.
DDEC III/IV ECUs each have three digital output ports on the VIH (circuits 499, 555, 988) and
three digital output ports which may be accessed on a pigtail off the Engine Sensor Harness
(circuits 563, 564, 565). The DDEC V ECU has eight digital output ports on the VIH.
The DDEC III/IV digital inputs required with Cruise Control are listed in Table 3-1
VIH-to-ECU Connector
Function Number Circuit Number* DDR Description
Assignment*
17 544 F2 Service Brake Released
20 541 J1 Set/Coast
22 545 G3 Resume/Accel
23 543 G2 Cruise Control Enable
* DDC circuit numbers and port assignments shown are default settings but can differ from application
to application.
Table 3-1 DDEC III and IV Required Cruise Control Digital Inputs
The DDEC V required digital inputs for Engine Speed Cruise Control are listed in Table 3-2.
VIH-to-ECU Connector
Order Entry Function Number DDR Description
Assignment*
523 V-09 Cruise Control Enable
520 V-47 Set/Coast
522 V-08 Resume/Accel
517 V-03 Service Brake Released
* DDC port assignments shown are default settings but can differ from application to application.
The MODE button can be configured for any available digital input feature. For example,
throttle inhibit is an optional digital input that impacts engine throttle operation and may be
configured. Refer to DDEC IV Application and Installation (7SA742) and DDEC V Application
and Installation (7SA821).
The Engine Speed Cruise Control DDEC III/IV digital output required for use with EEC is
listed in Table 3-3.
Order Entry
Circuit Number* Connector Assignment* DDR Description
Function Number
Pin A1 on the VIH 30–pin
11 988 Cruise Active
connector
* DDC circuit numbers and port assignments shown are default settings but can differ from application
to application.
Table 3-3 DDEC III/IV Engine Speed Cruise Control Required Digital Output
The Engine Speed Cruise Control DDEC V digital output required for use with EEC is
listed in Table 3-4.
Table 3-4 DDEC V Engine Speed Cruise Control Required Digital Output
The DDEC III/IV PSG required digital inputs required with EEC are listed in Table 3-5.
The DDEC V PSG required digital inputs for use with EEC are listed in Table 3-6.
VIH-to-ECU Connector
Order Entry Function Number Description
Assignment*
508 V-23 Pressure/RPM Mode
524 V-9 PSG Enable
522 V-8 Resume/Accel (increase)
520 V-47 Set/Coast (decrease)
* DDC connector assignments shown are default settings but can differ from application to application.
The PSG DDEC III/IV digital output required for use with EEC are listed in Table 3-7.
Order Entry
Circuit Number* Connector Assignment* DDR Description
Function Number
VIH-to-ECU Connector
5 499 PSG Active
- Cavity F3
Pin A1 on the VIH 30–pin
11 988 Cruise Active
connector
* DDC circuit numbers and port assignments shown are default settings but can differ from application
to application.
The PSG DDEC V digital output required for use with EEC are listed in Table 3-8.
Customizing the parameter defaults can be accomplished at the time of engine order, by the
Vehicle Engine Programming Station (VEPS), or by the DDEC Reprogramming System (DRS).
Changes to the parameter defaults cannot be made with the DDR.
The general requirements pertain to all EEC installations whether in hazardous or non-hazardous
locations.
Power Supply
The normal operating voltage for the EEC is 11 to 28 volts. The EEC power supply must not
exceed 32 volts.
The EEC power must be fused using a fuse rated for no larger than 5 amps and no smaller than 3
amps.
EEC Wiring
Use the guidelines listed in Table 3-10 and see Figure 3-1.
These requirements must be adhered to for compliance of EEC1 and EEC2 in the specified
hazardous locations. These requirements are in addition to the general requirements.
See Figure 3-2.
Power Supply
It is the customers responsibility to provide a power supply and connection to the EEC1 and
ECC2 according to the relevant requirements in EN 50021.
Wiring
The standard used for wiring is "CENELEC EN 50021; 1999 Electrical apparatus for potentially
explosive atmospheres – TYPE N." All OEM supplied wiring to the EEC must fulfill the relevant
requirements of EN 50021.
The following EEC information is pertinent to EN 50021:
The EEC is a low power apparatus according to Clause 13.
Devices complying with Clause 13 are not required to comply with Clause 8 or Clause 9.
These requirements must be adhered to for compliance of EEC2 in the specified hazardous
locations. These requirements are in addition to the general requirements. See Figure 3-2.
Power Supply
The EEC2 power supply must comply with UL 508 requirements for a Limited Voltage Power
supply. UL requires that electronic systems complying with UL 1604 “Electrical Equipment for
Use in Class I and II, Division 2, and Class III Hazardous (Classified) Locations” also comply
with UL 508, “Industrial Control equipment.” Devices that are listed or recognized by UL must
be used within their electrical ratings. The EEC system power supply must be a limited voltage
circuit (refer to UL 508, Section 32.5, Seventeenth Edition). Compliance with the EEC power
supply and fuse requirements for hazardous environments will meet the requirements for a limited
voltage circuit. The power supply must be located in a safe (non-hazardous) location. The
connections between the power supply and the ECM must comply with National Electric Code
(NEC) (ANSI/NFPA 70-1993) section 501-4b or appropriate safety standard.
NOTE:
The overcurrent protection must be located in a safe (non-hazardous) environment
Wiring
The electrical circuits for EEC2 must be installed in accordance with Class I, Division 2 wiring
methods.
The general requirements pertain to all EEC installations whether in hazardous or non-hazardous
locations.
The EEC must be mounted so the data is visible and the button accessible to touch. The EEC is
designed to withstand temperatures ranging from -40 C (-40 F) to 85 C (185 F).
The Electronic Engine Commander is not intended to be mounted on the engine. Skid mounting
is acceptable but the EEC environment must meet that of a cab mounted device in accordance
with SAE J1455. See Figure 3-3 for a mounting template for EEC.
These requirements must be adhered to for compliance of the EEC in the specified hazardous
locations. These requirements are in addition to the general requirements.
Mounting
NOTE:
The EEC must be mounted in an area with low risk of mechanical damage to comply
with the special conditions of safe use as specified in the ATEX EC-Type Examination
Certificate.
Do not install in any area where the front cover may be damaged.
Temperature
Class 1 Division 2 hazardous environment locations where the ECM ambient temperature is
not kept below 60 C may void compliance with UL standards. It is the customer/installer’s
responsibility to ensure compliance. For Class 1 Division 2 hazardous environment locations, the
allowable ambient temperature operating range is from -25 C to +40 C.
Ingress Protection
Many applications require the use of multiple throttles, for example one for local control
and one for remote control. The most common options for multiple throttles are: two EECs
(see Figure 3-4) or one EEC and VSG hand throttle (see Figure 3-5) or one EEC and Cruise
Control switches (see Figure 3-6). The following schematics represent the EEC using Engine
Speed Cruise Control with DDEC IV. Utilize similar logic for installations with PSG or DDEC V.
If multiple stations are used, DDC recommends the use of throttle qualification to determine
which throttle should be active.
Figure 3-5 One EEC and VSG Hand Throttle – Two Independent Stations
Figure 3-6 One EEC and Cruise Control Switches – Two Independent Stations
The hardware listed in Table 3-11 is needed for Engine Speed Cruise Control installation with
EEC.
Table 3-11 Electronic Engine Commander Part Numbers for Engine Speed
Cruise Control
The OEM may supply a series of interlocks to ensure the equipment is in the appropriate state
to operate in RPM Mode.
Activation of the appropriate interlocks for RPM Mode will result in +12/24 volts on wire TWO
OEM Interlock and illumination of the THROTTLE READY lamp (see Figure 3-7)
The hardware listed in Table 3-12 is needed for Pressure Governor installation with EEC.
Pressure Sensor
The Pressure Sensor (see Figure 3-8) is capable of reading up to 400 PSIA (2,758 kPa).
The OEM may supply a series of interlocks to ensure the equipment is in the appropriate state
to operate in either RPM or Pressure Mode.
Activation of the appropriate interlocks for RPM Mode will result in +12/24 volts on wire TWO
OEM Interlock and illumination of the THROTTLE READY lamp.
Activation of the appropriate interlocks necessary for operation in Pressure Mode will result in
+12/24 volts on both wire TWO OEM Interlock and wire TEN Pump Engaged and illumination
of all three LEDs contained in the Information Center. The three LEDs are PUMP ENGAGED,
OKAY TO PUMP, and THROTTLE READY (see Figure 3-9).
DDEC III/IV
EEC DDEC III/IV DDEC V
Function DDC Wire Description
Wire Connector* Connector*
Number*
Optional Digital Low State (On) = Pressure
ONE Input Mode H1 523 V-23 Mode
(EEC Output)‡ High State (Off) = RPM Mode
7 < V < 32 VDC = OEM
OEM Interlock Interlock Closed
TWO — — —
(EEC Input)† V < 4 VDC = OEM Interlock
Open
THREE System Ground (-) – 953 – DDEC Battery Ground
FOUR Not Used — — — —
Cruise Enable
FIVE G2 543 V-9 Cruise Enable
(EEC Output)†
Resume/Accel On Low State (On, Increase)
SIX G3 545 V-8
(EEC Output)‡ High State (Off, No Increase)
Set/Coast On Low State (On, Decrease)
SEVEN J1 541 V-47
(EEC Output)‡ High State (Off, No Decrease)
Cruise Active
EIGHT A1 988 V-55 Cruise Active
(EEC Input)†
External Alarm Low State (Alarm On)
NINE — — —
(EEC Output)‡ High State (Alarm Off)
TEN Not Used — — — —
Power Harness
on Hazardous
ELEVEN System Power (+) 439 V-15 DDEC Ignition Power
Environment
Engine
Low State (On) = Low Fuel
Low Fuel Switch
TWELVE — — — High State (Off) = Fuel Level
(EEC Input)†
OK
SAE J1587 Data
WHITE C-2 900 V-56 SAE J1587 Data Link (+)
Link
SAE J1587 Data
BLACK C-1 901 V-57 SAE J1587 Data Link (-)
Link
* DDC circuit numbers and port assignments shown are typical but can differ from application to application.
† Inputs — High State: 4.0 V < V < Battery (+), Low State: —2.0 V < V < 1.0 V
‡ Outputs — On (Closed/Low) @ Vout < 0.8 V, Off (Open/High) @ 0 < out < Battery (+) V, Imax≤ 1.55 A
NOTICE:
The DDEC ECU ignition and the EEC power should be connected
to the same source. If the EEC is powered up with the ECU
ignition off, a faulty engine speed may be displayed on the EEC.
The DDEC Service Brake Released digital input must be grounded during the operation of Engine
Speed Cruise Control. A Cruise Disable Switch must be wired on the DDEC Service Brake
Released digital input to provide a redundant method of disabling Engine Speed Cruise Control.
See Figure 3-10 and Figure 3-11 for an EEC with Engine Speed Cruise Control schematic.
Figure 3-10 DDEC III/IV Electronic Engine Commander Harness for Engine
Speed Cruise Control
Figure 3-11 DDEC V Electronic Engine Commander Harness for Engine Speed
Cruise Control
The following wiring, listed in Table 3-14, is required for EEC with optional PSG.
DDEC III/IV
EEC DDEC III/IV DDEC V
Function DDC Wire Description
Wire Connector* Connector*
Number*
Pressure/RPM
Low State (On) = Pressure Mode
ONE Mode H1 523 V-23
High State (Off) = RPM Mode
(EEC Output)‡
7 < V < 32 VDC = OEM Interlock
OEM Interlock
TWO — — — Closed
(EEC Input)†
V < 4 VDC = OEM Interlock Open
THREE System Ground (-) — 953 — DDEC Battery Ground
PSG Active Low State (On) = Pressure Mode
FOUR (Pressure Mode) F3 499 V-7 High State (Off) = Not in Pressure
(EEC Input)† Mode
PSG Enable Low State (On) = PSG Enable
FIVE G2 543 V-9
(EEC Output)‡ High State (Off) = PSG Disable
Resume/Accel On Low State (On) = Increase
SIX G3 545 V-8
(EEC Output)‡ High State (Off) = No Increase
Set/Coast On Low State (On) = Decrease
SEVEN J1 541 V-47
(EEC Output)‡ High State (Off) = No Decrease
Cruise Active Low State (On) = PSG Enabled
EIGHT A1 565 V-55
(EEC Input)‡ High State (Off) = PSG Disabled
Low State (On) = External Alarm
External Alarm Activated
NINE — — —
(EEC Output)‡ High State (Off) = External Alarm
Not Activated
Low State (Off) = PTO/Pump
PTO/Pump
Disengaged
TEN Engaged — — —
High State (On) = PTO/Pump
(EEC Input)†
Engaged
ELEVEN System Power (+) B-3 439 V-15 DDEC Ignition Power
Low Fuel Switch Low State (On) = Low Fuel
TWELVE — — —
(EEC Input)† High State (Off) = Fuel Level OK
WHITE J1587 Data Link C-2 900 V-56 SAE J1587 Data Link (+)
BLACK J1587 Data Link C-1 901 V-57 SAE J1587 Data Link (-)
* DDC circuit numbers and port assignments shown are typical but can differ from application to application.
† Inputs — High State: 4.0 V < V < Battery (+), Low State: —2.0 V < V < 1.0 V
‡ Outputs — On (Closed/Low) @ Vout < 0.8 V, Off (Open/High) @ 0 < out < Battery (+) V, Imax≤ 1.55 A
NOTICE:
The DDEC ECU ignition and the EEC power should be connected
to the same source. If the EEC is powered up with the ECU
ignition off, a faulty engine speed may be displayed on the EEC.
See Figure 3-12 and Figure 3-13 for schematics of EEC with optional PSG.
Figure 3-12 DDEC III/IV Electronic Engine Commander Harness for Optional
PSG
Figure 3-13 DDEC V Electronic Engine Commander Harness for Optional PSG
The Detroit Diesel Electronic Engine Commander (EEC) is designed to support Detroit Diesel
Electronic Control (DDEC) III, IV, and V engines in the construction and industrial market.
It combines the DDEC engine speed control, Pressure Sensor Governor (PSG), and a panel
display for vital engine operating parameters and diagnostics into one compact, durable package
(see Figure 4-1). This unit is also compliant with hazardous environment requirements.
The maximum preset pressure for EEC is 200 psi (1379 kPa).
NOTE:
Engine Speed Cruise Control Mode does not honor VSG Max RPM.
Button Action
PRESET Press the button to command the engine to go to the preset speed.
Press the button to increase engine speed in 25 RPM increments each time
the button is pressed.
INC
Press and hold the button to increase the speed at a faster rate equivalent
to two (2) increments per second.
Press the button to decrease engine speed in 25 RPM increments.
DEC Press and hold the button to decrease the speed at a faster rate equivalent
to two (2) increments per second.
IDLE Press the button to return the engine immediately to the normal idle speed.
RPM mode is enabled by providing voltage to wire TWO/OEM Interlock which in turn grounds
EEC output wire FIVE/Cruise Enable.
The Limiting Speed governor (LSG) is an optional governor. LSG operation determines the
amount of engine fueling required based on engine speed and throttle input. An engine configured
for Engine Speed Cruise Control may also operate in LSG Mode. The Electronic Foot Pedal
Assembly (EFPA) provides throttle input for engine operation in LSG Mode.
The EFPA remains active while operating in Engine Speed Cruise Control unless the digital
input Throttle Inhibit is configured and enabled by switching the input to battery ground. If
Throttle Inhibit is inactive, LSG may override the pressure governor if it is requesting greater
power than the PSG.
The Variable Speed Governor (VSG) is an optional governor. VSG converts its throttle input
(analog voltage or frequency) to a VSG set speed between idle and rated speed. VSG determines
the engine speed error and varies engine fueling to maintain the desired set speed. VSG may
override the EEC if it is requesting greater power then the EEC. To prevent this, VSG Inhibit
must be used.
Pressure mode is enabled once +12/24 volts has been provided to EEC wire TWO/OEM Interlock
and EEC wire TEN/PTO Engaged. Pressure Mode may be selected by pressing the MODE button
which provides ground to the DDEC digital input "Pressure/RPM."
The maximum allowable increase above the RPM at which the pressure set point was established
is 400 RPM. The initial set point must be changed to increase the engine speed more than 400
RPM. This protects the operator from a pressure surge which may result from a momentary loss
of pressure if the maximum allowable increase in engine speed is not limited. Also, the maximum
allowable increase in engine speed protects the pump from cavitation.
If the preset value is not attained after a short time, the EEC will stop trying to increase the
selected parameter (pressure or engine speed) and will maintain the requested mode and the last
value for that parameter prior to the time out.
The Pressure Mode is maintained until one of the following situations occurs:
Situation 1 - The Pressure/RPM Mode switch is moved to the RPM Mode. The system reverts to
RPM Mode and the same engine speed is maintained.
Situation 2 - The Pressure Sensor signal exceeds diagnostic limits. The system reverts to RPM
Mode and the RPM light is illuminated. The same engine speed is maintained. EEC will display a
Check Engine text message and a diagnostic code in the Information Center and sound an OEM
provided alarm. The Check Engine Light (CEL) on the dashboard illuminates, and the DDEC
ECU logs a Code 86 or 87 into the ECU memory.
Situation 3 - If the water pump discharge pressure falls below 40 psi (276 kPa) and the engine
RPM rises a minimum of 400 rpm above the current set point for more than five (5) seconds, the
system also considers cavitation to have occurred and the following happens:
The engine will return to idle.
The current engine speed and discharge pressure set points will be cleared.
The CEL will illuminate and a cavitation will be logged.
Messages and any known diagnostic code accompanying a Check Engine or Stop Engine
condition will be displayed on the Information Center message display (see Figure 4-4). The
external alarm output will also be activated when the engine is running.
The Information Center displays the following messages listed in Table 4-3.
Activity Timing
Low Fuel Cycles the alarm output two (2) times per second.
Check Engine or low voltage (below 11.9 V) Cycles the alarm output four (4) times per second.
Stop Engine Cycles the alarm output eight (8) times per second.
The EEC will activate the low voltage alarm below 11.9 V. DDEC will not log a low voltage
code or illuminate the CEL until the voltage drops below 10.0 V on a 12 V system or below 20
V on a 24 V system.
As you scroll through the menu by repeatedly pressing the MENU button, the following items,
listed in Table 4-5, will appear sequentially in the Information Center display.
Programming
Menu Item Explanation
Button Change
RPM Preset Point: Preset Engine Speed Inc/Dec +/- 25 RPM
+/- 25 PSI (172
Pressure Preset Point: Preset Pressure Inc/Dec
kPa)
Default Mode (EEC Software Rel Selects Pressure or RPM Mode
Inc/Dec Cycles options
3.0 or later) as default
Engine Hour meter: Information Only -- --
Pump Hour meter: Information Only -- --
Engine Degrees: Oil or Coolant Inc/Dec Cycles options
Display Set Pressure
Selects YES or NO Inc/Dec Cycles options
(EEC Software Rel 3.0 or later)
Pump Pressure (PSI): Pressure Reading if Active -- --
DDEC Software Ver: ECU Revision Level -- --
EEC Software Ver: EEC Revision Level -- --
Engine Commander I/O Test: Test Switches and Outputs Any --
Press [MODE] Test Lights:* Tests Display Panel & Audible Alarm Mode --
Set Time Clock: Set Clock Inc/Dec +/- 1 minute
Units of Measure: English or Metric Inc/Dec Cycles options
Welcome Message: Enable or Disable Inc/Dec Cycles options
Historical Codes: Displays YES or NONE -- --
Connector Data:[INC/DEC] Displays Connection Pinouts Inc/Dec Scroll fwd/back
SAVE? [Idle Y] [Mode N] Exit and Save Options -- --
* PUMP ENGAGED and THROTTLE READY will not illuminate.
5 TROUBLESHOOTING
The following sections and items must be read and thoroughly understood before using this
section of the manual.
1. The engine and ignition should always be OFF before the wires are disconnected or
reconnected.
2. After the wires are reconnected to the system, the codes logged should be ignored and
cleared.
3. In diagnosing an intermittent problem, wiggling wires may allow the fault to be repeated.
This may allow a technician to better isolate the problem area.
Familiarity with the digital volt-ohm meter (DVOM), the controls of the meter and how to use it
correctly to measure voltage and resistance is a troubleshooting requirement.
Resistance Measurements
Continuity Checks
In addition to measuring the specific resistance value of a circuit, some meters will also register if
a continuous electrical path exists. If a path exists, the circuit is said to have continuity. (This
continuity check can be used in any section of this troubleshooting guide where the test is looking
for greater than, less than, or equal to 5 ohms.) An open circuit (broken electrical path) would have
∞ resistance and would not have continuity. To utilize the continuity feature of certain meters:
1. Place the function/range switch in any range.
2. Connect the red lead to the V- connector and the black lead to the com connector on the
meter. With the test leads separated or measuring an out-of-range resistance, the digital
display will indicate OL (over limit) Some meters show "1 +, 1, or ↑."
3. Put one test probe at one end of the wire or circuit to be tested. Use the other test lead
to trace the circuit. When continuity is established, an symbol will display in the
upper left corner of the digital display. If contact in the wire is maintained long enough
(about 1/4 second), the OL will disappear and the resistance value of the wire or circuit
will display next to the symbol.
4. If your DVOM does not work in the manner described above, you must know how your
DVOM operates in order to use this troubleshooting guide.
Voltage Measurements
The following is a list of problems that can occur with Engine Speed Cruise Control:
Does not operate; refer to section 5.2.1.
No RPM Mode; refer to section 5.2.3.
No increase function; refer to section 5.2.4.
No decrease function; refer to section 5.2.5.
EEC Fault Information; refer to section 5.4.
NOTE:
If a condition exists that causes the CEL or SEL to illuminate, refer to the DDEC
III/IV Single ECM Troubleshooting Manual (6SE497) or the DDEC V Single ECM
Troubleshooting Manual (6SE565).
The first step in troubleshooting Engine Speed Cruise Control is to verify Cruise Control
configuration (refer to section 5.2.1).
VIH-to-ECU Connector
Function Number Circuit Number* DDR Description
Assignment*
17 544 F2 Service Brake Released
20 541 J1 Set/Coast
22 545 G3 Resume/Accel
23 543 G2 Cruise Control Enable
* DDC circuit numbers and port assignments shown are default settings but can differ from application
to application.
Table 5-1 DDEC III and IV Required Cruise Control Digital Inputs
VIH-to-ECU Connector
Order Entry Function Number DDR Description
Assignment*
523 V-09 Cruise Control Enable
520 V-47 Set/Coast
522 V-08 Resume/Accel
517 V-03 Service Brake Released
* DDC port assignments shown are default settings but can differ from application to application.
Table 5-3 DDEC III/IV and DDEC V Engine Speed Cruise Control Required
Digital Output
The following is a list of problems that can occur with the Pressure Sensor Governor (PSG):
Does not operate; refer to section 5.3.1.
No RPM Mode; refer to section 5.3.4.
No Pressure Mode; refer to section 5.3.5.
No increase function; refer to section 5.3.6.
No decrease function; refer to section 5.3.7.
EEC Fault Information; refer to section 5.4.
NOTE:
If a condition exists that causes the CEL or SEL to illuminate, refer to the DDEC
III/IV Single ECM Troubleshooting Manual (6SE497) or the DDEC V Single ECM
Troubleshooting Manual (6SE565).
The first step in troubleshooting Pressure Governor is to verify Pressure Sensor Governor
configuration (refer to section 5.3.1).
VIH-to-ECU Connector
Order Entry Function Number Description
Assignment*
508 V-23 Pressure/RPM Mode
524 V-9 PSG Enable
522 V-8 Resume/Accel (increase)
520 V-47 Set/Coast (decrease)
* DDC connector assignments shown are default settings but can differ from application to application.
Order Entry
Circuit Number* Connector Assignment* DDR Description
Function Number
VIH-to-ECU Connector
5 499 PSG Active
- Cavity F3
Pin A1 on the VIH 30–pin
11 988 Cruise Active
connector
* DDC circuit numbers and port assignments shown are default settings but can differ from application
to application.
Check the sensor wiring by comparing it to the diagram (see Figure 5-2).
If the wiring is correct as listed in Table 5-8, refer to section 5.4. If the wiring is incorrect, correct
the wiring and retest.
[b] If NO, check that there is a minimum +12 volts on wire TWO, "OEM Interlock" and
repair if necessary. Retest using step 2, then go to step 4.
4. Is the RPM Mode lamp illuminated?
[a] If YES, the system is in RPM Mode.
[b] If NO, contact Detroit Diesel Technical Service.
[b] If the diagnostic tool displays OFF when increase is pressed, the Resume/Accel
(increase) circuit is open or shorted to a voltage source. Repair the fault and retest. If
the diagnostic tool still displays OFF, contact Detroit Diesel Technical Service.
Condition Action
Check that the necessary switches are turned on.
EEC Will Not Light Up Check that there is a 12 VDC between EEC wires ELEVEN and THREE, as
listed in Table 5-10.
Check that the THROTTLE READY lamp is on. The EEC will not respond in RPM
mode unless the OEM safety interlock requirements that enable the throttle are met.
Press the PRESET and then the INC buttons. Does the EEC indicate it is increasing
Throttle Will Not RPM on the data display?
Increase In RPM Mode Check the switch and outputs I/O test. (Accessed in the Information Center menu.)
Re-initialize the EEC. (Remove power to the EEC; wait ten seconds and then power
the unit and try again. The EEC performs a "self-test" when it is powered up. This is
indicated on the EEC by a momentary lighting of all the display segments.)
Check that all three lamps: PUMP ENGAGED, OKAY TO PUMP, and THROTTLE
READY are on.
Throttle Will Not Press the INC and then the PRESET buttons to increase pump pressure.
Increase In Pressure Check for a pump discharge pressure reading in the Menu.
Mode
Re-initialize the EEC. (Remove power to the EEC; wait ten seconds and then power
the unit and try again. The EEC performs a "self-test" when it is powered up. This is
indicated on the EEC by a momentary lighting of all the display segments.)
Check that the connections at EEC WHITE and BLACK wires, as listed in Table 5-10,
Engine Data Display Is are secure.
Showing All Zeroes Check that there is continuity on the 900 and 901 circuits for DDEC III/IV, VIH pin V-56
and V-57 for DDEC V, from the ECM connector to the EEC connector.
Check that the parking brake is on.
Check that the transmission is in neutral, or the hand throttle (PTO) is engaged.
Check for 12 VDC at EEC wire TWO as listed in listed in Table 5-10.
Check that all OEM safety requirements for pump operation are fulfilled.
THROTTLE READY
Lamp Will Not Turn On Is the parking brake on?
Is the transmission in the proper range for pump operation?
Is the hand throttle (PTO) engaged?
Is there an OK to PUMP indication in the cab?
Check for 12 VDC at EEC wire TEN as listed in listed in Table 5-10.
Mode Will Not Change Are the PUMP ENGAGED and OKAY TO PUMP lamps on?
From RPM to Pressure Does the MODE switch pass the I/O test? (Accessed in the Information Center menu.)
Check that the proper lamps are on for the mode you want to operate.
PRESET Button Is there a valid preset programmed into the menu? If not, refer to section and
Doesn't Work complete the steps given there.
Does PRESET pass the I/O test? (Accessed in the Information Center menu.)
The EEC tries to increase to the preset pressure for 10 seconds. If the pressure
cannot be obtained then the error message will be displayed. Check the following:
“Preset Pressure Fault” There is an adequate water supply to build up pressure
on EEC
You are not running away from the water supply
Plumbing issues
DDEC III/IV
EEC DDEC III/IV DDEC V
Function DDC Wire Description
Wire Connector* Connector*
Number*
Optional Digital Low State (On) = Pressure
ONE Input Mode H1 523 V-23 Mode
(EEC Output)‡ High State (Off) = RPM Mode
7 < V < 32 VDC = OEM
OEM Interlock Interlock Closed
TWO — — —
(EEC Input)† V < 4 VDC = OEM Interlock
Open
THREE System Ground (-) – 953 – DDEC Battery Ground
FOUR Not Used — — — —
Cruise Enable
FIVE G2 543 V-9 Cruise Enable
(EEC Output)†
Resume/Accel On Low State (On, Increase)
SIX G3 545 V-8
(EEC Output)‡ High State (Off, No Increase)
Set/Coast On Low State (On, Decrease)
SEVEN J1 541 V-47
(EEC Output)‡ High State (Off, No Decrease)
Cruise Active
EIGHT A1 988 V-55 Cruise Active
(EEC Input)†
External Alarm Low State (Alarm On)
NINE — — —
(EEC Output)‡ High State (Alarm Off)
TEN Not Used — — — —
Power Harness
on Hazardous
ELEVEN System Power (+) 439 V-15 DDEC Ignition Power
Environment
Engine
Low State (On) = Low Fuel
Low Fuel Switch
TWELVE — — — High State (Off) = Fuel Level
(EEC Input)†
OK
SAE J1587 Data
WHITE C-2 900 V-56 SAE J1587 Data Link (+)
Link
SAE J1587 Data
BLACK C-1 901 V-57 SAE J1587 Data Link (-)
Link
* DDC circuit numbers and port assignments shown are typical but can differ from application to application.
† Inputs — High State: 4.0 V < V < Battery (+), Low State: —2.0 V < V < 1.0 V
‡ Outputs — On (Closed/Low) @ Vout < 0.8 V, Off (Open/High) @ 0 < out < Battery (+) V, Imax≤ 1.55 A
The following wiring, listed in Table 5-11, is required for EEC with optional PSG.
DDEC III/IV
EEC DDEC III/IV DDEC V
Function DDC Wire Description
Wire Connector* Connector*
Number*
Pressure/RPM
Low State (On) = Pressure Mode
ONE Mode H1 523 V-23
High State (Off) = RPM Mode
(EEC Output)‡
7 < V < 32 VDC = OEM Interlock
OEM Interlock
TWO — — — Closed
(EEC Input)†
V < 4 VDC = OEM Interlock Open
THREE System Ground (-) — 953 — DDEC Battery Ground
PSG Active Low State (On) = Pressure Mode
FOUR (Pressure Mode) F3 499 V-7 High State (Off) = Not in Pressure
(EEC Input)† Mode
PSG Enable Low State (On) = PSG Enable
FIVE G2 543 V-9
(EEC Output)‡ High State (Off) = PSG Disable
Resume/Accel On Low State (On) = Increase
SIX G3 545 V-8
(EEC Output)‡ High State (Off) = No Increase
Set/Coast On Low State (On) = Decrease
SEVEN J1 541 V-47
(EEC Output)‡ High State (Off) = No Decrease
Cruise Active Low State (On) = PSG Enabled
EIGHT A1 565 V-55
(EEC Input)‡ High State (Off) = PSG Disabled
Low State (On) = External Alarm
External Alarm Activated
NINE — — —
(EEC Output)‡ High State (Off) = External Alarm
Not Activated
Low State (Off) = PTO/Pump
PTO/Pump
Disengaged
TEN Engaged — — —
High State (On) = PTO/Pump
(EEC Input)†
Engaged
ELEVEN System Power (+) B-3 439 V-15 DDEC Ignition Power
Low Fuel Switch Low State (On) = Low Fuel
TWELVE — — —
(EEC Input)† High State (Off) = Fuel Level OK
WHITE J1587 Data Link C-2 900 V-56 SAE J1587 Data Link (+)
BLACK J1587 Data Link C-1 901 V-57 SAE J1587 Data Link (-)
* DDC circuit numbers and port assignments shown are typical but can differ from application to application.
† Inputs — High State: 4.0 V < V < Battery (+), Low State: —2.0 V < V < 1.0 V
‡ Outputs — On (Closed/Low) @ Vout < 0.8 V, Off (Open/High) @ 0 < out < Battery (+) V, Imax≤ 1.55 A
NOTICE:
The DDEC ECU ignition and the EEC power should be connected
to the same source. If the EEC is powered up with the ECU
ignition off, a faulty engine speed may be displayed on the EEC.
APPENDIX A: SYMBOLS
GLOSSARY
American Wire Gauge (AWG) A standard for wire diameters based on the approximate
circular mil area of the wire. As numbers get larger, wire
diameters decrease in size (a size 16 AWG wire has a
larger diameter than a size 22 AWG). Refer to SAE J1228
Application Code System (ACS) The Detroit Diesel application code system includes all
application related DDEC parameters. The application
engineering department has developed the list of
parameters and default parameters that are selected by
Product Distribution for each application group.
Check Engine Light (CEL) A panel mounted yellow indicator light. OEM supplied.
Connector Seal A resilient seal used to keep moisture from entering the
connector at the point where the plug and receptacle
shells meet.
Cruise Control Light A green light can be installed on the dash to alert the
driver the vehicle is in cruise control mode. (Optional)
Current, Continuous Current load through the relay which can flow
continuously without damaging the relay.
Direct Current (DC) An essentially constant value of current that flows only in
one direction.
Electronic Engine Commander Supports Detroit Diesel Electronic Control (DDEC) III,
(EEC) IV, and V engines in the construction and industrial
market. It combines the DDEC engine speed control,
optional Pressure Sensor Governor (PSG), and a panel
display for vital engine operating parameters and
diagnostics. EEC supports DDEC III and IV in hazardous
environments. EEC may be used with DDEC V in
non-hazardous environment only.
Electronic Fire Commander (EFC) A complete pressure governor control unit for
DDEC III/IV engines. The EEC displays engine
RPM, battery voltage, engine oil pressure, and either
engine oil temperature or engine coolant temperature
(programmable).
Engine Over Temperature Protection The reduction in operating power from 100% to 70%
between the time the CEL and the SEL illuminates. This
is for coolant temperature and oil temperature only.
DDC standard.
Failure Mode Identifier(FMI) The FMI describes the type of failure detected in the
subsystem and identified by the PID or SID, as defined
by SAE J1587, as assigned by SAE staff or Data Format
Subcommittee.
Fault Detection, Fault Code Standard feature that allows the detection and
Classification, and Code Retention broadcasting of system faults and the recording and
retention of fault information in the form of codes that can
be retrieved and used by the operator and other systems.
Ingress Protection Specifies the degree of protection from contact with live
or moving parts and against the intrusion of solid foreign
bodies or liquid into a component.
Interfacial Seal The sealing of mated connectors over the entire face of
the mating insulators when the two connector halves are
mated. Usually done by employing resilient insulators.
Limiting Speed Governor The Limiting Speed governor (LSG) determines the
amount of engine fueling required based on engine speed
and throttle input. The Electronic Foot Pedal Assembly
(EFPA) provides throttle input for engine operation in
LSG Mode
Message Identification Character The MID is the first byte or character of each message
(MID) that identifies which microcomputer on the SAE J1587
serial communication link originated the information.
Millimeters Squared (mm2) A standard for wire diameters used in Europe instead of
AWG. As numbers get larger, wire diameters increase
in size. The relationship between mm2 and AWG is
reverse. See SAE J1128.
Operating Temperature The range of temperature over which the component can
operate and still meet all design specifications.
Operating voltage The range of voltages over which the component can
be operated.
Parameter Identification Character A PID is a single byte character used in J1587 messages
(PID) to identify the data byte(s) that follow as assigned by SAE
staff or Data Format Subcommittee.
Pin Contact The contact which has a long shaft at the engagement
end which enters the socket contact.
Plug The male portion of the main VIH connector pair usually
employing a coupling nut to secure this portion of the
connector to the receptacle half. A Plug may have either
pin or socket contacts.
Pressure Governor For Fire Maintains a set water pressure on a fire truck water pump.
Apparatus The engine speed will vary to maintain a constant water
pressure. This feature is in fire trucks.
Pressure Governor Light For Fire Indicates that the pressure governor system is active.
Apparatus
Ratchet Crimp Tool A crimping tool with a ratchet mechanism in the handle
which will not allow the jaws to open until the crimp dies
have closed completely insuring a complete crimp.
Receptacle The connector half that mates with the plug. The
receptacle has threads, pins, or ramps which engage the
coupling nut on the plug, locking the two halves together.
A receptacle may have either pin or socket contacts.
Ring Terminals Flat washers, stamped from metal strip, having terminal
wings.
Stop Engine Light (SEL) A panel mounted red indicator light provided by the
OEM as standard.
Terminal Wings Used to crimp terminal onto cable providing strain relief
and assure proper positioning of cable seals.
Twisted Pair Cable A cable in which all of the cables are arranged in the
form of evenly twisted pairs. DDC recommends 12
full turns per foot.
Variable Speed Governor (VSG) The Variable Speed Governor (VSG) converts its throttle
input (analog voltage or frequency) to a VSG set speed
between idle and rated speed. VSG determines the engine
speed error and varies engine fueling to maintain the
desired set speed.
Vehicle Speed Maximum The fastest vehicle speed (mile/h, km/h) the driver is
allowed to travel on flat ground.
VIH-to-ECM Connector 30-pin connector that mates with the ECM Vehicle
Interface Harness socket.