TORQUE SPECIFICATION Number: 028T6000

FASTENER TORQUE SPECIFICATION S-50/60

Source: PRODUCT ENGINEERING Latest Revision Date: 20-JUL-2004

Approved: Previous Revision Date: 15-APR-2004
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION FT-LBS N-M

BOLT M5 A STANDARD 64-80 IN/LBS 74-92 KG/CM
BOLT M6 A STANDARD 9-12 12-16
BOLT M8 A STANDARD 22-28 30-38
BOLT M10 A STANDARD 43-54 58-73
BOLT M12 A STANDARD 75-93 102-126
BOLT M14 A STANDARD 118-148 160-201
BOLT M16 A STANDARD 181-226 245-306
BOLT M18 A STANDARD 272-339 369-460
BOLT M20 A STANDARD 353-441 478-598
BOLT M24 A STANDARD 610-720 827-976
PLUG M14 A STANDARD 21-24 28-32
PLUG M18 A STANDARD 36-39 48-52
SCREW M3 A STANDARD 11-14 IN/LBS 13-16 KG/CM
BOLT #10 - 24 A STANDARD 4-5 5-7
BOLT 5/16 - 18 A STANDARD 13-17 18-23
BOLT 5/16 - 24 A STANDARD 15-18 20-24
BOLT 7/16 - 14 A STANDARD 46-58 62-79
BOLT 9/16 - 18 A STANDARD 107-117 145-159
BOLT 3/8 - 24 A STANDARD 35-44 47-60
BOLT 5/8 - 11 A STANDARD 137-147 186-200
BOLT 5/8 - 18 A STANDARD 168-178 228-241
BOLT 7/8 - 18 A STANDARD 425-531 576-720
BOLT 1/4 - 20 A STANDARD 7-9 9-12
BOLT 1/2 - 13 A STANDARD 71-75 96-102
BOLT 1/2 - 20 A STANDARD 83-93 113-126
BOLT 1 1/16 - 16 A STANDARD 770-960 1044-1302
BOLT 1 1/4 - 12 A STANDARD 1233-1537 1672-2084
BOLT 1 1/2 - 12 A STANDARD 2158-2692 2926-3650
BOLT 2 1/2 - 18 A STANDARD 9952-12412 13493-16828
NUT 3/4 - 18 A STANDARD 30-35 41-47
BOLT M5 A PRESSURE SENSOR TO INTAKE MANIFOLD
BOLT M8 A WATER PUMP COVER TO WATER PUMP
BOLT M8 A UPPER SECTION OF 20PIECE ROCKER COVER TO LOWER 10-13 14-18
ROCKER COVER SECTION (REF: CATEGORY F)
BOLT M8 A TACH DRIVE ASM TO GEAR CASE COVER
BOLT M8 A SUPPORT BRACKET TO REAR FREON COMPRESSOR
BOLT M8 A STAMPED PULLEY & SPACER TO FAN PULLEY
BOLT M8 A SRS & TRS SENSORS TO GEAR CASE
BOLT M8 A PRESSURE RELIEF VALVE TO OIL PUMP
BOLT M8 A POWER STEEARING PUMP TO GEAR CASE COVER
BOLT M8 A OIL SUPPLY HOSE TO SUPPORT BRACKET
BOLT M8 A OIL PUMP OUTLET TUBE TO OIL PUMP & BLOCK
BOLT M8 A OIL PUMP INLET TO OIL PUMP 22-28 30-38
BOLT M8 A OIL LEVEL GAUGE SUPPORT CLIP TO BRACKET
BOLT M8 A OIL FILTER ADAPTOR TO BLOCK
BOLT M8 A OIL FILL TUBE ASM & COVER PLATE TO BLOCK 22-28 30-38
BOLT M8 A OIL DRAIN TUBE TO TURBOCHARGER
BOLT M8 A OIL COOLER HOUSING TO BLOCK (REF: CATEGORY F)
BOLT M8 A LOWER SECTION OF 2-PIECE ROCKER COVER TO CYLINDER
HEAD (REF: CATEGORY F)
BOLT M8 A INJECTOR HARNESS TO REAR OF CYLINDER HEAD 7-11 10-15
BOLT M8 A HOSE SUPPORT CLIP TO LEFT REAR CYLINDER BLOCK
BOLT M8 A HOSE CLIP TO CYLINDER BLOCK 0 AIR COMP WATER OUTLET
BOLT M8 A HARNESS SUPPORT CLIPS TO CYLINDER BLOCK
BOLT M8 A FUEL PUMP TO FUEL PUMP DRIVE ASM
BOLT M8 A FUEL PUMP DRIVE ASM TO GEAR CASE
BOLT M8 A FAN SUPPORT TO GEAR CASE COVER

Page 1 of 5
 TORQUE SPECIFICATION Number: 028T6000
FASTENER TORQUE SPECIFICATION S-50/60

Source: PRODUCT ENGINEERING Latest Revision Date: 20-JUL-2004

Approved: Previous Revision Date: 15-APR-2004
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION FT-LBS N-M

BOLT M8 A EGR DELTA P SENSOR 16-18 21-24
BOLT M8 A E.D.V. ASSEMBLY TO CYLINDER BLOCK 15-19 20-26
BOLT M8 A CAM TRHUST PLATE TO CYLINDER HEAD
BOLT M8 A CAM COVER PLATE TO REAR CYLINDER HEAD
BOLT M8 A BELT TENSIONER TO GEAR CASE COVER
BOLT M8 A ACCESSORY DRIVE ASM TO GEAR CASE COVER (OLD GEAR
TRAIN)
BOLT M8 A ACCESSORY CVR TO GEAR CASE & CVR (REF: CATEGORY G)
BOLT M10 A ACCESSORY DRIVE ASM TO GEAR CASE COVER (NEW GEAR 43-54 58-73
TRAIN)
BOLT M10 A THERMOSTAT HOUSING TO CYLINDER HEAD 43-54 58-73
BOLT M10 A SENSOR HARNESS CLIP TO CYLINDER BLOCK
BOLT M10 A SENSOR CONNECTOR BRACKET TO CYLINDER BLOCK
BOLT M10 C OIL PUMP TO CYLINDER BLOCK 43-54 58-73
BOLT M10 A OIL PUMP INLEET SUPPORT INLET TO CYLINDER BLOCK
BOLT M10 A OIL PUMP COVER TO PUMP BODY
BOLT M10 C OIL PAN TO CYLINDER BLOCK 18-22 25-30
BOLT M10 A INTAKE MANIFOLD TO CYLINDER HEAD (REF: CATEGROY F & G)
BOLT M10 INJECTOR CLAMP TO CYLINDER HEAD 43-54 58-73
BOLT M10 A GEAR CASE TO CYLINDER BLOCK (REF: CATEGORY F & G)
BOLT M10 A GEAR CASE SUPPORT BRACKET TO CYLINDER HEAD (REF:
CATEGORY F)
BOLT M10 A GEAR CASE COVER TO GEAR CASE & CYLINDER BLOCK (REF:
CATEGORY F & G)
BOLT M10 A FUEL FILTER BASE TO CYLINDER BLOCK 43-54 58-73
BOLT M10 A FREON COMPRESSOR TO MOUNTING BRACKET
BOLT M10 A FREON COMP SUPPORT BRACKET TO MOUNTING BRACKET
BOLT M10 A FAN SUPPORT TO GEAR CASE COVER (REF: CATEGORY G)
BOLT M10 A FAN SPINDLE BEARING RETAINER
BOLT M10 A EXHAUST MANIFOLD TO CYLINDER HEAD (REF: CATEGORY F)
BOLT M10 A DRIVE GEAR TO AIR COMPRESSOR DRIVE
BOLT M10 A BULL GEAR SPINDLE TO CYLINDER BLOCK (NEW GEAR TRAIN) 43-54 58-73
BOLT M10 CAM BEARING CAP & SLEEVE (BORING) (REF: CATEGORY F) 63-73 85-99
BOLT M10 A ALTERNATOR MOUTNING BRACKET TO GEAR CASE AND COVER 43-54 58-73
BOLT M10 A AIR COMPRESSOR SUPPORT BRACKET TO CYLIDNER BLOCK
(REF: CATEGORY F)
BOLT M10 A AIR COMPRESSOR DRIVE HOUSING TO GEAR CASE 43-59 58-80
BOLT M10 A AIR COMPRESSOR SUPPORT BRACKET TO AIR COMPRESSOR 43-54 58-73
(NEW GEAR TRAIN)
BOLT M12 A FLYWHEEL TO CYLINDER BLOCK (REF: CATEGORY F & G)
BOLT M12 A FAN SPINDLE ASM TO FAN SUPPORT
BOLT M12 A ENGINE SHIPPING LEGS TO CYLINDER BLOCK 75-111 102-150
BOLT M12 A ENGINE LIFTER BRACKET - REAR
BOLT M12 CAM BEARING CAP & ROCKER SHAFT ASM (REF: CATEGORY F) 75-86 101-116
BOLT M12 C BULL GEAR ASM TO CYLINDER BLOCK 75-86 101-116
BOLT M12 A BELT TENSIONER TO BRACKET (OLD GEAR TRAIN) 42-54 57-73
BOLT M12 A AIR COMPRESSOR TO AIR COMPRESSOR DRIVE ASM
BOLT M12 A AIR COMPRESSOR DRIVE ASM COVER PLATE
BOLT M14 A FRONT ENGINE MOUNT TO CYLINDER BLOCK
BOLT M14 A FAN SUPPORT TO CYLINDER BLOCK
BOLT M14 A ENGINE LIFTER BRACKET - FRONT
BOLT M14 E CONNECTING ROD TO PISTION PIN (REF: CATEGORY H) 31-35 42-47
BOLT M16 E CYLINDER HEAD (REF: CATEGORY H) 220 298
BOLT M18 E CAMSHAFT DRIVE ASM TO CAMSHAFT 220 298
BOLT M16 E CYLINDER HEAD (REF: CATEGORY H) AGV/EGR 66±7+115°±5 90±10+115°
±5
BOLT M16 E CYLINDER HEAD W/PRE-TORQUE OF 240 ±10 OFF HWY LINE 66±7+120°±10 90±10+120°
NM (REF: CATEGORY H) ±10

Page 2 of 5
 TORQUE SPECIFICATION Number: 028T6000
FASTENER TORQUE SPECIFICATION S-50/60

Source: PRODUCT ENGINEERING Latest Revision Date: 20-JUL-2004

Approved: Previous Revision Date: 15-APR-2004
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION FT-LBS N-M

BOLT M16 E CYLINDER HEAD W/PRE-TORQUE OF 230 ±40 S50 LINE 66±7+115°±10 90±10+115°
NM (REF: CATEGORY H) ±10
BOLT M18 E CAMSHAFT DRIVE ASM TO CAMSHAFT 310-332 420-450
BOLT M18 E CAMSHAFT DRIVE ASM TO CAMSHAFT 55+120° 75 +120°
BOLT M20 E CAMSHAFT DRIVE ASM TO CAMSHAFT 55+120° 75 +120°
BOLT M20 E CAMSHAFT DRIVE ASM TO CAMSHAFT OFF HWY LINE, 52±7+140° ±5 70±10+140°±5
S50 LINE
BOLT M20 E MAIN BEARING CAP (BORING) 301-343 408-465
BOLT M20 E MAIN BEARING CAP (ASSEMBLY) 347-391 470-530
BOLT M24 A WATER PUMP DRIVE (LOCK THREAD) 150-170 203-230
BOLT M24 A ACCESSORY DRIVE PULLEY TO SHAFT (LOCK THREAD) 162-185 220-251
CLAMP A CLAMP V-BAND FOR HOT PIPE BELLOWS AND VENTURI/EGR 9.0-10.5 12-14
COOLER
FITTING M33 A TURBO OIL DRAIN ADAPTOR 92-100 125-135
NUT M8 A OIL PUMP INLET TUBE TO SUPPORT BRACKET
NUT M8 A EGR TURNBUCKLE CLAMP 14.8-16.2 20-22
NUT M8 A EGR DELTA-P SENSOR BRACKET ISOLATORS 17-20 23-27
NUT M8 A EGR CRAB TO EXH MANIFOLD STUD 18-22 25-30
NUT M8 A STUD IN EGR COOLER FOR BOLTED FLANGE HOT PIPE 16-19 22-26
NUT M8 A STUD IN EXHAUST MANIFOLD FOR BOLTED FLANGE HOT PIPE 16-19 22-26
NUT M10 A TURBOCHARGER TO EXHAUST MANIFOLD
NUT M10 A HOSE SUPPORT BRACKET TO TURBOCHARGER
NUT M10 A FREON SUPPORT BRACKET TO FREON COMP MOUNTING
BRACKET
NUT M10 A FREON COMPRESSOR MOUNTING BRACKET TO GEAR CASE
NUT M10 A ALTERNATOR ADJUSTING STAP TO GEAR CASE
NUT M12 C NUMBER 1 & 7 POSITIONS ON ROCKER SHAFT ASM (REF: 75-86 101-116
CATEGORY F)
NUT M12 C ADJUSTABLE IDLER GEAR ASM TO GEAR CASE 42-49 57-66
NUT M12 A ADJUSTABLE IDLER GEAR ASM TO GEAR CASE (NEW GEAR 76-83 103-113
TRAIN)
NUT M14 C CONNECTING ROD BEARING CAP (BORING) (OLD GEAR TRAIN) 114-133 155-180
NUT M14 C CONNECTING ROD BEARING CAP (ASSEMBLY) 118-137 160-186
NUT M20 A AIR COMPRESSOR HUB 221-255 300-345
NUT M20 A AIR COMPRESSOR DRIVE HUB (OLD GEAR TRAIN) 221-255 300-345
PLUG M12 A ADJUSTABLE IDLER GEAR LASH
PLUG M14 A WATER PUMP ELBOW-ZERO LEAK BRAND DUAL SEAL 16-19 22-26
PLUG M18 A GEAR CASE COVER-ZERO LEAK BRAND DUAL SEAL 28-31 38-42
SCREW M3 A WIRE CONNECTOR TO INJECTOR 12-17 IN/LBD 14-20 KG/CM
STUD M8 A STUD IN EGR COOLER FOR BOLTED FLANGE HOT PIPE 15-18 20-24
STUD M8 A STUD IN EXHAUST MANIFOLD FOR BOLTED FLANGE HOT PIPE 15-18 20-24
STUD M10 A EXHAUST MANIFOLD CENTER SECTION (REF: CATEGORY F) 15-18 20-24
STUD M12 C CAM BEARING CAP POSITION #1&7 (ASM) (REF: CATEGORY G) 75-86 102-117
STUD M12 A ADJUSTABLE IDLER GEAR HUB RETAINER 81-96 110-130
BOLT 5/16 - 18 A AIR COMPRESSOR SUPPORT BRACKET TO AIR COMP. (OLD
GEAR TRAIN)
BOLT 5/16 - 18 A AIR COMPRESSOR STRAINER ASM TO AIR COMP. (OLD GEAR 14-18 19-25
TRAIN)
BOLT 7/16 - 14 A AIR COMPRESSOR SUPPORT BRACKET TO AIR COMP. (OLD
GEAR TRAIN)
BOLT 9/16 - 18 D FLYWHEEL TO CRANKSHAFT (torque-turn) 55+60° 75+60°
BOLT 9/16 - 18 D FLYWHEEL TO CRANKSHAFT 177 ±13 241 ±17
BOLT 9/16 - 18 C CRANKSHAFT PULLEY 134-155 182-210
BOLT 3/8 - 24 A PULLEY TO FAN SPINDLE
BOLT 5/8 - 11 A STARTER MOTOR TO FLYWHEEL HOUSING 181-226 245-306
BOLT 1/4 - 20 A FUEL PUMP COVER
BOLT 1/4 - 20 A BOLT & WASHER ASM 0 FUEL PUMP COVER
BOLT 1/2 - 13 A BOLT & NUT ASM - ALTERNATOR TO MOUNTING BRACKET 71-75 96-102

Page 3 of 5
 TORQUE SPECIFICATION Number: 028T6000
FASTENER TORQUE SPECIFICATION S-50/60

Source: PRODUCT ENGINEERING Latest Revision Date: 20-JUL-2004

Approved: Previous Revision Date: 15-APR-2004
Approved:

DESCRIPTION SIZE CAT. USAGE DESCRIPTION FT-LBS N-M

BOLT 1/2 - 13 A ALTERNATOR ADJUSTING 60-70 81-95
CAP 1-5/8 -12 A REMOTE OIL FILTER ADAPTOR 70-75 95-102
FILTER ADAPTER 1-5/8-12 A ESOC SANDWICH ADAPTOR 70-88 95-119
FITTING 1/8 - 27 A GREASE FITTING (3/4 TAPER) 10-13 14-18
FITTING; STEEL 37°, 9/16-18 C EGR VLAVE ACTUATOR OIL SUPPLY TUBE 18-20 24-28
FLARED
FITTING; STEEL 37°, 9/16-18 C EGR VLAVE ACTUATOR OIL DRAIN TUBE 18-20 24-28
FLARED
FITTING 1-5/8 - 12 A REMOTE OIL FILTER ADAPTOR O-RING 95-105 129-142
INSERT 1-1/4 - 12 A OIL FILTER ADAPTOR BY-PASS 70-88 95-119
INSERT 1-1/2 - 12 A OIL FILTER ADAPTOR 70-88 95-119
NUT 1-7/16 - 12 A TURBO OIL DRAIN TUBE NUT 68-77 92.5-102.5
NUT 5/16 - 24 A V-BAND CLAMP MIXER TO INTAKE MANIFOLD 150-175 17-20
NUT 9/16 - 18 A DELTA P TUBE TO VENTURI 18-22 24-30
NUT 3/8 - 24 C ROCKER ARM VALVE ADJUSTING SCREWS 30-39 41-53
NUT 5/8 - 18 A ALTERNATOR PULLEY 70-80 95-108
NUT 7/8 - 18 A TACH DRIVE ADAPTOR 9-11 12-15
NUT 1/4 - 20 A SENSOR HARNESS TO DISCONNECT 32-40 IN/LBS 37-46 KG/CM
NUT 1/4 - 28 A V-BAND CLAMP EGR COOLER TO OUTLET TUBE 100-110 11-12
NUT 2-1/2 - 18 C BULL GEAR ASM TO CYLINDER BLOCK (OLD GEAR TRAIN) 694-738 940-1001
PLUG 5/16 - 24 A ADJUSTABLE IDLER GEAR OIL HOLE (OLD GEAR TRAIN)
PLUG 3/8 - 14 C PIPE PLUG (7/8 TAPER)-STANDARD CYLINDER HEAD 18-23 24-31
PLUG 3/8 - 18 C PIPE PLUG (7/8 TAPER)-STANDARD 18-23 24-31
PLUG 3/4 - 14 C PIPE PLUG (7/8 TAPER)-STANDARD 33-41 45-56
PLUG 1/8 - 27 C PIPE PLUG (7/8 TAPER)-STANDARD 10-13 14-18
PLUG 1/4 - 18 C PIPE PLUG (7/8 TAPER)-STANDARD CYLINDER HEAD 18-23 24-31
PLUG 1/4 - 18 C PIPE PLUG (7/8 TAPER)-STANDARD 19-24 26-33
PLUG 1/4 - 18 C PIPE PLUG (7/8 TAPER)-FUSE PLUG 14-16 24-31
PLUG ¼ - 18 C PIPE PLUG (7/8 TAPER)-RS23 & RS97 CYLINDER BLOCK HOLES 15-18 20-24
(BEFORE TEST)
PLUG ¼ - 18 C PIPE PLUG (7/8 TAPER)-RS23 CYLINDER BLOCK HOLE (AFTER 13-15 18-20
TEST)
PLUG 1/2 - 20 A FUEL PUMP PRESSURE RELIEF 24-30 33-41
PLUG 1/2 - 14 C PIPE PLUG (7/8 TAPER)-STANDARD 42-49 57-66
PLUG 1 1/16 - 16 A OIL FILTER ADAPTOR PRESSURE RELIEF 86-107 117-145
PLUG 1-11 X 1/2 C PIPE PLUG (7/8 TAPER)-STANDARD FLYWHEEL HOUSING 45-55 61-75
PLUG 1-11 X 1/2 C PIPE PLUG (7/8 TAPER)-STANDARD 75-94 102-127
PLUG 1 1/4 - 11 X 1/2 C PIPE PLUG (7/8 TAPER)-STANDARD FLYWHEEL HOUSING 45-55 61-75
PLUG 1 1/4 - 11 X 1/2 C PIPE PLUG (7/8 TAPER)-STANDARD 95-119 129-161
PLUG 1 1/4 - 11 X 1/2 C PIPE PLUG (7/8 TAPER) - STANDARD IN WATER PUMP 65-85 88-115
SCREW 1/4 - 24 A COLD PLATE TO E.D.U.
SCREW #10 - 24 A INJECTOR HARNESS TO E.D.U. 21-26 24-30
STUD 1 5/8 - 12 A REMOTE OIL FILTER ADAPTOR 150-170 203-230

NOTE: ALL PIPE PLUGS ARE TO HAVE DDA 9S301 SEALANT

Page 4 of 5
 TORQUE SPECIFICATION Number: 028T6000
FASTENER TORQUE SPECIFICATION S-50/60

Source: PRODUCT ENGINEERING Latest Revision Date: 20-JUL-2004

Approved: Previous Revision Date: 15-APR-2004
Approved:

CATEGROY (CAT.) DESCRIPTIONS

A LOAD WITHIN DESIGN CAPABILITY
PROCESS CONTROLLED BY CORRECT TOOLING
VERIFICATION 0 TO MINIMUM TORQUE VALUE

B LOAD REQUIRED AT OR NEAR YIELD

PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT OR
PROCESS
VERIFICATION - TO MINIMUM TORQUE VALUE

C LOAD REQUIRED SENSITIVE TO BOTH LOW & HIGH VALUES

PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT OR
PROCESS
VERIFICATION- TO GIVEN RANGE OF TORQUE VALUES

D LOAD AT YIELD
PROCESS CONTROL BY SPECIAL TORQUE EQUIPMENT OR
PROCESS
FASTENERS REQUIRE LUBRICANT 7Y2 OR EQUIVALENT
VERIFICATION-TO MINIMUM TORQUE VALUE

E LOAD, BOTH HIGH & LOW CRITICAL

PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT
VERIFICATION - TO EQUIPMENT CAPABILITY

F JOINT SENSITIVE TO TORQUE SEQUENCE. SEE ENGINE BUILD

INSTRUCTIONS

G GASKET ELIMINATOR USED AS A SEALANT. JOINT SENSITIVE

TO BOLT REMOVAL.

H CRITICAL JOINT. TORQUE PLUS ANGLE REQUIRED

NOTE: TORQUE SPECIFICATION DOES NOT APPLY TO HOT

ENGINES. RECHECK OF TORQUE AT ROOM TEMPERATURE TO
BE NOT LESS THAN 90 PERCENT OF MINIMUM ASSEMBLY
TORQUE

Page 5 of 5