Electronic position transmitter

RWG 4020
RWG 5020 Ex

Technical Information
 Features of the electronic position transmitter RWG

Application Areas of application Function & features

If a continuous feedback signal of the The electronic position transmitter The electronic position transmitter
valve position is required, an elec- can be employed in the following continuously monitors the valve
tronic position transmitter RWG can AUMA multi-turn and part-turn actu- travel. The valve movement is trans-
be used. The signal may be transmit- ators: mitted via a reduction gearing1)
ted to l Version RWG 4020 in actuators within the actuator to a high quality
l a remote position indicator AUMA NORM: precision potentiometer. In the elec-
l an external positioner SA 07.1 to SA 48.1 tronic board the feedback is con-
l an integral positioner (actuators SAR 07.1 to SAR 30.1 verted into an analogue current sig-
for modulating service with motor SG 05.1 to SG 12.1 nal, whose range may be set to 0 -
controls AUMA MATIC) and in AUMA MATIC: 20 mA or 4 - 20 mA.
SA 07.1 to SA 16.1 1) The reduction gearing must be selected
Two versions are available: SAMEx 07.1 to SAMEx 16.1 to suit the valve travel i.e. number of
l RWG 4020 SARMEx 07.1 to SARMEx 16.1 turns or amount of swing angle.
l RWG 5020 Ex (explosion proof) SG 05.1 to SG 12.1
A slip clutch protects the position
The electronic position transmitter l Version RWG 5020 Ex in actua- transmitter from being damaged, in
provides a continuous current signal, tors AUMA NORM: the event of the potentiometer’s max.
which corresponds to the actual SAEx 07.1 to SAEx 40.1 rotation being exceeded.
valve position. SAREx 07.1 to SAREx 16.1
SGEx 05 to SGEx 12 In multi-turn actuators for modulating
duty, the slip clutch is additionally fit-
The version RWG 4020 can be oper- ted with a spring to minimise back-
ated as a 2-wire, 3- or 4-wire system. lash.
The version RWG 5020 Ex is intrinsi-
cally safe and can be operated as a On-line setting with integrated
2-wire system in hazardous areas. measuring points
Measuring points on the electronic
board allow the connected RWG to
be adjusted without having to take it
out of circuit.

Settings
Zero and span can be adjusted inde-
pendently at the electronic board via
trimmer potentiometers, which are
easily accessible in the control unit.
Precision
potentiometer Signal
in mA

20

0
0 60 100
Valve travel in %

Electronic board

2
 Technical Data

Version RWG 4020

Data 2-wire-system 3- and 4-wire-system

Output signal Ia 4 - 20 mA 0 - 20 mA
4 - 20 mA
Supply voltage UV1) 14 V DC + (I x RB) 24 V DC
max. 30 V ±15% smoothed
Current drawn max. 20 mA 24 mA
(with 20 mA output current)
(U V − 14 V)
External resistance RB max. 600 Ω
20 mA
Effect of supply voltage fluctuation 0,1% / V 0,02% / V
Effect of external resistance 0,1% / 100 Ω 0,1% / (0 - 600 Ω)
Temperature drift < 0,3% / 10 K < 0,3% / 10 K
Linearity variation ≤ 1% ≤ 1%
(electronics and potentiometer)
EMC tests in accordance with EN 50 081-2 and EN 50 082-2 tested toget-
her with motor controls AUMA MATIC and with power supply unit
PS 01 resp. in the case of AUMA NORM actuators
Ambient temperature range:
- Multi-turn actuators for open-close duty SA –40 °C to +70 °C –40 °C to +70 °C
- Multi-turn actuators for modulating duty SAR –40 °C to +60 °C –40 °C to +60 °C
- Part-turn actuators SG –40 °C to +70 °C –40 °C to +70 °C
1) Smoothed supply voltage; for actuators AUMA NORM we recommend our power supply unit PS 01.

Explosion-proof version RWG 5020 Ex

Data 2-wire-system
Output signal Ia 4 - 20 mA
Supply voltage UV 10 - 28,5 V DC
Current drawn max. 20 mA
(U V − 10 V)
External resistance RB max.
20 mA
Effect of supply voltage fluctuation 0,01% / V
Effect of external resistance 0,1% / (0 - 600) Ω
Temperature drift < 0,1% / 10 K
Linearity variation ≤ 1%
(electronics and potentiometer)
EMC tests in accordance with
EN 50 081-2 and EN 50 082-2
tested together with power
supply unit PS 01
Ambient temperature2) –20 °C to +60 °C
Explosion protection EEx ib IIC T5
Certificate of conformity PTB Nr. Ex-90.C.2017 X
2) AUMA actuators SAEx 07.1 to SAEx 40.1 and SAREx 07.1 to SAREx 16.1 are approved by PTB
for ambient temperature up to +40 °C.
Special rating of the actuators SAEx/SAREx for max. +60 °C ambient temperature is possible.

3
 Installation and configuration

Installation
The electronic position transmitter
can be installed in the control unit of
AUMA actuators as an option. Sub-
sequent fitting is possible.

Electronic board

Control unit of
the actuator Precision potentiometer Precision potentiometer with
with slip clutch slip clutch and anti-back lash spring
(for modulating duty)

Configuration
Version RWG 4020 can be configured as: The explosion-proof version RWG
l 2-wire system 5020 Ex is designed as a 2-wire-sys-
l 3- and 4-wire system. tem. Inverse signal is possible.
l Inverse signal 2-wire system The RWG 5020 Ex cannot be used as
l Inverse signal 3- and 4-wire system a 3- or 4- wire system.

4
 Connection and wiring

Version RWG 4020

Connection: Internal wiring: General Notes:
2-wire system 2-wire system AUMA supply
RD = red
RWG 4020 RWG 4020
5 kΩ
BK = black
YE = yellow
7 6 5

RWG-
board ● Use screened cables to the
plug / socket for
customer connections actuator
21 22 23 24
1 RD 4 BK

● For actuators AUMA NORM we

23 24 recommend the use of our stabi-
4 – 20 mA
lized power supply unit PS 01.
3-wire system 3-wire system
● For actuators with motor controls
RWG 4020 RWG 4020 AUMA MATIC an internal voltage
5 kΩ supply is available at no extra
cost.
7 6 5

RWG- Important notes:

board
plug / socket for
customer connections
for version RWG 5020 Ex
20 21 22 23 24
1 RD 2 BK 4 YE
● The power supply unit has to be
21 22 24
intrinsically safe or must be
0 – 20 mA
+24 V 0 V 4 – 20 mA installed with a safety barrier.

4-wire system 4-wire system ● Observe applicable regulations

and installation instructions for
RWG 4020 RWG 4020
5 kΩ intrinsically safe circuits.

7 6 5

RWG-
plug / socket for
board
customer connections
20 21 22 23 24
1 RD 2 BK 3 BK 4 YE

0 – 20 mA 21 22 23 24
+24 V 0 V 4 – 20 mA

Version RWG 5020 Ex

Connection: 2-wire system Internal wiring: 2-wire system
RWG 5020 Ex RWG 5020 Ex
5 kΩ

5 4 3

RWG-
terminals for
customer connections
board
23 24

safety For PTB-requirements 1 RD 2 BK

barrier refer to PTB certificate

4 – 20 mA
+U
0V 23 24
voltage supply

5
 Settings and adjustment

Settings and adjustment

The electronic position transmitter is ting instructions below have to be fol- justed, if necessary.
set at the factory according to the sig- lowed. Specific safety instructions as appli-
nal range specified by the customer. After mounting the actuator to the cable for such equipment must be
For subsequent adjustments, e.g. valve or during commissioning, the observed.
with an indicator instrument, the set- setting has to be checked and read-

N M max
0(4) (20 mA)
N R2 M

R2

DSR

WSR

WDR

Measuring points
Housing Cover plate 0/4-20 mA

On-line setting
At the connected RWG 4020 it is signal on site by using the measuring - 20 mA appears directly in the
possible to perform an on-line mea- points. The current circuit does not ammeter display.
surement of the transmitter output have to be interrupted, the signal 0/4

Setting for 2-wire system 4 - 20 mA and 3-/4-wire Setting for 3- and 4-wire system 4 - 20 mA
system 0 - 20 mA
1. Move valve to end position CLOSED.
1. Move valve to end position CLOSED. 2. Remove cover plate.
2. Remove cover plate. 3. Connect ammeter to measuring points.
3. Connect ammeter for 0 - 20 mA to measuring 4. Turn potentiometer (R2) clockwise to initial posi-
points. In end position CLOSED for 3- and 4-wire tion. Turn potentiometer (R2) whilst observing a
system value is normally 0 mA, for 2-wire system decreasing output signal until stop is felt.
4 mA. 5. Turn trimmer potentiometer (N) clockwise, until
4. Turn potentiometer (R2) clockwise to initial posi- output current starts to increase.
tion. Turn potentiometer (R2) whilst observing a 6. Turn back trimmer potentiometer (N), until a resid-
decreasing output signal until stop is felt. ual current of approx. 0,1 mA is obtained.
5. Turn trimmer potentiometer (N) clockwise, until 7. Move valve to end position OPEN.
output current starts to increase. 8. Set to end value 16 mA with trimmer potentiome-
6. Turn back trimmer potentiometer (N), until a resid- ter (M).
ual current of approx. 0,1 mA (or 4,1 mA in the 9. Move valve to end position CLOSED.
case of a 2-wire system) is obtained. This ensures 10 Set trimmer potentiometer (N) to initial value
that the signal remains above the dead and live 4 mA. This results in a simultaneous shift of the
zero point. end value by 4 mA so that the range is now 4 -
7. Move valve to end position OPEN. 20 mA
8. Set to end value 20 mA with trimmer potentiome- 11. Approach both end positions anew and check set-
ter (M). ting. If necessary, readjust.
9. Approach end position CLOSED anew and check 12. Refit cover plate.
minimum value (0 mA or 4 mA). If necessary, 13. Clean sealing face, check O-Ring, apply a thin film
readjust. of non-acidic grease to sealing face.
10. Refit cover plate. 14. Fit and fasten switch compartment cover.
11. Clean sealing face, check O-Ring, apply a thin film
of non-acidic grease to sealing face.
12. Fit and fasten switch compartment cover.

6
Notes
Inverse signal Note:
Interchange the connections red (RD) and black (BK) at If the maximum value of the output current 20 mA is not
the potentiometer for inverse signal. reached, check whether reduction gearing with correct
ratio has been fitted.

PTB Certificate of Conformity for RWG 5020Ex

7
 automates valves

INDUSTRA Lda. K. Y. CONTROLS Ltd.

Germany Europe P-2796 Linda A Velha ROC-Taipei, Taiwan
Tel 01 / 4 14 06 06 Tel 2733 - 3530
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WERNER RIESTER GmbH & Co. KG

Armaturen- und Maschinenantriebe
P.O. Box 1362 D - 79373 Müllheim
Tel 07631/809-0 Fax 07631/13218
e-mail [email protected]
http://www.auma.com
DO 01.01.006GB / 1.99