SAM 4.1. Maintenance Strategic Planning
SAM 4.1. Maintenance Strategic Planning
SAM 4.1. Maintenance Strategic Planning
Flow Diagram
Definition
Maintenance Strategic Planning is the process that provides a strategic link between an
agency’s maintenance program and its corporate directions and core business.
Maintenance Strategic Planning allows an agency to plan and implement a maintenance
program in alignment with its capital investment, operational and disposal plans.
The process of maintaining physical assets covers all actions necessary for:
retaining an asset in a specified condition
Objectives
The objective of Maintenance Strategic Planning is to ensure that assets continue to
support the business objectives and service delivery requirements of the agency.
Maintenance itself also ensures that the capital investment in the asset is preserved,
1
consistent with its age and market value.
The purpose of planning is to ensure that short and long term objectives are achieved in
an efficient and effective manner. Planning should occur at the strategic level, as well as
at the delivery level, to ensure that maintenance supports the agency’s corporate and
business directions, and that it links directly with programs for capital investment,
management-in-use and asset disposal.
the identification of, and planning for, long-term resource needs to meet emerging
liabilities
the presentation of a rigorously developed and viable plan to fund maintenance over
the life of the asset
compliance with statutory requirements (e.g. for workplace health and safety)
Risks
The risks associated with a lack of planning at the strategic and delivery levels include:
inappropriate maintenance standards and performance
wastage of resources
stakeholder dissatisfaction
2
premature replacement
3
should be expressed in broad terms, owing to the wide range of assets, but should set a
clear direction and enable strategies to be developed.
It should also be consistent with corporate and asset management policy developed as
part of the agency’s Strategic Planning process and address the agency’s commitment
towards maintenance and issues related to:
compliance with Government and corporate policy
risk management
asset preservation
standards of maintenance
performance measurement
quality management
fund maintenance
These elements should be reviewed on an ongoing basis to establish how they can be
improved or structured to meet future needs.
4
with policy and assigned to the appropriate area in the agency so that a cohesive
network of maintenance responsibility is traceable.
The following considerations should be addressed:
appropriate level and authority in the agency
competencies
delegated authorities
reporting protocols
key accountabilities
performance measurement
Where responsibility for maintenance delivery has been assigned to external providers,
contract conditions need to be suitably structured to ensure that the agency’s interests
are safeguarded, that the responsibilities of purchaser and provider are clearly defined,
and that gaps in responsibility do not occur.
procurement arrangements
funding constraints
management of resources
maintenance facilities
Agencies should consider maintenance within the overall context of asset management
and their core business to determine the scope, extent and cost-effectiveness of
undertaking maintenance themselves or outsourcing maintenance services.
asset attributes
5
community-sensitive issues (e.g. heritage factors, contamination risks etc)
Complex physical assets require significant technical information (in the form of
manuals, drawings, specifications and other records) to support maintenance. Disciplined
management systems should be established both centrally and at the site level to ensure
that maintenance personnel have timely access to information. Maintenance tasks also
generate documents and records, some of which are required by legislation to be kept or
submitted to the appropriate authority. Maintenance procedures should address the
issue of records management and ownership.
Computerised maintenance management systems facilitate the management of
maintenance activities, including work programming, cost control, reporting, logistics
and operational planning. Consideration should be given to integrated systems which
provide linkages to other asset management and financial management modules.
Information to support analysis and planning is essential to Maintenance Strategic
Planning. Design of systems must anticipate planning needs as well as operational
requirements.
Fund maintenance
(Refer Maintenance Management Framework Information Paper)
Maintenance should be appropriately funded to avoid deferment or non-performance of
essential maintenance and the resulting deterioration of asset condition, functionality
and value or breach of legislative requirements.
Issues that should be considered include:
appropriate maintenance activities to be funded as maintenance
6
Training and development of maintenance personnel should be an ongoing process, and
extend from the management to the operational level.
policies and service standards established for core services and their implications for
maintenance
maintenance policies and standards and their implications for asset condition
planned capital investment programs and other changes to the asset base, such as
disposals and rehabilitation
risk management
7
affected service delivery
financial, social, environmental and other issues that have affected maintenance
planned capital investment programs and other changes to the asset base, such as
disposals and rehabilitation
Asset Review
The asset profile should be reviewed to establish current and future trends and identify
any changes that would impact on future plans for maintenance. The review should
include information from related planning activities such as capital investment planning
and property rationalisation/disposal planning to ensure consistency and that all factors
affecting the asset base are properly considered.
The review should seek to establish specific attributes of the asset base that have
affected maintenance of those assets, their performance in support of service delivery
and implications for future maintenance. An essential element is to establish the existing
and anticipated future maintenance liabilities associated with the assets and develop
strategies to manage them.
(a) Type and category of assets
The following should be considered in a review of asset types and their impact on
maintenance:
type of asset
geographic distribution
design
operating environment
contamination issues
Issues arising from the analysis should be considered in terms of their long-term as well
as their short-term impact on maintenance. Significant trends that have affected or are
likely to influence maintenance planning should be identified. These should then be
translated into maintenance strategies.
(b) Age, condition and technical complexity
The age, condition and complexity profiles of the asset base need to be analysed and
presented. The analysis should seek to establish any gaps between the condition profile
necessary to support service delivery and the current profile. It should also identify
whether such gaps have been influenced by the level of maintenance provided and in
which particular aspects. For example, it may be hard to obtain spare parts for
technically obsolete assets while high technology assets in remote areas may suffer from
the lack of maintenance expertise. Age profiles, together with other related information,
would facilitate planning in relation to future maintenance, major repairs, replacements
and disposal.
(c) Function, capacity and operational requirements
The performance of assets should be reviewed to identify where their functionality and
8
capacity to meet operational requirements have been significantly affected by the quality
of maintenance provided. Strategies to improve maintenance can then be developed,
based on the key factors identified. A review of maintenance and operational
requirements may also identify opportunities for improving productivity and operational
efficiencies (e.g. energy consumption).
Maintenance review
(a) Maintenance expenditure
The maintenance program should be reviewed in terms of key areas of expenditure by
maintenance activity (e.g. preventive, condition-based, statutory, routine breakdown
and incidence maintenance) and asset category or element to identify areas where
factors such as maintenance practices, usage, age, condition, complexity, locality and
environment have influenced trends in maintenance costs.
(b) Deferred maintenance
Deferred maintenance backlogs should be analysed against various parameters to
establish benchmarks for planning and future reference. Agencies should provide as part
of the maintenance funding projections an indication of how the backlog is to be
managed and funded.
(c) Major repairs and other liabilities
Projected maintenance works such as major repairs, overhauls and replacement should
be identified, quantified and programmed over a three to five-year horizon. The funding
commitments required should be clearly identified and a cashflow analysis prepared in
current dollar terms. Included in this category are emerging issues such as the impact of
new legislation, and environmental, heritage and health/safety concerns.
(d) Forward commitments
Anticipated maintenance commitments such as new assets coming out of warranty and
requiring maintenance servicing contracts (e.g. lifts or air-conditioning) should also be
identified, quantified and programmed accordingly. Capital investment plans should be
scanned to identify new assets likely to be built/acquired/leased which would require
additional maintenance funding.
(e) Major projects and improvements
Major maintenance projects and improvements to be undertaken should be reported,
with their costs–benefits for the maintenance program being outlined. Such projects are
usually undertaken with a view to reducing the future costs of maintenance and in most
instances would require an initial capital investment.
Maintenance funding projections
Drawing from the review of assets and their maintenance projections, a financial plan is
established for the Forward Estimates Period defining funding requirements for
maintenance and priorities for budget establishment. Longer term funding implications
should be also be identified as projections for future planning considerations.
The financial plan should provide a comprehensive picture of maintenance funding
requirements and how they are to be met. It should also seek to identify where
shortfalls in previous funding have occurred and how they affect funding requirements in
the current forward estimates period. Non-recurrent funding that is required for short-
term commitments should also be identified and presented.
9
implementation, monitoring and reporting. The Maintenance Strategic Plan should clearly
state the outcomes and present them in a structured format ready for implementation. It
should also state the necessary endorsements from key stakeholders that would be
required before implementation.
A comprehensive maintenance management framework is essential for maintenance
strategic planning and implementation. As part of Maintenance Strategic Planning, there
should be a review of these elements and how they can be improved or structured to
meet future needs. The maintenance management framework supports the
implementation of the strategies and actions identified in the Maintenance Strategic
Plan.
The delivery of maintenance services is one of the main outcomes of implementing
maintenance strategic plans. While the detailed planning of maintenance delivery is not
part of the maintenance strategic planning process, the following has been included to
illustrate key considerations in the implementation of maintenance strategic plans.
Maintenance delivery
Maintenance delivery involves not only the implementation of maintenance procedures
and tasks but also the establishment of interface arrangements with asset users and
other support services.
Appropriate procedures and systems should therefore be established for:
access to assets
service interruptions
Maintenance tasks/activities
Maintenance requirements are determined by the physical and functional needs of the
assets, and maintenance programs should be designed to reflect this. Specific
maintenance tasks are dictated by:
asset type
statutory requirements
technical requirements
operating conditions
Maintenance programming/scheduling
Maintenance programming requires an appropriate level of knowledge of the assets and
their maintenance requirements. A well designed and planned maintenance program
should seek to meet the maintenance requirements efficiently and in a cost-effective
manner.
10
It should include:
a condition-based evaluation system from which an annual program of planned
maintenance work can be developed for each asset
a program of routine and periodic maintenance to address statutory and engineering
requirements as determined by legislation, asset characteristics and reliability
considerations
a breakdown maintenance system for responding to breakdowns and minor and
urgent repairs
A system of risk-based maintenance prioritisation should be an integral part of
maintenance programming.
Maintenance procedures
Maintenance procedures should be designed and documented to incorporate and reflect
maintenance requirements, programming, implementation and management. They
should be incorporated into manuals that are suitably designed for the use of
maintenance operatives at different levels, and should reflect and clearly enunciate the
maintenance policy and strategy appropriate to the particular class of asset to be
maintained.
Where external providers are responsible for the maintenance function, issues of
intellectual property and ownership of maintenance procedures should be addressed
through appropriate procurement arrangements.
Performance Measurement
A system of performance measurement should be developed and implemented to track
the performance not only of maintenance but also of service providers and other
suppliers. A system of audits should also be incorporated to test performance.
Performance indicators that may be adopted are generally those that apply to public
sector program management, specifically developed for a maintenance context. These
are:
appropriateness (need for maintenance and how needs are met)
11
Reference Material
All Queensland Government Legislation
Building Division
Glossary of Terms
Queensland Treasury
12