Maintenance Lead Planner Scheduler Job Description
Maintenance Lead Planner Scheduler Job Description
Maintenance Lead Planner Scheduler Job Description
0 July 2018
Job Description
Maintenance Planner / Schedulers should have good understanding of safety, health, and
environmental requirements (SHE), work selection criteria, work planning, norms estimating,
procurement practices, business practices and controls, contractor interface awareness, development
of job packs, etc. They should also be skilled in scheduling work tasks to ensure efficient resource
utilization, excellent coordination between operations (equipment readiness / permitting), material
availability, construction equipment support, and labour crew (skills) composition and assignment.
Typical Job Positions may include: Maintenance Planner / Scheduler, Maintenance Lead,
Planner/Scheduler. They are also tasked with ensuring high "time on tools" worker utilization and
ensuring well coordinated plans between equipment availability (operations), parts, materials,
supplies, contractor support, and EM job oversight.
Applies planning logic, such as, lead, lag, critical path and milestones.
Applies advanced functions of Work Scheduling Tools.
Resolves scheduling issues, including: Negative Float, Out-of-sequence updates,
resource overloads, scope change, progress validation, etc.
Demonstrates good leadership skills in Work Team meetings to remove barriers and
steward action items and cost profile to work plan, schedule and cost estimates.
Able to adequately assess work contingencies with schedule impact, lead coordination
activity between teams should contingencies arise.
Provides input to TA maintenance work Contracting/Procurement strategy and stewards
to that plan.
Develops resource plans with TA Execution lead, and Operations across all disciplines.
Identifies and monitors all critical and sub-critical paths for the total event.
Educates field execution personnel on look-ahead schedules, and helps ensure timely
work progression.
Develops a complete job plan/schedule with materials, resources and timeline.
Provides input into material of construction selection and management.
Plans, estimates, tracks and schedules Turnaround Changes (TCR's)
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Functional Skills
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Skill Descriptions
Description
Skills related to reliability and maintenance principles, cost estimates, scheduling, cost control,
procurement activities, management of internal and external relationships
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Skill Descriptions
Description
Skills related to ensuring safe operations, health, security, personnel and equipment safety, as well as
compliance with environmental regulations.
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Skill Descriptions
Description
Skills related to developing work scope, cost estimate, bill of materials to ensure maintenance is
conducted according to overall site or business maintenance philosophy.
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on the subjects of
Maintenance
Planning and/or
Scheduling.
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Skill Descriptions
Description
Skills related to scheduling personnel, material, and equipment in order to maximize efficient
resource utilization in the execution of maintenance or construction activities. Coordinating work
scheduling with operations, logistics and maintenance.
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Skill Descriptions
Description
Makes clear distinction between different types of risks (SSHE, operational, financial, commercial,
geopolitical, and personal); recommends when to eliminate or mitigate risk and when to embrace it;
identifies, assesses and prioritizes risks to assure they are managed appropriately to achieve business
goals
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Skill Descriptions
Description
Recognizes that effective listening is necessary for successful communication; communicates
information and ideas in a manner that engages the audience; uses appropriate interpersonal styles
and techniques to gain acceptance of ideas or plans
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Skill Descriptions
B) Collaborates
Description
Encourages mutual cooperation across the organization and appropriate external relationships;
supports teamwork and promotes a positive atmosphere; respects team decisions; makes an effort to
come to agreement; combines different perspectives to gain insight and achieve superior business
results for the whole organization
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Skill Descriptions
Description
Focuses on what is right and manages the consequences as needed; weighs outcomes to determine
the best course of action; recognizes and encourages personal and/or business risk; defines and
selects alternative solutions. Uses judgment when appropriate to make timely decisions to ensure
value is maximized
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Analytical
Description
Objectively identifies and understands issues, problems, and opportunities; compares data from
different sources to draw conclusions; thinks critically while evaluating problems and formulating
solutions; uses judgment for choosing a course of action or developing appropriate solutions
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Skill Descriptions
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Appendix 1
GRS 6F Overview
INTRODUCTION
This document provides an overview of the Work Practices that support Element 6F - Shutdown/Turnaround Work
Planning, Scheduling and Execution (P/S/E) - of the Global Reliability System (GRS) for ExxonMobil Chemical,
Production, and Refining & Supply business lines in ExxonMobil Corporation and its affiliates. It also briefly explains
the interfaces between Element 6F and other Elements of the GRS.
PURPOSE
Prepare an optimum Turnaround/Shutdown work execution plan and schedule, including capital projects to meet
Safety/Health/Environmental, Reliability/Quality, Schedule, and Cost targets. Effective planning and scheduling
ensures materials, personnel, tools, permits and operating equipment are available for work execution when required by
the schedule.
Work requests come into shutdown/turnaround P/S/E from three main sources. Mitigation plans in Equipment Strategies
(GRS Element 6C) that address all credible process, mechanical and material degradations should contain the majority of
the work from a cost perspective. Unplanned repairs (functional failures) and other ad hoc work requests flow to the
shutdown/turnaround P/S/E from the Work Selection Process (GRS Element 6D). Finally, capital projects (GRS
Element 3) may include some portion of work that needs to be executed during the shutdown/turnaround event.
The longer-term outlook for shutdowns/turnarounds is identified in the site's long-range plan (GRS Element 6A). In
effect, this outlook represents the first step in the planning and preparation process for each event and formally initiated
with the nomination of the Event Leader.
All approved work items are combined into an integrated worklist that becomes the basis for the detailed planning
activities.
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Coordinate a complex set of planning and preparation activities following a turnaround milestone "count-down"
plan. This milestone plan covers all major activities that must be addressed in preparing for a successful
shutdown/turnaround.
Establish the objectives, basis and key constraints for the Shutdown/Turnaround Planning Team as documented in
the Shutdown/Turnaround Basis Memorandum and the Milestone chart, and start the shutdown/turnaround
preparation work.
Ensure from the start of preparation until the completion of execution, only the needed work is done and accurate
cost outlooks are available.
Provide the organizational structure, resources and instructions required to manage the approved work scope and
timing requirements.
Ensure that all activities are arranged in such a way that the downtime is minimized while achieving the
shutdown/turnaround goals. Develops a detailed schedule of work for the shutdown/turnaround event and resolve
schedule and/or resource constraints
Provide a structured program of meetings and reports that communicate required information to affected personnel.
Fully integrate and optimize Projects, Inspection, Technical and Process/Operations requirements into the overall
S/D-T/A plan and to maximize overall efficiency of S/D-T/A execution.
Ensure that all safety, health, and environmental considerations are incorporated into the S/D-T/A plan to achieve
the SHE expectations of management.
Executes the approved work per the agreed upon schedule with high compliance.
Steward the overall shutdown/turnaround P/S/E performance
Utilizes a continuous improvement process that systematically addresses deficiencies and improvement opportunities
in the planning, scheduling, execution and other relevant processes
At total of 8 "A" practices for shutdown/turnaround P/S/E are being prescribed as part of GRS - refer to the definition of
A/B/C practices located at the GRS intranet web site.
For the Chemicals Company, the Turnaround Planning and Execution Framework will be considered the "B"
practice for this organization.
For the Production Company, the Shutdown Management System (SDMS) will be considered the "B" practice
for this organization.
For the Refining & Supply Company, the existing practices and procedures at each site or area are to be used
("C" practice).
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Milestone Plan:
What it is:
Specifies the minimum expected planning and preparation activities that must be completed `and the
corresponding timing requirements to help ensure a successful shutdown/turnaround. The planning work is
framed around 4 key management stewardships or "gates" - a fifth, post-event "close-out" stewardship is also
specified.
How it is used:
The first step in using this practice is to determine the complexity level of the shutdown/turnaround event. A
guide is provided for this purpose. Note that the result of this evaluation is to be documented in the
Shutdown/Turnaround Basis Memorandum and approved by the Shutdown/Turnaround Steering Committee.
The Shutdown/Turnaround Manager can then use the appropriate column of the milestone plan practice to
determine:
1. The required planning & preparation activities that are necessary to help ensure a successful
shutdown/turnaround. Note that a functional definition is provided for each activity. Activities are
characterized as:
Mandatory: Must be completed for all shutdown/turnaround events.
Recommended: Must be considered by the Event Leader who determines if the activity
should be completed as described, combined with another activity or ignored.
Optional: The activity / deliverable does not have to be completed.
Based on the GRS practice, an event-specific milestone plan is created to guide the planning and
preparation activities.
2. The minimum timing for each of these activities - this is expressed as a "countdown" of t-minus in
months before the shutdown/turnaround event.
Note that the first 3 activities are the responsibility of the line or 'base' organization, not the
shutdown/turnaround teams. These 3 activities need to build into each site's long-range / annual plan cycle.
In all cases, this milestone plan practice represents the minimum standard for shutdown/turnaround planning and
preparation, in terms of key deliverable and timing. Sites can add additional milestones to reflect current local
practices or to deal with usual or unique shutdown/turnaround considerations. For example, one or more
additional planning stewardship milestone or "gate" may be added to review progress for a shutdown/turnaround
with a unusually long lead time for delivery of critical components, or with complex integration with capital
projects.
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What it is:
A Shutdown/Turnaround Basis Memorandum (S/TBM) is produced to document the drivers, major work items,
likely critical path, measures of success, organization, and contingency considerations for the upcoming event.
It brings focus on major issues associated with the shutdown/turnaround and drives alignment between
Functional / Business / Site Management and the Shutdown/Turnaround Manager on the shutdown/turnaround
basis. Without this alignment, control of scope, cost and/or schedule could be driven by conflicting individual
or organizational objectives.
When affected by a major capital project, the information in the Shutdown/Turnaround Basis Memorandum is
used at the largest capital project’s Gate 2 to determine if the project and shutdown/turnaround should be fully
integrated.
How it is used:
The practice specifies the minimum required contents for the S/TBM - sites may add more information as
needed. The Shutdown/Turnaround Manager with input typically prepares this document from the various
stakeholders and functional organizations.
As the shutdown/turnaround preparations progresses and the scope of work are further defined, there may be a
need to review & re-issue the S/TBM. A guideline practice is provided to help determine when this should be
done.
Higher-level document prepared to summarize the individual TBM’s into an overall event scope, event
strategies, and event background, including any anomalies or unique situations associated with the event.
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Shutdown/Turnaround Reviews:
What it is:
A number of "cold-eyes" assessments are completed to test if the site is progressing the planning and
preparation work in accordance to the GRS requirements and to ensure that best practices are appropriately
captured, shared and implemented.
There are 5 types of reviews specified in the GRS - sites may elect to conduct additional reviews if needed:
Integrated Kick-Off
(as required) Scheduled following the assigned of event manager. Ensures the organization is
aligned on IFC deliverables, any Gate 1 issues are resolved, lead project objectives
and strategies are completed. Verify compliance with EMCAPS Process for
completion of Gate deliverables and ensure IPF focus areas are appropriately
addressed.
Typically completed at the early stages of scoping and preparation for the
shutdown/turnaround. Ensures the organization is aligned to the
Alignment shutdown/turnaround goals & objectives and is ready to move into the
preparation and preliminary planning stage.
Preparation Typically once the event's scope has been determined and at the start of the
detailed planning phase for the event.
Readiness Completed towards the end of the detailed planning and has for purpose
ensuring that the organization is ready to move into the execution phase of
the shutdown/turnaround.
How it is used:
Refer to the Milestone Plan practice to determine which reviews are mandatory, recommended or optional
depending on the complexity of the event.
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The practices specify the objectives of the review, any implementation requirements and the activities or subject
areas to be covered.
Shutdown/Turnaround Reporting:
What it is:
Specifies the minimum contents for the final closeout report for the event prepared by the shutdown/turnaround
team. Where applicable, actual vs. expected performance is outlined & deviations explained. In addition,
lessons-learned, including good practices followed and identified for consideration by the Networks are
outlined. Finally, recommendations for the next shutdown/turnaround of the equipment are provided, for
example, key / extraordinary shutdown/turnaround findings, equipment inspection recommendations, key
considerations for planning, scheduling and work execution.
Note that in some cases, parties external to the site may participate in preparing this report - see Close-out
Review above.
Sufficient back-up material or references must be provided to allow future shutdown/turnaround teams to fully
understand and apply the practices followed during the event, and implement the recommendations for
improvement.
How it is used:
Use the practice as the minimum table of contents for the report and attach back-up material or references as
appendices.
The S/TBM includes a table of specific key performance indicators for the event, showing expected
performance and long-range targets. This table must be completed with actual performance shown and included
in the final report.
Outlines the minimum required purpose, description (including roles and responsibilities), work process and
diagnostic measures (KPIs - recommended only) for the Shutdown/Turnaround Steering Committee.
Owner of integrated event, accountable for the outcome, govern and support’s the integrated team, Ensures
disciplined adherence to prioritized objectives, ensures work process and support systems are integrated and
optimized. Ensures all personnel (company & contractor) are aligned on the objectives and the work processes to be
employed.
How it is used:
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A key responsibility of the Shutdown/Turnaround Steering Committee is to set the environment for a successful
SD/TA activity. Use this practice when developing or updating the site's charter, mandate and process cycle for
this Committee.
What it is:
Describes the key characteristics of multi-functional integrated shutdown/turnaround plans and schedules:
(Process / Operations) Systems approach to assembling and developing job plans that ensures that
all work to be executed during the outage is properly integrated
Process-based scheduling that considers the shutdown and start-up sequence of the operating units
while allowing an expanded "window" for maintenance or project work
Integration of capital projects into the shutdown/turnaround organization
How it is used:
Sites are to incorporate these characteristics into their detailed shutdown/turnaround planning and scheduling
practices.
Cost estimates:
What it is:
GRS defines a minimum of 3 formal cost estimates to be prepared for each shutdown/turnaround
(sites/regions/affiliates may specify additional estimates).
How it is used:
Each estimate is prepared once the minimum required information is available. See the Milestone Plan practice
to determine the timing requirement for these estimates.
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For low complexity shutdowns/turnarounds, the definitive and execution estimates may be the same.
Items that are included or excluded in the cost contingency are listed.
Scope restrictions:
What it is:
The practice describes a 3-level process for controlling and restricting the shutdown/turnaround work list.
For each level, the minimum requirements of the change management procedure for work list development are
specified.
How it is used:
Use the GRS practice to develop the site's scope restriction procedures, consistent with the minimum
requirements. See the Milestone Plan practice to determine the timing requirements for the scope restriction
process.
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