Orion Airdryer RAX

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The documents discuss compressed air dryers and their functions in removing moisture from compressed air as well as features for energy savings. It also provides recommendations for maintenance and inspections.

Compressed air dryers remove moisture from compressed air to prevent corrosion and freezing. They work by using heat exchangers and refrigerants to cool the air and remove condensation. Their main functions are to keep compressed air dry and clean.

Inverter air dryers can save energy by adapting their operation based on fluctuating loads. They consume less power than standard dryers by only running the compressor at the necessary level based on real-time demand.

Apr 2013

Striving to make products that move you.

D-AG02

Compressed Air Systems Catalogue

Compressed Clean Air System

Energy Saving Clean Air and Environmentally Conscious

Better heat exchanger performance thanks to 40


years of experience with our original design.
Compressed air out

Compressed air in

Compressed air out

Compressed air in

Precool/Reheat
Primary heat exchanger

Compressed air ow

Condensate drain

Refrigerant

Cooling
Secondary heat exchanger

Condensate drain

Low Clogging, Low Pressure Cross Wave Fins


Water droplets and oil mist are separated with high eciency so we can use
less refrigerant, making these units even more environmentally friendly.

Refrigerant

Secondary Heat Exchanger

Compressor Air

Our Stainless Steel Shell is a First in the Industry!


For oil-free compressor air.
High corrosion resistance prevents dust emissions from the heat exchanger.

Using Zero Ozone Depletion Potential


HFC Refrigerant (In All Models)

Increased durability nickel plated copper piping


Improved reliability of our heat exchanger from electroless nickel plating.
Nickel Plated Copper Pipe
12

1 Actual corrosion resistance depends on nature of the corrosive substance.


2 Models RAX8J and below, and models RAX6J-SE and below are built-to-order models.

Stainless steel piping


(optional)

ORION Energy Saving Air Dryers


Saves Energy by Adapting to Changes in Loads.
Energy Savings of lnverter Air Dryer
Comparing a standard air dryer (RAX90F) with an inverter air dryer (RAXE2300A).
Daily air dryer load factor
(graph data assuming a factory line operating 24 hours)

Load factor

Standard air dryers constantly operate at a


100% load, resulting in high energy consumption.
The inverter air dryer adapts to uctuations in the
load for potentially lower power consumption.

Load factor
(Non-uniform, uctuating load)
5AM 7AM

12PM

17PM

5AM

Yearly Power Consumption Comparison

Reduced CO2 output

Power consumption (kWh)

CO2 emission coecient used is 0.410, the average of 8 power companies.

Reduced by

5,186kgCO2/year
Energy Savings!
RAXE2300A
CO2 output:

RAX90F
CO2 output:
9,927kgCO2/year

4,741kgCO2/year

Amount of Energy Savings (calculation)


Electricity costJPY /kWh
Dierence in Yearly Power Consumption
Eective energy savings

yen

yen / year

Refrigerated Compressed Air Dryer

DC Inverter Air Dryer


First in the Industry DC inverter motor control for energy saving operation.
Safe and dependable design plus added functionality.

Energy savings based on Control Method


Power Consumption (%)

Processes 26% more air volume (compared with previous models.)


Automatic switching based on combination of ambient temperature and dewpoint.

Environmentally conscious
RoHS Directive Compliant
Uses environmentally friendly R410A refrigerant
Control Panel

Max. Energy
Savings

65%

Compressor Power Level Indicator

Digital Display
Power
Lamp
Power
Switch

Standard Air Dryer

DC Inverter Dryer

Load Factor (%)

Setting Down Keys Function Set Key Reset Key


Setting Up Key
Air Pressure Gauge

Refrigerated Compressed Air Dryer

Inverter Air Dryer

Max. Energy
Savings

60%

Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power
Lamp
Power
Switch

Power Consumption (%)

Load vs Electrical Consumption

Energy saving dewpoint temperature switching mode.


Maximum 60% energy savings. (Patent application being led.)
Suitable for low pressure applications.
Standard equipment includes energy saving drain trap.

Conventional CCV
Control Air Dryer
Inverter Air Dryer
PDP setting:10

Inverter Air Dryer


PDP setting:18

Function Set Key Reset Key


Setting Up Key

Air Pressure Gauge Setting Down Key

Load Factor (%)

Refrigerated Compressed Air Dryer

Load vs Electrical Consumption

Max. 68% Energy Savings


High Temp Air Processing Model (Air inlet temp. (280)
Safe and Reliable Design and Additional Features
(Avoids shutdowns in summer months due to high loads / Lower heat output during energy saving operation)

Max. Energy
Savings

Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power
Lamp
Power
Switch

68%

Power Consumption (%)

Digi-Eco Air Dryer

Function Set Key Reset Key


Setting Up Key

Air Pressure Gauge Setting Down Key

Conventional CCV
Control Air Dryer
Digi-Eco Air Dryer
PDP: 10

Digi-Eco Air Dryer


PDP: 18

Load Factor (%)

Heatless Type Compressed Air Dryer

Heatless Air Dryer


Purge vs. Air Processing Rates

Dewpoint monitor precision: -60+20 3


EDC Controller
Mode key
Dewpoint display
Dewpoint Setting

Function Set Key


Setting Up Key

Purge rate( /min ANR)

Digital dewpoint monitor allows constant


tracking of dewpoint for further energy savings.

EDC O

EDC On

Energy saving (ECD)


Setting Down Key
Dewpoint alarm lamp (AL1) Dewpoint alarm lamp (AL2)

Air Processing rate (%)

First Heavy-duty Model


With a Stainless Steel Tank
Compressed Air Filter

SUPER FILTER

Super Filter built with a Stainless Steel Shell

Clean Air

Air outlet

Air inlet

All stainless design


doesn't create dust.

Drain release

Improved ltration by employing a combination of lters.


For water droplet and particulate removal

For particulate removal

lter rating : 5m

lter rating : 1m

ELS Element

EDS Element

Inner screen

Water droplet separation eciency(%)

Performance Curve
Inner screen

Type of element

Nonwoven fabric

Glass ber lter

Nonwoven fabric

Glass ber lter

Centrifugal separation

Processed air ow (%)


(based on rated processing air ow)

Nonwoven fabric

Outer screen

Rated ow

Outer screen
Cross section

Cross section
For odor removal

For oil mist removal

EKS Element

EMS Element

lter rating : 0.01m


Inner screen

Plastic foam

Nonwoven fabric

Filter output oil concentration


0.003 wt ppm
Output oil concentration
wt ppm

Inner screen
Fibrous activated carbon

Glass ber lter


Nonwoven fabric
Glass ber lter

Nonwoven fabric

Outer screen

Outer screen

Plastic foam
Cross section

Cross section

Index
Energy Saving and Environmentally Conscious

System conguration examples, amended standards................. 25

Refrigerated Air Dryers

RAX Light Duty Series............................................................................. 67


RAX Heavy Duty Series........................................................................ 8 11
RAX-SE Series (High Temp. Air Processing)..............................1213
RAX-H Series (For Medium Pressure Applications)................. 1415
RAXE-SE Series (DC Inverter Control for High Temp. Inlet Applications)....... 1617
RAXD Series (Digital Control for High Temp. Inlet Applications).......1819
RAXE Series (Inverter Control)........................................................ 2024
RAX, RAXE, RAXD Installation Space Requirements....................... 25
Model Selection and Determining Maximum Air Processing Capacity.... 2629

RAX Light Duty RAX-H RAX Heavy Duty

RAXE-SE RAXD

RAXE

Heatless Air Dryer

QSQ

QSQ-EDC

QSQ Light Duty Series (Super Pack)............................................ 3031


QSQ Medium Duty Series (Super Pack)....................................... 3031
QSQ Heavy Duty Series (Super Pack).......................................... 3233
Dew Point Control Unit.................................................................................33
QSQ-EDC Series (Eco-Pack).............................................................3437
Model Selection.............................................................................................. 38
QAP Series (Clean Air Package).............................................................. 39

QAP

Super FilterDSFLSFMSFKSF Series................................ 4043


Final FilterOFFOFH Series......................................................4445
Membrane Type Final Filter OPF Series......................................... 45

Filters

DSF

LSF

OPF

DFH

Medium Pressure Clean Air FilterDFHLFHMFHKFH Series.......46

OFF

Compressed Air Related Equipment

AE7

MD

ADE

SE

TH

THP

OAT

MST

DG

OWT

DGE70

OWH

ACU KSC

APX

MG

MGR

ODF OWDOWC

OWL

OWS

Important Data and Information


For installation guidelines for
RAX, RAXD, and RAXE
models, please see page 25.
For installation guidelines for
APX models, please see page
51

Membrane Dryer (MD)......................................................................... 4849


Compressed Air Cooling Temperature Control
Cold Fresh (APX)...............................................................................5051
Nano Thermo (MD-ACU)................................................................. 5253
Spiral Cooler (KSC).................................................................................... 54
Expansion Separation Dryer (AE7)...........................................................55
Drain Trap (Solenoid controlled, Timer controlled)............................. 56
(Float controlled, Disc controlled, Motor valve controlled).....57
Air-Cooled Aftercooler (SE)............................................................... 5859
Water-Cooled Aftercooler (TH, THP)............................................. 6061
Stainless Steel Air Tank (OAT)................................................................. 62
Air Tank (MST).................................................................................................63
Dew Point Monitor (MG, MGR).........................................................6465
Digital Dierential Pressure Gauge (DGE70), Dierential Pressure Gauge
(DG, DGX) Element Life Indicator................................................................ 6667
Filter Type Drain Processor Pico Drain (ODF5-W1/W2)........ 6869
Drain Processing Equipment Drain Master (OWD, OWC, OWM).....7075
Drain Processing Systems Related Equipment (OWT, OWH, OWL, OWSK)...7677
Optional Equipment..............................................................................7882
Dewpoint Conversion Table........................................................................ 83
Moisture Saturation Point Table and High Pressure Dewpoint Conversion for Model Choice.... 8485
Water-Cooled Condenser Cooling Water Quality Criteria................. 86
Important Safety Information Please Read..............................8791
Preventing Breakdown From Corrosion! (Refrigerated Air Dryers)............ 92
1

Clean Air System


(Clean Air System)

System Configuration Examples


ORION Clean Air System supplies you with useful clean air using less energy, and also provides
consistent oil/water drain separation.
Important Information
Regarding Model Choice

Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.

Diagram shows examples of typical configurations

Purity Class 10 Option

Super
Mist Filter
0.01m

Refrigerated Air
Dryer

1
Super
Mist Filter

Super
ACF Filter

0.003
10 wt ppm

Standard Compressed Air


Filtration Pressure Remaining
rating dew point oil content

0.01
m

Super
Mist Filter
0.01m

0.01
10 wt ppm

Standard Compressed Air

Super
Line Filter
1m

Environmentally
conscious line

0.01
20 wt ppm

Clean Air

Aftercooler

When air source is


hot, use equipment
designed for hot
air intake or use an
aftercooler.

40

Filtration Pressure Remaining


rating dew point oil content

0.01
m
Super
Line Filter
1m

Filtration Pressure
rating dew point

1
m

Super
Line Filter
1m

Drain Master

Semiconductor
production
Medical supply4
Powder transport

Purity class 1-2-1

Air measurement
equipment
Measurement devices
Sequence control

Purity class 1-3-1

Air-Cooled

Low Dew Point Clean Air


Filtration Pressure Remaining
rating dew point oil content

0.01
m

Super
Mist Filter
0.01m

Purity class 1-3-1

Super Mist Filter


0.01m

3
Heatless
Air Dryer

Water-Cooled

40 0.003 ISO
20 wt ppm Class 3

Purity class 1-2-1

10

Purity class 1-6-1


Typical
applications

Air Tank

Purity
class

Typical
applications

0.01
m

Clean Air Line

2 Super Drain Filter

Low Dew Point Very Pure Clean Air


Filtration Pressure Remaining
rating dew point oil content

Typical
applications

Final Filter

Medical supply4
Pharmaceutics4
Food industry

Purity class 1-6-1


Typical
applications

Super
ACF Filter

Heatless
Air Dryer

General painting/
coating applications
Standard pneumatic
equipment

Purity class 2-6


Typical
applications

Compressor

1 Dotted line indicates usage on an as-needed basis.


2 When using an oil free compressor, where there may be more scaling in exhaust
piping, the Super Drain Filter should be installed before the air dryer.
3 We recommend use of the Super Drain Filter for applications where the air may be contaminated with liquid oil (oil droplet).
4 Read the section (General Safety Precautions) on page 89, and use equipment appropriately as outlined therein.

Standard
pneumatic

ISO 8573-1(1991)/JIS B 8392-1(2000) Contaminants and Purity Classes


Purity
Class
1
2
3
4
5
6

Compressed air drainage oil


concentration: 5mg/L or less.

When making model selections:


Always confirm the air compressor type, discharged air
quantity, temperature, pressure, ambient temperature,
power source frequency, and required dew point.

Number inindicates water content converted to dewpoint at atmospheric pressure.


Solid particle collection efficiency is at least 95%.
The current revised standard is ISO8573(2001) /JIS B8392-1(2003)) Please refer to page 5 for further details.

Air Purity Class


Air quality class numbers show the size and number of particulate
contaminants in a volume of air. But the number used depends on the
standard being referred to. Be sure not to confuse one standard with another.
Standard
Purity class
Allowable particle concentration
Particulate size

ISO14644-1

Comparison of ISO14644-1 and F.S.209D

ISO14644-1

Fed.Std.209D

ISO Class 1
ISO Class 2
ISO Class 3
ISO Class 4
ISO Class 5

10 / m

X / ft

0.1 m

0.5 m

Max. Concentration of particulate at designated particle diameter


no. of particles/m3 Values based on ISO14644-1
Specified 0.1 m 0.2 m 0.3 m 0.5 m 1 m
F.S.209D particle
size
10
2
Permissible
100
24
10
4
particle
Class1
1,000
237
102
35
8
concentration
Class10
10,000 2,370 1,020
352
83
particles/m3
Class100
100,000 23,700 10,200 3,520
832

Air Purity Class


Standard

Class XX: 1 9 Class XX: 1 100,000


X

Solid Particle Size


Water Content
Remaining Oil Content
m
Dew point under pressure Pressure:0.69MPa mg/m3 wtppm
0.1
70
83
0.01 0.01
1
40
58
0.1 0.08
5
20
42
1
0.83
15
3
23
5
4.2
40
7
19
25
20.8

10
17

(Refrigerant-Free Clean Air Line)

System Configuration Examples


For use with small compressors
Terminal connection to air compressor piping
Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.

Refrigerant-Free
Clean Air Line

Regulator
1
Super Drain
Filter

Fine Dryer
MD-AF (with Auto Drain)

Regulator
1
Super Mist Filter

Regulator
Fine Dryer
MD-F or MD-AF (with Auto Drain)

0.5
10 wt ppm

Filtration Pressure Remaining


rating dew point oil content

0.01
m

0.003
10 wt ppm

Super
ACF Filter

Low Dew Point Clean Air


Filtration Pressure Remaining
rating dew point oil content

Heatless Air
Dryer

0.01
m

2
Super Drain
Filter

40

0.01
20 wt ppm

2
Super
Drain Filter

Low Dewpoint Clean Air


Filtration Pressure Remaining
rating dew point oil content

After Cooler for


heatless air dryer

Heatless
Air Dryer

Standard pneumatic equipment


Labor saving equipment, devices
Pneumatic tools
General painting/coating
applications
Precision manufacturing

Standard pneumatic
equipment
The following are possible when
used with the Super Mist Filter.

Standard pneumatic equipment


Labor saving equipment, devices
Pneumatic tools

Purity Class 1-6-3


Standard pneumatic equipment
Labor saving equipment, devices
Pneumatic tools
General painting/coating applications
Precision manufacturing

Purity Class 1-6-1


Ultra precision manufacturing
Food processing
Medical use3
Pharmaceutical3
Instrumentation
Measurement instrumentation

Purity Class 1-2-1


Ultra precision manufacturing
Food processing
Medical use3
Pharmaceutical3
Instrumentation
Measurement instrumentation

Purity Class 1-3-1

Super Mist
Filter 0.01m

0.01
m

Compressed air drainage


oil concentration: 5mg/L
or less.

0.01
wt ppm

Ultra Clean Air

Fine Dryer
MD-F or MD-AF
(with Auto Drain)
Super
Mist Filter

Drain Master

dew point
drop

Clean Air

Regulator

Environmentally
Conscious Line

Pressure Remaining
Dewpoint oil content

compressor
2
Super
Drain Filter

Filtration Pressure Remaining


rating dew point oil content

0.01
m

1
Super Line Filter

Air Tank

0.5
10 wt ppm

Clean Air

Separate Dryer

When used with a


small compressor

Purity Class 1-6-3


Typical Applications

No refrigerated air dryers, lters, etc.


have yet been installed before this point.

Clean Air
Pressure Remaining
Dewpoint oil content

Typical
applications

Refrigerated air dryer and req.


lters installed before this point.

Typical
applications

Main Air Line

Terminal connection to air compressor piping

Dotted line indicates usage on an as-needed basis.


In particular, when using an oil free compressor, where there may be more scaling in exhaust piping, and/or where
the air may be contaminated with liquid oil (oil droplet), the Super Drain Filter should be installed before the air dryer.
Read the section (General Safety Precautions) on page 89, and use equipment
appropriately as outlined therein.

Typical
applications

Diagram shows examples of typical configurations

40

0.01
20 wt ppm

Super Mist
Filter 0.01m

Purity Class 1-2-1


Typical
applications

Important Information
Regarding Model Choice

Ultra precision manufacturing


Food processing
Medical use3
Pharmaceutical3
Instrumentation
Measurement instrumentation

Purity Class 1-3-1


70

Purity Class 1-1-1

When making model selections:


Always confirm the air compressor type, discharged air
quantity, temperature, pressure, ambient temperature,
power source frequency, and required dew point.
If there will be supersaturated water vapor flowing into the
air dryer, we recommend the Super Drain Filter be employed
before the dryer. In particular, when using a heatless air dryer,
please install the Super Drain Filter before the dryer. (when
compressed air temperature is the same as room temperature)

In systems where the volume of air or air pressure fluctuates


constantly, a secondary air tank should be used after the air dryer.
Do not install vertical piping between the compressor and
air dryer. But in cases where it is necessary to do so, be
sure set up a drain trap.
B ypass piping should be set up around the air
compressors and filters.

Clean Air System


(Compressed Air Cooling System)

System Configuration Examples


ORION compressed air refrigerated systems offer a low-energy, clean air supply that meets your
needs, featuring compressed air drain oil/water separation processing and temperature controlled air.
Important Information
Regarding Model Choice

Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.

Diagram shows examples of typical configurations

In particular, when using an oil free compressor, where there may be more scaling in
exhaust piping, the Super Drain Filter should be installed before the air dryer.

Dryer w/o
primary heat
exchanger

Compressor

Final Filter

Clean Air Line


Super
ACF Filter

Air Tank
1
Super Drain Filter

Super Mist
Filter 0.01m

Heatless Air
Dryer

Low Temperature Clean Air


Filtration Pressure Remaining
rating dew point oil content

0.01
m

40

Odor/
Bacteria

Temp.
control

Removal

5
15

Purity
class

0.003 ISO
wt ppm Class 3

Very Low Temperature Clean Air


Pressure Temp.
dew point control

5
70
15

40

Refrigerated Air
Dryer
Air-Cooled
Heatless Air
Dryer

Cold Fresh

Typical Applications
Production enhancement
Cooling of plastic blow molding
Cold air plastic polishing
Plastic machining cutter cooling
Cold air machining of metal
Cold air drying
(Film coatings etc.)
Quality control
Protective packaging for food,
cosmetics
Cooling of nitrogen gas used in
food processing
Rapid cooling after dip soldering
Low temperature inspection
IC handling, IC testing
Cooling of nitrogen gas used in
food processing
S i m p l i f i e d l o w t e m p e r a t u r e
inspection of production line

Aftercooler
Water-Cooled

When air source is hot,


use equipment designed
for hot air intake or use
an aftercooler.

Environmentally
Conscious Line
Drain Master

Compressed air drainage oil


concentration: 5mg/L or less.

When making model selections:


Always confirm the air compressor type, discharged air
quantity, temperature, pressure, ambient temperature,
power source frequency, and required dew point.
If compressed air flowing into the air dryer contains
supersaturated water vapor, it is recommended that
a super drain filter be installed before the dryer. In
particular, when using a heatless air dryer, please
install the Super Drain Filter before the dryer.

In systems where the volume of air or air pressure


fluctuates constantly, a secondary air tank should be
used after the air dryer.
Do not install vertical piping between the compressor
and air dryer. But in cases where it is necessary to do
so, be sure set up a drain trap.
B ypass piping should be set up around the air
compressors and filters.

Regarding Revision of Standards


ISO 8573-1(2001)/JIS B 8392-1(2003)
1.Reason for revision
Compared with 1991, when ISO8573-1 was created, starting with the semiconductor industry, that and other
markets now demand higher classes of purity of compressed air, and since the previous standard could not address
the demands of these markets, the ISO standard changed in 2001, and in 2003, the JIS standard has also changed.
2.Details of the revision
1)Change of the name of the standard
Contaminants and Quality Classes Contaminants and Purity Classes
2)Change in classes of solid particles
Class 0 (zero) has been added, and the former classes 1 and 2 have been subdivided into classes 1 through 5.
Particle diameter, and the maximum number of particles allowed in 1 cubic meter have been defined.
Before revision
After revision

Class

2
3
4
5

Max.
Max. particle
Concentration
size m
mg/m3

0.1

1
5
15
40

0.1

1
5
8
10

0
1
2
3
4
5
6

Max. number of particles allowed per 1m3


Particle diameter d m
0.10
0.10 d 0.5
0.5 d 1.0
1.0 d 5.0
Requirements more stringent than Class 1 to be governed by consumer and supplier.

100
1
0

100000
1000
10

100000
500

1000

20000
Not defined

Not defined

Class

Particle size
m

Concentration
mg/m3

Not defined

Not defined

40

10

Minimum pressure dewpoint

70
40
20
3
7
10
Not defined

Moisture
Content Class

Class

1
2
3
4
5
6
7

Humidity Class

3)Changes to humidity and water content


Class 0 and water content class have been added, and pressure dewpoint have been newly classified for the sake of clarity.
Before revision
After revision

Class
0
1
2
3
4
5
6

Class
7
8
9

Pressure dewpoint
Requirements more stringent than Class 1 to be governed by consumer and supplier.
70
40
20
3
7
10

Water Cwg/m3
Cw 0.5
0.5 Cw 5
5 Cw 10

4)Changes to oil classes


Class 0 has been added, Class 5 has been eliminated and gross oil concentration figures have been clarified.
Before revision
After revision

Class

Max. Concentration mg/m3

1
2
3
4
5

0.01
0.1
1
5
25

Class
0
1
2
3
4

Gross oil concentration (liquid oil, aerosol, and vapor) mg/m3


Requirements more stringent than Class 1 to be governed by consumer and supplier.
0.01
0.1
1
5

Clean Air System

RAX Light Duty Series

Registered Design

Air-Cooled Type RAX3J 55G / Water-Cooled Type RAX55G-W


Air Processing Capacity
Air-Cooled type 0.32/0.37 8.9/10.4m3/min
Water-Cooled type 9.1/10.4 m3/min
Inlet air temperature 5 50
Suitable air compressors
Air-Cooled type 3 55kW
Water-Cooled type 55kW

Standard
inlet air
temperature
Chinese Pressure Vessel Code
Compliance Option

HFC
Refrigerant

HFC
Refrigerant

Features

1.Stainless steel shell heat exchanger


B uilt with a stainless steel shell heat
exchanger, the RAX provides clean air and
makes it the perfect match for the age of
oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
RAX3J
for higher corrosion resistance.
RAX6J
2.Preventive measure safety design (Safe and
RAX11G
Secure) (RAX15G 55G(-W))
RAX37G
Warning alarm display generated before unit
shutdown from high pressure cut.
3.Air intake filter standard equipment
Comes with condenser intake filter as standard equipment for easy maintenance.

Specifications

Refrigerated Air Dryer Specifications


Model
RAX
Air Processing Capacity(50/60Hz) m3min
Inlet air temp. range / Outlet air dew point
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure) MPa
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto Drain Trap
Drain release port size
Air inlet/outlet connection
Item

Power (50/60Hz)
Electrical
Specifications

RAX Light Duty Series

Standard Refrigerated Air Dryer (Refrigerated Compressed Air Drying Equipment)

Power consumption
(50/60Hz)
Electric current (50/60Hz)

Power capacity
Breaker capacity
Refrigerant

V
kW
A
kVA
A

Air-Cooled
6J-A1
6J-A2
8J-A1
8J-A2
11G-A1
11G-A2
15G
22G
0.68/0.77
1.0/1.2
1.75/1.93
2.6/3.0
3.9/4.5
5 50 / pressure dew point 10
Compressed air / 2 45 1
Compressed air /2 40
0.2 0.98
480
510
600
630
450
540
600
660
780
870
180
240
18
21
26
33
39
44
FD2-NC
FD2
FD6
4Use nylon-based tubes of I.D. 5.76.0 O.D. 8.0
R1/2
R3/4
Rc3/4
R1
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Three phase
100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 220/200,220
200/200,220
0.17/
0.16,0.17/
0.26/
0.24,0.28/
0.32/
0.29,0.35/
0.39/
0.40/
0.65/
0.73/
0.19,0.20 0.19,0.21 0.27,0.30 0.26,0.29 0.34,0.41 0.32,0.34 0.46,0.47 0.46,0.49 0.78,0.81 0.89,0.89
4.4/
2.3/
2.9/
2.6/
5.1/
5.3/
4.6/
1.9/1.8
3.9/3.4
4.1/3.4
4.7,4.4
2.4,2.3
2.7,2.8
2.8,2.7
5.7,5.5
6.2,6.0
5.2,5.0
0.3
0.4
0.6
0.5
0.7
0.6
1.3
1.5
5
10
5
10
5
10
5
R-134a
R-407C
3J-A1
3J-A2
0.32/0.37

Compressed air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature for models RAX3J37G: 35, models RAX55G,
55G-W: 40, outlet air dew point at atmospheric pressure: -17, dewpoint under pressure: 10, ambient temperature: 32. Please contact us for guaranteed performance
specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) RAX55G-W cooling water flow rate is
for 60Hz operation. 1 In case power source fluctuation is within 5%. 2 40 for 10%. RAX15 55G-W come standard equipped with control terminals for remote
operation (no-voltage switch.) Chinese pressure vessel code compliant model available upon request. Please inquire for further information. Please contact ORION
regarding custom built models of specifications outside the ranges listed above.

Compressed air processing conditions: compressed air inlet pressure (gauge pressure):
0.69MPa, inlet air temperature for models RAX3J37G: 35, models RAX55G, 55G-W:
40 , outlet air dew point at atmospheric pressure: -17 , dewpoint under pressure: 10 ,
ambient temperature: 32. Please contact us for guaranteed performance specifications.
Processing air capacity is calculated based on compressor intake conditions (atmospheric
pressure, 3275%.) RAX55G-W cooling water flow rate is for 60Hz operation. 1 In
case power source fluctuation is within 5%. 2 40 for 10%. RAX15 55G-W
come standard equipped with control terminals for remote operation (no-voltage switch.)
Chinese pressure vessel code compliant model available upon request. Please inquire for
further information. Please contact ORION regarding custom built models of specifications
outside the ranges listed above.

480

450
540
600
660
780
870
960
990

300
330

130

205

RAX3J
RAX6J
RAX8J
RAX11G
RAX15G
RAX22G
RAX37G
RAX55G

630
900
1100

Model
RAX3J
RAX6J
RAX8J
RAX11G
RAX15G
RAX22G
RAX37G
RAX55G

F
145
120
138
165
190
280
338
325

Model
RAX55G-W
Model
RAX55G-W

510
600

W
180

240

B
inlet outlet
513
90
542 113 83
537 140
627
658 120
689
966
165
1165
A

340
420
480
530
650
740
825
855

145
300
335
330

447
500

325
355

H
1100

D
990

W
330

A
1165

B
165

C
855

E
500

F
325

G
145

I
355

J
701

K
145

L
375

M
10

Model
a
RAX55G-W 290

b
15

265

105
197
145

J
Power cord
(Length:1.8m)
(A1)

RAX11G/15G/22G/37G/55G(Air-Cooled)
Air outlet
W
D
B
E
Auto
Drain Trap

Air inlet
F

I
L

RAX55G-W(Water-Cooled)
Air inlet

Air outlet

Auto
Drain Trap
G
Cooling
water outlet
Cooling
water intlet

225
285

101

430

145

265

I
L

RAX11G-A1 includes power cord. (Cord length outside unit: 1.8m)

J
260
274
280
301
340
370
516
701

129

K
90
96
78

K
Auto
Drain Trap

4-12mm
holes

External dimensionsA1/A2
Model

Air outlet Air inlet


G

Power capacity
Breaker capacity
Refrigerant

Electric current (50/60Hz)

D
E

H
A

Power (50/60Hz)
Power consumption
(50/60Hz)

RAX6F1 model only


B(Inlet side)
B(Outlet side)

Electrical
Specifications

Cooling water inlet/outlet connection

RAX3J/6J/8JA1/A2

Air-Cooled

Air Processing Capacity(50/60Hz)


Inlet air temp. range / Outlet air dew point
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure)
Water temp
Cooling water
Water flow rate
Height
Outside
Depth
dimensions
Width
Mass
Model
Auto Drain Trap
Drain release port size
Air inlet/outlet connection

Model
Air-Cooled
Water-Cooled
RAX
37G
55G
55G-W
8.9/10.4
9.1/10.4
m3min 6.1/6.5

5 50 / pressure dew point 10


Compressed air / 2 40 Compressed air / 2 45
MPa
0.2 0.98

32

2.0
m3/h
mm
900
1100
mm
960
990
mm
300
330
kg
73
90
94
FD6
4
R11/2
R2
nlet Rc3/4

Outlet Rp3/4
V
Three phase200/200,220
1.37/
1.48/
1.29/
kW
1.61,1.61
1.76,1.77 1.91,1.90
5.1/
5.3/
4.6/
A
5.7,5.5
6.2,6.0
5.2,5.0
kVA
2.9
3.1
2.7
A
10
R-407C

Item

(Units:mm)

285

10

Drain
connection

345
375

c
d
e
164 113 360

f
97

e
a

I
L

M
4-12mm
holes

RAX Light Duty Series

Outside dimensions

Specifications

Clean Air System

RAX Heavy Duty Series

Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)

RAX Heavy Duty Series

Air-Cooled RAX75F 380F-E Water-Cooled RAX75F-W 450F-WE


Air Processing Capacity
Air-Cooled model11/13 59/69m3/min
Water-Cooled model 12/14 83/98m3/min
Air inlet temperature5 60
Suitable air compressors
Air-Cooled model 75 380kW
Water-Cooled model 75 450kW

Standard
inlet air
temperature
Chinese Pressure Vessel Code
Compliance Option

RAX75F

RAX300F-E

Features

RAX75F 190F-W
1.Stainless steel shell heat exchanger
Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
for higher corrosion resistance.
2.Low pressure loss: less than 0.015MPa
Little clogging even after long periods of use, and a heat
exchanger that has little pressure loss (pressure drop.)
0.008 0.015MPa
0.69MPa
0.98MPa
(Max. operable pressure)

RAX240F 450F-WE
1.Stainless steel shell heat exchanger (subject
to the Class 2 Pressure Vessel Safety Law)
Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
for higher corrosion resistance.
2.Low pressure loss: less than 0.01MPa.
(RAX240F, 240F-W)
0.006 0.01MPa
0.69MPa
0.98MPa
(Max. operable pressure)

0.006 0.013MPa

0.004 0.008MPa

Figure is for flow rate at 50Hz.

Figure is for flow rate at 50Hz.

3.S ave energy by controlling the number of


refrigeration compressors required.
A utomatic single refrigerant cycle operation
(50%) or double refrigerant cycle operation
(100%) based on processed air load. Up to 50%
savings in electricity costs. (Energy saving type)
4.Easy maintenance and layout set up
(1)Exhaust duct may be installed above the dryer,
saving precious floor space. (air-cooled models)
(2)Design allows front access to main parts
for maintenance and inspection.
Rear

3.Does not fall under the Class 2 Pressure Vessel Safety Law
This equipment does not fall under the Class 2
Pressure Vessel Safety Law and therefore is not
subject to the required certification procedures etc.
4.Easy maintenance and layout set up
1Design allows front access to main parts
for maintenance and inspection.
2Air compressor can be set up on either the left
or right side. Drain trap, exhaust direction (for aircooled models) or water piping (for water-cooled
models) can be to the left or right side on site.
Image of set up layout

HFC
Refrigerant

Air compressor

Air dryer
Air dryer

Air dryer

Front
If space is lacking, the right side of the dryer can be placed
against a wall.

Maintenance space

RAX75F 190F-W
Model
RAX
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point

Working fluid / Operable ambient temperature range

Compressed air pressure range (gauge pressure)


MPa
Water temp

Cooling water
Flow rate
m3/h
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto Drain Trap
Drain release port size

Water-Cooled
150F
190F
75F-W
90F-W
120F-W
150F-W
190F-W
25/30
32/38
12/14
17/20
21/25
27/31
35/41
5 60 / Pressure dew point:10
Compressed air /2 40
Compressed air /2 45
0.29 0.98

32

1.7
2.8
2.9
3.0
3.2
1102
1276
1332
1102
1276
1332
1120
1260
1290
1120
1260
1290
642
672
950
642
672
950
146
237
258
372
370
148
215
238
346
344
AD5
Rc1/2
21/2B 65A
21/2B 65A
3B 80A flange
3B 80A flange
2B 50A union
Air inlet/outlet connection
2B 50A union
flange
flange
Cooling water inlet/outlet connection female

Rp3/4
Voltage (50/60Hz)
V
Three phase 200/200,220
2.1/
3.0/
2.9/
3.7/
5.6/
1.7/
2.4/
2.1/
3.1/
4.6/
Power consumption
kW
2.6,2.6
3.7,3.7
3.8,3.6
4.8,4.7
6.6,6.5
2.0,2.0
2.9,2.8
2.6,2.5
3.8,3.7
5.3,5.2
(50/60Hz)
11.9/
15.1/
11.0/
11.6/
14.7/
20.1/
7.7/7.0,7.0 9.0/9.6,9.1 8.6/9.4,8.9
Electric current (50/60Hz)
A
8.6/8.7,8.7
12.8,12.1 15.9,15.4
12.0,12.0 13.1,12.6 16.3,15.9 21.0,20.3
Power capacity
kVA
4.2
6.4
7.4
9.4
3.5
5.0
5.2
6.8
7.8
Breaker capacity
A
15
30
40
15
20
30
Refrigerant
R-407C
75F
11/13

90F
16/19

Air-Cooled
120F
20/23

Electrical
Specifications

Item

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 40, outlet air dew point: -17, pressure dew point: 10, ambient
temperature: 32. Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection
under low pressure air). Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 32 75%) Cooling water flow rate is for 60Hz
operation. Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) Air inlet/outlet connection
companion flanges not included. Flange: JIS10K FF. RAX75F(F-W) 190F(F-W) models equipped with suspension eyebolts. Chinese pressure vessel code compliant model
available upon request. Please inquire for further information. Please contact ORION regarding custom built models of specifications outside the ranges listed above.

RAX240F 450F-WE
Model
RAX

Item

m3/min

Working fluid / Operable ambient temperature range

Compressed air pressure range (gauge pressure)


MPa
Water temp

Cooling water
Flow rate
m3/h
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto Drain Trap
Drain release port size
Air Processing Capacity(50/60Hz)
Inlet air temp. range / Outlet air dew point

Air inlet/outlet connection

Electrical
Specifications

Cooling water inlet/outlet connection female


Voltage (50/60Hz)
V
Power consumption
kW
(50/60Hz)
Electric current (50/60Hz)

Power capacity
Breaker capacity
Refrigerant

A
kVA
A

Air-Cooled
Water-Cooled
Energy saving
Standard
Energy saving
300F-E
380F-E
240F-W
300F-WE
380F-WE
47/55
59/69
42/49
51/60
64/75
5 60 / Pressure dew point:10
Compressed air /2 40
Compressed air /2 45
0.29 0.98
0.29 0.93
0.29 0.98
0.29 0.93

32

3.8
4.0
5.0
1583
1650
1583
1650
905
1100
905
1100
1969
2020
1969
2020
555
790
870
532
790
870
AD-5
Rc1/2
4B 100A
5B 125A
4B 100A
5B 125A
flange
flange
flange
flange

Rp1
Rc11/2
Three phase 200/200,220
4.6/
5.9/
8.6/
3.5/
5.1/
6.5/
5.7,5.6
6.8,6.8
10.1,10.0
4.4,4.3
5.7,5.7
7.6,7.5
17.9/
19.9/
26.4/
14.8/
17.6/
22.5/
19.2,19.1
22.3,21.2
29.4,28.9
15.0,14.9
18.9,18.4
25.0,24.5
9.7
10.4
15.6
8.3
8.7
11.4
40
50
60
30
50
R-407C
Standard
240F
38/45

450F-WE
83/98

7.1
1703
1145
2077
940

6B 150A
flange

8.5/
9.0,8.9
29.6/
32.0,31.4
15.6
60

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 40, outlet air dew point: -17, pressure dew point: 10 , ambient temperature: 32 . Please contact us
for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Processing air capacity is calculated based on
compressor intake condition. (atmospheric pressure, 3275%) Cooling water flow rate is for 60Hz operation. Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage),
alarm signal terminals (no-voltage.) Remote operation and stop signals be controlled by momentary switches. RAX F-E F-WE models have 2 power modes (50% and 100%.) For power outages of 0.2 seconds
and less, operation will resume automatically. The dryer will automatically switch between refrigeration compressors 1 and 2. There are separate alarm monitors. Terminals for 2 types of alarm are provided: main alarm and
preliminary caution. An air-cooled model, RAX450F-E is available as a built to order item. Alarm equipped electric drain trap is available by special order. Air inlet/outlet connection companion flanges not included.
Flange: JIS 10K FF. Chinese pressure vessel code compliant model available upon request. Please inquire for further information. Please contact ORION regarding custom built models of specifications outside the
ranges listed above. RAX240F 450F-WE are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built-to-order models.

RAX Heavy Duty Series

Specifications

Outside dimensions (Units : mm)


RAX75F/90F(Air-Cooled)
RAX120F/150F/190F(Air-Cooled)

RAX75F-W(Water-Cooled)
Air inlet Air outlet

ModelRAX
75F/F-W
90F/F-W
120F/F-W
150F/F-W
190F/F-W

H
1102
1276
1276
1332
1332

ModelRAX
75F/F-W
90F/F-W
120F/F-W
150F/F-W
190F/F-W

J
580
510
425
425
425

D
1120
1120
1260
1290
1290
K
322
780
295
260
260

W
642
672
672
950
950
L
722
752
752
1030
1030

Cooling water
drain connector

(Can be installed on left


or right side)

Cooling water
drain connector

(Can be installed
on left or right side)

Auto Drain
Trap

Cooling water outlet


(Can be installed on left
or right side)

(Can be installed
on left or right side)

Condenser
lter
(75F model only)

4-20mm holes

Auto Drain Trap

Cooling water inlet

Cooling water inlet


(Can be installed on left
or right side)

RAX75F/75F-W/90F/90F-W model air inlet/outlet connectors are union ttings.


RAX120F/120F -W and above equipped with anges on air inlet and outlet.
RAX75F/90F/120F/150F/190F models air cooling exhaust can be on the left or right side.
RAX75F includes a condenser lter.

A
1256
1411
1375
1432
1432

B
321
336
336
475
475

M
290
130
214
245
245

N
96
70
70
70
70

C
700
700
935
935
935
O
126

E
316
290
403
296
226
P
202

F
460
460
655
720
860
Q
137
127
127
127
127

R
100
107
107
95
95

G
180
180
180
180
180

I
682
712
712
990
990

382
382
382
382

310
445
475
475

RAX240F(Air-Cooled)
905
425

Air outlet

Power access hole (for electrical conduit)


1489

1200

Condenser
lter

386

950

(220)

Auto
Drain
Trap

Air inlet

(1020)

1969
900

4-20mm holes (for anchor bolts)

465

1583

(1695)

272

4-35mm holes
(for lifting/moving)

RAX240F-W(Water-Cooled)
905
425

Power access hole


(for electrical conduit)

Air outlet

1200

386

950

39
(220)

4-20mm holes (for anchor bolts)

465

Auto
Drain
Trap

142

1583

Antifreeze valve
1489

Air inlet

(1020)

1969
900

236 225

272

Air outlet

Auto Drain Trap

Power
access
hole (for
electrical
conduit)

20

Exhaust
vent cover

Eyebolts

Air inlet

(Can be installed on left


or right side)

Hole for power cord

Cooling water outlet

Air outlet

RAX90F-W/120F-W/150F-W(Water-Cooled)
RAX190F-W(Water-Cooled)

Q P

Air inlet

(1695)

RAX Heavy Duty Series

Clean Air System

4-35mm holes (for lifting/moving)

Cooling water drain connector


Cooling
water Cooling water inlet
gate
Cooling water outlet
valve

10

Air outlet

1310

280

1145

Air inlet

Condenser
lter

1650

(195)

1350

Auto Drain 4-20mm holes (for anchor bolts)


Trap

285

(1825)

1100
543

(1205)

2020
700

330

4-35mm holes (for


Power access hole
(for electrical conduit) lifting/moving)
RAX300F-WE/380F-WE(Water-Cooled / Energy saving model)
Air inlet

Air outlet

1310

280

Power access hole


Cooling water drain
(for electrical conduit) connector

(195)
49

Auto Drain 4-20mm holes (for anchor bolts)


Trap

285

Cooling water
gate valve (x2)

1145

Cooling water inlet


Antifreeze valve (x2)
1350

210 170

(1825)

1650

Cooling water outlet

4-35mm holes (for


lifting/moving)

RAX450F-WE(Water-Cooled / Energy saving model)


2077
1145
565
359 700

49

Cooling water
gate valve (x2)

Power access hole


Cooling water drain
(for electrical conduit) connector

Air outlet

1326

293

1190

707

Air inlet

(195)

Auto Drain 4-20mm holes (for anchor bolts)


Trap

374

683

Cooling
water
outlet

Cooling
water
inlet

237.5 232

1703

(1825)

Antifreeze
valve (x2)

(1205)

1100
543

(1250)

2020
700

330

4-35mm holes (for


lifting/moving)

11

RAX Heavy Duty Series

RAX300F-E/380F-E(Air-Cooled / Energy saving model)

Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)

RAX-SE Series "High Temp. Inlet Air Models"


Air-Cooled RAX3-SE 75F-SE
Air Processing Capacity
0.32/0.37 11/13m3/min
Can process high temperature compressed air 5 80
Compatible with air compressors from 3 75kW

High inlet air


temperature
Chinese Pressure Vessel Code
Compliance Option

Registered Design

HFC
Refrigerant

HFC
Refrigerant

Features

1.Stainless steel shell heat exchanger


Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
for higher corrosion resistance.
2.Low pressure loss: less than 0.015MPa (RAX75F-SE)
Little clogging even after long periods of use, and a heat
exchanger that has little pressure loss (pressure drop.)
0.008 0.015MPa
0.69MPa
0.98MPa
(Max. operable pressure)

RAX15G-SE

RAX37G-SE

0.006 0.013MPa

RAX75F-SE

Figure is for flow rate at 50Hz.

3.Preventive measure safety design (Safe and Secure) (RAX15G-SE 37G-SE)


Warning alarm display generated before unit
shutdown from high pressure cut.
4.Does not fall under the Class 2 Pressure Vessel Safety Law
This equipment does not fall under the Class 2
Pressure Vessel Safety Law and therefore is not
subject to the required certification procedures etc.
5.Air intake filter standard equipment (RAX3J-SE 55F-SE)
Comes with condenser intake filter as standard
equipment for easy maintenance.

6.Easy maintenance and layout set up (RAX75F-SE)


1Design allows front access to main parts
for maintenance and inspection.
2A ir compressor can be set up on either
the left or right side. Drain trap and exhaust
direction can be to the left or right side on site.
Image of set up layout
Air compressor
Air dryer

Air dryer

Maintenance space

Specifications
SE Type

Model
Air-Cooled Models
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1 4J-SE-A2 6J-SE-A1 6J-SE-A2 8G-SE-A1 8G-SE-A2 11G-SE 15G-SE 22G-SE
0.32/0.37
0.47/0.53
0.68/0.77
1.30/1.40
1.75/1.93 2.2/2.6
3.9/4.5
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point

5 80 / Pressure dew point: 10


Working fluid / Operable ambient temperature range

Compressed air /2 45 1
Compressed air /2 40
Compressed air pressure range (gauge pressure) MPa
0.2 0.98
0.29 0.98
Height
mm
510
600
630
900
Outside
Depth
mm
540
600
660
780
870
960
dimensions
Width
mm
180
240
300
Mass
kg
180
240
300
Model
FD2-NC
FD2
FD6
Auto drain trap
Drain release port size
4Use nylon-based tubes of I.D. 5.76.0 O.D. 8.0
Air inlet/outlet connection
R1/2
R3/4
Rc3/4
R1
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Voltage (50/60Hz)
V
100/
200,220/
100/
200,220/
100/
200,220/
100/
200/
Three phase a 200/200,220
100,110 200,220 100,110 200,220 100,110 200,220 100,110 200,220
0.26/
0.24,0.28/
0.32/
0.29,0.35/
0.34/
0.32,0.36/
0.41/
0.42/
0.68/
0.74/
1.41/
Power consumption
kW
0.27,030 0.26,0.29 0.34,0.41 0.32,0.34 0.37,0.40 0.36,0.40 0.50,0.52 0.50,0.53 0.78,0.80 0.93,0.93 1.81,1.81
(50/60Hz)
3.2/
1.4,1.6/
3.9/
1.7,2.1/
4.3/
1.8,2.0/
4.5/
2.4/
3.0/
2.5/
5.1/
Electric current (50/60Hz)
A
2.8,2.8
1.3,1.3
3.4,3.7
1.6,1.6
3.8,3.8
1.8,1.8
5.0,4.7
2.5,2.4
2.8,2.8
2.8,2.6
5.7,5.4
Power capacity
kVA
0.4
0.6
0.5
0.7
0.6
0.7
1.4
2.9
Breaker capacity
A
10
5
10
5
10
5
10
5
10
Refrigerant
R-134a
R-407C
Item

Electrical
Specifications

RAX-SE Series
"High Temp. Inlet Air Models"

Clean Air System

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55 , outlet air dew point: -17 , pressure dew point: 10 , ambient temperature: 32 . Please contact us for guaranteed performance specifications.
Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) 1 In case power
source fluctuation is within 5%. 2 40 for 10%. RAX15G-SE 55F-SE comes standard equipped with remote control terminals (no-voltage.) RAX75F-SE: Comes standard equipped with remote control terminals (no-voltage), operation signal terminals
(no-voltage), alarm signal terminals (no-voltage.) RAX75F-SE is equipped with suspension eyebolts. Chinese pressure vessel code compliant model available upon special request. Please inquire for further information. Please contact ORION regarding custom
built models of specifications outside the ranges listed above.

12

Air outlet
B

Auto Drain
Trap
G

(9$335(6685(
581
21

A
H

2))

Air inlet

On model RAX3F1-SE

B (Inlet side)
B (Outlet side)

35(66

7851

C
4-12mm
Power cord(Length:1.8m) holes
(A1)
RAX8G-SE/11G-SE/15G-SE/22G-SE/37G-SE
(Air-Cooled)
Air outlet
Air inlet
W
D
E
F
B
M

K
G
Auto Drain
Trap
J

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55 , outlet air
dew point: -17 , pressure dew point: 10 , ambient temperature: 32 . Please contact us for guaranteed performance
specifications.Heavy duty models have had performance specifications confirmed with a substitute load (inspection under
low pressure air). Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure,
3275%.) 1 In case power source fluctuation is within 5%. 2 40 for 10%. RAX15G-SE 55F-SE comes
standard equipped with remote control terminals (no-voltage.) RAX75F-SE: Comes standard equipped with remote control
terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) RAX75F-SE is equipped
with suspension eyebolts. Chinese pressure vessel code compliant model available upon special request. Please inquire
for further information. Please contact ORION regarding custom built models of specifications outside the ranges listed
above.

RAX3J-SE/4J-SE/6J-SEA1/A2
(Air-Cooled)

Electrical
Specifications

Model
Air-Cooled Models
Item
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1
8.4/9.8
11/13
Air Processing Capacity(50/60Hz) m3/min 6.1/6.5
Inlet air temp. range / Outlet air dew point

5 80 / Pressure dew point: 10


Working fluid / Operable ambient temperature range

Compressed air /2 40
Compressed air pressure range (gauge pressure) MPa
0.2 0.98MPa
0.29 0.98
Height
mm
1100
1276
Outside
Depth
mm
990
1080
1260
dimensions
Width
mm
330
360
672
Mass
kg
90
105
253
Model
FD6
FD-5
AD-5
Auto drain trap
Drain release port size
4
Rc1/4
Rc1/2
11/2B
2B
Air inlet/outlet connection
R11/2
40A union 50A union
Voltage (50/60Hz)
V
Three phase a 200/200,220
1.39/
2.07/
2.7/
Power consumption
kW
1.75,1.85 2.60,2.60 3.5,3.4
(50/60Hz)
4.9/
8.6/
10.6/
Electric current (50/60Hz)
A
5.8,5.7
8.9,8.9 11.9,11.4
Power capacity
kVA
3.0
3.9
6.4
Breaker capacity
A
10
15
30
Refrigerant
R-407C

SE Type

(Units:mm)

4-12mm
holes

RAX8G-SE-A1 includes power cord. (Cord length outside unit: 1.8m)


RAX55F-SE
(Air-Cooled)

D
E

W
B

External dimensionsA1/A2

1100
F
120
138
84
190
280
341
325
415

780
870
960
990
1080
G
130

129
145
152

240

300
330
360
I
205

265

325
355
383

658
689
966
1165
1216

180

J
274
280
370

K
96
78
105

340

101

370
516
701
729

105
197
145
870

120
165

420
480
542

300
335
416
430

4-12mm
holes

650
740
825
855
940
L
225

444
500
460

Air
inlet
Auto Drain
Trap
K

180

Air
outlet

I
L

RAX75F-SE
(Air-Cooled)

Hole for
power
cord
Eyebolts

Power access
hole (for
electrical
conduit)

C
Air
inlet

Air
outlet

295

285
672
285
345
375
403

10

1260
460

336
Exhaust
Vent
Cover
(180)

(1411)

630
900

540
600
660

B
Inlet Outlet
542 113 83
537
140
627
A

Hole
for
power
cord

13

712
(752)

20

403

Auto Drain
Trap

(425)

600

1276

Model
RAX3J-SE
RAX4J-SE
RAX6J-SE
RAX8G-SE
RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE
RAX55F-SE

510

RAX3J-SE
RAX4J-SE
RAX6J-SE
RAX8G-SE
RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE
RAX55F-SE

Model

935

214
4-20mm
holes

RAX-SE Series
"High Temp. Inlet Air Models"

Outside dimensions

Specifications

Medium Pressure 1.57MPa Air Dryer (Refrigerated compressed air dryer)

RAX-H Series "Medium Pressure Spec."


Air-Cooled models RAX3.7J-H 15J-H
Working Air pressure 1.57MPa
Air processing capacity 0.36/0.42 1.3/1.5m3/min
Can process high temperature compressed air 5 80
Compatible with air compressors from 3.7 15kW

1.57MPa
High
Pressure
Compatible

HFC

HFC

Refrigerant

Refrigerant

Features

1.Stainless steel shell heat exchanger


Built with a stainless steel shell heat
exchanger, the RAX provides clean air
and makes it the perfect match for the
age of oil-free compressed air.
Optional stainless steel piping is also
available for higher corrosion resistance.

RAX3.7J-H-A1

RAX15J-H-A2

Specifications
Model
RAX
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point

Working fluid / Operable ambient temperature range

Compressed air pressure range (gauge pressure) MPa


Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto drain trap
Drain release port size
Air inlet/outlet connection
Voltage (50/60Hz)
V
Power consumption
kW
(50/60Hz)
Electric current (50/60Hz)
A
Power capacity
kVA
Breaker capacity
A
Refrigerant
Item

Electrical
Specifications

RAX-H Series
"Medium Pressure Spec."

Clean Air System

Air-Cooled
7.5J-H-A1
0.82/0.97
5 80 / Pressure dew point 15
Compressed air /2 45 1
0.2 1.57

3.7J-H-A1
0.36/0.42

510
540
180
22

R1/2

15J-H-A2
1.3/1.5

600
660

780
240

32
NH-503SR-15A
G1/4Female
R3/4
Single phase 100/100,110

0.26/0.27,0.30

0.34/0.37,0.40

3.2/2.8,2.8
0.4

4.3/3.8,3.8

37

R1
Three phase 200/200,220
0.44,0.52/0.47,0.50
2.7,3.2/2.4,2.4
0.7

10
R-134a

5
R-410A

Air processing conditions: compressed air inlet pressure (gauge pressure): 1.57MPa, inlet air temperature: 55, outlet air dew point (under pressure) 15,
ambient temperature: 32. Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake
conditions (Atmospheric pressure, 32, 75%.) 1 In case power source fluctuation is within 5%. 2 40 for 5%. Please contact ORION regarding custom
built models of specifications outside the ranges listed above.

14

RAX-H Series
"Medium Pressure Spec."

Outside dimensions (Units:mm)


RAX3.7J-H/7.5J-H/15J-H
(Air-Cooled )
On model RAX3.7J-H
M

D
F

B
Hole for power cord
J
Hole for power cord
I.D. 15
RAX15J-H-A2

Model
RAX3.7J-H-A1
RAX7.5J-H-A1
RAX15J-H-A2

10

H
510
600

D
540
660
780

K
L

W
180
240

A
542
627
679

B
83
140
100

C
420
542
632

Auto Drain Trap

Power cord
(Length: 1.8m)
RAX3.7J-H-A1RAX7.5J-H-A1 only

4-12mm holes

E
300
416
330

F
120
84
220

G
170

I
274
370
340

J
96
105
156

K
205

L
225

M
30

265

285

N
60
69.5

Standard air processing capacity:m3/minANR


Data listed is the ANR air processing capacity (operation at 60Hz.)
(ANR conditions are 20 , atmospheric pressure, relative humidity of 65%)
Model RAX
Air processing
capacity

3.7J-H-A1

7.5J-H-A1

15J-H-A2

0.39

0.91

1.41

Air pressure correction coefficient

Air processing capacity depends on the pressure of the air.


This is the coefficient listed here.
Air pressure in MPa
Pressure coefficient

1.08
0.79

1.18
0.83

1.27
0.87

1.37
0.91

1.47
0.96

For temperature and frequency correction please use the coefficients listed under sections A and E on page 27 for RAX light duty models.

15

1.57
1.00

Clean Air System

RAXE-SE Series "DC Inverter Control for High Temp. Inlet Applications"

Registered Design

Air-Cooled RAXE740B-SE/1100B-SE
Works with 37/55kw compressors
at high intake air temp. of 80
Air Processing Capacity
DC Inverter control for energy
3
saving operation!
7.4/10.6m /min
Can process high temperature compressed air 5 80
Compatible air compressors 37/55kW

RAXE740B-SE

Inverter
Control

High inlet air


temperature
Chinese Pressure Vessel Code
Compliance Option

HFC
Refrigerant

RAXE1100B-SE

Features

1.Energy Saving
First in the market DC inverter controlled
compressor tackles fluctuating loads,
achieving energy savings up to 65%.
2.A safe design you can count on along with
improved functionality.
Designed for increased air compressor flow rate.
Dew point auto switching in response to
ambient temperature.
Optimized automatic control along with
monitoring of operating conditions.
Designed to keep going even in summertime
load conditions.
Condenser exhaust heat vented out from top of dryer.
Drain piping access from either the left
side or rear of the dryer.
Rust resistant heat exchanger
(Built with stainless steel shell and nickel
plated copper piping)
Optional stainless steel piping is also
available for higher corrosion resistance.
3.Environmentally conscious
RoHS Directive compliant
Uses environmentally friendly R410A refrigerant

Comparison of energy savings by control method


Level of energy consumption (%)

RAXE-SE Series
"DC Inverter Control"

Refrigerated DC Inverter Air Dryer (Refrigerated compressed air drying equipment)

Standard air dryer

DC Inverter Air Dryer

Load (%)

Drain trap test button included


(press simultaneously)

16

Drain trap can be


inspected from the
front and side.

RAXE-SE Series
"DC Inverter Control"

Specifications
Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temp. range
Pressure dew point switching range
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure)

Height
Depth
Width

Outside
Dimensions

Electrical
Specifications

Mass
Air inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant

Model
RAXE
m3/min

MPa
mm
mm
mm
kg

740B-SE

1100B-SE

7.4

10.6
Pressure dew point 10
5 80
10 18 (Manual or automatic setting based on ambient temperature.)
Compressed air /2 43
0.25 0.98
1063
1120
1000
1080
470
470
105
130
Rc11/2 union coupling
Rc2 union coupling
Three phase 200 1050/60HzThree phase 220 1060Hz
2.2
3.1
8.0
10.5
3.4
4.8
20
30
R-410A

V
kW
A
kVA
A

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55, outlet air dew point: -17, pressure dew point: 10, ambient temperature: 32.
Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) Outlet
pressure dewpoint is calculated based on outlet air pressure and depends on flow of supersaturated air going into the dryer. In the event that supersaturated vapor will be present in compressed
air, it is recommended that a drain filter be installed before the dryer. Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: no-voltage)
In the event that the dryer is operated at below the specified load, the dewpoint will fall below the lowest set point of 10 . This equipment is for indoor use only. Please contact ORION
regarding custom built models of specifications outside the ranges listed above. Chinese pressure vessel code compliant model available upon request. Please inquire for further information.

Outside dimensions

(Units:mm)

RAXE740B-SE
RAXE1100B-SE
(Air-Cooled)

4-12mm holes

B
Top

C
D
F

J
E

W
K

Air outlet

Front side

Rear

Right side

Left side

Air inlet

O
M

Drain trap inspection cover


Drainpan drain outlet

Drain outlet
Model
RAXE740B-SE
RAXE1100B-SE
Model
RAXE740B-SE
RAXE1100B-SE

Alternate drain outlet

Manual drain release outlet


Drain port is tted for RAXE1100B-SE.

H
1063
1126
G

D
1000
1080
I

W
470

515.4

535

120

A
1155
1255
K
82
165

17

B
2-26
2-32
L
92
90

C
750
830
M
45

E
315
321
N

45

F
500
460
O
448
420

Digital controlHigh Inlet Air Temperature Processing Air Dryer (Refrigerated compressed air drying equipment)

RAXD Series "Digital Control for High Temp. Inlet Applications"


Air-Cooled RAXD75A-SE100A-SE
Air Processing Capacity
13.9/1519.7/22m3/min
Can process high temperature
compressed air 5 80
Suitable air compressors 75100kW

Energy saving operation


with a built-in digitally
controlled compressor.

Digital
Control

Standard
inlet air
temperature

HFC
Refrigerant

Chinese Pressure Vessel Code


Compliance Option

RAXD75A-SE

Features

1.Energy Saving
Load vs. Energy consumption
A dapts to varying loads for energy saving
operation. (Max. 68% energy savings)
Previous CCV
controlled model
M anual or automatic (based on outside
Digi-Eco Dryer: 10
temperature) dew point setting for further
energy savings (10 18)
2.High Temp. Air Processing Model (Air inlet
Digi-Eco Dryer: 18
temp. 5 80)
3.Optimized Design
Load (%)
M inimal downtime from self protection/
control even during heavy summertime
loads.
Energy saving operation means less heat
output.
Optional stainless steel piping is also available for higher corrosion resistance.
Energy consumption (%)

RAXD Series "Digital Control"

Clean Air System

18

Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temp. range
Pressure dewpoint switching range
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure)

Height
Depth
Width

Outside
Dimensions

Electrical
Specifications

Mass
Air inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant

Model
RAXD
m3/min

MPa
mm
mm
mm
kg

75A-SE
12/13
Pressure dew point 10

100A-SE

13.9/15
Pressure dew point 15

17/19
Pressure dew point 10

19.7/22
Pressure dew point 15

5 80
10 18 (Manual or automatic setting based on ambient temperature.)
Compressed air 2 43
0.25 0.98
1276
1332
1260
1290
672
870
260
325
2B50A union coupling
Three phase 200 1050/60HZThree phase 220 1060Hz
2.7/3.5,3.4
5.4/6.0,5.9
10.6 11.9,11.4
18.1/19.1,18.8
6.6
10.7
30
40
R-407C

V
kW
A
kVA
A

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55, outlet air dew point: -17, pressure dew point: 10,
ambient temperature: 32. Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a
substitute load (inspection under low pressure air). Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 3275%)
Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: no-voltage) In the event that the dryer is operated at below
the specified load, the dewpoint will fall below the lowest set point of 10. This equipment is for indoor use only. Please contact ORION regarding custom built
models of specifications outside the ranges listed above. Chinese pressure vessel code compliant model available upon requst. Please inquire for further information.

Outside dimensions

(Units:mm)

RAXD75A-SE,100A-SE
(Air-Cooled)

4-20mm holes
Air outlet

I
G

Air inlet

Top

Hole for power cord


2-32mm holes
D

W
B

Front side

Right side

Left side

Hole for power cord


2-32mm holes

Model
RAXD75A-SE
RAXDI00A-SE

H
1276
1332

D
1260
1290

Drain outlet
Manual drain release outlet

W
672
870

A
1411
1476

B
336 5
435 5

19

C
935

E
403 2
426 2

F
460 5

G
712
935

I
752
975

J
214
244

RAXD Series "Digital Control"

Specifications

Inverter Controlled Compressed Air Dryer (Refrigerated compressed air drying equipment)

RAXE Series "Inverter Control"

Air-Cooled RAXE2300A 9800A / Water-Cooled RAXE2300A-W 29600A-W


Air Processing Capacity 23 296m3/min
Inlet air temperature 5 60
Suitable air compressors

Inverter
Control

HFC
Refrigerant

Chinese Pressure Vessel Code


Compliance Option

RAXE2300A
A-W120kW or lower
RAXE3800A
A-W190kW or lower
RAXE4900A
A-W240kW or lower
RAXE6000A
A-W300kW or lower
RAXE7500A
A-W380kW or lower
RAXE9800A
A-W450kW or lower
RAXE14800B-W 680kW or lower
RAXE19600A-W 900kW or lower
RAXE29600A-W 1300kW or lower

RAXE3800A

Features

RAXE4900A

1.Dew point temperature energy saving mode switching


Pressure dew point settings of 10 or 18. Greatly increased energy savings during

2.Max. 60% Energy savings possible (patent under application)


Orion's exclusively developed "Inverter Compressor Frequency PID Control" and
"electronic expansion valve non-step PID control for optimized refrigeration cycle
control" achieves impressive energy savings compared with our previous RAX series
(CCV controlled) models even under normal operating conditions. Furthermore,
maximum energy savings of up to 60% can be achieved at a pressure dewpoint
setting of 18 .(Max. 53% for RAXE4900 models.)

3.Suitable for low pressure applications (0.54MPa standard)


For low pressure needs, designed standard pressure lowered 0.69MPa to 0.54MPa.

No equipment upgrades needed in order to deal with low pressures. (RAXE2300


4900 models)

4.Same capacity at 50Hz/60Hz.


Thanks to our inverter control, regions with 50Hz and 60Hz power can

Energy
saving mode
Normal mode

Pressure dewpoint
(PDP)
18

Summer

10

Winter

(RAXE2300A-W)
Load
vs. Energy consumptionRAXE2300A-W
Energy consumption

high outside temperatures. Also prevention of dew formation due to inside/outside


temperature differences means reduced installation costs for insulation etc. Newly
added pressure dew point setting based on outside temperature. Thanks to this,
troublesome manual pressure dewpoint adjustments do not have during seasonal
changes.(Auto switching based on outside temperature available on RAXE4900
models and above.)
Dew point will fall below selected setting (10/18) if load (air flowinlet air
temperature etc.) is too low.

Previous CCV
controlled model
Inverter Air Dryer
PDP:10 selected

Inverter Air Dryer


PDP:18 selected

Increased air processing capacity. (Power output in 50Hz


regions to equal that of 60Hz regions and increased power at 0.54MPa operation.)

CCV
Previous
CCV controlled
model Air Dryer@50Hz
50Hz

Air pressure

RAXE Series "Inverter Control"

Clean Air System

realize the same drying performance.

CCV
Previous
CCV controlled
model Air Dryer@50Hz
60Hz

Inverter
Air

Dryer

60Hz

50Hz

RAXE3800A-W

RAXE2300A-W

Air ow(m /min)

5.Continuous operation even at high loads.


Through Orion's distinctive control and protection systems, you can expect continuous operation even during unexpected
3

periods of high load, thus avoiding overload related shutdowns to the greatest extent possible.

There are cases where, depending on the operating environment, the dewpoint temperature may rise.
"High load" can refer to high degrees of any of the following conditions: ambient temperature, inlet air temp., air pressure, air flow, etc.
Function
Description
6.F unction choices that best suite your
Blackout power-cutoffNo power-out recoveryAuto recoveryRemote switch priorityselectable.
operating environment
recovery setting
Local/Remote operation Local onlyRemote onlyBoth local/remoteselectable.
Orion offers dryers with a variety of user-selectable
Alarm signal out
Under alarm condition, signal contactsOpensignal contactsClosedselectable.
functions to match your current work environment
and needs.

Audible alarm
Under alarm condition, audible alarmEnabled, Disabledselectable.
Audible warning
Under warning condition, audible warningEnabled, Disabledselectable.
High dewpoint temp. alarm Setting based on maximum dewpoint temperature (3 settings.)

7.Designed for considerable ease-of-use.


Dew point temperature and error code viewable on easy to read digital display.
Dew point temperature is calculated based on temperature of air during processing within
the dryer.

If by some chance some trouble does occur, the nature of the trouble can be assessed at a
glance by viewing the error code.

20

Communications
software display

and change operating settings via PC.

10. Low heat output during energy saving operation.

Specifications

PC

RAXE2300A 3800A-W / RAXE4900A-WBuilt-to-order models


Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temperature range
Pressure dewpoint switching range
(Power saving pressure dew point
setting method)
Working fluid / Operable ambient temperature range

Compressed air pressure range (gauge pressure)

Cooling water flow (Water temp : 32 )


Height
Outside
Depth
Dimensions
Width
Mass

Model
RAXE
m3/min

MPa
m3/h
mm
mm
mm
kg

Electrical
Specifications

female
V
kW
A
kVA
A

Water-Cooled
2300A-W
3800A-W
23
38
Pressure dew point 10
5 60

3800A
38

10 18
(Manual setting)

Air inlet/outlet connection


Cooling water inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant

Air-Cooled
2300A
23

10 18
(Manual setting)

Compressed air /2 40

1276
1260
672
280
21/2B
65A
Flange

4.2
13
6.6
30

Air-Cooled
4900A

Water-Cooled
4900A-W
49

10 18
(Manual setting or automatic
switching based on ambient temp.)
Compressed air /2 40 Compressed air /2 45

Compressed air /2 45
0.25 0.98
2.8
3.2

1332
1276
1332
1290
1260
1290
950
672
950
395
270
365
570
21/2B
3B
4B
3B
80A
65A
80A
100A
Flange
Flange
Flange
Flange
Rp1

Three phase 200 1050/60HzThree phase 220 1060Hz


6.1
3.9
5.2
6.1
20.3
11.8
17.1
20.0
10.7
6.2
10.0
10.7
40
30
40
R-407C

3.7
1583
905
1969
560
4B
100A
Flange
Rc1
4.7
16.0
10.0

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature 40, outlet air dew point : -17 at atmospheric (10 under pressure), ambient temperature 32 (Cooling water 32). Please contact
us for the guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Air processing capacity is calculated based on air compressor intake
condition. (Atmospheric pressure, 32 and 75%RH) Chinese pressure vessel code compliant model available upon requst. Please contact ORION regarding custom built models of specifications outside the rages listed above. RAXE4900A
4900A-W are applied with JBA 2nd class pressure vessel regulation. The model which applied with JBA 2nd class pressure vessel regulation is built to order. Air pressure inlet/outlet connection companion flanges not included.

RAXE6000A 29600A-W (Built-to-order models)


Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temperature range
Pressure dewpoint switching range
(Power saving pressure dew point
setting method)
Working fluid / Operable ambient temperature range

Compressed air pressure range (gauge pressure)

Cooling water flow (Water temp : 32 )


Height
Outside
Depth
Dimensions
Width
Mass

Model
RAXE
m3/min

6000A
55

MPa
m3/h
mm
mm
mm
kg

Electrical
Specifications

19600A-W
196

29600A-W
296

Compressed air /2 40

1650
1100
2020
740

860
5B
125A
Flange

female
V
kW
A
kVA
A

Water-Cooled
6000A-W
7500A-W
9800A-W
14800B-W
60
75
98
148
Pressure dew point 10
5 60

9800A
82

10 18
(Manual setting or automatic switching based on ambient temperature)

Air inlet/outlet connection


Cooling water inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant

Air-Cooled
7500A
69

7.2
24.2
12.1
50

9.7
32
17.3

Compressed air /2 45
0.25 0.93
4
5
7.1
10.7
14.2
21.4
1703
1650
1703
1850
1763
1910
1145
1100
1145
1151
2000
2251
2077
2020
2077
2090
2077
2090
930
720
840
890
1330
2000
3000
6B
5B
6B
8B
10B
125A
150A
200A
250A
150A
Flange
Flange
Flange
Flange
Flange
Rc1-1/2
Rc2
Three phase 200 1050/60HzThree phase 220 1060Hz
11.8
5.8
7.7
9.8
14.8
19.6
29.6
41
19.4
26
35
49
68.6
98
21
10.4
17.3
21
35
42
75
50
75
125
150
R-407C

Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature 40, outlet air dew point : -17 at atmospheric (10 under pressure), ambient temperature 32 (Cooling water 32). Please contact
us for the guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Air processing capacity is calculated based on air compressor intake
condition. (Atmospheric pressure, 32 and 75%RH) Chinese pressure vessel code compliant model available upon requst. Please contact ORION regarding custom built models of specifications outside the rages listed above. RAXE6000A
29600A-W are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built to order. Air pressure inlet/outlet connection companion flanges not included.

21

RAXE Series "Inverter Control"

8.Energy saving drain trap standard equipment.


9.Equipped with external communication capabilities.
Dryer control and monitoring including the ability to check dewpoint conditions and settings,

Outside dimensions

(Units:mm)
RAXE2300A-W/3800A-W

RAXE2300A/3800A
(Air-Cooled)
Dimensions in ( ) are for
RAXE3800A model.

Air inlet

4-20mm holes

(Water-Cooled)
Dimensions in ( ) Air inlet
are for RAXE3800A
model.

Air outlet

Top

Hole for power cord


1260(1290)
243
(253)

Right side

Drain outlet
Manual drain
release outlet

Hole for
power cord
752(1030)
792(1070)

110
(110)

Air outlet

Top

Hole for power cord


1260(1290)

243
(253)

655(860)

Right side

Manual drain release outlet

Drain outlet

Cooling water outlet

Hole for
power cord
752(1030)
792(1070)

110
(110)

Cooling water inlet


935(935)

Cooling water drain


connector

RAXE4900A-W

1969
900

Rear side

Front side

Drain outlet

424

905

1020
950

Air inlet
Top

386

1200

4-35mm holes (for


lifting/moving)
272

900

Cooling water
outlet
Cooling water
inlet

Rear side

Hole for power cord

Hole for power cord

Front side

272

Drain
outlet

Drain pan drain port

Manual drain release outlet

386

4-35mm holes (for


1969 lifting/moving)

Cooling water drain


connector

Drain pan drain port

Air inlet

1583
1695

1200

4-20mm holes (for machine anchor)

(Water-Cooled)

Air outlet

1695

Top

1583

905

Air inlet

424

4-20mm holes (for machine anchor)

(Air-Cooled)

Manual drain release outlet

RAXE6000A-W

Rear side

Hole for power cord

Front side

280

503
1310
2020
700

Cooling water
outlet
Rear side

Cooling
water drain
connector

Hole for
power
cord

Drain outlet

Drain outlet

Drain pan drain port

Drain pan drain port

Manual drain release outlet

Cooling water
inlet

Manual drain release outlet

22

Front side

280
4-35mm holes (for
lifting/moving)
330

1825

700

Air outlet

Top

4-35mm holes (for


lifting/moving)
330

1825

2020

Air inlet

1650

Top

1310

4-20mm holes (for machine anchor)

(Water-Cooled)

Air outlet

1650

1100

Air inlet

503

4-20mm holes (for machine anchor)

(Air-Cooled)

1100

RAXE6000A

1205
1145

1020
950

4-20mm holes

Front
side

935(935)

RAXE4900A

1205
1145

1276(1332)

Front
side

672(950)
336
(475)

655(860)

1375(1533)

1276(1332)

672(950)
336
(475)

1375(1533)

RAXE Series "Inverter Control"

Clean Air System

RAXE7500A-W
(Water-Cooled)

280

1310

Front side

Hole for
power cord

1825

1650

700

Rear side

2020
700
Cooling
water
outlet

Rear side

Front side

Cooling
water
inlet

Hole for
power
cord

Cooling
water drain
connector

Drain outlet

280
4-35mm holes (for
lifting/moving)
330

Drain outlet
Manual drain release outlet

Drain pan drain port


RAXE9800A-W
(Water-Cooled)

4-20mm holes (for machine anchor)

1145

Air outlet

Air inlet

1326

1703

Rear side

Front side

Hole for
power
cord

1825

293
4-35mm holes (for
lifting/moving)
359

2077
700

2077
700

Rear side

Cooling
water drain
connector

Hole for
power
cord

Cooling
water
outlet
Cooling
water
inlet

Front side

Drain outlet

Drain outlet

Drain pan drain port


Manual drain release outlet

Manual drain release outlet

RAXE14800B-W

4-20mm holes (for machine anchor)


523

1151

1256
1196

(WateSr-Cooled)
Air inlet

Air outlet

Top

1407

374

Cooling
water drain
connector

Cooling
water
outlet
Cooling
water
inlet

Front side

Drain outlet
Drain pan drain port
Manual drain release outlet

23

2000

Rear side

1850

2090 4-35mm holes (for lifting/moving)


428
800

Hole for
power cord

Air outlet

Top

Top

1326

Drain pan drain port

1250
1190

Air inlet

525

1145

4-20mm holes (for machine anchor)

293
4-35mm holes (for
lifting/moving)
359

1825

RAXE9800A
(Air-Cooled)

1703

Manual drain release outlet

525

Drain pan drain port

1250
1190

Top

4-35mm holes (for


lifting/moving)
330

2020

Air outlet

1825

1310

Air inlet

1650

Top

503

Air outlet

4-20mm holes (for machine anchor)


1100

Air inlet

503

4-20mm holes (for machine anchor)


1100

1205
1145

RAXE7500A
(Air-Cooled)

RAXE Series "Inverter Control"

(Units:mm)

1205
1145

Outside dimensions

Outside dimensions

(Units:mm)

RAXE19600A-W
(Water-Cooled)

2000

700 359

1075

2077

Air outlet

Air inlet

Drain
outlet

Hole for power cord


Cooling
water drain
connector

Front side

Side

Cooling
water
inlet

Drain pan drain port


Manual drain outlet (x2)

4-35mm holes (for


lifting/moving)
2056

(2725)

Cooling
water
outlet

Rear side

1985

Signal cabling hole

(740)

(Steel)

1763

4-25mm holes
(for machine
anchor)
1500

(2126)

(281)

296

RAXE29600A-W
(Water-Cooled)

2251
1198

2090

800 428
Air inlet

Air outlet

Cooling
water
outlet

Rear side

Hole for power cord


Cooling
water drain
connector

Drain
outlet

Side

Front side

Cooling
water
inlet

Drain pan drain port


Manual drain outlet (x2)

4-35mm holes (for


lifting/moving)
2307
(2377)

4-25mm holes
(for machine
anchor)
1500
(295)

24

295

(2915)

Signal cabling hole

2060

(855)

(Steel)

1910

RAXE Series "Inverter Control"

Clean Air System

Secure enough space around equipment to allow for adequate ventilation and space for easy inspection and maintenance.

RAX

RAX

RAX

RAX

Model
3J-A1/A2
6J-A1/A2
8J-A1/A2
11G
15G
22G
37G
55G
55G-W
75F
90F
120F
150F
190F
240F
300F-E
380F-E
75F-W
90F-W
120F-W
150F-W
190F-W
240F-W
300F-WE
380F-WE
450F-WE
3J-SE-A1/A2
4J-SE-A1/A2
6J-SE-A1/A2
8G-SE
11G-SE
15G-SE
22G-SE
37G-SE
55F-SE
75F-SE

RAX

RAXE
RAXD

3.7J-H-A1
7.5J-H-A1
15J-H-A2
740B-SE
1100B-SE
75A-SE
100A-SE
2300A
3800A
4900A
6000A
7500A
9800A
2300A-W

RAXE

3800A-W
4900A-W
6000A-W
7500A-W
9800A-W
14800B-W
19600A-W
29600A-W

Front

Right

Left

Rear

Comments

Top

Top
Rear
60cm

60cm

60cm

Left

60cm

Right
Front
When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
(Space is needed on the exhaust port side and the
side where the drain trap is installed.)

100cm

100cm

100cm

100cm

60cm

60cm

60cm

60cm

100cm

100cm

100cm

100cm

When space is lacking, the rear and either of the


right or left sides may be placed against a wall.
(Space is needed on the side where the drain trap is
installed.)

60cm

60cm

60cm

60cm

When space is lacking, the right side can be placed


against a wall.

60cm

60cm

60cm

60cm

100cm

100cm

100cm

100cm

60cm

60cm

60cm

60cm

100cm

100cm

50cm

50cm

100cm

100cm

100cm

100cm

100cm

100cm

100cm

100cm

60cm

60cm

60cm

60cm

100cm

100cm

100cm

100cm

When space is lacking, the rear and either of the right or left
sides may be placed against a wall.
(Space is needed on the side where the drain trap is installed.)

60cm

60cm

60cm

60cm

When space is lacking, the right side can be placed


against a wall.

25

200cm

When space is lacking, the right side can be placed


against a wall and exhaust vented out the top.

When space is lacking, the rear and either of the right or left
sides may be placed against a wall. (Space is needed on the
exhaust port side and the side where the drain trap is installed.)

200cm

When space is lacking, the rear side can be placed


against a wall and exhaust vented out the top.
When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
(Space is needed on the exhaust port side and the
side where the drain trap is installed.)

200cm

When space is lacking, the right side can be placed


against a wall and exhaust vented out the top.

RALRAXRAXERAXD
Installation Space Requirements

RAX, RAXE, RAXD Installation Space Requirements

Model Choice and


Determining the Maximum Air
Processing Capacity

Clean Air System

Model Selection and Determining Maximum Air Processing Capacity


When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature when employing water cooling), pressure, air processing capacity, required dew point, and power frequency.

For RAX-SE and RAX Series Temperature correction, air pressure and power frequency correction coefficients, and standard air processing capacities, please refer to the next page.
Finding the right model for you
Finding maximum air processing capacity
Regarding coefficients for operating conditions, see Regarding coefficients for operating conditions, see tables A
tables A C regarding temperature coefficients,
C regarding temperature coefficients, table D regarding pressure
table D regarding pressure coefficients, and table E
coefficients, table E regarding power frequency coefficients, and
regarding power frequency coefficients.
table F regarding standard air processing capacity coefficients.
Temperature conditions

For high inlet temperature


capable air dryers
RAX3J-SE75F-SE(AirCooled), refer to chart:

Temperature conditions

Heavy duty air dryer


RAX75F380F-E(Air-Cooled),
RAX75F-W450F-WE(WaterCooled), refer to chart:

Temperature conditions

Heavy duty air dryer


RAX3J37G(Air-Cooled),
refer to chart:
RAX55G(Air-Cooled),
RAX55G-W(WaterCooled), refer to chart:

Air pressure requirements

Refer to table D for coecients


aecting all models.

Air pressure requirements

Air pressure requirements

Refer to table D for coecients


aecting all models.

Refer to table D for coecients


aecting all models.

Compute the corrected air processing capacity by combining the Gather air processing capacity coefficient from table F, air
temperature coefficient from tables A C, the air pressure coefficient
temperature coefficient from table B, air pressure coefficient
from table E, and the power frequency coefficient from table F.
from table D, and power frequency coefficient from table E in
Adjusted air processing capacity
order to compute the corrected air processing capacity value.
air processing capacity ACDE BDEF
Choose a dryer from Table F that exceeds the adjusted The resulting value from this calculation is
air processing capacity derived in section 2 above.
the maximum air processing capacity.
Model Selection Example
(For models RAX75FAir-Cooled 450F-WEWater-Cooled)

Making a model selection based on the following criteria:


Inlet air
temperature
Pressure
dew point

45
10

Desired
capacity
Power
Air pressure 0.49MPa
frequency
Ambient
35
temperature

Model Selection Example


The following shows how to compute the maximum
processing capacity of the RAX90F.

10m3ANR
60Hz

Inlet air
temperature
Pressure
dew point

35

Ambient
30
temperature

Power
60Hz
frequency

10 Air pressure 0.69MPa

F rom these requirements, the temperature F rom these requirements, the temperature
coefficient is 0.79, the air pressure coefficient is
coefficient is 1.24, the air pressure coefficient
0.87, and the power frequency coefficient is 1.00.
is 1.00, and the power frequency coefficient is
1.00, and the standard air processing capacity

of the RAX90F is 17.5m3/min.


From section 1,
3
10 0.79 0.87 1.00 14.55m /minANR
From section 1,

3
For a dryer that has an air processing capacity of 1.24 1.00 1.00 17.5 = 21.7m /min(ANR)
14.55m3/min(ANR) refer to Table F. Appropriate
models that exceed 14.55 are RAX90FAir- Therefore, the maximum processing capacity
Cooledor RAX90F-WWater-Cooled.
of the RAX90F is 21.7m3/min (ANR).
NoteIf a dew point temperature of 10 is insufficient,
please consult ORION or your ORION dealer.
NoteIf air pressure is below 0.29 MPa, please
consult ORION or your ORION dealer.

NoteModel selection of heavy duty models of RAX90F(-W)


and above models, may differ based on the requirements
specification or method of application; please contact
Orion or your Orion dealer with your questions.

Only the RAX-G model has standard air processing capacity at 50Hz and 60Hz, therefore the frequency coefficient is not used.

26

Processing capacity varies depending on temperature as shown in this table.

For high inlet temperature dryers RAX3J-SE 6J-SE55/75F-SE(Air-Cooled)

For high inlet temperature dryers RAX8G-SE 37G-SE

Ambient Inlet air temperature


temperature Dew point temperature

Ambient Inlet air temperature


temperature Dew point temperature

45
10
1.20
1.14
1.10
1.02
0.82

25
30
32
35
40

55
10
1.20
1.06
1.00
0.89
0.70

60
10
1.18
1.02
0.95
0.85
0.68

65
10
1.15
0.97
0.90
0.80
0.65

45
10
1.30
1.22
1.20
1.08
0.86

25
30
32
35
40

Please contact ORION if the inlet air temperature will exceed 65 and the dew point will be outside the above specifications.

55
10
1.08
1.02
1.00
0.90
0.72

60
10
0.91
0.86
0.84
0.76
0.60

65
10
0.78
0.73
0.72
0.65
0.52

BTemperature correction coefficients: Processing capacity varies depending on temperature. Coefficients are shown in this table.
Heavy duty air dryer models RAX75F 380F-E (Air-Cooled) /RAX75F-W 450F-WE (Water-Cooled)

RAX55G55G-W

Ambient Inlet air temperature


temperature Dew point temperature

Ambient Inlet air temperature


temperature Dew point temperature

25
30
32
35
40

30
10
1.29

35
10
1.29
1.24
1.20
1.14

40
10
1.15
1.03
1.00
0.95
0.85

45
10
0.95
0.85
0.83
0.79
0.71

50
10
0.69
0.62
0.60
0.57
0.51

55
10
0.49
0.41
0.40
0.38
0.33

60
10
0.29
0.21
0.20
0.19
0.16

25
30
32
35
40

For water cooled models, select 32 for ambient temperature. Maximum cooling water temperature
is 34 .Note: Maximum inlet temperature for RAX55G and 55G-W is 50 . (Other models are 60 .)
Please contact ORION if the dew point will be outside the above specifications.

30
10
1.30
1.25
1.23
1.11
0.89

35
10
1.21
1.14
1.12
1.01
0.81

40
10
1.08
1.02
1.00
0.90
0.72

45
10
0.86
0.82
0.80
0.72
0.58

50
10
0.70
0.66
0.65
0.59
0.47

55
10
0.58
0.55
0.54
0.49
0.39

60
10
0.49
0.46
0.45
0.41
0.32

CTemperature correction coefficients: Processing capacity varies depending on temperature as shown in this table.
For high inlet temperature dryers RAX3J 8J (Air-Cooled)

RAX11G 37G

Ambient Inlet air temperature


temperature Dew point temperature

Ambient Inlet air temperature


temperature Dew point temperature

30
10

25
30
32
35
40

35
10
1.17
1.04
1.00

1.30

40
10
0.90
0.84
0.82
0.78

45
10
0.78
0.73
0.70
0.65
0.55

50
10
0.50
0.47
0.45
0.43
0.37

30
10
1.22
1.15
1.13
1.02
0.81

25
30
32
35
40

35
10
1.08
1.02
1.00
0.90
0.72

40
10
0.86
0.82
0.80
0.72
0.58

45
10
0.70
0.66
0.65
0.59
0.47

50
10
0.58
0.55
0.54
0.49
0.39

The maximum air temperature correction coefficient for model RAX6J is 1.10.
The maximum air temperature correction coefficient for model RAX8J is 1.15.
Please contact ORION if the dew point will be outside the above specifications.

DAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.

Air pressure
in MPa 0.20
0.29
0.39
0.49
0.59
0.69
0.78
0.88
0.93
0.98

Pressure (J/F models)


coefficient (G models)

0.67
0.65

0.73
0.75

0.80
0.83

0.87
0.89

0.93
0.94

1.00
1.00

1.07
1.01

1.13
1.02

1.16

1.20
1.03

EPower frequency correction coefficients


F
Power frequency
50Hz
60Hz
Coefficient 0.85
1.00

FStandard air processing capacity: m3/min(ANR) (ANR is 20 at atmospheric pressure, relative humidity of 65%.)
Processing capacities listed here are for 60Hz operation at ANR.
For high inlet temperature dryers RAX3F1-SE 6F1-SE55/75F-SE(Air-Cooled)

For high inlet temperature dryers RAX8G-SE 37G-SE

Model RAX

Model
RAX
Air processing 50Hz
capacity 60Hz

Air processing capacity

3J-SE
0.35

4J-SE
0.5

6J-SE
0.72

55F-SE
9.2

75F-SE
12.3

8G-SE
1.22
1.32

11G-SE
1.65
1.82

15G-SE
2.1
2.4

22G-SE
3.7
4.2

37G-SE
5.7
6.1

Heavy duty air dryer models RAX75F 380F-E(Air-Cooled)/RAX75F-W 450F-WE(Water-Cooled)


Model RAX
Air processing capacity

Model RAX
Air processing capacity

75F
12.3

90F
17.5

120F
22

150F
28

190F
36

240F
43

300F-E
52

380F-E
65

75F-W
13

90F-W
18.3

120F-W
24

150F-W
30

190F-W
39

240F-W
47

300F-WE
57

380F-WE
71

Light duty air dryer models RAX3F1 8F1(Air-Cooled)

Light duty air dryer models RAX11G 55G

Model RAX

Model
RAX
Air processing 50Hz
capacity 60Hz

Air processing capacity

3J
0.35

6J
0.72

8J
1.1

11G
1.65
1.82

15G
2.4
2.8

22G
3.7
4.2

37G
5.7
6.1

55G
8.4
9.8

450F-WE
93

55G-W
8.6
9.8

If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer, dehumidified drain
water may temporarily flow out to the end-piping side. In order to prevent this, a clean air system that is not prone to
pressure and flow velocity fluctuations must be constructed. Please consult with your ORION dealer for further details.
27

Model ChoiceDetermining
Max. Air Processing Capacity

ATemperature correction coefficients:

Model ChoiceDetermining Max.


Air Processing Capacity

Clean Air System

Model Selection and Determining Maximum Air Processing Capacity


When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature when employing water cooling), pressure, air processing capacity, required dew point, and power frequency.

For RAXE/RAXD Series Models Temperature correction, air pressure and power frequency correction coefficients, and standard air processing capacities, please refer to the next page.
Finding the right model for you
Regarding coefficients for operating conditions, see table A

Finding maximum air processing capacity


Regarding coefficients for operating conditions, see table A
regarding temperature coefficients, table B regarding pressure
regarding temperature coefficients, table B regarding pressure
coefficients, table C regarding power frequency coefficients, and
coefficients, and table C regarding power frequency coefficients.
table D regarding standard air processing capacity coefficients.
Air pressure requirements

Temperature requirements

Inverter Air Dryer

Refer to table B for coecients aecting all models.

For models RAXE A (Air-Cooled)RAXE


A-SE (Air-Cooled)and RAXE A-W (Water-Cooled), see table

Gather air processing capacity coefficient from table D, air


Compute the corrected air processing capacity by combining the
temperature coefficient from table A, air pressure coefficient from
temperature coefficient from table A, the air pressure coefficient
table B, and power frequency coefficient from table C in order to
from table B, and the power frequency coefficient from table C.
compute the corrected air processing capacity value.
Adjusted air processing capacity = air
DABC
processing capacity ABC
Choose a dryer from Table D that exceeds the adjusted The resulting value from this calculation is the maximum
air processing capacity.
air processing capacity derived in section 2 above.
Model Selection Example
Making a model selection based on the following criteria:
Inlet air
temperature
Pressure
dew point

35
10

Desired
capacity
Power
Air pressure 0.49MPa
frequency
Ambient
30
temperature

Model Selection Example


The following shows how to compute the maximum processing capacity of the RAXE4900A.
Inlet air
temperature
Pressure
dew point

27m3/minANR
60Hz

35

Ambient
30
temperature

Power
60Hz
frequency

10 Air pressure 0.69MPa

From these requirements, the temperature coefficient is From these requirements, the temperature coefficient
1.20, the air pressure coefficient is 0.87, and the power
is 1.20, the air pressure coefficient is 1.00, and the
frequency coefficient is 1.00.
power frequency coefficient is 1.00, and the standard air
processing capacity of the RAXE4900A is 46.1m3/min.

From section 1,

27 1.20 0.87 1.00 25.86m3/minANR From section 1,


1.20 1.00 1.00 46.1 55.3m3/minANR

For a dryer that has an air processing capacity of 25.86m3/


min(ANR) refer to Table D. Appropriate models that exceed 25.86 Therefore, the maximum processing capacity
are RAXE3800AAir-Cooledor RAXE3800A-WWater-Cooled.
of the RAXE4900A is 55.3m3/min (ANR).
Note: If a dew point temperature of 10 is insufficient, please consult ORION or your ORION dealer.
Note: If air pressure of 0.29MPa is insufficient, please consult ORION or your ORION dealer.
Note: M
 odel selection of heavy duty models of RAXE2300A(-W) and above models, and RAXD75A-SE and above models may differ
based on the requirements specification or method of application; please contact Orion or your Orion dealer with your questions.

RAXE Series Models


ATemperature correction coefficients: P
 rocessing capacity varies depending on temperature.
Coefficients are shown in this table.
RAXE740B-SE/1100B-SE (Air-Cooled)
Ambient Inlet air temperature
temperature Dew point temperature

25
30
32
35
40
43

45
10
1.20
1.20
1.20
1.20
1.20
1.20

50
18
1.20
1.20
1.20
1.20
1.20
1.20

10
1.20
1.20
1.20
1.20
1.18
1.13

55
18
1.20
1.20
1.20
1.20
1.20
1.17

10
1.08
1.06
1.00
0.98
0.97
0.92

These are different from the high input temperature capable RAX-SE Series models.

28

60
18
1.20
1.20
1.15
1.13
1.12
1.08

10
0.92
0.91
0.86
0.84
0.83
0.80

65
18
1.04
1.02
0.97
0.95
0.94
0.91

10
0.76
0.75
0.72
0.70
0.69
0.67

18
0.84
0.82
0.78
0.76
0.75
0.73

RAXE2300A 9800A(Air-Cooled)/RAXE2300A-W 29600A-W(Water-Cooled)


Ambient Inlet air temperature
temperature Dewpoint temperature

25
30
32
35
40

35

40

10
1.20
1.20
1.20
1.14

18
1.20
1.20
1.20
1.20

45

10
1.15
1.03
1.00
0.95
0.85

18
1.20
1.20
1.20
1.15
1.03

50

10
0.95
0.85
0.83
0.79
0.71

18
1.14
1.03
1.00
0.94
0.84

10
0.69
0.62
0.60
0.57
0.51

55
18
0.83
0.74
0.72
0.69
0.61

10
0.49
0.41
0.40
0.38
0.33

60
18
0.63
0.51
0.50
0.49
0.41

10
0.29
0.21
0.20
0.19
0.16

18
0.39
0.28
0.26
0.24
0.21

For Water Cooled models, select 32 for amblent temperature Maximum cooling water temperature is 34.

BAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.

CPower frequency

correction coefficients

RAXE2300A 4900A(Air-Cooled)/RAXE2300A-W 4900A-W(Water-Cooled)


Air pressure in MPa
Pressure coefficient

0.29
0.73

0.39
0.80

0.49
0.87

0.54
1.00

0.59
1.00

0.69
1.00

0.78
1.07

0.88
1.13

0.93
1.16

0.98
1.20

Power frequency
Coefficient

50Hz
60Hz
1.00

RAXE740A-SE/1100A-SE(Air-Cooled)/RAXE6000A 9800A(Air-Cooled)/RAXE6000A-W 29600A-W(Water-Cooled)


Air pressure in MPa
Pressure coefficient

0.29
0.73

0.39
0.80

0.49
0.87

0.54
0.90

0.59
0.93

0.69
1.00

0.78
1.07

0.88
1.13

0.93
1.16

DStandard air processing capacity: m3/min(ANR)


Processing capacities listed here are for 50Hz/60Hz operation at ANR. (ANR is 20 at atmospheric pressure, relative humidity of 65%.)
RAXE740B-SE/1100B-SE(Air-Cooled)

RAXE2300A 4900A(Air-Cooled)/RAXE2300A-W 4900A-W(Water-Cooled)

Model RAXE

Model RAXE

Air processing capacity

740A-SE
7.0

1100A-SE
10.0

2300A
21.6

Air processing capacity

3800A
35.7

4900A
46.1

2300A-W
21.6

3800A-W
35.7

4900A-W
46.1

19600A-W
184.2

29600A-W
278.5

RAXE6000A 9800A(Air-Cooled)/RAXE6000A-W 29600A-W(Water-Cooled)

RAXE

Air processing capacity

6000A
51.7

7500A
64.9

9800A
77.1

6000A-W
56.4

7500A-W
70.5

9800A-W
92.1

14800B-W
139.1

RAXD Series Models


ATemperature correction coefficients: Processing capacity varies depending on temperature. Coefficients are shown in this table.
RAXD75A-SE/100A-SE(Air-Cooled)
Ambient Inlet air temperature
temperature Dew point temperature

25
30
32
35
40
43

45
10
1.20
1.14
1.10
1.02
0.82
0.62

50
18
1.20
1.20
1.20
1.20
1.01
0.76

10
1.20
1.10
1.05
0.96
0.76
0.56

55
18
1.20
1.20
1.20
1.17
0.93
0.69

10
1.20
1.06
1.00
0.89
0.70
0.50

60
18
1.20
1.20
1.20
1.09
0.86
0.61

10
1.18
1.02
0.95
0.85
0.68
0.48

BAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.

65
18
1.20
1.19
1.11
0.99
0.79
0.56

correction coefficients

0.39
0.80

0.49
0.87

0.59
0.93

0.69
1.00

0.78
1.07

0.88
1.13

0.93
1.16

0.98
1.20

Power frequency
75A-SE
100A-SE
Coefficient

0.29
0.73

18
1.20
1.11
1.03
0.91
0.74
0.51

CPower frequency

RAXD75A-SE/100A-SE(Air-Cooled)
Air pressure in MPa
Pressure coefficient

10
1.15
0.97
0.90
0.80
0.65
0.45

50Hz
0.92
0.90

60Hz
1.00
1.00

DStandard air processing capacity: m3/min(ANR)(ANR is 20 at atmospheric pressure, relative humidity of 65%.)
Processing capacities listed here are for 60Hz operation at ANR.
RAXD75A-SE/100A-SE(Air-Cooled)
Model
Air processing capacity

RAXD75A-SE
12.3

RAXD100A-SE
17.9

If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer, dehumidified drain
water may temporarily flow out to the end-piping side. In order to prevent this, a clean air system that is not prone to
pressure and flow velocity fluctuations must be constructed. Please consult with your ORION dealer for further details.
29

Model ChoiceDetermining Max.


Air Processing Capacity

RAXE Series Models


ATemperature correction coefficients: Processing capacity varies depending on temperature. Coefficients are shown in this table.

Clean Air System


CFC-FreeLow Purge Heatless Air Dryer (Adsorption technology compressed air drying equipment)

QSQ Light Duty / Medium Duty Series "Super Pack"

Patented

QSQ010A 270B-E (Light DutyMedium Duty Series)


Inlet air flow capacity 0.100 2.700m3/min ( 20 )
Outlet air flow capacity 0.086 2.3m3/min ( 20 )
Regeneration air purge 0.014 0.4m3/min ( 20 )
Medium Duty Series
Energy saving
dew point sensor
included
QSQ120B-E

QSQ Light Duty /


Medium Duty Series
"Super Pack"

Features

Comes with energy saving dew point sensor


as standard equipment (Medium Duty Series models)
All models equipped with indicator lamps.
CompactLight weightEasy maintenance

Light Duty Series


QSQ020A
Energy saving dew point sensor

Control Panel Detail


Light Duty Model

Medium Duty models

Controller functions
Energy saving dew point
controller functions

Specifications
Item

Model
QSQ

m3/min
m3/min
m3/min

Capacity

Pressure dew point


Inlet air capacity
Outlet air capacity
Purge air flow
Allowable Medium
Max. air pressure (G)
MPa
Ambient Temp.

Inlet air condition


/
Height
mm
Dimensions Depth
mm
Width
mm
Mass
kg
Air inlet/outlet
Air pipe
connection Purge air outlet
Power Source (50/60Hz)
V
MSF
Accessory Incoming
(Filter)
Outgoing
LSF

010A
20
40
0.1
0.085
0.086
0.071
0.014

Small Series
020A
20
40
0.2
0.17
0.172
0.142
0.028

Range

470

7.5

560
260
113
8.5
Rc 3/8

Medium Series
080B-E
120B-E
180B-E
20
40
20
40
20
40
0.8
0.68
1.2
1.02
1.8
1.53
0.68
0.56
1.03
0.85
1.54
1.27
0.12
0.17
0.26
Compressed air
0.39 0.98
2 40
5 50/Less than saturated humidity (no water droplets)
810
680
930
1130
430
163
11
26.5
34
43
Rc 3/4
Rc 1/2
Single phase100/200/220/230
035A
20
40
0.35
0.297
0.3
0.247
0.05

75B

150B

200B

270B-E
20
40
2.7
2.3
2.3
1.9
0.4

1480

53
Rc 1

250B

Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Processing conditions: Inlet air temperature
and humidity 35 less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous
operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made
available. Please contact ORION regarding custom built models of specifications outside the ranges listed above.

When the dryer is connected directly to the air compressor

If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In
case the compressor emits water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the
dryer. When installing a Super Filter (for water droplet removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4
regarding system configuration. Please consult your ORION dealer for further details.

30

Outside dimensions (Units: mm)

When installing dryer, ensure there is enough space to allow for filter removal and replacement.
QSQ010A/020A/035A(Super Pack light duty model)
F

Purge air
outlet

Dryer air outlet

(1460min.)

Minimum overhead space: 200mm

30

Purge air
outlet
QSQ035A

98

Space req. for element exchange

QSQ010A
QSQ020A

Dryer air inlet

Air inlet

(600min.)
(600min.)

Air outlet

(600min.)

QSQ Light Duty /


Medium Duty Series
"Super Pack"

Humidity indicator
113

(600min.)

D
B

Line lter

(1313)

Mist lter
4-7.2mm holes
(for anchor)

198

130

222

150

Installation and maintenance space

260
284

Piping indicated by dotted lines


is not
included and must be provided by end user.
Ensure there is a maintenance space of 600mm to
the front and 600mm to both sides of the dryer.

QSQ080B-E/120B-E/180B-E-/270B-E(Super Pack Medium Duty model)


F
D
E

Humidity indicator

Purge air
outlet
QSQ120B-E
QSQ180B-E
QSQ270B-E

Minimum overhead space: 200mm

50

(1363min.)
189

Space req. for element exchange

Air inlet

(600min.)

Mist lter

Dryer air inlet

H
4-12mm holes
(for anchor)

440

(600min.)

Purge air
outlet
QSQ080B-E

Line lter

010A
470

(600min.)

(600min.)

Air outlet

Model
QSQ
A
B
C
D
E
F
G
H

163

Dryer air outlet

(1630min.)

B
Dierential
pressure gauge

Light Duty Series


020A
560
(277)
530
(450)
(298)
(575)
250 min.
9

335

190

365

220

430

Installation and maintenance space

463

035A
810
(102)
780

080B-E
680
(108)
645
(590)
(482)

(400)

(645)
300 min.

31

Medium Duty Series


120B-E
180B-E
930
1130
(148)
895
1095
(630)
(482)
(650)
(690)
370 min.
30

270B-E
1480
(147)
1445
(625)
(478)
(710)
400 min.

Clean Air System


CFC-FreeLow Purge Heatless Air Dryer (Adsorption technology compressed air drying equipment)

QSQ heavy Duty Series "Super Pack"


QSQ420C-E 2500C-E (Heavy Duty Series)
Inlet air flow capacity 4.20 25.00m3/min ( 40 )
Outlet air flow capacity 3.60 21.50m3/min ( 40 )
Regeneration air purge 0.60 3.50m3/min ( 40 )

Heavy Duty Series


Energy saving
dew point sensor
included
QSQ1000C-E

QSQ Heavy Duty Series


"Super Pack"

Features

Comes with energy saving dew point sensor


as standard equipment (Medium and Heavy Duty
Series models)

Patented

Energy saving dew point sensor

All models equipped with indicator lamps.


CompactLight weightEasy maintenance
Control Panel Detail
Heavy Duty Models

Running cost comparison


Regenerative air flow (purge) was 20% of the inlet flow rate on previous models.
The QSQ series has reduced this to just 14%. Even assuming max. load conditions,
converting compressor electricity costs yields the following:
Item
Previous models (No energy
savings) QAX-370A
Under max.
load
QSQ420C-E
with EDC
With energy
saving control
Conditions: 1.
2.
3.
4.
5.
6.

Energy saving dew point


controller functions

Specifications
Item
Capacity

Pressure dew point


Inlet air capacity
Outlet air capacity
Purge air flow
Allowable Medium
Max. air pressure (G)
Ambient Temp.
Inlet air condition
Height
Dimensions Depth
Width
Mass
Air inlet/outlet
Air pipe
connection Purge air outlet
Power Source (50/60 Hz)
Accessory Incoming
(Filter)
Outgoing

Model
QSQ

m3/min
m3/min
m3/min

Range

MPa

/
mm
mm
mm
kg

V
MSF
LSF

420C-E
40
60
4.20
2.94
3.60
2.34
0.60

589
110

700-G2

Purge rate

Purge air cost

Energy savings

20

311,000

(0 )

14

218,000

3.5

Minimum
54,000

93,000
(30 reduction)
257,000
(Max. 80 reduction)

Processing air flow: 3.7m3/min (22kW compressor equiv.)


Req. dew point temp.: PDP 20 (ADP 40 )
Operating pressure: 0.69MPa
Purge air flow: fixed
Compressed air cost (electricity cost): 2/m3
Running time: 3,500 h/year

Heavy Series
1000C-E
1400C-E
2000C-E
40
60
40
60
40
60
10.00
7.00
14.00
9.80
20.00
14.00
8.60
5.60
12.00
7.80
17.20
11.20
1.40
2.00
2.80
Compressed air
0.39 0.98
2 40
5 50/ Less than saturated humidity (no water droplets)
1475
763
937
1111
1296
335
156
202
246
307
Rc1 1/2
Rc 2
Rc 1
Single phase 100/200/220/230

700C-E
40
60
7.00
4.90
6.00
3.90
1.00

1000-G2

2000-G2

2500C-E
40
60
25.00
17.50
21.50
14.00
3.50

1470
340
Rc2 1/2

2700B-G2

Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Processing conditions: Inlet air temperature
and humidity 35 less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous
operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made
available. Please contact ORION regarding custom built models of specifications outside the ranges listed above. Indicated regeneration air flow for dew
points of (PDP) 50 are only when a refrigerated dryer is installed before the unit. If there is no refrigerated dryer installed, regeneration air flow will differ and we
encourage you to consult with your dealer.

When the dryer is connected directly to the air compressor

If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In
case the compressor emits water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the
dryer. When installing a Super Filter (for water droplet removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4
regarding system configuration. Please consult your ORION dealer for further details.

32

EDC60A

Dew point display

80 20

Alarm output

No-voltage, normally open contact


(switch rating: 250V@2A)

Analog output

DC1 5V (Dew point 80 20 )

Dew point measurement


accuracy (Fluid/air
3 (Dew point 60 20 )
temperature 20 )
Responsiveness (90 )
Fluid/air temperature Dew point 1040 : 240s
20

Voltage (50/60Hz)

Single phase
AC100 230V

Power consumption

10W

Electric current
(at AC100V)

100mA

Outside dimensions 89.5 202.5 226.5


(H D W)
mm

Can be used with existing


QSP and QSQ dryers.

Unit piping
connection

4mm
(one touch fitting)

Unit mass

3.0kg

QSQ Heavy Duty Series /


Energy Saving Control Unit

Energy Saving Control Unit

Outside dimensions (Units: mm)


QSQ420C-E/700C-E/1000C-E
QSQ1400C-E/2000C-E/2500C-E
(Super Pack Heavy Duty model)

335

Dryer air outlet

1475

1440

Diagram shows Super Pack model


Please install the included lter.
Dryer bases for QSQ420C-E, 700C-E and 1000C-E
2500C-E models are dierent.
Ensure there is a maintenance space of 600mm to the
front and 600mm to both sides of the dryer.
Install on a level surface.

Purge air
outlet

Air inlet
F

Power cord
through
hole 20mm

240

Model
QSQ
A
B
C
D
E
F
G

420C-E
589
130
300

Heavy Duty Series


1000C-E
1400C-E
937
1111
260
388
562

700C-E
763
127
480

4-18mm holes
(for anchor)

366
406

2000C-E
1296

2500C-E
1470
265

736

910

385
424
121
106

126
111

Please refer to Page 38 and 39 for installation dimension.

33

Clean Air System


Heatless Air Dryer with Built-in Digital Dew Point Monitor (Adsorption technology compressed air drying equipment)

QSQ-EDC Series "Eco Pack "

Patented

QSQ420C-EDC 2500C-EDC
Inlet air flow capacity 4.20 25.00m3/min
Outlet air flow capacity 3.60 21.50m3/min
Regeneration air purge 0.60 3.50m3/min

QSQ-EDC Series
"Eco Pack"

Features

Greatly reduced energy requirements thanks to our energy


saving dew point sensor.
Built-in digital dew point monitor to help you achieve even
further energy savings.
Dew point setting from 60 to 0 (PDP) means more energy
saving control. [Dew point display precision: 60 203 ]
Includes digital dew point monitor.
Dew point warning output [includes 2 sets of nonvoltage
contacts, standby sequence], and analog output [DC 1 5V
(80 20 )] as standard equipped.
Remote monitoring of compressed air quality and dew point.
Control Panel Detail

Heavy Duty Series


Built-in digital
dew point monitor
QSQ420C-EDC

Digital dew point monitor


Dew point display

80 20

Alarm output

No-voltage, normally-open contact


(switch rating: 250V2A)

Analog output

DC1 5V (Dew point 80 20 )

Dew point measurement


accuracy (Fluid/air
3 (Dew point 60 20 )
temperature 20 )
Switch
Energy saving dew point
controller functions
Digital dew point monitor

Specifications
Item
Capacity

Pressure dew point


Inlet air capacity
Outlet air capacity
Purge air flow
Allowable Medium
Max. air pressure (G)
Ambient Temp.
Inlet air condition
Dew point display range
Dew point control range
Dew point accuracy
Height
Dimensions Depth
Width
Mass
Air inlet/outlet
Air pipe
connection Purge air outlet
Power Source (50/60 Hz)
Accessory Incoming
(Filter)
Outgoing

Model
QSQ

m3/min
m3/min
m3/min

Range

MPa

mm
mm
mm
kg

V
MSF
LSF

420C-EDC
40
60
4.20
2.94
3.60
2.34
0.60

589
110

700-G2

Heavy Duty Series


1000C-EDC
1400C-EDC
2000C-EDC
40
60
40
60
40
60
10.00
7.00
14.00
9.80
20.00
14.00
8.60
5.60
12.00
7.80
17.20
11.20
1.40
2.00
2.80
Compressed air
0.39 0.98
2 40
5 50/ Less than saturated humidity (no water droplets)
80 20
60 0
60 203
1475
763
937
1111
1296
335
156
202
246
307
Rc 11/2
Rc 2
Rc 1
Single phase 100/200/220/230

700C-EDC
40
60
7.00
4.90
6.00
3.90
1.00

1000-G2

2000-G2

2500C-EDC
40
60
25.00
17.50
21.50
14.00
3.50

1470
340
Rc2 1/2

2700B-G2

Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 , 75%.) Processing conditions: Inlet air temperature and
humidity 35 less than saturated humidity (no water droplets). Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous operation,
a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made available. Please
contact ORION regarding custom built models of specifications outside the ranges listed above. Indicated regeneration air flow for dew point of (PDP) 50 is only when a
refrigerated dryer is installed before the unit. If there is no refrigerated dryer installed, regeneration air flow will differ and we encourage you to consult with your dealer.

When the dryer is connected directly to the air compressor

If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In case the compressor emits
water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the dryer. When installing a Super Filter (for water droplet
removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4 regarding system configuration. Please consult your ORION dealer for further details.

34

Outside dimensions (Units: mm)


335

QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC/2500C-EDC
(Eco-Pack)

Dryer air outlet

Purge air
outlet

Air inlet
F

Power cord
through
hole 20mm

240

Model
QSQ
A
B
C
D
E
F
G

420C-EDC
589
130
300

Eco Pack Series


1000C-EDC
1400C-EDC
937
1111
260
388
562

700C-EDC
763
127
480

4-18mm holes
(for anchor)

366
406

2000C-EDC
1296

2500C-EDC
1470
265

736

910

385
424
121
106

126
111

Please refer to Page 38 and 39 for installation dimension.

35

QSQ-EDC Series
"Eco Pack"

1475

Diagram shows Eco Pack model


Please install the included lter.
Dryer bases for QSQ420C-EDC, 700C-EDC and 1000C-EDC
2500C-EDC models are different.
Ensure there is a maintenance space of 600mm to the
front and 600mm to both sides of the dryer.
Install on a level surface.

1440

Clean Air System


Heatless Air Dryer with Built-in Digital Dew Point Monitor (Adsorption technology compressed air drying equipment)

QSQ-EDC Series "Eco Pack "

Patented

Outside dimensions (Units: mm)

When installing dryer, ensure there is enough space to allow for filter removal and replacement.
QSQ420C-E/700C-E/1000C-E
QSQ1400C-E/2000C-E
(Super Pack Heavy Duty model)

QSQ-EDC Series
"Eco Pack"

QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC
(Eco-Pack)

Piping indicated by dotted lines


is not included and must be
provided by end user.
Diagram shows Eco-Pack model
Please install the included lter.
When running dryers in parallel, arrange piping so that the back pressure from
piping in each feed is the same.
Set up dryer such that set up and maintenance space is like the hatched
area in the diagram below.

(1535min.)
(600min.)

(600min.)
(400min.)

Minimum overhead space: 600mm

(580min.)

1630

(580min.)

(400min.)

Installation and maintenance space

Model
QSQ

420C-E

700C-E

Model
QSQ
A
B

420C-EDC
710
(1749 min.)

700C-EDC
920
(1923 min.)

Super Pack Heavy Duty model


1000C-E
Eco-Pack
1000C-EDC
920
(2097 min.)

36

1400C-E

2000C-E

1400C-EDC
1400
(2271 min.)

2000C-EDC
1400
(2456 min.)

QSQ2500C-E
(Super Pack Heavy Duty model)
QSQ2500C-EDC
(Eco-Pack)

Piping indicated by dotted lines is not included and must be provided by


end user.
Diagram shows Eco-Pack model
Please install the included lter.
Install on a level surface.
When running dryers in parallel, arrange piping so that the back pressure from
piping in each feed is the same.
Set up dryer such that set up and maintenance spaceis like the hatched area in
the diagram below.

(4185min.)
(900min.)

(900min.)

(1000min.)

(3070min.)

QSQ-EDC Series
"Eco Pack"

(600min.)

(1000min.)

(600min.)

Minimum overhead
space : 600mm

(600min.)

(600min.)
(1535min.)
Installation and maintenance space

1330min.

1300

(1512)

1330min.

37

Clean Air System

Model selection
QSQ Series When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature
when employing water cooling), pressure, air processing capacity, required dew point, and power frequency.

AMaximum Air Processing CapacityInlet temperature: 35, Flow rate converted to ANR
Model

Medium duty Light Duty


Heavy duty

Model selection

QSQ
010A
020A
035A
080B-E
120B-E
180B-E
270B-E
420C-E (EDC)
700C-E (EDC)
1000C-E (EDC)
1400C-E (EDC)
2000C-E (EDC)
2500C-E (EDC)

0.39
Inlet
Outlet
0.06
0.04
0.12
0.09
0.21
0.16
0.47
0.36
0.70
0.54
1.05
0.80
1.59
1.21
2.45
1.88
4.09
3.15
5.80
4.50
8.20
6.30
11.70
9.10
14.60
11.30

0.49
Inlet
Outlet
0.07
0.06
0.14
0.12
0.25
0.20
0.56
0.45
0.85
0.69
1.27
1.02
1.91
1.53
2.96
2.39
4.94
4.00
7.10
5.80
9.90
8.00
14.10
11.50
17.60
14.30

0.59
Inlet
Outlet
0.08
0.07
0.17
0.14
0.29
0.24
0.66
0.55
0.99
0.83
1.49
1.24
2.22
1.85
3.48
2.91
5.80
4.86
8.30
7.00
11.60
9.70
16.50
13.90
20.70
17.40

Inlet Pressure (MPa)


0.69
Inlet
Outlet
0.09
0.08
0.19
0.16
0.33
0.28
0.75
0.64
1.13
0.97
1.69
1.44
2.54
2.16
3.95
3.38
6.59
5.65
9.40
8.10
13.20
11.30
18.80
16.20
23.50
20.20

Inlet
0.11
0.21
0.37
0.85
1.28
1.91
2.86
4.46
7.45
10.60
14.90
21.20
26.60

0.78
Outlet
0.10
0.18
0.32
0.74
1.12
1.66
2.48
3.89
6.51
9.30
13.00
18.60
23.30

Inlet
0.12
0.24
0.41
0.94
1.41
2.11
3.17
4.94
8.24
11.80
16.50
23.50
29.40

0.88
Outlet
0.11
0.21
0.36
0.83
1.25
1.86
2.80
4.37
7.30
10.50
14.60
20.90
26.10

Units: m3/min

Inlet
0.13
0.26
0.46
1.04
1.56
2.33
3.49
5.45
9.09
13.00
18.20
25.90
32.40

0.98
Outlet
0.12
0.23
0.41
0.93
1.40
2.08
3.11
4.88
8.15
11.70
16.30
23.30
29.10

Start with the desired inlet air temperature and required dew point, and look up the corresponding coefficients in tables B and C. Use the coefficients to compute
the maximum air processing capacity. Choose a model such that your actual required air inlet processing capacity will not go beyond the processing capacity of
the dryer. Actual outlet air flow rate must take into consideration that regenerative air purge will be subtracted from inlet air flow. In the event that the operating
pressure is lower than 0.69MPa, the purge orifice should be changed. Please consult with your dealer.

Model choice when the inlet air temperature


and/or outlet dewpoint vary.

Consider the required operating inlet air


temperature and look up the inlet air temperature
correction coefficient from table B, and then,
based on the required outlet dew point, find the
outlet dew point correction coefficient from table C.
Compute the corrected maximum processing
capacity of the dryer by first finding the air inlet
temperature correction coefficient B and the
outlet dew point correction coefficient C.
Maximum processing capacity inlet air flow
1

B C
or
Maximum air processing capacity inlet
air correction coefficient outlet dew point
correction coefficient inlet air flow rate
Choose a dryer from Table A that exceeds the
adjusted maximum air processing capacity
derived in section 2 above.

Model Selection Example


Making a model selection based on the following criteria:
Ambient
40
temperature
Pressure
40
dewpoint

Inlet air
40
temperature
Air flow

3m /min

Air pressure 0.49MPa


Type

Heavy Duty

Under these conditions, the inlet air correction


coefficient is 0.88 and the outlet air dew point
coefficient is 1.
Using the coefficients gotten in 1 above:
1
3.41m3min
3
0.88 1
According to the Maximum Air Processing
Capacity chart above, the dryer that can handle
an air flow of 3.41 m3/min at a pressure of
0.49MPa is model QSQ700C-E.
Outlet air flow is inlet air flow minus the
regenerative air purge, therefore: 3m3/min
0.941m3/min = 2.059m3/min

BInlet air temperature correction coefficient

COutlet air dewpoint correction coefficient

Inlet air
temperature
Light/Medium Duty
Heavy Duty

Dewpoint
(PDP)
Correction
coefficient
Light/Medium Duty
Heavy Duty

35 and
below
1.0
1.0

40 and
below
0.77
0.88

45 and
below
0.61
0.78

50 and
below
0.48
0.64

There is no correction for ambient temperature, however ambient temperature


should be considered to be the same as the inlet temperature (max. 40.)
A pressure dew point of 40 would be converted to 58 under
atmospheric pressure. (Case where operating pressure is 0.69MPa.)
Use 1.0 as the coefficient if a refrigerated air dryer is installed.

20

30

40

50

60

1.0
1.0

0.9
1.0

0.85
1.0

0.85

0.7

These sections are different in the ratio of quantity of regenerative


air purge. Please consult with your dealer for details.

Regeneration air purge chart (flow rates converted to ANR) Regenerative air purge is not based on pressure and is consistent. Units: m /min (14 )
3

Model QSQ

010A

020A

035A

080B-E

120B-E

180B-E

270B-E

420C-E
(EDC)

700C-E
(EDC)

1000C-E
(EDC)

1400C-E
(EDC)

2000C-E
(EDC)

2500C-E
(EDC)

Regeneration
air flow

0.014

0.027

0.048

0.113

0.16

0.245

0.377

0.565

0.941

1.318

1.882

2.635

3.29

In case 24 hour operation is required, a backup dryer should be made available to ensure continued operation.

38

Clean Air Supply Package with Low Dew Points (CFC-free high quality air supply equipment)

QAP Series "Clean Air Package"


QAP010 700
Inlet air flow
Inlet air temperature
Outlet air flow
Inlet air temperature

Built to Order

0.10 7.0m3/min
55 (QAP010 120)
0.086 6.0m3/min
50 (QAP180 700)

By just connecting to a compressor, you can get a high quality


air supply removed of water, oil mist, and other contaminants.
Compact, single package series
H igh air quality air supply in a compact single package design that only requires
connection to a compressor.

Environmentally conscious
A heatless air dryer that removes water

vapor at a pressure dew point of 20


(40 at atmospheric pressure) or lower without the use of CFCs. Designed with the

QAP120

QAP035

environment in mind.

High quality air supply


A high quality air supply suitable

for many demanding applications such as semiconductor, pharmaceutical, and medical supply
manufacturing. Choose the level of air quality that matches your needs.

All-in-one design for easy maintenance


All clean air equipment in a single package means maintenance is also centralized. Remote management is also possible which makes
maintenance tasks even easier.

Specifications
010
0.10

020
0.20

035
0.35

0.086

0.172

55
0.30

57

Power
specifications

Item
Model QAP
Inlet air flow
m3/min
Inlet air pressure
MPa
Inlet air temperature

Outlet air flow


m3/min
Outlet air dew point (PDP)

Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Air tank
Power Source
Power consumption
W
(50/60Hz)

080
0.80

120
1.20
0.69

180
1.80

280
2.80

0.68
20

1.03

1.54

2.30

1091
1256
845
1024
286
527
58.5
60
125
130
SUS 23L 1
SUS 39L 2
Single phase 200V 50/60Hz

1227

420
4.20

700
7.00

50

36/36

3.60

1577
1050
606

145

40
1556

1443

6.00

1617
648

165
210
Optional (external tank)
Three phase 200V 50/60Hz

84/99

280

126/166

For the above specifications, the ambient temperature is 32 . Processing air capacity is calculated based on compressor intake conditions (atmospheric
pressure, 32, 75%.) This equipment is built-to-order. Please contact ORION regarding custom built models of specifications outside the ranges listed above.

System Configuration
Comes standard equipped

Optional equipment

System Features

Typical Applications

All-in-one package design, built to the user's specications.

MSF Filter
(Mist filter)

KSF Filter
(ACF Filter)

Outlet filter
(Line filter)

Heatless
Air dryer

Inlet filter
(Mist filter)

Drain filter

Air tank
1

Aftercooler

Built in equipment

Cabinet
Drain lter
Aftercooler
Inlet lter
Air tank
Compressor

Outlet
lter
Heatless air dryer

Included as standard equipment

Activated
carbon
lter

Mist
lter

Optional equipment

Optional lters may be installed within cabinet.

Basic System
Change to non-CFC from refrigerated dryer
Simple single connection to compressor
Non-CFC
Suitable for clean room use
Dew point below 60 2
Industries that need to avoid oil contamination
Non-CFC

1 Air tank is optional equipment on QAP180 and higher models. 2 Change of orifice is necessary.

39

Standard factory use


For the promotion of non-CFC systems
Instrumentation, painting/coating
Powder transport, precision manufacturing
Semiconductor Medical supply
Food production
Ultra precision manufacturing
Purge air source

QAP Series
"Clean Air Package"

Features

Clean Air System


Water Droplet and Solid Particulate Removal Super Filter (Compressed air purification equipment)

Super Filter "DSF Series"


DSF75B 31800B
Removes particulate 5 m and greater.
Air processing capacity: 0.35 318.9m3/min
Inlet air temperature: 5 60

Features

Stainless steel vessel (400 and above)


High efficiency means consistent filtration efficiency.

No drop in filtration performance due to flow rate fluctuations thanks to


our element filtration design.

Low pressure loss

Brackets sold separately.

(0.005MPa or less.)

Increased pressure range


(75B 250B)

Tie-rod filter stacking system


(75B 250B)

Performance Curve
Cartridge type

90
Centrifugal separation
80
Rated ow
70
0 20 40 60 80 100120 140()
Processed air ow (based on rated processing air ow) DSF1300

Tie rod set sold separately.


See page 49.

Specifications

Model DSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2700C 3200C 4000C 5000B 6000B 7700B 10300B 12900B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range

5 60/2 60
Degree of filtration
m
5
MPa
0.69
Processed Inlet air pressure
air conditions Inlet air temperature

32
Water droplet filtration efficiency / Initial pressure loss /MPa
99/0.005
0.02
When to replace Pressure loss MPa
element 2 Period of use
1 year
Differential pressure gauge
High pressure side: Rp1/4,
Rc 1/4
Rc 1/4
connection size
Low pressure side: M5
Rc 3/4
Rc1 Rc1
Rc1 1/2 Rc 2 2 1/265
380
4100 5125 6150
Piping connection size
BA Rc 3/8
Drain port size
Rc1/4, Outside diameter 16
4
Rc 3/8
Mass
kg
1.0
2.0 2.1 3.0 3.3 3.7 4.3
26
28
73
95 155 190
Auto Drain Traps
NH-503MR (built-in)
FD2
FD-10-A
Model
EDS
75 150 200 250 400 700 1000
1300
2000
Element
No. of filter elements used
qty.
1
2
3
4
6
7

15500B 20700B 31800B


155.6 207.5 318.9
0.29 0.98

Main
dimensions

Performance
specifications

Processing
Capacity

Item
Air processing capacity
Processed fluid

8200 10250
Rc 1/2
250 310 380
AD-5
9

12

18

1. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2. To be replaced either the accumulated running time or pressure drop of filter elements
as indicated above, whichever comes first to set figure. 3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Auto Drain Trap:
Float type (Built-in or individual)/Disc type Note: The loading weight to flanges to be less than 120 Kg. Please ensure adequate support for the piping that leads to the filter. (2700C 31800B series) DSF5000B
31800B are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built to order. Legs on the DSF2700C, 3200C and 4000C are optional.

Outside dimensions (Units: mm)


DSF200B
DSF250B

DSF75B
DSF150B

DSF400-1/700-1
DSF1000-1/1300-1

196

125

90

DSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2700C
3200C
4000C
5000B
6000B
7700B
10300B
12900B
15500B
20700B
31800B

DSF2700C/3200C/4000C
When mounted on optional legs.
DSF5000B/6000B/7700B
DSF10300B/12900B
DSF15500B/20700B/31800B
B

Floor

Floor

178

A
C

Floor

Making the right model choice

Choose a model that allows plenty of leeway in capacity.

Super Filter "DSF"

Water droplet separation eciency

100
()

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

0.39
0.62

0.49
0.75

0.59
0.87

Floor

0.69
1.0

0.78
1.06

40

0.88
1.12

0.98
1.17

1.08
1.23

1.18
1.28

(237)

92

204.5

290.5 130 252.5


(528)
(610)
(718)
(811)

160
170
173

(1511) 590
1735

(531)

548

1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100

530
660
717
667
757
817

1.37
1.37

L
300min.

370min.
400min.
83.5 550min.
710min.
91
920min.
97.5 1080min.
1300

(371)

640

1.27
1.32

1500
1700
1800
1900
2000

1.47
1.41

1.57
1.46

Solid Particulate Removal Super Filter (Compressed air purification equipment)

Super Filter "LSF Series"


LSF75B 31800B
Removes particulate 1 m and greater.
Air processing capacity: 0.35 318.9m3/min
Inlet air temperature5 60

Chinese Pressure Vessel Code


Compliance Option

Features

First in its class to come standard equipped with a stainless steel


vessel (models 400 and above.)

Standard equipped with clamp joint (models 400 2000)


Now equipped with band clamps for easier housing removal (compared
flange-type models.)

Improved water resistance thanks to our

Brackets sold separately.


LSF700-1

(Improvement

LSF1300-1

of 200% compared to our earlier models.)

Increased pressure range (75B 250B)


Tie-rod filter stacking system (75B 250B)

LSF10300B

Tie rod set sold separately.


See page 49.

Specifications

Model LSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2000-1 2700C1 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20 27.6 32
40
50
60 77.8 103.7 129.7 155.6 207.5
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range

5 60/2 60
Degree of filtration / Efficiency
m/
1/99.999
Pressure loss
MPa
Initial 0.005
MAX 0.07
When to replace Pressureloss MPa
element
2 Period of use
1 year
Differential pressure gauge
High pressure side: Rp1/4,
Rc
1/4
Rc 1/4
connection size
Low pressure side: M5
Rc1 Rc1 Rc1 1/2
Rc 2
2 1/265
380
4100 5125 6150
8200
Piping connection size
BA Rc 3/8 Rc 3/4
Drain port size
Rc1/4, Outside diameter 16
4
Rc 3/8
Mass
kg
1.0
2.0 2.1 3.0 3.3 3.7 4.3 6.0 26
28
73
95 155 190 250 310
Auto Drain Traps
NH-503MR (Built-in)
FD2
FD-10-A
Model
ELS
75 150 200 250 400 700 1000 1300 2000 1300
2000
Element
elements used No. of filter
qty.
1
2
3
4
6
7
9
12

31800B
318.9

Main
dimensions

Performance
specifications

Processing
Capacity

Item
Air processing capacity
Processed fluid

10250
380

18

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp: 32,
intel dew point at atmospheric pressure: -17 (PDP10 ) inlet oil concentration: 3wt ppm. 2 Replace filter when there is pressure loss or after the recommended period use, whichever comes first.
3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Auto drain trap: float operated type. (internal or separate) Note:
Load placed on air inlet/outlet flanges should be no more than 120kg. Please ensure adequate support for the piping that leads to the filter. (LSF2700C 31800B) Models LSF12900B 31800B
are built-to-order models. Models LSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation. Models subjet to JBA 2nd class pressure vessel regulation are built to order. Legs
on the LSF2700C, 3200C and 4000C are optional.

Outside dimensions (Units: mm)

125

90

LSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2000-1
2700C1
3200C1
4000C1
5000B1
6000B1
7700B1
10300B
12900B
15500B
20700B
31800B

LSF400-1/700-1/1000-1 LSF2700C1/3200C1/4000C1
When mounted on optional legs.
LSF1300-1/2000-1
LSF5000B1/6000B1/7700B1
B
196
LSF10300B/12900B
LSF15500B/20700B/31800B
B

LSF200B
LSF250B

LSF75B
LSF150B

Floor

Floor

Floor

178

A
C

Making the right model choice

Choose a model that allows plenty of leeway in capacity.

Floor

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

0.39
0.62

0.49
0.75

0.59
0.87

0.69
1.0

0.78
1.06

41

0.88
1.12

0.98
1.17

1.08
1.23

1.18
1.28

(237)

92

204.5

L
300min.

370min.
400min.
(528) 160 209 83.5 550min.
(610)
283.5
710min.
170
91
(718)
391.5
920min.
(811)
478
1080min.
173
97.5
(968)
635
1400min.

(1511) 590
1300

290.5 130 252.5

1735

640

1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100
1.27
1.32

660
717
667
757
817

1.37
1.37

1500
1700
1800
1900
2000

1.47
1.41

1.57
1.46

Super Filter "LSF"

newly developed filter element.

with earlier

Clean Air System


Oil Mist Removal Super Filter (Compressed air purification equipment)

Super Filter "MSF Series"


MSF75B 31800B
Removes oil mist of 0.01 m and up
(Output concentration: 0.01wt ppm)
Air processing capacity: 0.35 318.9m3/min
Inlet air temperature5 60

Chinese Pressure Vessel Code


Compliance Option

Features

First in its class to come standard equipped with a stainless


steel vessel (models 400 and above.)
S
 tandard equipped with clamp joint (models 400 2000)

Now

equipped with band clamps for easier housing removal (compared with

earlier flange-type models.)

W ith our newly developed element, pressure loss under


standard pressures has been reduced to 0.02MPa (A 33%
improvement over our previous models.)

F ilter element replacement lamp

Brackets sold separately.

(models 400 and above.)

Lets

you know when the filter element needs


MSF700-1 MSF1300-1 MSF10300B

Increased pressure range (75B 250B)


Tie-rod filter stacking system (75B 250B)

Tie rod set sold separately.


See page 49.

Specifications

Model MSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2000-1 2700C1 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20.0 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range

5 60/2 60
Degree of filtration / Output oil concentration
m
0.01 m /0.01wt ppm
Collection efficiency / Pressure loss /MPa
99.999 / Initial: 0.01Typical: 0.02
When to replace Pressure loss MPa
MAX 0.07
1 year
element 2 Period of use
Differential pressure gauge
High pressure side: Rp1/4,
Rc
1/4
Rc 1/4
connection size
Low pressure side: M5
Piping connection size
BA Rc 3/8 Rc 3/4
Rc1 Rc1 Rc1 1/2
Rc 2
2 1/265
380
4100 5125 6150
8200
Drain port size
Rc1/4, Outside diameter: 16
4
Rc 3/8
Mass
kg
1.0
2.5 2.6 3.0 3.3 3.7 4.3 6.0 26
28
73
95 155 190 250 310
Auto Drain Traps
NH-503MR (Built-in)
FD2
FD-10-A
Model
EMS
75 150 200 250 400 700 1000 1300 2000 1300
2000
Element
No. of filter elements used
qty.
1
2
3
4
6
7
9
12

31800B
318.9

Main
dimensions

Performance Processing
specifications Capacity

Item
Air processing capacity
Processed fluid

10250
380
18

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp: 32, inlet
dew point at atmospheric pressure: 17 (PDP: 10 ), inlet oil concentration: 3wt ppm. 2 Replace filter when there is pressure loss or after the recommended period use, whichever comes first. 3 When
models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Optional differential pressure gauge sold separately. (Comes standard equipped
on models 200B/250B) Always install an air dryer before the MSF series filters. Auto drain trap: float operated type. (internal or separate) Note: Load placed on air inlet/outlet flanges should be no more
than 120kg. Please ensure adequate support for the piping that leads to the filter. (MSF2700C 31800B) Models MSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation.
Models subject to JBA 2nd class pressure vessel regulation are built to order. Legs on the MSF2700C, 3200C and 4000C are optional.

Outside dimensions (Units: mm)


MSF400-1/700-1/1000-1
MSF1300-1/2000-1
B
196

MSF200B
MSF250B

125

90

MSF75B
MSF150B

MSF2700C1/3200C1/4000C1
When mounted on optional legs.
MSF5000B1/6000B1/7700B1
MSF10300B/12900B
MSF15500B/20700B/31800B
B

L
Floor

178

Floor

A
C

Floor

Making the right model choice

Super Filter "MSF"

replacing.

Choose a model that allows plenty of leeway in capacity.

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

0.39
0.62

0.49
0.75

0.59
0.87

MSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2000-1
2700C1
3200C1
4000C1
5000B1
6000B1
7700B1
10300B
12900B
15500B
20700B
31800B

(237)

92

204.5

L
300min.

370min.
400min.
(528) 160 209 83.5 550min.
(610)
283.5
710min.
170
91
(718)
391.5
920min.
(811)
478
1080min.
173
97.5
(968)
635
1400min.

(1511) 590
1300

(364)

130 252.5

1735

640

1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100

660
717
667
757
817

1500
1700
1800
1900
2000

Floor

0.69
1.0

0.78
1.06

42

0.88
1.12

0.98
1.17

1.08
1.23

1.18
1.28

1.27
1.32

1.37
1.37

1.47
1.41

1.57
1.46

Odor Removal Super Filter (Compressed air purification equipment)

Super Filter "KSF Series"


KSF150B 31800B
Removes odor due to oil vapors
Air processing capacity: 1.2 318.9m3/min
Inlet air temperature5 60

Chinese Pressure Vessel Code


Compliance Option

Features

Uses our newly developed "fiberous activated carbon"

Compared with previous granular activated carbon filters, the amount of carbon
that flows into secondary filter stages has been greatly reduced.

Outlet oil concentration reduced to 0.003 wt ppm.

Using

our newly developed filter element which combines line and mist filters,
outlet oil concentration has been greatly
Brackets sold separately.
reduced. Gives you a cleaner air supply.

Tie rod set sold separately.


See page 49.

Specifications
Processing
Capacity

Item
Air processing capacity
Processed fluid

Model KSF 150B 200B 250B 400


1 m3/min 1.2 1.8 2.7 3.9

Performance
specifications

Output oil concentration / Pressure loss

0.05 1.57 2

MPa

Compressed air pressure range(gauge pressure)

Inlet air temperature range


Ambient temperature range
Filtration method

wtppm/MPa

When to
Period
replace element of use
Differential pressure
gauge connection size
Piping connection size
Mass
Model
Element

KSF700 KSF1300

KSF10300B

700 1000 1300 2000 2700C 3200C 4000C 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
6.6 10.6 13.8 20.0 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Compressed air
0.05 0.98
5 60
2 60
Adsorption by activated carbon fiber
0.003 / 0.009
1 year

Main
dimensions

Rc 1/4

No. of filter elements used

BA
kg
EKS
qty.

Rc 3/4
1.0 2.0
150 200

Rc1
2.1
250

High pressure side: Rp 1 4


Low pressure side: M5
2 1/265
Rc1
Rc1 1/2
Rc 2
3.0 3.3 3.7 4.3 6.0
57
400 700 1000 1300 2000 1300
1

Rc 1/4
380
61

4100
73

5125 6150
95 155 190
2000
4
6
7

8200 10250
250 310 380
9

12

18

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp:
32, inlet dew point at atmospheric pressure: 17 (PDP: 10 ), inlet oil concentration: 0.01wt ppm. 2 Model 150B can be configured to handle pressures of 2.94MPa. (This is a special order
item.) Optional differential pressure gauge sold separately. Always install an air dryer, super line filter, and super mist filter before the KSF series filters. Note: Load placed on air inlet/outlet
flanges should be no more than 120kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C 31800B) Models KSF12900B 31800B are built-to-order models.
Models KSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel Regulation are built to order. Replacement period
is not guaranteed. In addition, some parts may require replacement sooner depending on the specific operating environment or operating conditions of the unit. Legs on the KSF2700C, 3200C
and 4000C are optional.

Outside dimensions (Units: mm)


KSF200B
KSF250B

196

KSF2700C/3200C/4000C
When mounted on optional legs.
KSF5000B/6000B/7700B
KSF10300B/12900B
KSF15500B/20700B/31800B
B

A
L

A
C

KSF400/700/1000
KSF1300/2000

125

90

KSF150B

KSF
150B
200B
250B
400
700
1000
1300
2000
2700C
3200C
4000C
5000B
6000B
7700B
10300B
12900B
15500B
20700B
31800B

A
Floor

Floor

15

Floor

Making the right model choice

Choose a model that allows plenty of leeway in capacity.

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

0.39
0.62

0.49
0.75

0.59
0.87

Floor

0.69
1.0

0.78
1.06

43

0.88
1.12

0.98
1.17

1.08
1.23

1.18
1.28

A
232

B
92

C
199.5

1735

640

757

L
300min.
370min.
281.5 130 243.5
400min.
307.5 160 209 83.5 550min.
389.5
283.5
710min.
170
91
497.5
391.5
920min.
590.5
478
1080min.
173
97.5
747.5
635
1400min.
(741)
(1511) 590
1300
(584)

1757 680 731


1992 790 899
2102 970 956
2142 1010 906
2252 1060 996
2391 1100 1056
1.27
1.32

1.37
1.37

1500
1700
1800
1900
2000

1.47
1.41

1.57
1.46

Super Filter "KSF"

Increased pressure range


(150B 250B)
Tie-rod filter stacking system
(150B 250B)

Clean Air System


Final Filter That Meets Air Purity Class 35 Specs. (Compressed air ultra purification equipment)

Final Filter "OFF/OFH Series"


OFF-025 100-04-A (ISO14644-1 class 5)
OFH-025 100-04-A (ISO14644-1 class 3)
Gives you highly clean air
Air processing capacity: 0.26 1.06m3/min

Element
FF/FH-100-A
FF/FH-050-A
FF/FH-025-A

Housing
OFF-100-04-A
OFF-050-04-A
OFF-025-04-A

Features

Ultra filtration to 0.5 m


Casing constructed of polished stainless steel, filter
elements are made of PTFE membrane or fiberglass.
Comes standard with outlet particle flow measurement
port.

Specifications
Item

Processing
Capacity

Air processing capacity


Processed fluid

1 m3/min

Compressed air pressure range (gauge pressure)

Performance
specifications

Inlet air temperature range


Ambient temperature range
Output air purity class 2
Initial pressure loss
When to replace element
Piping connection size
Main
dimensions
Mass
Model
Element
No. of filter elements used
Filter media
Housing
O-ring

OFF-(Class 100)
050-04-A
0.53

025-04-A
0.26

MPa

MPa

kg

Composition

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Purity class in () indicates the
amount of particulate contained in 1ft3 of air. Please see page 2 regarding F.S.209D. Conditions of air to be processed should be as follows: Inlet air pressure:
0.69MPa, inlet air temp: 32 , inlet dew point at atmospheric pressure: 17 , inlet oil concentration: 0.05wt ppm or less. Comes standard equipped with
measurement joint. Swagelock fittings are also available and sold separately.

Outside dimensions (Units: mm)


OFFOFH L1
025-04-A 134
050-04-A 196
100-04-A 317

95

A: Line lter
B: Refrigerated air dryer
C: Line lter
D: Mist Filter
E: ACF Filter
F: Heatless air dryer
G: Final Filter
For blower air use, be careful when installing valves and
other piping after the nal lter.

Port for outlet particle measure

L2

L2
L
200min. 117
300min. 179
550min. 300

63

73

50

Clean Air System

L1

Final Filter
"OFF/OFH Series"

OFH-(Class 1)
100-04-A
025-04-A
050-04-A
100-04-A
1.06
0.26
0.53
1.06
Compressed air
0.05 0.93
5 80
2 60
ISO14644-1Class 5 (F.S.209D Class 100)
ISO14644-1Class 3 (F.S.209D Class 1)
0.005 or less
3000 hours or 1 year, whichever comes first
Rc1/2
1.8
2.2
3.0
1.8
2.2
3.0
FF-025-A
FF-050-A
FF-100-A
FH-025-A
FH-050-A
FH-100-A
1
Fiberglass, Polypropylene
PTFE membrane, Polypropylene
Stainless steel (SUS304, polished)
Silicon rubber

Model

89.1
115

Floor

Making the right model choice

Choose a model that allows plenty of leeway in capacity.

Desired capacity
Air processing
Pressure correction
capacity
coefficient

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

44

0.39
0.62

0.49
0.75

0.59
0.87

0.69
1.0

0.78
1.06

0.88
1.12

0.93
1.15

Membrane Type Final Air Filter that meets Class 3 Purity Standards and below (Membrane type compressed air purification equipment)

Membrane Type Final Filter "OPF Series"


OPF200/500 (ISO014644-1 Class 3)
Air purity class ISO14644-1 Class 3 (F.S.209D Class 1)
fine particulate removal

Features

Very fine particle filtration


Compact and lightweight
Easy maintenance
Easy to replace filter cartridge

OPF200

OPF500

Specifications
Model OPF
1 L/min

200
200

500
500
Compressed air
0.05 0.98
5 50
ISO14644-1 Class 3 (F.S.209D Class 1)
0.02

MPa
Operable temperature range
Purity Class
2
Initial pressure loss
MPa
Head
Body
Hollow fiber membrane
Potting material
Inlet/outlet connection
Mass
kg
Compressed air pressure range (gauge pressure)

Materials

Die cast zinc

Die cast aluminum


Polycarbonate resin
Polypropylene resin
Polyurethane resin

Rc1/4
0.4

Rc1/2
0.5

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Please see page 2 regarding
F.S.209D. Conditions of air to be processed should be as follows: Inlet air pressure: 0.69MPa, inlet air temp: 32, inlet dew point at atmospheric pressure:
17, inlet oil concentration: 0.05wt ppm or less. When using the final filter, make sure the supplied air is dry, and is free of water droplets and oil mist. This
equipment should not be used with air that is adulterated with corrosive gases, organic solvents, etc., nor in an environment that contains such compounds.
Regarding bacteria removal performance of (LRV 7), please consult with your Orion dealer.

Outside dimensions (Units: mm)

62

168

12

140

A: Line lter
B: Mist lter
C: Fine dryer
D: Final lter
E: Heatless air dryer

2-6mm 10mm
oblong holes
79
45

84
80
55

28

66.8
63
40

OPF500

Bracket

16

2-6.4mm11.4mm
oblong holes
44 40

20

12

OPF200

18

Clean air system flow

Bracket

Drain

Use at pressures of 0.98MPa and below.


Operation at higher pressures may damage
the lter and lead to the risk of injury.

Brackets sold separately.

Drain

Making the right model choice

Choose a model that allows plenty of leeway in capacity.

Desired capacity
Air processing
Pressure correction
capacity
coefficient

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.2
0.38

0.29
0.49

45

0.39
0.62

0.49
0.75

0.59
0.87

0.69
1.0

0.78
1.06

0.88
1.12

0.98
1.17

Membrane Type Final Filter


"OPF Series"

Performance Processing
specifications Capacity

Item
Air processing capacity
Processed fluid

Clean Air System


1.57MPa Medium Pressure Clean Air Filter (Medium pressure compressed air purification equipment.)

Medium Pressure Spec. Filter "DFH/LFH/MFH/KFH Series"


DFH/LFH/MFH/KFH600 600 2900
Working Air pressure: 1.57MPa
Air processing capacity: 5.7 29.0m3/min
Inlet air temperature5 60

1.57MPa
High
pressure
compatible

Features

A lineup that includes 4 series of filters and a total of 20


MFH600
different models which provide water droplet and solid
particulate removal, solid particulate removal, oil mist removal,
or odor elimination.
Our tie-rod filter stacking system saves piping space. (Tie-rods sold separately.)

MFH2900

Specifications
Water droplet / particulate removal: DFH, Particulate removal: LFH, Oil mist removal: MFH, Odor removal: KFH
600
900
1400
1900
2900
5.7
9.6
14.6
19.0
29.0
Compressed air
0.05 1.57
5 60
2 60

Model

Performance
specifications

Processing
Capacity

Air processing capacity 1 2 m3/min


Processed fluid
Compressed air pressure range (gauge pressure)
MPa
Inlet air temperature range

Ambient temperature range

Main
dimensions

Substance filtered Collection


efficiencyOutput oil concentration

Initial pressure loss


When to replace element
Piping connection size

DFH: 5 m particulate, water droplet99%(water droplet separation efficiency)LFH: 1 m particulate99.999%MFH: 0.01 m fine particulate99.999%0.01wt ppmKFH: oil vapor-0.003wt ppm

MPa
MPa

DFH: 0.005MPa, LFH: 0.005MPa, MFH: 0.01MPa, KFH: 0.009MPa


1 year or when differential pressure reaches 0.07MPa (0.02 for DFH model), whichever comes first
Rc1
Rc11/2
Rc11/2
Rc2
Rc2
Rc 1/4
Rc1/4
G1/4
2.1
5.0
6.0
6.5
9.0
400
700
1000
1300
2000
DFH, LFH, MFH: external (included). KFH: no auto drain trap
DFH, LFH, MFH: Built-in, KFH: no auto drain trap
MFH: included, DFH, LFH, KFH: optional equipment

Differential pressure gauge connection size

Drain port size


Mass
kg
EDS,ELS,EMS,EKS
Element 3
Auto drain trap 4
Differential pressure gauge 5

1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Processing air conditions:
pressure: 1.57MPa, temperature: 32, oil concentration: 3 wt ppm (for L and M models), 0.01 wt ppm (for K models). 3 Used in our Super Filter line of filters.
4 Internal type is model NH-503MR, external type is model NH-503SR-15A. 5 Model DGX-50B. All models are configured for use with our tie-rod filter
stacking system. Bracketing hardware is available by special order. Replacement period is not guaranteed. In addition, some parts may require replacement
sooner depending on the specific operating environment or operating conditions of the unit.

Outside dimensions (Units: mm)


B

MFH6001400
MFH1900,2900
B

Model

LFH,DFH,KFH
1900,2900

KFH6001400

Floor

600
LFH 900
MFH 1400
DFH 1900
2900
600
900
KFH 1400
1900
2900

A
C

LFH,DFH,KFH
6001400

Medium Pressure Spec.


Filter "DFH/LFH/MFH/KFH"

Item

279.5
360.5
468.5
718.5
875.5
270.5
351.5
459.5
580.5
737.5

130 252.5
320.5
428.5
178
678.5
835.5
130 243.5
311.5
419.5
178
540.5
697.5

L
400min.
710min.
920min.
1080min.
1400min.
400min.
710min.
920min.
1080min.
1400min.

A(Including
plug)
290.5
371.5
479.5
729.5
886.5
281.5
362.5
470.5
591.5
748.5

Floor
Floor

MFH6001400

Making the right model choice

KFH1900,2900

Choose a model that allows plenty of leeway in capacity.

Desired capacity
Air processing
Pressure correction
capacity
coefficient

Pressure correction coefficient (inlet pressure)


Pressure (MPa)
Pressure correction coefficient

0.98
0.80

1.08
0.84

46

1.18
0.87

1.27
0.91

1.37
0.94

1.47
0.97

1.57
1.0

Choosing the Right Filter


Please make your system line filter choice based on the chart below.
Performance Specification Chart
Particulate size

0.01 m

Remaining oil content


0.01mg/m3
(0.01wtppm)

1m

5m

Super Mist Filter


MSF Series

0.1mg/m3
(0.08wtppm)
1mg/m3
(0.83wtppm)
5mg/m3
(4.2wtppm)

Super Line Filter


LSF Series

Choosing the Right Filter

25mg/m3
(20.8wtppm)
Super Drain Filter
DSF Series

Regarding remaining oil content, please confirm the inlet conditions of the filter in question.

Light duty filter tie rod connection and bracket (75B 250B)
G

A
C

Bracket

2-F

Tie rod
B
O-ring

Tie rods (2 pcs)


Hex nuts (4 pcs)
Flat washers (4 pcs)
Spring washers (4 pcs)
O-ring (1 pc per filter unit)

Tie rod set contents

Bracket set contents

Brackets (2 pcs), assembly guide


The bracket set includes the tie rod set.
Model
75B
150B
200B
250B

Filter units
1
2
3
1
2
3

A
120
210
305
160
290
420

B
97
189
281
135
265
395

C
27
119
211
39
169
299

60.5

51.5

7.2

25

10

80

59

9.2

36

12
(Units: mm)

47

Clean Air System


CFC-FreeHollow Fiber Membrane Fine Dryer (Membrane type compressed air drying equipment)

Membrane Type Air Dryer

Patented

MD15 75/MD15-F 75-F/MD15-AF 75-AF

and Auto drain trap


Includes Micro-mist lter
MD75-AF

Outlet air flow capacity: 21 573L/min


Purge air flow: 14 80L/min
Outlet air dew point: 26 12

Features

No power source required


C onfirm drying conditions with the
dewpoint indicator. (Patented)
N o vibration, No heat output, Easy
maintenance
No drain output
Removed water moisture is vented off as water vapor so
there's no drain.

Small, lightweight, space saving design

Includes Micro-mist lter


and manual drain
MD25-F

(Compared with our refrigerated dryers)

Required

set up space is about 1/5 and dryer weight is

Separate Fine Dryer


MD15

less than 1/10 that of conventional dryers.

Specifications

Standard
specifications

Processed fluid
Operable pressure range
Inlet air temperature
Ambient temperature
Ambient temperature
Inlet air temperature
Inlet air water vapor content
Inlet air pressure
Purge air flow
Outlet air flow
Outlet air dew point (at atmospheric pressure)

Piping/Purge-air connection sizes


Micro-mist Filter
Degree of filtration / Collection efficiency
Mass

Processing
Capacity

Item

Standard
specifications

Membrane Type Air Dryer

Processing
Capacity

Item

Processed fluid
Operable pressure range
Inlet air temperature
Ambient temperature
Ambient temperature
Inlet air temperature
Inlet air water vapor content
Inlet air pressure
Purge air flow
Outlet air flow

Model
MD
MPa

15
Separate
Fine Dryer

15-F
Including
manual drain

20 55
(Not frozen)

MPa
L/min
L/min

m/%
kg
Model
MD
MPa

Outlet air dew point (at atmospheric pressure)

MPa
L/min
L/min

Piping/Purge-air connection sizes


Micro-mist Filter
Degree of filtration / Collection efficiency
Mass

m/%
kg

15-AF
25
Separate
Including
Fine Dryer
auto drain trap
Compressed air
0.2 0.85
20 55
5 55
(Not frozen)
30
28
28, saturated
0.69

25-F
Including
manual drain

5 55

14

27
106

10 and below

Rc1/4/Rc1/8

0.4

25-AF
Including
auto drain trap

Standard equipment
0.01/99
0.9
1.0

75
Separate Fine Dryer

17 and below

0.4

Standard equipment
0.01/99
0.9
1.0

75-F
Including manual drain
Compressed air
0.2 0.85

20 55
(Not frozen)

75-AF
Including auto drain trap

5 55
30
28
28, saturated
0.69
80
318
17 and below
Rc1/2/Rc1/4

0.9

Standard equipment
0.01/99
1.5

2.0

Purged air can be piped out. For processing fluids other than compressed air, please consult with your dealer. When using the separate Fine Dryer, be
sure that water droplets and oil is removed from air entering the dryer. Air processing capacity calculated based on conditions of air entering air compressor.
(Atmospheric pressure, 32, 75%) This equipment should not be used with air that is adulterated with chemicals such as corrosive gases, organic solvents,
etc., nor in an environment that contains such compounds. When used with an oiled compressor, the output of the compressor should be equipped with an oil
mist separator. Please contact us for further details.

48

Outside dimensions

(Units: mm)
D (separate Fine Dryer only)

W (for MD-F and AF models)


W (separate Fine Dryer only)
Indicator
E

Model
MD15/25
MD15-F/25-F
MD15-AF/25AF
MD75
MD75-F
MD75-AF
Model
MD15/25
MD15-F/25-F
MD15-AF/25AF
MD75
MD75-F
MD75-AF

Air outlet
J

C(MD-F only)

C (MD-AF only)

Air inlet

2-6mm10mm oblong holes

W
82

D
54

155

63

124

69

216

82

140
170

168
240
K

46

13

12

150

161

72

66

15

17

190

200

100

175

B
40

62

220

50

79

D (for MD-F and AF models)

6.5

Module adapter is not included when Fine Dryer or Micro-mist


lter are purchased separately

Operating conditions and outlet air dewpoint comparisons

MD15 (Orice 4) MD25 (Orice 4)

MD75 (Orice 2)

MD25 (Orice 3)

MD75 (Orice 1)

Pressure loss

( )

0.08
MD15
0.06
0.04
0.02
0

(MPa)

200

400

500

Output air ow L/min(ANR)


MD25

100

300

200

600

( )

MD75

300

400

Inlet air ow L/min(ANR)

500

600

400

100

200

600

MD75

MD25

300

400

Inlet air ow L/min(ANR)

500

100

Attainable dewpoint

MD75 (Orice 1)

500

0.08
0.06
MD15
0.04
0.02

10
15
20
25
( ) 30

MD75 (Orice 2)

Output air ow L/min(ANR)

0.08
0.06
MD15
0.04
0.02

(MPa)

300

100

MD25 (Orice 3)

200

300

400

MD75 (Orice 2)

MD75 (Orice 1)

Output air ow L/min(ANR)

600

MD75

MD25

200

500

300

400

500

Inlet air ow L/min(ANR)

600

Inlet air: 0.69MPa (28 saturated)

Pressure loss

Attainable dewpoint
Pressure loss

0
5
MD25 (Orice 3)
10
100
200
( )

20

(MPa)

Inlet air: 0.3MPa (28 saturated)


10 MD15 (Orice 4) MD25 (Orice 4)
5

0
MD15 (Orice 4) MD25 (Orice 4)
5
10
15

600

MD15 (Orice 4) MD25 (Orice 4)

0.08
0.06
0.04
0.02
0

(MPa)

MD25 (Orice 3)

100

MD15

100

200

300

400

MD75 (Orice 2)

MD75 (Orice 1)

Output air ow L/min(ANR)

500

MD75

MD25

200

300

600

400

Inlet air ow L/min(ANR)

500

600

Inlet air pressure and refrigeration air flow


Purge air ow (L/min)(ANR)

If the purge air flow rate is high, the installed orifice


may be changed, and the purge air flow can be cut
to about half. In this case the dewpoint will increase
slightly.

Orifice
Model
MD15
MD25
MD75

Standard
Orifice 4
Orifice 3
Orifice 1

included

Orifice 4
Orifice 2

60
Orice 2

40

Orice 3

20
0

49

Orice 1

80

Orice 4
0.2

0.3
0.4 0.5 0.6
Inlet air pressure(MPa)

0.7

Membrane Type Air Dryer

100

Attainable dewpoint

10
5
0

Inlet air: 0.5MPa (28 saturated)

Pressure loss

Attainable dewpoint

Inlet air: 0.2MPa (28 saturated)

Clean Air System


Cold Fresh for a Continuous Supply of Sub-Freezing Compressed Air (Compressed air cooling control equipment)

Compressed Air Cooling Equipment / Cold Fresh "APX"

Patented

APX-8A-250/15A-500/30A-1200
Adjustable output temperature range: 30 0
Output temperature precision: 1
Inlet air temperature: 5 50
Inlet air dew point: 17 (at atmospheric pressure)

Features

Outlet compressed air pressureflow rate


control functions
(Regulator and flow rate gauge built-in)
Original energy saving air mixing temperature
control (Patented.)
0 to 30 temperature control.
Primary and backup refrigeration switching
system
APX-8A-250
Comes standard equipped with casters.
Compact, space saving design
Heatless air dryer, line filter, and mist filter all in one compact unit. (APX-15A-500)
Uses environmentally friendly R404A (HFC) refrigerant.

APX-15A-500
APX-30A-1200

Item
Model APXOutput air temperature range 1

Adjustable range of output air flow 2 L/min


Adjustable range of output air pressure MPa
Typical cold air discharge rate
L/min
(Air temperature: 30 ) 3
Required inlet air flow
L/min
(when equipped with heatless air dryer)
Air pressure
MPa
Air temperature range

Air dew point


4

Ambient temperature and humidity range

Height
mm
Outside dimensions
Depth
mm
Width
mm
Mass
kg
Compressed air inlet connections
B
Cooled air outlet connections
Voltage (50/60Hz)
5
V
Power consumption (50/60Hz)
kW
Electric current (50/60Hz)
A
Power capacity
kVA
Breaker capacity
A
Heatless air dryer
6
Compressor
kW
Refrigerant
Temperature control method
Other

Equipment
specifics

Power
specifications

Inlet air conditions

Compressed Air Cooling Equipment / Cold Fresh "APX"

Specifications
8A-250
40 400
0.05 0.85

15A-500
30 0
200 800
0.10 0.49

300 1500
0.05 0.85

250

500

1200

190 550

260 1040

800 2050

0.49 0.98
5 50

0.49 0.85
10 40
Below saturation (no water droplets)
10 35 (humidity: 75 or less)
1510
510
650
Approx. 180
Rp1/2
Rp3/8
Three phase 200/200,220
2.40/2.42,3.25
5.8/5.6,6.7
3.0
15
Orion QSQ120B-E (built-in)
1.5
R404A
Automatic air mixing control valve
Built-in flow rate gauge and regulat

0.59 0.98
5 50

5 40 (humidity: 75 or less)
740
520
851
Approx. 110
Rc3/4
Rp3/8
1.24/1.31,1.63
4.4/4.1,5.4
2.1
10
Orion QSQ080B-E (external)
0.75

30A-1200

5 40 (humidity: 75 or less)
1552
700
1001
Approx. 210
Rc1
Rp3/4
2.6/3.0,3.2
10.0/9.8,11.8
4.2
30
Orion QSQ270B-E (external)
3.0

1 Output air temperature range will change based on outlet air flow rate and inlet air conditions. Air temperature is measured via the built-in outlet air sensor.
2 When using a model that includes a heatless air drying unit, select an orifice that suites your air pressure conditions. 3 Ambient temperature: 25, inlet air
temperature: 40, outlet air pressure: 0.2MPa, source power frequency: 60Hz. 4 Condition of air previously dehumidified with a refrigerated dryer. 5 Voltage
fluctuation should be no greater than 10% of the rated voltage. 6 Does not include piping necessary for supplementary filter installation. Does not include
piping to be installed between a supplementary filters and the Cold Fresh. Please contact ORION regarding custom built models of specifications outside the
ranges listed above. Air flow rates listed are calculated based on normal air conditions (atmospheric pressure, 0, dry air conditions.)

50

Outside dimensions (Units: mm)


APX-15A-500

APX-8A-250

Cooling air outlet Rp 3/8

Cooling air outlet Rp3/8

Cooling air outlet Rp 3/4 Drain outlet Rp3/8


Air inlet Rc1

Air inlet Rc 3/4

700

Air inlet Rp1/2

510

Drain outlet Rp3/8

700

851

Installation Space
Model
8A-250
15A-500
30A-1200

1552

740

1510

550

APX-

Exhaust

(1001)

650

Top

When installing this equipment, make sure there is enough surrounding space to allow for sufficient ventilation and maintenance.

Front

Right

100cm

Typical applications

100cm

Left
200cm
100cm

Rear side
100cm

Top
100cm
200cm

Rear side

Additional notes
Exhaust blows out left side.

Left

Exhaust blows
out the top.

Right
Front

1. Improved productivity
Cooling of resin blown castings
Cold air resin polishing
Machining cutter cooling
Cold air machining of metal
Cold air drying (Film coatings,
etc.)

2. Quality control
Protective packaging for food,
cosmetics
Cooling of nitrogen gas used in
food processing
Rapid cooling after dip soldering

Typical applications

Cooling of resin blown castings

3. Low temperature inspection


Low temperature inspection of
automotive components
S i m p l i f i e d l o w t e m p e r a t u r e
inspection of production line

Machining cutter cooling

Cold air resin polishing

Secondary production using acrylic resin

Source of cold air used in polishing systems for molded/cast items.

Parison extrusion
Blowing
CoolingMold release
Cold air blowing

Working principles of air mixing temperature control


Compressed air is run through a heatless dryer to dry it enough to attain a
low dewpoint. This air is split between a cooling circuit A circuit B, which is
not cooled. Cold air from circuit A and normal temperature air from circuit
B are regulated and mixed in order to achieve
the desired set temperature.
Temperature control is achieved by regulating
the flow of air in the bypass circuit via a
temperature control valve (proportional control
valve.)
The proportional control valve is operated via
Compressor
Air dryer
signals from the temperature controller circuit.

51

APX-15A-500
Flow control valve

Temperatureow control valve

Flow rate
Heat exchanger
gauge
Line Filter Temperature control valve

Temperature
sensor

Heatless
Air Dryer
Mist lter
Temperature controller

Compressed Air Cooling Equipment / Cold Fresh "APX"

520

534

Drain outlet Rp 3/8

APX-30A-1200

Clean Air System


Nano Thermo with Peltier temperature control for high accuracy and energy savings (Compressed air temperature control equipment)

Compressed air cooling equipment - Nano Thermo "ACU"


ACU100-MD / ACU300-MD / ACU600-MD / ACU1000B / ACU2000B
The response of electronic cooling combined with Orion's
original high accuracy controller gives high accuracy
temperature control. Provides high resistance to thermal
warping in precision machining and measurement
equipment, helping you get the most performance from
your equipment.

Control accuracy: 0.01 / Temperature control range: 15.00


40.00 / Air processing capacity: 30 2,100L/min

Main Features

Air temperature control of 0.01.


A CU100-MD, ACU300-MD, and ACU600-MD include
dehumidification and filtration functions as well as
pressure adjustment capability.
Space saving compact design.

Typical applications

P
 recision processing machinery
Precision easurement machinery
Semiconductor and
FPD production
equipment
Analysis equipment
Precision painting/
coating machinery
Localized precision
temperature control
Temperature control
for work-pieces and
measured-objects

ACU100-MD
ACU2000B

Control panel

Set value display

ON/OFF switch
Setting mode
display lamps

Run lamp

Setting keys

Nano Thermo

Operating ranges

ACU300-MD

30 130

0.2 0.85
0.05 0.83
5 40
16 30
50 390 2

Outlet pressure control range (gauge pressure)

Condition

Basic performance specifications

MPa
MPa
Inlet air temperature

Output temperature setting range

Outlet air flow


L/min
Ambient temperature

Inlet air water vapor content

Outlet air dew point (at atmospheric pressure)

Outlet air degree of filtration


m/
Outlet air temperature control accuracy 1

Outlet temperature setting

Inlet air temperature

Inlet air pressure (gauge pressure) MPa


Inlet air flow
L/min
Outlet air flow
L/min
Purge air flow
L/min
Ambient temperature

ACU100-MD

Operating pressure range (gauge pressure)

Power source

Maximum operating current


Power supply capacity
Breaker capacity
Temperature control method
Heat radiation method
Dehumidification method
Inlet/outlet piping connection size
External surfaces

Below saturation
17 or lower 3
0.01/99
5 40
125
100
25

A
KVA
A

kg
mm

375
300
75

ACU600-MD
Compressed air

130 600 2
18 25

Set value 0.01


23
0.7
750
600
150
25

Single phase 100 10 (50/60)

V (Hz)

Equipment specifics
Mass
Outside dimensions (H D W)

Air slide for 3-D measuring equipment

Model
Operating fluid

Power
specifications

Compressed Air Cooling Equipment - Nano Thermo "ACU"

Specifications

Precision processing
machine air bearing

ACU1000B

ACU2000B
0.2 0.83

15 35
15 35
130 1000 2

15 30
15 40
330 2100

Under pressure, 10 or lower

15 28
1000
1000
0

2100
2100
0
Single phase 200 10
(50/60)

4
0.4

5
0.5
1
10
Peltier constant current control (PID control)
Air cooled
Hollow fiber membrane

Rc1/4
Rc3/8
Rc1/2
Rc3/4
Custom coating: N5.5 / N8.0
Built-in air filter, micro-mist filter,
Built-in flow switch
membrane dryer, regulator, and flow switch
28
36
38
35
45
490 500 240
510 550 320
530 600 320

1. The outlet air flow rate, inlet air temperature, and ambient temperature are stable, with no sudden fluctuations. (Inlet air temperature gradient: within 1 /10
min) 2 When the inlet air pressure is 0.25 MPa or under, the maximum flow rate will be as follows due to the unit's internal pressure loss. ACU300-MD: 270L/min,
ACU600-MD: 520L/min, ACU1000B: 870L/min 3 When the inlet air temperature is 28. Air flow rates are based on compressor intake conditions: (atmospheric
pressure, 20, 65%). ACU1000B/2000B models do not have built-in compressed air dehumidification, so compressed air being supplied to these units must be
first run through an air dryer.

52

Nano Thermo schematic diagram


Outside air for cooling

High accuracy temperature control

Current
controlled
DC power
Control sensor

Peltier unit
(electronic
module)
Heat exchanger (constant temperature side)

Compressed
air inlet

Air lter

Pressure
gauge

Compressed
air outle

Low vibration, low noise

Membrane dryer

Unlike chillers with built-in compressors, thermoelectric


cooling from the Peltier unit is achieved with exceedingly
small amounts of vibration, thus minimizing the effects
of vibration and noise on positioning accuracy of
micromachining applications.

Pressure
regulator

Micro-mist lter
Built-in on MD types only

Purge air outlet

External dimensions (Units: mm)


ACU100-MD / ACU300-MD / ACU600-MD
Air outlet (M) H

Item

A
B
C
D
E
F
G
H
J
K
M
N
P
Q

Regulator

Power source
(single phase 100V)

Pressure
gauge

Air inlet (N)

The response of electronic cooling combined with Orion's


original high accuracy controller gives high accuracy
temperature control.

Radiated
heat

Drain piping
Alarm output
(P connection tube) Purge port
(Q connection tube)

ACU1000B / ACU2000B
Air inlet (N)

Intake

Intake

ACU1000B

ACU2000B

510
550
320
278
240
160
130
426
30
Rc1/2
Rc1/2

530
600
320
278
348.4
90
125
476
30
Rc3/4
Rc3/4

A
B
C
D
E
F
G
J
K
M
N

Power
source

Model

Item

F
E

Radiated
heat

ACU300-MD ACU600-MD
510
550
320
278
240
198
160
242
52
95.8
68.5
34.2
426
30
Rc3/8
Rc1/2
Rc3/8
Rc1/2
8mm
10mm
16mm

Pressure gauge

Air outlet (M)

Alarm output

Model ACU100-MD
490
500
240
198
215
200
65
27
376
30
Rc1/4
Rc1/4
8mm
6mm

Pressure loss curve


ACU100-MD (Regulator is fully open)

0.25

Pressure loss

Pressure loss

0.20

0.08
0.06
0.04

20
40
60
80 100 120 140
Output air ow L/minANR

Installation space requirements

ACU600-MD (Regulator is fully open)

When installing this equipment, make

(MPa)

50 100 150 200 250 300 350 400 450


Output air ow L/minANR

0.14

sure there is enough surrounding

0.12

space to allow for sufficient ventilation

0.10

and maintenance.

0.08
0.06

At least 50 cm

0.04
0.02
0.00

100
200
300
400
500
600
Output air ow L/minANR

700

ACU2000B

At least 100 cm

0.030
0.025

0.04

Pressure loss

Pressure loss

0.05

0.035

0.05

0.03
0.02

At least 100 cm

0.020
0.015

0.010
(MPa)
0.005

0.01
0.00

0.10

0.00

160

ACU1000B

0.06

(MPa)

0.15

(MPa)

0.02
0.00

0.18
0.16

0.10

(MPa)

ACU300-MD (Regulator is fully open)

Pressure loss

0.12

200
400
600
800
1000
Output air ow L/minANR

1200

0.000

Inlet air pressure


0.3MPa
0

0.5MPa

250 500 750 1000 1250 1500 1750 2000 2250 2500
Output air ow L/minANR

0.7MPa

53

Compressed Air Cooling Equipment - Nano Thermo "ACU"

Heat exchanger (radiated heat side)

Temperature controller

Clean Air System


Just Add Compressed Air and Get Super Low Temperatures in the 40 Range (Very low temperature vortex cooler)

Compressed Air Cooling Equipment - Spiral Cooler "KSC"


KSC200A/450A/750A
Compressed air (dry air)
Air consumption: 100 1050L/min
Operable pressure range0.2 0.7MPa

Features

No power source required


Adjustable cold air output flow rate
C
 old air temperature as well as flow rate can be

Sample of installation
using optional components
KSC-750A

adjusted to provide

optimum conditions for the job at hand and the specific item to be cooled.

Fitted magnetic base

Long lifespan

Insulated exible hose

Specifications
Item
Model KSC
Processed fluid
Operable pressure range
MPa
Air consumption
L/min
Max. temperature drop

Min. cold air temperature

Mass
g

200A

450A
Compressed air (dry air)
0.2 0.7
225 600
43
28
450

100 279
41.5
26.5
250

750A

375 1050
45
35
850

Value when inlet air temperature is 15, pressure is 0.49MPa.


Inlet air dewpoint is less than temperature of cold air flow.
Air consumption value is based on ANR (20, 65%).

A
26
31
45
H
8
11
15

B
31
38
49
I
171
246
249

J
G

4-M5x0.8,
Length: 8

Cold air outlet jet


D

KSC200A
KSC450A
KSC750A

Model
KSC200A
KSC450A
KSC750A
Model
KSC200A
KSC450A
KSC750A

Compressed air supply connection


D
I
B
H
Warm air outlet connection
Control screw

(Units: mm)

Compressed Air Cooling Equipment - Spiral Cooler "KSC"

Outside dimensions

C
5
5
6
J
25
30
38

D
Rc1/8
Rc1/4
Rc3/8
K
228
315
343

E
12
18
25
L
4.5
5.5
5.5

F
26
33
40
M
25
30
38

G
35
40
50
N
22
28
38

Typical applications

Rapid cooling of solder


Constant temperature control
Cooling for plastics production
for solenoid valve control
Control box cooling
boards
Anti-fogging for tracking/security cameras
Stitching machine needle cooling
Spot welder cooling
Cooling for added strength wire cutting
Resin cast cooling

Rapid cooling of electronic


component solder joints

Metal tooling
cutter tip cooling

MillingTapping
Reaming cutter
cooling

Cooling for casted


plastic parts, etc.
Manufacturing camera cooling

54

The Optimum Separate Dryer for Final Air Processing (Expansion separation compressed air drying equipment)

Expansion Separation Dryer "AE7"

Patented

AE7
Air processing capacity: 740L/min / Air inlet temperature: 5 60 /
Compatible air compressors: 5kW

Features

Get dry air simply by adding the Separate Dryer to your existing air line. (Patented)
U
 sing our original expansion method, we've achieved a lightweight and compact design. Furthermore, no power is
required, which adds up to a dry air source that's simple to install.

Our original design responds well to fluctuating loads.


Works at drying air reliably even under varying air flows and pressures for optimum end-of-line air processing.
Maintenance free!
No filter medium means no clogging. Automated drainage via auto drain trap.

Auto drain trap included


AE7

Drying Process (Patented)


1. Supersaturated water separation

A
 highly efficient centrifugal force is created by our unique rotating louvers, which forces heavier
water to the outside edge and the resulting condensation is then collected in the center.

2. Water fog turns to water droplets

W
 hen moisture from the fog collected in the center comes into contact with wall surfaces, it
cools, condenses, and is thrown out to the outer wall of the dryer.

3. Impact separation of microscopic water droplets occurs

In other words, ultra fine fog mist droplets collide on the baffles and become larger water droplets.

4. Water droplets are separated out by gravity.

W
 ithin the dryer, moisture is reliably separated from air and the separated moisture collects at the
bottom of the vessel.

5. Our original mechanism for wall surface cooling

Through this distinctive mechanism, adiabatic expansion occurs and internal wall surfaces are

cooled.
6. Inlet air and heat exchange
Through adiabatic expansion, drying occurs during the heat exchange between the cooled air in

Notes regarding usage

Use at or below the indicated processing air flow.


Pressure correction coefficient (inlet pressure)

kg

0.39
0.83

0.59 0.98
1.0

0.49
1.0

Air outlet
45

Air inlet

Guard button

80
Bowl guard

Dew point at an air pressure of 0.69MPa is 2.5 . Processing air capacity is calculated
based on compressor intake conditions (atmospheric pressure, 32, 75%.) Please contact
us for further details.

55

Auto drain unit


Drain outlet(Rc 1/4)

(84.5)

Bracket
(Sold separately)
Air inlet mark

198

MPa
mm
mm

AE7
740 (at 0.49MPa)
3 (under pressure)
0.49
30
30
Compressed air
5 60
0.1 0.98
226
80
Rc1/2
Rc1/4
1.1

28

Model
L/min

MPa

226

Operating
conditions

Processing Performance
conditions specifications

Air processing capacity


Dew point drop
Inlet air pressure
Inlet air temperature
Ambient temperature
Processed fluid
Operable temperature range
Operable pressure range
Height
Outside
dimensions
Width
Air inlet/outlet connection
Drain port connection size
Mass

0.29
0.67

Desired capacity
Air processing
Pressure correction
capacity
coefficient
84
106mm holes
55

12

Item

0.2
0.49

79

Specifications / Outside dimensions (Units: mm)

Pressure(MPa)
Pressure correction coefficient

16 18

1. Avoid installation near the air compressor. The


Separation Dryer should be installed as near the end
of the line as possible to ensure that air flowing into
it is lower than the outside air temperature.
2. According to the principles of air drying, the output
dew point drop will be about 3 below that of the inlet
air. If a greater range in dew point drop is required, use
of a refrigerated air dryer is recommended.

Useful air flow capacity

Expansion Separation Dryer "AE7"

the dryer and the new air entering the system.

7. Water collected in the bowl is released via a float.

Clean Air System


Automatic water and oil purge energy saving auto drain trap (Automatic drain release equipment)

Drain Trap "Solenoid Type" "Timer Type"


ADE4B

ADE300

V a r i a b l e d r a i n r e l e a s e
interval via adjustable timer
Drain interval automatically
changes due to ambient
temperature for energy
saving operation.
C logging due to sludge,
etc. greatly reduced thanks
to the wide mouth on the
orifice of our solenoid valve.
Special anti-freeze function
that automatically shortens
the time between drains
during cold conditions.

E quipped with electrostatic

Features

Patented

Features

liquid surface sensor

No clogging due to grime and


foreign matter thanks to the
wide mouth on the orifice of
our solenoid valve.

Remote operation capabilities


(Equipped with operation and
monitor signal lines.)

Specifications
Maximum drain flow capacity
Drain holding capacity
Operable pressure range
Operable temperature range
Processed fluid
Drain release method
Power Source
Power
specifications
Power consumption
Drain inlet
Connections Drain outlet
Sludge drain port
Outside dimensions (H x D x W)
Mass

L/h
L
MPa

mm
kg

Solenoid valve operated


300
440 (at 0.69MPa)
0.3

0.25 0.98
2 40 (Should not be operated in freezing conditions)
Compressed air drain
Solenoid valve, timertemperature control
Solenoid valve, water level detection
Single phase 200V 50/60Hz
19/16
6/5
Rc1/2
Rc1/2

G1/2
150 117 100
208 (171) 191
1.2
(5)

1. Indoor specifications (Operable in environment where it would not be exposed to water splash.) 2. Comes with manual drain (test button.) 3. ADE300 is equipped with external signal terminals:
Normally-open contacts (closed during operation.) Warning signal will be activated when the drain does not open over a period over 2 minutes. Normally-open contacts (closed during operation)
rated for loads of AC300V, 3A. 4. The ADE300 is equipped with an auto-cleaning function (drain is automatically released once every 6 hours.) 5. The ADE300 can be used as a substitute for the
AD-5 (max. output: 450L/h.) 6. To prevent drain from freezing in very cold climates, an antifreeze heater may be necessary. 7. When setting up drain piping, to prevent back pressure from other
traps, be sure to install a check valve. Also install drain traps at each drain port. 8. Piping (inlet and outlet) for the ADE4B should have an inside diameter of at least 12mm. Please consult your
Orion dealer for further details.

(Units: mm)

Mounting holes:
7.2

dryer heat exchange


tank, after cooler

Drain

Pilot air piping


During operation as well
as inoperation, ensure
that drain does not ow
here.
If there is a chance
that drain will ow
here, please use
clean air instead.

4-6.2
Solenoid valve
pilot port (Rc 3/8)
Check
valve
(included)

Filter (included)

35
10

131

191

171

Sludge drain port

Power cord hole (Power


source: Single phase 200V)

56

66

Drain inlet
Air vent plug

Install valve here

Air vent port


(Rc 3/8)

Installation of air vent


piping is necessary
to prevent stoppage
due to air bubbles.

100

117
(187)

AIR
Drain piping
(Use 1/2" or 12mm [minimum]
inside diameter tubing.)
Piping should slope downward.

182

Control
Panel

208

30

110
122.5

27

Drain
outlet port
Rc1/2

Drain
inlet port
Rc1/2

Air vent piping

191

Drain source vessel

Operation panel

109

Install valve here

Install valve here

100
34.5

Power cord:
2m 10cm

ADE300

147

ADE4B

43

Outside dimensions

150

Drain Trap "Solenoid Type" "Timer Type"

Timer operated
4B
0.32L/cycle (at 0.69MPa)

Model
ADE

Item

Test button

Drain outlet (vinyl hose, etc.)

Auto Drain Traps for Automatic Drain Release of Water and Oil Drain (Automatic drain release equipment)

Drain Trap "Float Type, Disk Type, Motor Valve Type"


ADE-2-B/3-B
FD-1D/2/2-NC/5/6-G3/10-A
AD-5-G1

ADE--3-B
Motor valve operated

Patented

FD-1D
Float operated

FD-2
Float operated

FD-5
Float operated

FD-6
Float operated

FD-10-A
Float operated

AD-5
Disc operated

Features

Water level detecting automatic drain


releaseMotor valve operated (ADE-2-B3-B)
Timed drain cycle release via adjustable
timer (ADE-3-B)
Drains without air loss
Float operated (FD-1D510-A)
Adjustable timed drain release
Disc operated (AD-5)

Specifications
Motor valve operated
Model
Maximum drain
flow capacity

ADE-2-B

cm3/cycle
L/cycle

Drain (water only)


Air only

Drain release cycle time

min.

Minimum drain release time


Compressed air pressure range
(gauge pressure)
Operable temperature range
Processed fluid

sec.

2 40

Motor valve timer,


Water level detection control
Single phase 200V 50/60V
5 or lower

FD2-G3/
FD2-NC-G3
10

Disc operated

FD-5-G3

FD6-G3

FD-10-A

AD-5-G1

10

30

80

450L/h
approx. 0.3

0.1 1.0

0.20 0.98

0.29 0.98

0.1 1.0/
0.15 1.0

0.05 0.98
2 60

Compressed air

Power Source
Power consumption

Float operated

Mass

Rc1/4
0.4
Outside
105 126 105 126
diameter: 62
170
175
length: 159

kg

Outside dimensions (H x D x W)

Rc1/2

10 hose nipple
1.0

Drain outlet

mm

Disc operated

Includes 1 2, 3/8,
1 4 fittings

Inlet

Connections

0.05 0.98

Drain release method


Power
specifications

FD-1D-G3

390
16
2, 5, 10, 20, 30
60 (fixed)
(adjustable)
3.6/3.0
0.05 1.47

MPa

Float operated

ADE-3-B

4
0.3

Rc1/4
0.5
Outside
diameter: 80
length: 173.5

63
length: 178

4
0.45
80
length: 201

Rc3/8
Rc1/2
1.0
1.7
Outside
Outside
diameter: 96 diameter: 86
length: 193
length: 1988

1 Drain conditions: Air pressure (gauge pressure): 0.69MPa. Adjustable timer is preset to 20 minutes. (Motor valve type) 2. NC (normally closed): Drain release valve is closed when the unit is not
under pressure. Drain inlet (G3 piping connection) ports are available on the top and side of the unit. Screw the included cap onto the unused connection port. Please consult your Orion dealer for
further details.

80

63

32

80

148
178

157.5

A
Power cord (Length: 2m)
H

Hose nipple ( 10)

62

159

139

15
4

F
Grounding cable
(Length: 2m)

Parts included with the ADE

16

D
2-3 elongated holes
(opposite corners)

ADE-2-B

Nut size: 1/4

Drain outlet

ADE Dimensions

FD-10-A

ADE-2-B ADE-3-B

ADE-3-B

16

Nut size: 1/4

66.8

52.4

OD (opposing at sides): 68 (12 sided)

86

1/2 1300L

1/4 400L

Elbow

1/4B

1/2B

170

175

Socket

1/4B

400

1300

Bushing

1/2B 1/4B

64

Barrel nipple

1/4B

104

Bushing

3/8B 1/4B 6 3

28

60

Connection nipple

119

57

193

51

110

79

198

48

133

26
167

R1/2 G1/2

126

88

1/4B

96

Drain hose set


Ball valve

105

Drain outlet

AD-5

24

B
C

FD-6

201

63

Parts included with ADE-3-B

FD-5

171

Parts included with ADE-2-B

FD2/NC

FD-1D

80

(Units: mm)

ADE-2-B/3-B

173.5

Outside dimensions

21.7

75

Drain Trap "Float Type, Disk Type, Motor Valve Type"

Performance
specifications

Item

Clean Air System


The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)

Air-Cooled Aftercooler "SE"


Air-Cooled model SE-250A/750
Air processing capacity: 1.7/6.9m3/min
Maximum inlet temperature: 80
Suitable compressor: 13/37kW

Features

Wide pitch condenser for easy maintenance


Corrugated fins
E fficient heat transfer and a low profile heat exchanger along

with a high cooling

surface area that demonstrates unsurpassed cooling power

Special fin design for consistent ventilation

SE-250A

Specifications
Item
Model SEAir processing capacity
m3/min
Maximum inlet air

temperature
Pressure
MPa
(gauge pressure)
Ambient temperature

Outlet air temperature

Maximum operating
MPa
pressure (gauge pressure)
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Voltage (50/60Hz)
V
Power consumption
W
(50/60Hz)
Electric current
A
(50/60Hz)
Cooling output
W
Air inlet/outlet connection
Drain port size

250A
1.7

750
6.9

Air inlet
conditions

80
0.69
32
40

790
350
1170
60
Three phase 200

63/76

300/270

0.7/0.8

1.08/0.98

25
1B25A union fitting
Rc1/2

85 2
2B50A union fitting
R1/2

Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure,
32, 75%.) Please contact ORION regarding custom built models of specifications outside the ranges listed above.

(Units:mm)

SE-250A

SE-750

540

(115)

170
290

Ball valve

Air inlet

911
Air outlet

Air inlet

248.2
Temperature
gauge
91.2

Temperature
gauge
4-10

130

685

Air outlet

57

(86)

Ball valve

690

1110

730

1170

58

(790)

57

145

350

1054

654

650

298

88

121

Outside dimensions

600

Air Cooled Aftercooler "SE"

Power
specifications

0.98
685
298
730
28
Single phase 100

170
4-10

Aftercooler for heatless dryers (Compressed air cooling equipment)

Air-Cooled Aftercooler "SE"

Built to order

Air-Cooled SE90/150/320/600
Air processing capacity: 1.0 6.9m3/min
Maximum inlet air temperature: 70
Suitable screw compressor: 3.7/5.5 22/37kW

Features

Wide pitched condenser,


easy to maintain
SE150
SE320

SE90

SE600

Specifications
Item
Model SE
Air processing capacity
m3/min
Maximum inlet air

temperature
Pressure
MPa
(gauge pressure)
Ambient temperature

Outlet air temperature

Maximum operating
MPa
pressure (gauge pressure)
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Voltage (50/60Hz)
V
Power consumption
W
(50/60Hz)
Electric current
A
(50/60Hz)
Cooling output
W
Air inlet/outlet connection
Drain port size

90
1.0

150
1.7

320
3.7

600
6.9

Air inlet
conditions

70
0.69
32
Ambient temperature +10

648
300
440
19
Single phase 200

685
298
730
28
Single phase 100

666
333
770
34
Single phase 200

773
350
1170
60
Three phase 200

30/40

65/64

150/180

220/270

0.15/0.20

0.8/0.7

0.90/0.95

1.08/1.05

25
25
85
85 2
1/2B union fitting
1B union fitting
11/2B union fitting
2B union fitting
R1/2
Rc1/2
R1/2
When deciding the processing capacity of your heatless air dryer, make your choice based on the correction coefficient for
Suitable heatless air drier
operation at 50. (See page 40)
Aftercooler pressure correction coefficient chart (be sure to add some leeway to your final choice.)
Useful air flow capacity Pressure
Air processing
0.39
0.49
0.59
0.69
0.78
0.88
0.98
Pressure correction (MPa)
capacity
coefficient

Pressure correction
coefficient

0.63

0.75

0.88

1.0

1.07

1.13

1.2

Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Please contact us for guaranteed performance
specifications. When using as an aftercooler for the QSQ dryer, always install a Super Drain Filter to the outlet of the cooler. A separate drain trap should be
installed when used with dryers other than the QSQ series. Please use in ambient temperatures of 40 or below. The highest design inlet temperature is 80.

(Units: mm)

SE90
SE150
SE320

F
A

Air outlet

Air inlet

Air outlet
(773)

Ball
valve
I

Model
SE90
SE150
SE320

H
(648)
(685)
(666)

Ball valve
1110

D
300
298
333

W
440
730
770

A
206
145
142

4-10

B
206
145
142

59

E
545
600
568

91.2

F
396
654
694

G
290
540
430

88

170

1170

4-10

C
194
170
270

248.2
Air inlet
(86)

350

1054
911

SE600

121

650

Outside dimensions

I
420
690
730

J
(90)
(115)
(140)

K
150
130
130

Air Cooled Aftercooler "SE"

Power
specifications

0.98

Clean Air System

The ideal aftercooler for initial cooling of compressed air when ambient temperatures are high. (Compressed air cooling equipment)

Water-Cooled Aftercooler "TH"

Built to order

Water-Cooled TH-1010WG-B2V 7020WG-B2V


Air processing capacity: 1.7 393m3/min
Typical cooling water flow rate: 0.9 184.8m3/h
Compatible with air compressors from 13 1500kW

Features

Achieves 2 3 times the heat transfer of typical


aftercoolers thanks to Orion's special spiral tube design.
Self cleaning system

TH-2010WG-B2V

TH-3012WG-B2V

Water Cooled Aftercooler "TH"

Specifications
Item
Model THAir processing capacity
m3/min
Applicable law for this class
of equipment
Typical cooling water flow
m3/h
rate
Water
m/Aq
Pressure
loss
Air
m/Aq
Air inlet/outlet connection
Cooling water inlet/outlet
connection
Column diameter mm
Outside
dimensions Height
mm
Mass
kg

1010WG-B2V
1.7

1012WG-B2V
3.7

1370
approx. 45

Item
Model THAir processing capacity
m3/min
Applicable law for this class
of equipment
Typical cooling water flow
m3/h
rate
Water
m/Aq
Pressure
loss
Air
m/Aq
Air inlet/outlet connection
Cooling water inlet/outlet
connection
Column diameter mm
Outside
dimensions Height
mm
Mass
kg

4014WG-B2V (A)
50

1510WG-B2V
6.7

2010WG-B2V
13

Not defined
0.9

1.8

0.1
25A socket

0.1
0.3
40A socket

3010WG-B2V
23

3012WG-B2V
35

Class 2 Pressure Vessel Safety Law


3.3

6.6

10.9
0.2
0.2

16.8

0.4
0.25
10K-100A flange

0.2
10K-50A flange

0.2
10K-80A flange

15A socket

20A socket

32A socket

114
1570
approx. 50

165
1395
approx. 90

216
1538
approx. 130

1710
approx. 230

1910
approx. 250

4014WG-B2V (B)
73

4016WG-B2V
97

5016WG-B2V
138

5018WG-B2V
191

7020WG-B2V
393

90

184.8

50A socket
318

Class 2 Pressure Vessel Safety Law


23.7

34.5

0.5
0.25
10K-125A flange

0.6
0.4

65A socket

5K-80A flange

45.9

65.4
1.0
0.7

10K-150A flange

2.0
10K-200A flange

5K-100A flange

406

10K-250A flange

10K-300A flange

5K-125A flange

5K-200A flange

508

2286
approx. 540

2486
approx. 600

2.5
1.2

2636
approx. 820

2936
approx. 860

712
3280
approx. 1700

Maximum working pressure: 0.97MPa. Conditions of compressed air at inlet: pressure: 0.69MPa, temperature: 80 . External antirust coating. Indicated
typical cooling water flow rate is at a water temperature of 30 . Includes: flange, air trap, temperature gauge (for compressed air output), anchor bolts.
Optional equipment: safety valve, pressure gauge. Please contact us for guaranteed performance specifications. Processing air capacity is calculated based
on compressor intake conditions (atmospheric pressure, 32, 75%.) Output air temperature: 35 under the above conditions.

60

The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)

Water-Cooled Aftercooler "THP"

Built to order

Water-Cooled THP2300A,3800A,4900A
Air processing capacity: 23 49m3/min
Maximum inlet temperature: 80
Compatible with air compressors from 120 240kW

Features

This series built as the perfect match for our Inverter Dryers.
Space saving package design
Comes standard with built-in temperature gauge.

System Innovations

Innovative 20 /mincapable air system


Dryer requirements without a water-cooled aftercooler:
For compressor discharge air temperatures of 55 (40 ambient temperature) RAXE6000A or
4900A-W models would be indicated.

Dryer requirements WITH a water-cooled aftercooler:


Cool air to 40 with an aftercooler and get by with models RAXE2300A or 2300A-W.
Innovative Merits

THP2300A

Allows dryer choices of 3 classes down for air-cooled models and 2 classes down for water-cooled dryers.
(Lower startup costs by employing the THP2300A and RAXE2300A)
Savings in running costs of 3.0kWh for air-cooled models and 0.8kWh for water-cooled models.

Specifications

Air inlet/outlet connection

2300A
23

3800A
38
0.69
60
327.8
40 or below
80

324.8

4900A
49

3210.2

0.25 0.98
0.49
1500

1700
410
400
220
JIS 10K
80A flange

200
20A flange

Cooling water inlet/outlet


connection

1800

320
100A flange

Rc1 1/2

Rc2

Air processing capacity calculated based on conditions of air entering air compressor. (atmospheric pressure, 32, 75%) Includes Auto Drain Trap (FD-10A)

System Example

Compressor

Water-cooled aftercooler

Air tank

Drain or
Line lter

61

Inverter Air Dryer

Mist lter

Water Cooled Aftercooler "THP"

Item
Model THP
Air processing capacity
m3/min
Inlet air pressure
MPa
Inlet air temperature

Cooling water flow rate


m3/h
Outlet air temperature

Maximum inlet air temperature

Compressed air pressure


MPa
range (gauge pressure)
Max. operable cooling water
MPa
pressure
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg

Clean Air System

Stainless Steel Air Tank, Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)

Stainless Steel Air Tank "OAT"

Built to order

OAT60-S 1000-S
Volume: 65 1090L
Compatible with air compressors from 6 37kW

Features

Tank built with SUS304 grade stainless steel


Coated tank (metallic silver)
Perfect for industries that shun rust in their environment, such
as food, medical, semiconductor industries, etc.

OAT100-S

Specifications
Item
Model OAT
Volume
L
Maximum working pressure MPa
Maximum inlet air temperature

Safety valve release pressure MPa


Connections Inlet and outlet
Pressure gauge
Drain valve
Safety valve
Air valve
Cleaning access hole
Mass
kg

60-S
65

80-S
85

100-S
104
1.08

150-S
160

250-S
258

300-S
365

400-S
449

OAT400-S

500-S
562
0.98

750-S
772

1000-S
1090L

80
1.19
1/2B

1B
1/4B 60 1.6MPa

1/2B
1/2B

1B
1B

1.08
1 1/2B
3/8B 75 1.6MPa

2 1/2B

1/2B

45

60

50

100

140

11/2B
Optional equipment
100A
250
280
360

200

2B

550

Optional auto drain trap. Please contact us for guaranteed performance specifications. Pressures listed are gauge pressures. 2000L model also available
by special order. Please contact ORION regarding custom built models of specifications outside the ranges listed above. The material of the tank leg is the
steel sheet of SS400.

(Units: mm)

Model
OAT60-S
OAT80-S
OAT100-S
OAT150-S
OAT250-S
OAT300-S
OAT400-S
OAT500-S
OAT750-S
OAT1000-S

B
448
498
510
529
550
580
657

G H ole for
Cleaning
anchor bolts
access hole Pressure gauge

Drain valve

A
1000
1210
1410
1612
1661
1663
1963
2377
2157
1935

Air
outlet

G Hole for
Cleaning anchor bolts
access Pressure Air inlet
hole
gauge
D

B
D

F
H

Safety
valve

Pressure Air inlet


gauge

G Hole for
anchor bolts

Air inlet

Air outlet

E
0

Air outlet

Eye bolt
Safety
valve

Suspension
ttings

12

Eye bolt

OAT1000-S

0
12

Safety
valve

OAT300-S750-S

OAT60-S250-S

0
12

Stainless Steel Air Tank "OAT"

Outside dimensions

Drain valve

C
698
908
1058
1250
1279
1250
1550
1950
1700
1457

150

62

Drain valve

350

400

400
500

520

600

600

750
950

800
920

3- 15
320

3- 20
510

Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)

Air Tank "MST"


MST39A-100 3000C-90
Volume: 39 3000L
Compatible with air compressors from 6 75kW
The optimum solution for the following air systems:
When air consumption periodically surpasses compressor
discharge capacity.
In load balancing for system designs employing 2 or more
compressors.
For use before heatless air dryers

MST230A-100
MST600C-100

Specifications

Item
Model MST 39A-100 95C-100 160C-100 230A-100 400C-100 600C-100 800C-90 1000C-90 1200C-90 1500C-90 2000C1-90 3000C-90
Volume
L
39
97
162
227
395
595
799
987
1200
1498
1980
3000
0.98
0.88
Maximum working pressure MPa
Maximum inlet air temperature
75
1.08
0.98
Safety valve release pressure MPa
Connections Inlet and outlet
1/2B
1B
1 1/2B
2 1/2B
3B
1/4B 50
1/4B 60
3/8B 75
Pressure gauge
Drain valve
1/4B
1/2B
Safety valve
1/4B
3/8B
1/2B
1B
Air valve
1/2B
1B
Optional equipment
Mass
kg
24
50
75
116
230
305
365
445
480
570
731
1155
Optional auto drain trap. Please contact us for guaranteed performance specifications. Models MST-1500B-90 and above require special shipping
requirements (and additional shipping fees.) Please contact ORION regarding custom built models of specifications outside the ranges listed above.

Outside dimensions
MST39A-100

(Units: mm)

eyebolts

Model
MST39A-100
MST95C-100
MST160C-100
MST230A-100
MST400C-100
MST600C-100
MST800C-90
MST1000C-90
MST1200C-90
MST1500C-90
MST2000C1-90
MST3000C-90

A
770
1190
1450
1531
1380
1900
1783
2106
2070
2490
2951
2766

D
B
382
700
800
900

1000

C
382
900
1100
1200
1000
1400
1300
1600
1500
1800
2000

Pressure
gauge

Safety
valve

Drain valve

Drain valve

D
149
183
187
195

E
304
350
406
470

F
267.4
460
550
610

120

718

630

125

868

775

120

968

125
160

1018
1324

63

MST2000C1-90
MST3000C-90

A
C
D

Pressure Safety
gauge
valve
Flange

Air inlet
E

Air inlet

Air inlet
E

Air outlet

Air outlet
A

Pressure gauge
Drain release

Safety valve
Air valve

MST400C-100/600C-100/800C-90/1000C-90
MST1200C-90/1500C-90/2000C1-90/3000C-90
G Hole for
Inspection
Air valve Inspection port
eyebolts
anchor bolts
port
G Hole for
anchor bolts
Air outlet

3- 15

H
207
240
268
300
370

4- 20

900

470

1200

630

Air Tank "MST"

MST95C-100/160C-100/230A-100

Clean Air System


Easy temperature and humidity monitoring

Dew Point Monitor "MG"


MG40/MG40A-P
Humidity display:
0.1 99.9%. 1/10% resolution (MG40)
0.1 40.0%. 1/10% resolution (MG40A-P)
Dew point display:
60.0 40.0, 1/10 resolution.
Temperature display:
20.0 80.0 1/10 resolution.

MG40A-P
MG40

Features
MG40 (For air at atmospheric pressure)
Simultaneous display of temperature and humidity
or dew point. (Can choose either humidity or dew point.)
C omes equipped with dewpoint and humidity
warning signal outputs (2 sets of non-voltage contacts.)
A lso comes standard equipped with analogue
outputs.
(DC outputs for temperature, humidity/dew point)

MG40A-P (For compressed air)


Simultaneous display of temperature and humidity
or dew point. (Can choose either humidity or dew point.)
C omes equipped with dewpoint and humidity
warning signal outputs (2 sets of non-voltage contacts.)
A lso comes standard equipped with analogue
outputs.
(DC outputs for temperature, humidity/dew point)

Specifications

Main unit specifications

Model
Humidity display:
3 digit LED display
dew point display:
4 digit LED display (1 digit for sign)
Temperature display:
4 digit LED display (1 digit for sign)
Operable ambient temperature range
Operable ambient humidity range
Storage temperature range
Power Source
Power consumption
Height
Outside
Depth
dimensions
Width
Piping connection size
Mass

RH

V
W
mm
mm
mm
mm
kg

External signal Analog output


connections
Alarm output
Sensor specifications

Dewpoint Monitor "MG"

Item

Fluids that can be measured


Operating pressure range
Temperature gauge accuracy
Humidity gauge accuracy

MPa

RH

Calculated dew point precision


Sampling flow rate

L/min

MG40 4
MG40A-P 5
0.1 99.9%. 1/10 resolution 1
0.1 50.0%. 1/10 resolution 1
Displays " - - - - " on out-of-range, or sensor disconnected/short circuit.
60.0 40.0, 1/10 resolution. 1, 2
(Displays "L" below 60 and "H" over 40.)
20.0 80.0, 1/10 resolution.
(Displays "L" below 20 and "H" over 80, or "- - - -" when sensor is disconnected or shorted.)
5 40
0 85 (no exposure to condensation)
5 55
AC100 10
20
80
220
260

4 (one-touch fitting)
2.7
2.9
Dew point: 0 5V DC ( 60 40 )
Humidity: 0 5V DC (0 100 )
Humidity: 0 2.5V DC (0 50 )
Temperature: 0 5V DC ( 20 80 )
Dew point (upper limit) / humidity (upper/lower limits) non-voltage, normally-open contacts 2 sets (AL1, AL2)
Pure air (at atmospheric pressure) / Purity Class 8, free of Compressed air (must be free of water droplets, oil, dirt,
water droplets, oil, suspended organic solvents, etc. 6
or air that has been processed through a filter.) 6
Atmospheric pressure
0.1 0.8
1
2 (20 80%) at 25
2 (20 40%) at 25
330 40 D.P / 530 40 D.P 3
Values below 40 are for reference only. (when air temperature is 25 )

3 5 By set orifice purge

1 Display shows Humidity or Dew Point by Switch. C 2 Dew Point is calculated from temperature and humidity. 3 Dew Point accuracy is based on factory
inspection, not guaranteed. 4 MG40 is a monitor to measure at atmospheric condition. To measure, please place the sensor in the measuring environment direct
5 MG40A-P is a monitor to measure under pressure condition. To measure, please take a compressed air by the equipped air sampling tube to compressed air
piping 6 Using or storing in the following atmospheres will lead to deterioration of the sensor and necessitate recalibration in a short period of time; acetic acid,
hydrogen chloride, ammonia, ethyl acetate, xylene, butanol, dichloroethane.

Typical applications
MG40
Measuring indoor temperature, humidity, and
monitoring and managing dew point.

MG40A-P
Measurement of compressed air temperature and
humidity, and monitoring and managing dew point.

64

Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.

Dew point monitor "MGR"

MGR20
Dew point display: 30.0 20.0 1/10 resolution.
Temperature display: 20.0 80.0 1/10 resolution.

Features

Measurement and digital display of dew point (at


atmospheric pressure) and temperature of your
refrigerated dryer output.
Comes equipped with analog outputs (one set of terminals.)
Low profile and compact. (Just 62% of the size of our MG40A-P model.)
Up to 8 monitors can be connected and operated via PC. (Interface function optional)
PC Interface Model

Multiple monitor conguration

Single monitor conguration

20

Converter
Converter
RS-232C Cable
RS-232C Cable
RS-232C Shielded cable RS-232C (D-sub9pin)
(D-sub9pin)
RS-422
RS-422

20

RS-232C Cable Converter


RS-232C
(D-sub9pin)

RS-232C Cable
(D-sub, 9 pin)

Software screenshot * Software included in optional interface kit.

Customer supplied equipment

20
Customer supplied equipment

DC Power

Connecting
to 8 units
(Max.)

MGR20

DC Power
Shielded cable

RS-422
DC Power

20

RS-232C Cable Converter


RS-232C
(D-sub9pin)

Shielded cable

RS-422
DC Power

Note 1: For use with a PC, please request the optional Interface Kit.
Interface Kit includes PC software and serial interface.
Customer supplies required wiring between the MGR20 monitor and PC.

Specifications

Sensor specifications

Model
Dew point display:
4 digit LED display (1 digit for sign)
Temperature display:
4 digit LED display (1 digit for sign)
Operable ambient temperature range
Operable ambient humidity range
Storage temperature range
Power Source
Power consumption
Height
Outside
Depth
dimensions
Width
Piping connection size
Mass
External signal
Analog output
connections
Fluids that can be measured
Operable pressure range
Temperature gauge range
Temperature gauge accuracy
Calculated dew point range
Calculated dew point precision
Sampling flow rate

MGR20
30.0 20.0, 1/10 resolution. 1
(The following will be displayed for out-of-range conditions: Below 30 : "L", above +20 : "H", sensor disconnect or short: "----")
20.0 80.0, 1/10 resolution. 1, 2
(The following will be displayed for out-of-range conditions: Below 20 : "L", above 80 : "H", sensor disconnect or short: "----")

2 40
RH
0 85 (no exposure to condensation)

2 55 /45 85
V
AC200 10
W
20
mm
57
mm
205
mm
242
mm
4 (one-touch fitting) 3
kg
2.9
Dew point: 0 5V DC ( 30 20 ) 4, Temperature: 0 5V DC ( 20 80 )
MPa

L/min

Compressed air (free of water droplets, oil, and dirt, or air that has been processed through a filter.)
0.2 0.98
2 50
1
30 20 5,6
5 7
3 5 By set orifice purge 8

1 Pressing the display switch alternates display between dew point and humidity. Dew point temperature display is set for atmospheric pressure (ADP.) 2
Dew points to be measured should be below atmospheric pressure. If the sensor tip becomes wet due to condensation from being cooler than ambient temperature
it may affect the sensor connection and output. 3 Please use piping that has low water absorption properties. Fluoropolymer tubing: PTFE, PFA, etc., metallic
piping: copper, stainless steel, etc, and nylon tubing etc., have high water absorption properties and so are not recommended for use with this equipment. 4 When
shipped, the analog output changes according to the the dew point/temperature select switch. (Changeable via user setting.) 5 In sub-freezing temperatures
(as measured by the temperature gauge) dew point measurements will not indicated the actual dew point. Numbers are for reference use only. 6 Displayed dew
point value is computed internally and assumes the following conditions: a temperature range of 0 50 and a humidity range of 0.1 40.0%RH. A display of "---" indicates conditions outside these ranges or that the sensor is not properly connected or is shorted. 7 Number listed is the highest precision capable by the
device. Dew point precision can be affected by the age of the sensor. Regular calibration is required. (Yearly calibration is recommended.) 8 Sampled air will be
discharged from the main unit. Dew point temperature display is set for atmospheric pressure (ADP.)

65

Dew point monitor "MGR"

Main unit specifications

Item

Clean Air System

Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)

Digital Differential Pressure Gauge "DGE70"


Differential pressure display range: 1.050 1.050MPa
Minimum resolution: 0.001MPa

Specifications

D ifferential pressure detection for optimum air filter


management
Output signals for remote monitoring of differential pressure
Management of differential pressure of vapor and fluids

Specifications
Item
Model
MPa
Pressure range
MPa
Greatest permissible pressure
Measured differential pressure range ( P)
Power Source
Fluids that can be measured
Output 1
Operable temperature range
Operable humidity range
Case construction
Mass

DGE70
01
2
1 1MPa ( P P1 P2)
12 24VDC 1060mADC
Gases or fluids (Fluids must be non-corrosive.)
PhotoMOS relay output (2 outputs)
10 50 (non-freezing conditions)
35 85%RH (no dewing)
Die cast aluminum
490g (main unit)

1OptionalAnalog 1 5VDC/4 20mA

Sample Applications

Digital Differential Pressure Gauge Set

Contents of digital dierential pressure gauge set

Digital Differential Pressure Gauge "DGE70"

Instrument panel with multiple dierential pressure gauges installed

Item
Part Detail
Digital differential pressure gauge DGE70
AC adaptor
AC100V DC24V (included)
Nylon tubing
Nylon, L2000
KQ2V04-01S
One-touch fitting
(Universal elbow)
Nylon cable ties
Heat resistant type
Wiring Installation Guide
A4 Sheet

66

Qty
1
1
2
4
1
1

Optimum filter element pressure management (differential pressure gauge)

Differential Pressure Gauge "DG / DGX" Element Life Indicator


DG-50 (A)/DG-50 (B)/DG-50 (D)/DGX-50 (B)
Differential pressure display range: 0 0.15MPa

DG-50

Features

Measures the difference in pressure between a filter's


inlet and outlet in a single gauge.

Specifications
Item
Maximum operating pressure
(gauge pressure)
Differential pressure display range
(gauge pressure)
Connection
Outside dimensions
(outside diameter x depth)
Mass
Nylon tubing
Included
Straight coupler
parts
Elbow coupler

Applicable
model

LSFMSFKSFDSFLFH
MFH
KFH
DFH

Model

DG-50 (A)

DG-50 (B)

DG-50 (D)

DGX-50 (B)

MPa

1.0

1.6

1.0

1.6

0 0.15

MPa

R1/4
70 43

mm
kg

0.5
O.D.: 4mm L1000mm
R1/4 4mm (for tubing)
M5 4
(for tubing)

R1/4 4 (for tubing)


2700C1,3200C1,4000C1,
5000B1,6000B1,7700B1,
10300B,12900B,15500B,
20700B,31800B

75B
150B
200B
250B

75B not on KSF


models.

R1/4 4
(for tubing)

400-1,700-1,1000-1
1300-1,2000-1

600,900,1400,1900,2900

Differential Pressure Gauge "DG / DGX"


Element Life Indicator

When ordering, please specify the model name. Please contact us for guaranteed performance specifications.

Element Life Indicator


Indicator Lamp That Tells When Filter Element Needs Replacing
Super Filter
Comes standard on models MSF400-1 and above
(Does not work with models 250B and below.)
Available as optional equipment on models
LSF/KSF/DSF400-1 models and above.
(Does not work with models 250B and below.)
Judging when to change filters has become more
difficult due to the evolution in air compressors
and the fact that oil from them is in the form of
mist. ORION has started a new era in element
management with a suggested replacement time of
around 8,000 hours.

67

Element Life Indicator

Clean Air System


Pico-Drain Oil and Water Separation from Compressed Air Condensate (Filter Type Condensate Processing Equipment)

Filter Type Drain Processing Equipment - Pico-Drain "ODF5"


ODF5-W1/ODF5-W2
A New Concept in Ecological Friendliness (No Electricity Required,
Lightweight, Space Saving, Energy Saving)
Concentration After Processing: 5mg or less (of hexane extracts)
Works with Screw or Reciprocal Compressors up to 22kW

Features

No Electricity Required! And therefore Light


Weight, Space Saving, Energy Saving.

ODF5-W1

Simple is Best

Lightest in the Industry


Most space-saving in the
industry
No power source required
Energy saving

Uses fully adsorbent


elements

Filter cartridges can be


changed by anyone in just 3
min. per cartridge.

Highly versatile
Many possible applications
Functional in an unlimited
number of drain processing
systems

Thanks to our non-electric design, the main unit weighs in at only


10kg. (ODF5-W1 model)
Can be wall mounted, thus requiring zero floor space.
Running cost is just 6.3/L.

Replaceable filter element design

Anyone can replace the elements easily and reliably.


Filter element replacement in only 6 minutes.
Can easily be done during a lunch break.

Suitable for many applications

Before
processing

Meets requirements of installations that have infrequent


operating rates.
Can be added to existing installations for preprocessing.

Pre-processor

After
processing

Main-processor

Filter Type Drain Processing Equipment - Pico-Drain "ODF5"

Specifications
Item
Application
Compatible compressor (estimate)
Compatible oil type
Operable ambient temperature range 1
Compressed air pressure range
(gauge pressure)
Average yearly processing capacity
Performance
Oil concentration of treated drain
specifications
Drain processing capacity 2
Untreated drain water
Maximum oil oncentration
Inlet
of untreated drain
Conditions
Temperature range of
untreated drain
Outside dimensions (W x D x H)
Unit mass (dry weight)
Connection (Inlet and outlet)
Optional equipment 3
Required power source
Comments
Additional required equipment

Model
kW

MPa

ODF5-W1
ODF5-W2
Collected Drain Processing
Individual Drain Processing
22kW or under (screw or reciprocal type compressors)
Compressor lube oil (mineral and synthetic oils)
2 40
0.29 0.98

0.98 or less

L/Hr
mg/L
L
MPa

5
5 or less (of hexane extracts)
5000
Compressed air drain at a pressure of 0.98MPa or less

mg/L

500 or less

2 40

mm
kg

600 191 505


10

700 191 515


12

12 one-touch fitting
Self standing assembly / Anti-freeze unit assembly
No electric power source required
Solenoid, disc, or motor valve type trap

Not needed

Note: Filter life depends on type of compressor oil used as well as specifics of drain being processed. Do not use to process oil collected from oil mist removal filters -- please process such oil separately. 1
When used with the optional Anti-freeze Unit Assembly (two 50W specialized heaters), the allowable ambient operating temperature range is: 5 40 . 2 Based on an average drain oil concentration of
125mg/L (ideal figure.) The capacity when used with a reciprocal compressor will be approximately half of this amount. 3 A bracket and restraining bands are included with the unit

Installation Notes

Information that applies to both models


1. Do not use the Pico-Drain filters to process drainage from oil-mist filters. Such drainage should be processed
separately.
2. Outlet piping should be 12 tubing, have a maximum length of 5m, and should not have vertically rising
segments.
ODF5-W1
1. Inlet piping should be 12 tubing, have a maximum length of 10m, and have less than 2m in vertical rise.
2. When implementing common drain piping, make sure pipes for each drain trap are fitted with their own check
valve.
3. When using a solenoid type, motor valve type, or disk type, do not use 2 or more.
4. When using a drain trap for discharge use, install it as far upstream on the drain line as is possible.
ODF5-W2
1. Inlet piping should be 12 tubing, have a maximum length of 10m, and have less than 0.5m in vertical rise.
2. Do not install a drain trap on the secondary side.

68

Construction and Working Principles


Element Construction

Main-processing element

Pre-processing element

There are 2 special identical filter canisters, each containing a different kind of filter cartridge. Each
canister is stamped for clear identification. The canister is semi-transparent so it is possible to
gauge the filter condition by simply looking at it. (Pre-processing filter material: adsorbent sheet.
Postprocessing filter material: adsorbent material similar to cotton fiber.)
Drain Flow
After the drain has been mostly processed by the pre-processing element, it flows to the mainprocessing element and is further filtered down to a concentration of 5mg/L or less. Drain water enters each element from
the bottom, flows through the filter material, and out the top. In this way, the oil part is adsorbed by the filter material.

Working Principles (ODF5-W1)

Drain water is discharged via pressure from the drain trap (solenoid type / disc type / motor-valve type) which is installed
before this filter.

Working Principles (ODF5-W2)

Drain water is discharged via the pressure from attached drain trap (AD5) when the drain trap is activated.

Estimated Drain Water Volumes by Compressors

The values for the arrows below are calculated based on the conditions listed to the right of the chart.
The volume of drainage to be processed per year (that is, the amount of drain generated per year) can change depending
on the operating conditions of the compressor, load rates, and operating environment (temperature and humidity.)

7.5kW
11kW

22kW
37kW

15kW
2500

5000

10000

15000

25000

20000

Yearly Volume of Treated Drain Water (L) [which equals the volume of drainage generated]

Compressor operating conditions:


10 hours/day, 20 days/month (left side of arrow)
20 hours/day, 30 days/month (right side of
arrow)
Relative compressor load: 60%
Intake conditions: 30 60%RH
Conditions after having passed through a dryer:
Air pressure: 0.69MPa, dew point: 10 .

24

18

Oil concentration: 30mg/L


Oil concentration: 60mg/L
Oil concentration: 125mg/L
Oil concentration: 200mg/L
Oil concentration: 300mg/L
Oil concentration: 500mg/L

Standard curve

12

2500

5000

10000

15000

20000

25000

30000

Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]

Sample Applications

OODF5-W1 (shown within dashed lines, not including hoses)


Air dryer

ODF5-W2 (within dashed lines, not including hoses)

Remove

500mm

Replacement Cycle (months)

Filter Element Replacement Estimates

Optional Equipment

AD-5

Air compressor
Total Length: max. 10m
Air tank
AD-5 Air lter

12 Air tubing

Air dryer

Anti-Freeze Unit Assembly Self Standing


(Power source: Single
Assembly
phase, 100V, 50W x 2)
Cord length: 3m

Air compressor
(including dryer)

Shortest
Total Length: max. 10m

One drain trap should be replaced for discharge use.

69

Filter Type Drain Processing Equipment - Pico-Drain "ODF5"

Range of Drainage Volume Based on Compressor Output

Clean Air System


Oil and Water Separation from Compressed Air Condensate (Compressed air drain processing equipment)

Drain Processing Equipment - Drain Master "OWD"

Medium duty OWD10 -- Cold climate model OWD10-H


Meets Water Pollution Control Law effluent standard. Potential for greatly reduced condensate
treatment costs.
Main-processing concentrations below 5mg/L (hexane content)
Applicable compressors: Screw type, 37kW and below.

Features

No electric power source required, light weight, space


saving (50% smaller compared with previous models)
Main unit does not need electricity.
Running cost: 5.3/L
Easy filter replacement
Filters in each tank can be replaced and sent back to
the factory.
Lower amount of material to be disposed of by the user.
Cold climate lineup available.
OWD10-H
C
 an process air in temperatures as low as 10 without
drainage freeze

Drain Processing Equipment - Drain Master "OWD"

Specifications
Item
Processing method
Compatible compressor (guideline)
Compatible oil
Ambient temp. range
Operable pressure range
Average yearly processing capacity
Performance
Oil concentration of treated drain
specifications
Gross processing quantity 1
Untreated drain water
Inlet
Maximum oil concentration of untreated
conditions
drain
Temperature range of untreated drain
Power (50/60 Hz)
Power
Power consumption
specifications
Current rating
Outside dimensions (W D H)
Unit mass (dry weight)
Drain inlet
Treated water outlet
Compatible discharge drain trap 2

Model

MPa
L/Hr
mg/L
L

OWD10

OWD10-H
Collected drain processing
37KW or below (screw or reciprocal)
Compressor lubrication oil (mineral oil or synthetic oil)
2 40
10 40
0.29 0.98
10
5 or less (of hexane extracts)
18000
Compressor air drain of 0.98 MPa or less

mg/L

500 or less

V
W
A
mm
kg
B
B

2 40

413 334 1175


36

Rc1 2
Rc1 4
Solenoid or disc type

Single phase 200


146
0.73
37

1 When processing an average oil concentration throughout the year of 125mg / L.(Theoretical) 2 These are recommended models.) Please consult your
dealer for further information.

Installation Notes

1Do not use the Pico-Drain filters to process drainage from Oil-Mist filters. Such drainage should
be processed separately.
2Do not use 2 or more discharge drain traps (solenoid or disk type).
3Have drainage flow into the drain trap from drainage collection piping from a point as upstream
as possible.
4Make inlet piping length 10m or shorter, and if using a tubing, use 12 nylon tubing.
5Output piping should be 1/4B or larger and 5m in length or shorter.
6When implementing common drain piping, make sure pipes for each drain trap are fitted with
their own check valve.
70

Construction and Working Principles


Drain flow
D rain water that enters the drain inlet
is separated by differences in specific
gravity in the pre-processing tank and
undergoes mild processing from preprocessing element. Then it is processed
in the main-processing tank where it is
processed down to an oil concentration
of 5 mg/L or below.
Working principles
Drain water is discharged via pressure
from the drain trap (solenoid type or disc
type) which is installed before this filter.

Safety valve

Drain lter

Check
valve

Treated
water outlet

Drain inlet
Drain release valve

Separation based on Pre-processor


specic gravity

Main-processor

Estimated Drain Water Volumes by Compressors

The arrows in the following diagram are estimates based on calculations using the conditions noted below.
The yearly quantity of treated drain water (= yearly drain output) will differ depending on the working
conditions of the compressor, load factor, and the surrounding environment (temperature and humidity).

Range of Drainage Volume Based on Compressor Output


7.5kW
11kW

22kW
37kW

15kW

55kW

15000
25000
40000
2500 5000
10000
20000
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]

Adsorption tank replacement estimate

Compressor operating conditions:


10 Hr/day, 20 days/month (left side of arrow)
20 Hr/day, 30 days/month (right side of arrow)
Relative compressor load: 60%
Intake conditions: 30 60%RH
Conditions after having passed through
a dryer: Air pressure: 0.69 MPa, dew
point: 10.

Oil concentration is 60 mg/L

18

Oil concentration is 125 mg/L (standard line)

12

Drain Processing Equipment - Drain Master "OWD"

Replacement Cycle (in months)

24

Oil concentration is 200 mg/L


6

Oil concentration is 300 mg/L


Oil concentration is 400 mg/L
10000

20000

30000

40000

Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]

400

Air dryer

334
300

Power cord (Length: 2m)


only OWD10-H

ADE4B

Heater lamp
only OWD10-H

Total Length: max. 10m

Ball valve
Rc1/2Attached

Air tank

1175

AD-5

Air
lter

Drain inlet
Rc1/2
Treated water outlet
Rc1/4

65 (61)

Hole for power cord

Air compressor
with Air Dryer

360

Air compressor
without Air Dryer

394

Water Level Gauge


at operation

Shortest
Total Length: max. 10m

One drain trap should be replaced for discharge use.

71

4-10
354
4
Fixing Hole
(
(Anchoring pitch)

314
(Anchoring
(
pitch)

Clean Air System

Oil and Water Separation from Compressed Air Condensate -- Drain Master (Compressed air condensate processing equipment)

Drain Processing Equipment - Drain Master "OWC / OWM"

Patented

Med. duty models: OWC75150 / Heavy duty models: OWM30 160 / Cold climate models: OWC75-H150-H
Meets Water Pollution Control Law effluent standard, greatly
reduces condensate treatment costs.
Post-processing concentrations below 5mg/L (hexane content)
Applicable compressors: Screw type, 720kW and below.
Medium duty models: O
 WC75150
Heavy duty models: OWM306090160
Cold climate models: OWC75-H150-H

Features

Before
processing.

OWC75
Medium duty

After
processing.

OWM30
Heavy Duty

1. Energy saving models that require no power source

No electric moving parts -- perfect for outdoor use.


OWC75150
OWC75-H150-H (Built to cold-climate specifications) (Excluding cold-climate models)
1. High efficiency filter material

2. High capacity separation and adsorption tanks in

Compatible with screw and reciprocal compressors.


Separates out mineral oils, synthetic oil emulsions,

one compact design


Separation and adsorption tanks are built into one

yielding clean water. (Hexane concentration less

Drain Processing Equipment - Drain Master "OWC / OWM"

than 5mg/L)

unit for easy installation.


3. Filter can be changed on-site.

2. New separation technology

4. Cold-climate models are built-to-order items.

(OWC7515075-H150-H)
Static removal Bubbles bring up contaminants
Contaminants collected.
C an also treat condensate from medium duty
compressors.
3. E
 nergy saving operation (OWC7515075-H150-H)
75-81% reduction compared with previous models.
4. Easy filter replacement
Cartridge type for easy on-site filter replacement.
(OWC Series)
5. C omes standard with throughput monitor and
alarm display functions.
(OWC Series)
Digital monitor of total drain throughput so you
know when filter replacement will be required.
Multiple alarm indicators.
6. Cold climate rated models available
(OWC75-H150-H)
Can operate in temperatures as low as 10 without
drainage freeze.
OWM Series models are available by special order.

72

Specifications
OWC75150 (Middle), OWC75-H150-H (For cold district area)
75

75-H

150

8
29,000

150-H
16
58,000

5 or less (of hexane extracts)


Screw or Reciprocal, max: 75
Screw or Reciprocal, max: 150
mineral oil, synthetic oil
2 40
10 40
2 40
10 40
Indoors or outside (in a place that won't expose it to rain water etc.)
Compressed air drain at pressure of 1.57MPa or less
300 or less (concentration of hexane extracts)
2 40
Single phase 200
16
0.08

Three phase 200


616
1.70

Single phase 200


16
0.08

Three phase 200


616
1.70

Adsorption by high efficiency filtrate


Adsorption by high efficiency filtrate

100

Compressed air discharge (includes accumulated throughput meter)


0.5
1.0
Pump, auto drain trap, gravity flow
Warm air circulation

Warm air circulation


900 600 1200
1200 600 1200
120
150
170
Rc1/2
Rc1/2
Rc1/4

Note) Filter life depends on type of compressor oil as well as drain configuration. 1 Total processing capacity is simulated based on yearly average concentration
150mg/L also max. 300mg/L. Please contact ORION the detail of applicable compressor oil to match. Please contact ORION the guaranteed performance
specifications. For installation in cold environments of less than 2, please use our H models which are specially designed for cold climate use. Compressed
air is required for operation. Please use a clean air supply of compressed air that has processed with an air dryer, filters, etc. Please contact ORION regarding
custom built models of specification outside the ranges listed above.

Specifications
OWM306090160 (Large)
Item
Model OWM
30
60
90
160
Average processing capacity
L/h
24
48
72
110
150
225
375
675
Total throughput 1
m3
Concentration after processing
mg/L
5 or less (of hexane extracts)
Compatible compressor
kW
150 or less
300 or less
360 or less
720 or less
(screw compressor) 2
Compatible oil type
Compressor lube oil (mineral oil) Please consult your dealer regarding use with synthetic oils.
Operable ambient temperature range

2 40
Processed fluid
Compressed air drain
Inlet
Water quality at adsorption
mg/L
150 or less (concentration of hexane extracts)
conditions tank inlet
Temp. of water to be treated

5 40
Separation tank
Gravity separation (includes level gauge and inspection cover)
Filter type
Equipment Filtration tank
specifications Adsorption tank
Adsorption type
Drain supply system
Pump, auto drain trap, gravity flow
Outside dimensions (W x D x H)
mm
1359 559 2065
1909 709 2065
2209 809 2165
2049 1009 2215
Mass
kg
610 (during peration: 1230) 880 (during peration: 2150) 1270 (during peration: 3060) 1770 (during peration: 4250)
Drain inlet
B
Rc3/4
Rc1
Rp1
Treated water outlet
Note) Filter life depends on type of compressor oil as well as drain configuration. 1 Total processing capacity is simulated based on yearly average concentration
150mg/L also max. 300mg/L. 2 Please contact your dealer regarding use with reciprocal type compressors. Operating conditions with suitable compressor are
an ambient temperature 23 and 70%RH. Please contact us for guaranteed performance specifications. For installation in cold environments of less than
2, please use our cold climate models (available by special order.) When choosing model, please consider your average annual drain throughput requirements
as well as the type of compressor to be used. Please contact ORION regarding custom built models of specifications outside the range listed above.

73

Drain Processing Equipment - Drain Master "OWC / OWM"

Item
Model OWC
Average processing capacity
L/h
Total throughput 1
L
Concentration after processing
mg/L
Applicable compressor
kW
Compatible oil type
Operable ambient temperature range

Installation
Processed fluid
Inlet
Concentration of fluid to
mg/L
conditions be processed
Temperature range

Voltage (50/60Hz)

Power
Power consumption
W
specifications
Current rating
A
Preprocessing
Adsorption tank
tank
Post processing
Equipment
tank
specifications
Discharge Method
unit
Capacity
L/min
Drain supply system
Heater unit
Outside dimensions (W x D x H)
mm
Mass
kg
Drain inlet
B
Treated water outlet
B
Compressed air inlet
B

Clean Air System

Maximum drainage volume (L/h)

Why drain processing equipment is necessary

1. The law
According to the Water Pollution Control Law, it
is illegal to discharge untreated drainage from air
compressors.
2. Regulation standard
Drainage that is to be disposed of must have an
oil (hexane extracts content) concentration level of
less than 5mg/L.
3. Concentration
On average, drainage from screw type compressors
have an oil concentration of 30 to 50mg/L.

Advantages of our separators(Calculations based on our medium-duty OWC models.)

Vastly reduced drainage treatment costs.


Comparison of costs to treat 100L/day of drainage
using the Drain Master or having the drainage
managed by a 3rd party industrial waste company:
3rd party waste treatment
Drain Master
running costs
Cost savings

25/L x 100L/day x 20 days/month x 12 months


= 600,000/year
2.7/L x 100L/day x 20 days/month x 12 months
= 64,800/year
535,200/year

Calculation based on 3rd party industrial waste treatment costs of 25/


L, and the running operational cost (for parts and consumables) of the Drain
Master of 2.7/L (OWC model, oil concentration of 150mg/L.)

Please calculate your maximum drainage requirements


using the formulas below:
Compressor discharge volume 60 (water content of air at inlet)
(g/m3)
(m3/min)
1
(water content of dried air)

1000
(g/m3)

Conditions

C
 ompressor discharge air flow: adjusted for atmospheric
pressure
Air moisture content at inlet: Installation in place with
summer season conditions (air temperature: 30, relative
humidity: 70%, therefore moisture content is 21.2g/ .)
 Moisture content of dried air: At a pressure of 0.69MPa,
dewpoint of 10, saturated content is 1.37g/ .
 S p r i n g a n d a u t u m n d r a i n a g e r e q u i r e m e n t s a r e
approximately 1/2 of winter requirements and 1/3 of
summer requirements.

Pump-up Unit Patented


For pumping drainage up
from a drain pit or sump.
P ower requirement:
200V
Pumping capacity: 2
36L/h (variable speed)
DPA4

Drain Processing Equipment - Drain Master "OWC / OWM"

Design schematic and drain processing flow chart (Illustration: Model OWC75)

This equipment is comprised of the following components: pre-processing tank, electrolysis cell, coagulation tank, and
main-processing tank. Drainage is first sent to the pre-processing filter for rough oil filtration, after which, charged oil
particles are removed within the electrolysis cell. In the coagulation tank, there is coagulation via bubbling and in the
main processing tank, final filtering takes place. Through this process, drainage can be processed continuously to
meet required nominal concentration levels (less than 5mg/L concentration of hexane extracts.)
Note: Filter life depends on type of compressor oil used as well as drain configuration.
Safety valve Regulator
Air control

Power OWC75 : Single phase 200V 50/60Hz


Source OWC75H : Three phase 200V 50/60Hz

Solenoid
valve
Solenoid
valve

Compressed air: 0.3 1.57MPa


Orice

Air

Drain inlet

Electrolysis cell

Float switch
(for warning alarm)

Filter
material

Overow

Discharge unit
Filter material

Treated water
sampling spout

Check valve
Check valve
Treated water
outlet

Drain valve
Main
Post processing tank

Coagulation cell

Electrolysis cell

74

Pre-processing tank

Attention: Regarding drain piping


1. O
 il emission from a micro-mist filter must be collected in a separate tank; do not feed this oil into the
Drain Master separator. (It should be processed along with surface oil in a separation tank.)
2. If released drainage is not under pressure, the feed tank must be positioned higher than the
separator.
Confirm quality of treated water
Treated drain water should be checked at regular intervals to ensure concentration levels
fall within standard levels. If concentration levels of treated water go above limits for effluent
standards, regulations under the Water Pollution Control Law may be applied. Effluent standards
differ according to region. Please consult with your local department for details.
Proper handling of used filter material
Used filter material is considered industrial waste and should be disposed of according to the
advice of a qualified waste disposal professional.
System configuration and piping examples (Examples show the medium duty OWC model.)
Drain processing flow employing an auto drain trap.
Air tank

Line Filter

Mist lter
Compressed air piping
The OWM model does not require
this section of air piping.
Drain Master

Valve

Drain inlet
Drain trap

Screw compressor

Air dryer
Drain trap
(Disc operated/Float operated)

Drain trap
Check
valve

Check
valve

Treated water
outlet
Final drainage
release

Overow collection tank

Drain trap
(Float operated)

In order to ensure consistent


normal running conditions, carefully
consider drainage collection piping
sizes and lengths.

Check
valve
Oil collection tank

Drainage collection piping

Configuration for feeding drainage collected in a drainage pit via the compressed air operated Pump-up Unit. (Excluding OWD10)
Air tank

Line Filter

Mist lter

Compressed
air piping

Screw
compressor

Valve

Valve

Valve

Valve

Air dryer
Drain trap
Drain Master

Treated
water outlet
Final
drainage
release

Drain trap

Valve

Drain trap

Air inlet

Drain trap

Drain
inlet

Overow collection tank

Pump-up unit
power box

Pump-up unit

Drainage
pit

75

Oil collection tank


The OWM model does not require this
section of air piping.

Drain Processing Equipment - Drain Master "OWC / OWM"

Air inlet

Valve

Valve
Valve

Clean Air System


DRAIN MASTER Peripheral Equipment

Drain Processing System Related Equipment "OWT / OWH / OWL / OWSK"


Equipment and model selection should be conducted by knowledgeable and experienced personnel.
When choosing equipment, in addition to referring to this catalogue, be sure to match its intended
purpose and the way it is to be used with the machine's specifications and performance abilities.
Oil concentrations will differ according to the season. Please refer to the graph below for typical oil
concentrations throughout the year.
Calculation of drainage concentration may vary depending on the collection day or district. We can
offer suggestions regarding existing and newly established solutions. Please contact us for details.

Drain Processing System Related Equipment


"OWT / OWH / OWL / OWS K"

DRAIN MASTER Peripheral Equipment


Gravity type oil/water separation tank OWT350 Activated Carbon Type, Low Concentration Output Unit OWL8-K Series
OWL8-K (No electric power required)
All stainless steel construction
OWL8-KH (Cold climate model, single phase 200V)
No electric power source required
Even lower concentration
Easily separated surface
levels of drainage previously
oils and emulsified drainage
processed by the Drain
are treated by gravity
Master can be achieved
separation. By employing
through our high efficiency
this pre-stage separator, oil
activated carbon filtration.
load to the main drainage
processor is decreased
P l e a s e c o n s u l t w i t h
and running costs can be
your dealer for details
greatly reduced.
regarding treatment
levels that surpass
Best used with highwater pollution control
concentration, easy to
standards.
separate drainage.
Outside dimension: (HDW): 1489525625
Mass: 64kg (Dry)
Storage Capacity: 350L

Outside dimension: (HDW): 810396530


Mass: 43kg (H type: dry)
Inlet condition: Oil concentration 5 mg/L and below
Processing capacity: 8 L/h and below

Cohesion Treatment Filtration for Very Low


Treated Effluent Inspection Tank OWSK7
Concentration Output OWH20-GB Series.
All stainless steel construction
OWH20-GB (Single phase 200V)
OWH20-GBH (Cold climate model, single phase 200V)
Allows for visual inspection
Ionized oil particulate
of drainage previously
within emulsified drainage
processed with the Drain
is removed and the oil
Master.
coagulates, making it
much easier to process.

Best used with


highconcentration,
difficult to separate
drainage.

Outside dimension:(HDW):240240250
Mass: 5kg (dry)
Storage capacity: 7L

Other maintenance related products are


Outside dimension: (HDW): 1201580642 available. Please consult your dealer for details.
Mass: 81kg (H type: dry)
Inlet condition: Oil concentration 600mg/L and below
Processing capacity: 20L/h and below
76

System Recommendations According to Drain Properties

Good

Average

Poor

Average

High

300.0
250.0
200.0
150.0
100.0
50.0

Month: Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
How to use this chart
Model selection example:
Average yearly oil concentration: High. Gravity
separation suitability: Good. In this case, model (2)
would be indicated as the most economical and
best performing choice. A more precise calculation
based on your specific needs is possible. Please
consult your dealer for further information.

Untreated drain water

Air compressor

Air compressor

OOWC/OWM model Drain Master

Micro-mist Filter
Line Filter
Air dryer

Gravity type oil/water separation tank

OWT
Check
valve

Cohesion treatment, low concentration output unit


(Electrolyzed coagulation separation)

Check valve

OWH

Coagulation of highly emulsied drainage for


easy adsorption for further cost savings.

Drainage pit
DPA4

0.0

Treated water out

OWT

Pump-up unit
(For use with a drainage pit)

77

OWH

Oil concentration: 5mg/L or less

Air tank

350.0

Activated Carbon Type,


Low Concentration
Output Unit

OWL

Treated Euent
Inspection Tank

OWSK7

Drain Processing System Related Equipment


"OWT / OWH / OWL / OWS K"

Low
Average oil
concentration
throughout
the year

Drainage Flow RateL/Hr)

Gravity Separation Suitability

Amount of Drainage Per Month

Theoretical oil concentrationmg/L)

DRAIN MASTER Peripheral Equipment

Clean Air System

Optional equipment
For ORION Refrigerated Air Dryers

Refrigerated Air Dryer Optional Equipment Part Number Nomenclature

Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the proper part number when making orders.
Product number

RAX3J
1st digit
0 Standard
Different voltage
1
380V
Different voltage
2
400V
Different voltage
3
440V
4

Includes
breaker

Includes breaker
5 Different voltage
380V
Includes breaker
6 Different voltage
400V
Includes breaker
7 Different voltage
440V

Part Number of Optional Equipment


1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit

2nd digit
0 Standard
Remote switch
1
included
Includes external
2
signal
Custom lamp,
3
switch color
Includes external
signal
4
Remote switch
Included
Custom lamp,
switch color
5
Remote switch
Included
Custom lamp,
switch color
6
Includes external
signal
Custom lamp,
switch color
Includes external
7
signal
Remote switch
Included

3rd digit
0 Standard
Rated for
1
outdoor use
Does not include
2
re- heater
Custom cabinet
3
color
Rated for outdoor
use
4
Does not include
reheater
Rated for outdoor
use
5
Custom cabinet
color
Does not include
reheater
6
Custom cabinet
color
Rated for outdoor
use
Does not include
7
reheater
Custom cabinet
color

(Notes) 1. Delivery times for refrigeration compressors of non-standard voltages may take
at least 3 months from the time of order.
2. RAX3J 55F(55F-W,55F-SE) models have external transformers; in other
models, the transformers are internal.
3. P lease consult with your dealer regarding special painting/coating
requirements.
4. Installation photos are available by special request if needed.
5. Please advise if photos of completed equipment are required.
6. All items for export are made to order.

4th digit
0 Standard

5th digit
0 Standard

6th digit
0 Standard
English
1
documentation
Includes test
2
manual
Includes test
3
results chart

1 Anchor bolt A
2 Anti-rust treated A

2 Anchor bolt B

3 Export Packing

3 Anchor bolt C

Anti-rust treated A
Export Packing

4 Anchor bolt D

4 Photo

5 Anchor bolt E

English documentation
5 Includes test
results chart

6 Anchor bolt F

Includes test
manual
Includes test
results chart

Includes test
7 results chart
Photo

7. When specifying colors via Mansell numbers, a color sample is necessary.


8. ORION can manufacture and supply items outside the above specifications
on a special order basis -- please consult with your dealer.
9. Anti-rust properties are not guaranteed in anti-rust treated items.
10. C hinese Pressure Vessel Code compliance available upon special
request.
11. Inspection test manuals and result forms are produced according to
ORION's specifications.

Includes test manual


Includes test
results chart
Photo
English documentation
Includes test manual
9
Includes test
results chart
8

List of Anchor Bolt Options for ORION Refrigerated Dryers


L Type

Hole-in

Chemical

M10 L2004pcs.

M10 L804pcs.

M10 L1004pcs.

M16 L2004pcs.

M16 L1204pcs.

M16 L1604pcs.

M20 L2504pcs.

M20 L1504pcs.

M20 L2004pcs.

Optional equipment for


Refrigerated Air Dryers

Model
Type
RAX3J,RAX6J8J,11G 55G,55G-W
RAX3J-SE 55F-SEIncl. RAX8G-SE 37G-SE
RAX3.7J-H 15J-H
RAXE740B-SE,100B-SE
RAX75FF-W 450F-WE
RAX75F-SE
RAXE2300AA-W
RAXE3800AA-W 14800B-W
RAXE75A-SE,100A-SE
RAXE19600A-W
RAXE29600A-W

78

Table of standard equipment used with our refrigerated air dryers (including lamps, switches, contacts.)
indicates standard equipment.indicates optional configuration or special order items
High temp.
(inlet air)
RAX3J
RAX6J
RAX8J

Lamp
Switch
Contacts
Standard
Standard
(Air-Cooled) (Water-Cooled) Power Operation Warning Alarm Operation Stop Remote/Local Remote operation Operation Warning Alarm
Switch
signal
signal signal
RAX3J-SE
RAX4J-SE

(Green)
(White) (Red)
RAX6J-SE

RAX8G-SE-A1
RAX8G-SE-A2
RAX11G-A1
RAX11G-A2
RAX15G
RAX22G
RAX37G
RAX55G
RAX75F
RAX90F
RAX120F
RAX150F
RAX190F
RAX240F
RAX300F-E
RAX380F-E

RAXE2300A
RAXE3800A
RAXE4900A
RAXE6000A
RAXE7500A
RAXE9800A

RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE

(White)

(Yellow) (Red)

(Yellow) (Red) (Green)

Different voltage
transformer
support

Built-in but with


change in external
dimensions

(Alternate)

RAX55G-W

RAX55F-SE
(White)
(Red)
RAX75F-W
RAX75F-SE
RAX90F-W
RAX120F-W

(White)
RAX150F-W

RAX190F-W
(Red) (Green)
RAX240F-W

(Green)
RAX300F-WE

RAX380F-WE
Note 1:
RAX450F-WE
RAXE740B-SE
RAXE1100B-SE

RAXD75A-SE
RAXD100A-SE
RAXE2300A-W
RAXE3800A-W

RAXE4900A-W
(No.) (No.) (White) (White)
RAXE6000A-W

RAXE7500A-W
Note 1:
RAXE9800A-W
RAXE14800B-W
RAXE19600A-W
RAXE29600A-W

External (extended base)

(Momentary)

(Alternate)

Built-in, maintaining
standard
dimensions

Note 1: RAX F-E/F-WE and RAXE/ A/A-W Series models do not have power lamps but require power before running.

Optional Item
Different voltage
Electric Leakage Breaker
Remote switching
External output signal
Lamp/Switch color options
Outdoor operation specification
Custom colors
English Specifications
Photograph
Anti-rust treatment A
Anchor bolts A
Anchor bolts B
Anchor bolts C
Anchor bolts D
Anchor bolts E
Anchor bolts F
Test manual
Test results chart
Export packing

Description
The designated voltage is met by adding a transformer(380V400V440V) to the existing power supply.
Leakage breaker sensitivity is 30mA (for outside use is 100mA)
Alternate (on/off) signal, includes switch
Includes "Operation" and "Warning" signals
Can change to: "Run" red, "Stop" Green, "Warning" orange
Simple type (has overhead cover)
Please specify a melamine type, Munsell No., or JPMA (Japan Paint Manufacturers Association) No.
Name plate, English Operation Manual
Photo of finished equipment
CondenserExposed copper pipesSecondary heat exchanger
SS grade stainless steel, L-type
SS grade stainless steel, Hole-in anchor
SS grade stainless steel, chemical anchor
SUS grade stainless steel, L-type
SUS grade stainless steel, Hole-in anchor
SUS grade stainless steel, chemical anchor
Document produced by ORION
Document produced by ORION
Packaged in plywood (plywood sided)

79

Optional equipment for


Refrigerated Air Dryers

Details regarding refrigerated air dryer optional equipment

Clean Air System

Optional equipment
For Super Filter

Super Filter, Clean Air Filter Optional Equipment Part Number Nomenclature

Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm
the proper part number when making orders.
Product number

Part Number of Optional Equipment

MSF400-1 1st digit 2st digit 3st digit 4st digit 5st digit 6st digit
1st digit
0 Standard

2st digit
3st digit
4st digit
0 Standard
0 Standard
0 Standard
Includes differential
1 Rated for outdoor use 1 Export packaging
1
pressure gauge
Includes Inspection
2 Includes indicator
2 Custom color
2
Certificate
Includes differential
Meets Chinese Pressure
3
pressure gauge
3 Anti-rust treated
3
Vessel Code
Includes indicator
Export packaging
Rated for outdoor use
4 Includes Inspection
4
Custom color
Certificate
Export packaging
Rated for outdoor use
5 Meets Chinese Pressure
5
Anti-rust treated
Vessel Code
English documentation
Custom color
6 Includes Inspection
6
Anti-rust treated
Certificate

5st digit
0 Standard

6st digit
0 Standard

1 Anchor bolt A

1 Test manual included

2 Anchor bolt B

3 Anchor bolt C

3 Photo

4 Anchor bolt D

Test manual included


4 Test results chart
included

5 Anchor bolt E

6 Anchor bolt F

Rated for outdoor use


English documentation
7 Custom color
7
Export packaging
Anti-rust treated

Test results chart


included

Test manual included


Photo

Test results chart


included
Photo
Test manual included
Test results chart
7
included
Photo
6

8 English documentation

Notes: 1. Part numbers for optional equipment are 6 digits.



2. Please consult with your dealer regarding options not listed in the above chart.

3. When specifying colors via Mansell numbers, a color sample is necessary.

Super Filter and Clean Air Filter Differential Pressure Gauge Compatibility Chart
Filter Model
DSFLSFMSFKSF2700C1 31800B
LSFMSFDSF75B 250B
KSF150B 250B
LSFMSFKSF400-1 2000-1
DSF400-1 1300-1

Differential Pressure Gauge Model


DG-50A

D.P. Gauge Part Number


03A30984010

DG-50B

03A30985010

DG-50D

0A000338000

Super Filter Anchor Bolt Compatibility Chart


Type

L Type

Hole-in

Chemical

M16 L2003pcs.

M16 L1203pcs.

M16 L1503pcs.

Optional equipment
Filters

Model
DSFLSFMSFKSF
2700C1 31800B

80

Optional equipment
For Super Filter Drain Master

Model Numbers and Details for Super Filter and Clean Air Filter Optional Parts
Optional Item
Included differential
pressure gauge
Outdoor operation
specification
Custom colors
(We don't coat to custom
user-specified thicknesses.)
Degreasing
and cleaning
Packaging for export
Inspection Certificate
included
Meets Chinese Pressure
Vessel Code
English Specifications
Anchor bolts A
Anchor bolts B
Anchor bolts C
Anchor bolts D
Anchor bolts E
Anchor bolts F
Test manual
Test results chart
Photograph
Element Life Indicator

Description
Differential pressure gauge is included
(customer installation required)

Compatible Model
LSFKSFDSF (all models)
MSF (all models with the exception of MSF200B and 250B)

Rated for outdoor use

DSFLSFMSFKSF2700C 31800B

Baked on melamine resin coating


DSFLSFMSFKSF2700C 31800Band models allow
Specified Munsell No. or JPMA (Japan Paint Manufacturers
painting of equipment legs only.
Association) No.
Alcohol wipe-down of body and inside-housing
All models
Flange gasket: Teflon
Packaged in plywood (plywood sided)
DSFLSFMSFKSF2700C 31800B
Body and housing inspection

All models (with the exception of 75B 250B and medium pressure type

Required paperwork and English documents, etc.

DSFLSFMSFKSF2700C

Machine plate, English Operation Manual


All models
SS grade stainless steel L-type
SS grade stainless steel Hole-in anchor
SS grade stainless steel, chemical anchor
DSFLSFMSFKSF2700C 31800B
SUS grade stainless steel L-type
SUS grade stainless steel, Hole-in anchor
SUS grade stainless steel, chemical anchor
Document produced by ORION
Document produced by ORION
All models
Photos of finished equipment (of designated views of the
equipment)
Element Life Indicator
DSFLSFKSF400 31800B
Factory installed

Drain Master Special Order Items


Model
OWM Series

Special Order Item Description

Built to cold-climate specifications

Chart of air tank anchor bolts (special order parts)


Air tank MST (iron construction) anchor bolt compatibility chart
Model
MSTL-anchor bolts
mm
Quantity
Pcs.
No mounting holes

39A-100
1

95C-100 160C-100 230A-100 400C-100 600C-100 800C-100 1000C-90 1200C-90 1500C-90 2000C1-90 3000C-90
M12 L200
M16 L200
3
4

Air tank OAT (stainless steel construction) anchor bolt compatibility chart
OATmm
Pcs.

60-S

80-S

100-S
M12 L200
3

150-S

250-S

300-S

400-S

500-S
M16 L200
4

750-S

1000-S

Optional equipment
Filters, Drain Master

Model
L-anchor bolts
Quantity

81

Clean Air System

Optional equipment
For Heatless Air Dryer

Heatless Air Dryer Optional Equipment Part Number Nomenclature

Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm
the proper part number when making orders.
Product number

Product number

QSQ420C-E
1st digit

1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit

2st digit

3st digit
4st digit
Photograph, English
Orifice
Remote, Externa Signal Outputs
Submitted documentation
documentation, Export Packing
Standard
Standard
0
0 Standard
0 Standard
0
(none included)
(none included)
20
Includes test
Remote switch
1
1 Finished equipment 1
1
(For low dew points)
results chart
included
Includes external
Includes test
2 English documentation 2
2
signal
manual
Export Packing
3
3 Mil sheet
English documentation
Includes test
Remote switch
results chart
included
4 Export Packing
4
4
Includes test
Includes external
manual
signal
Includes test
results chart
Finished equipment
5
5 Includes test
English documentation
manual
Mil sheet

5st digit

6st digit

Anchor bolts

Different voltage

Standard
0
(none included)

0 Standard

1 Anchor bolts A

1 110V

2 Anchor bolts B

2 120V

3 Anchor bolts C

3 210V

4 Anchor bolts D

5 Anchor bolts E

5 380V

6 Anchor bolts F

6 400V
7 440V

Details regarding heatless air dryer optional equipment


Optional Item

Description
20% of the standard processing air flow
External output signals are "Running indicator out" and "Warning out"
Remote, External Signal Outputs
For models QSQ120B-E and below, the size of the control panel.
Mil sheet
Cartridge cylinder inspection results
Anchor bolts A
SS grade stainless steel L-type
Anchor bolts B
SS grade stainless steel Hole-in anchor
Anchor bolts C
SS grade stainless steel, chemical anchor
Anchor bolts D
SUS grade stainless steel L-type
Anchor bolts E
SUS grade stainless steel, Hole-in anchor
Anchor bolts F
SUS grade stainless steel, chemical anchor
Test manual
Document produced by ORION
Test results chart
Document produced by ORION
Photography
Documentation outlining the sort of photos required is necessary.Max. 3 photos of the manufacturing process.
Transformer
All models are internal
Export Packing
Packaged in plywood (plywood sided)
Orifice

Optional equipment for


Heatless Air Dryer

List of anchor bolt options for heatless air dryers


Model
QSQ010A 035A
QSQ080B-E 270B-E
QSQ420C-E 2500C-EEDC

Type

L Type

M10 L1604pcs.
M16 L2004pcs.

Hole-in
M6 L604pcs.
M10 L804pcs.
M16 L1204pcs.

82

Chemical

M10 L1204pcs.
M16 L1604pcs.

Dew Point Conversion Chart


Pressure
dew point
()

0.2

0.29

0.39

70.0
68.0
66.0
64.0
62.0
60.0
58.0
56.0
54.0
52.0
50.0
48.0
46.0
44.0
42.0
40.0
38.0
36.0
34.0
32.0
30.0
28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0
2.0
3.0
4.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0

77.2
75.3
73.5
71.7
69.9
68.0
66.2
64.4
62.6
60.7
58.9
57.1
55.3
53.5
51.7
49.9
48.0
46.2
44.4
42.6
40.8
39.0
37.2
35.4
33.6
31.8
30.0
28.2
26.4
24.6
22.9
21.1
19.3
17.5
15.7
14.0
12.2
11.5
10.4
8.6
7.9
6.9
5.1
3.3
1.6
0.2
2.0
3.7

79.0
77.2
75.4
73.6
71.8
70.1
68.3
66.5
64.7
62.9
61.2
59.4
57.6
55.8
54.1
52.3
50.5
48.8
47.0
45.3
43.5
41.7
40.0
38.2
36.5
34.7
33.0
31.3
29.5
27.8
26.0
24.3
22.6
20.8
19.1
17.4
15.7
14.7
14.0
12.2
11.3
10.5
8.8
7.1
5.4
3.7
2.0
0.3

80.3
78.6
76.8
75.1
73.3
71.6
69.8
68.1
66.3
64.6
62.9
61.1
59.4
57.7
55.9
54.2
52.5
50.7
49.0
47.3
45.6
43.8
42.1
40.4
38.7
37.0
35.3
33.6
31.9
30.2
28.5
26.8
25.1
23.4
21.7
20.0
18.3
17.4
16.6
15.0
14.1
13.3
11.6
9.9
8.3
6.6
4.9
3.3

Pressure (MPa)
0.49
0.59
0.69
Dew point at atmospheric pressure()ADP
81.4
82.4
83.1
79.7
80.7
81.5
78.0
79.0
79.8
76.3
77.2
78.1
74.5
75.5
76.4
72.8
73.9
74.7
71.1
72.2
73.1
69.4
70.5
71.4
67.7
68.8
69.7
65.9
67.1
68.0
64.2
65.4
66.4
62.5
63.7
64.7
60.8
62.0
63.0
59.1
60.3
61.3
57.4
58.6
59.7
55.7
56.9
58.0
54.0
55.3
56.4
52.3
53.6
54.7
50.6
51.9
53.0
48.9
50.2
51.4
47.2
48.6
49.7
45.5
46.9
48.1
43.8
45.2
46.4
42.1
43.6
44.8
40.4
41.9
43.2
38.8
40.2
41.5
37.1
38.6
39.9
35.4
36.9
38.3
33.7
35.3
36.6
32.1
33.6
35.0
30.4
32.0
33.4
28.7
30.4
31.8
27.1
28.7
30.1
25.4
27.1
28.5
23.7
25.5
26.9
22.1
23.8
25.3
20.4
22.2
23.7
19.6
21.4
22.9
18.8
20.5
22.1
17.1
19.0
20.5
16.3
18.2
19.8
15.5
17.3
18.9
13.9
15.7
17.3
12.2
14.1
15.7
10.6
12.5
14.1
8.9
10.9
12.6
7.3
9.3
11.0
5.7
7.7
9.4

0.78

0.88

0.98

83.8
82.2
80.5
78.8
77.2
75.5
73.8
72.2
70.5
68.9
67.2
65.6
63.9
62.2
60.6
59.0
57.3
55.7
54.0
52.4
50.8
49.1
47.5
45.9
44.2
42.6
41.0
39.4
37.8
36.2
34.6
33.0
31.4
29.8
28.2
26.6
25.0
24.2
23.4
21.8
21.0
20.3
18.7
17.1
15.6
14.0
12.4
10.9

84.4
82.8
81.1
79.5
77.8
76.2
74.5
72.9
71.2
69.6
68.0
66.3
64.7
63.0
61.4
59.8
58.2
56.5
54.9
53.3
51.7
50.0
48.4
46.8
45.2
43.6
42.0
40.4
38.8
37.2
35.6
34.1
32.5
30.9
29.3
27.7
26.2
25.2
24.6
23.0
22.2
21.5
19.9
18.4
16.8
15.3
13.7
12.2

85.0
83.4
81.7
80.1
78.5
76.9
75.2
73.6
71.9
70.3
68.8
67.1
65.5
63.8
62.2
60.6
59.1
57.4
55.8
54.2
52.6
50.9
49.3
47.7
46.2
44.6
43.0
41.4
39.8
38.2
36.6
35.2
33.6
32.0
30.4
28.8
27.3
26.6
25.8
24.2
23.5
22.7
21.1
19.6
18.1
16.6
15.0
13.5

Dew point Conversion Chart

The vertical axis indicates Pressure Dew Point, and the horizontal axis lists pressures to be converted to Dew Point Under Atmospheric Pressure.
(Example 1) A pressure dew point of 10 at 0.69MPa converted to dew point at atmospheric pressure yields a value of -17.3
(Example 2) A pressure dew point of -20 at 0.69MPa converted to dew point at atmospheric pressure yields a value of -41.5 .

83

Clean Air System

Saturated Moisture Content and Dew Point Conversion


Saturated Water Vapor Content and Dewpoint Conversion
If air at the air compressor inlet is 30 (100%)
and is compressed to 0.69MPa, how much
water will be removed when the temperature is
dropped to 10 by an air dryer?
From the Saturated Moisture Content Chart (at atmospheric pressure):
The moisture content at 30 is 30.3g/ m3.
From the Dewpoint Conversion Chart:
Air conditions are 0.69MPa at 10 , so converting
to atmospheric pressure yields -17 .
From the Saturated Moisture Content Chart:
Moisture content at -17 is 1.37g/m 3
therefore 30.3-1.37=28.93g/m3 so 38.93g of
water will be removed from each 1m3 of air.

Saturated Moisture Content


and Dewpoint Conversion

Saturated Moisture Content Chart (at atmospheric pressure):


Temperature

87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53

Moisture Content
g/m3
0.0004
0.0004
0.0005
0.0006
0.0007
0.0009
0.0010
0.0012
0.0014
0.0016
0.0019
0.0022
0.0026
0.0030
0.0034
0.0040
0.0046
0.0053
0.0060
0.0069
0.0079
0.0090
0.0103
0.0117
0.0133
0.0151
0.0171
0.0193
0.0218
0.0246
0.0277
0.0312
0.0351
0.0442
0.0442

Temperature

52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18

Moisture Content
g/m3
0.0494
0.0553
0.0617
0.0689
0.0767
0.0853
0.0950
0.106
0.117
0.130
0.144
0.159
0.176
0.194
0.214
0.236
0.260
0.286
0.314
0.345
0.378
0.414
0.453
0.496
0.542
0.592
0.646
0.705
0.768
0.863
0.909
0.989
1.07
1.17
1.26

Temperature

17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

84

Moisture Content
g/m3
1.37
1.48
1.61
1.74
1.88
2.03
2.19
2.36
2.54
2.74
2.95
3.17
3.41
3.66
3.93
4.22
4.52
4.85
5.19
5.56
5.95
6.36
6.79
7.26
7.75
8.27
8.82
9.40
10.0
10.7
11.3
12.1
12.8
13.6
14.5

Temperature

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Moisture Content
g/m3
15.4
16.3
17.3
18.3
19.4
20.6
21.8
23.0
24.4
25.8
27.2
28.7
30.3
32.0
33.8
35.6
37.5
39.6
41.7
43.9
46.2
48.6
51.5
53.7
56.4
59.3
62.2
65.3
68.5
71.9
75.4
79.0
82.8

0
.1

2
.7
4
2
.0
1 6
.7
6
1
.3
7
1
.0
8
0
.6
0 9
.5
0 9
.4
0 9
.3
9
0
.2
0 9
.2

(M

P
a)
2
.9
4

Dew Point Conversion Chart

60

50

30

At

os

ph

er

ic

Pre

pr

ss

es

ure

su

re

40

Refrigerated Air Dryers

RAXE,RAXD,RAX,RAL standard dew point

Fine Dryer

MD standard dew point

Pressure dewpoint
PDP

20

10

()
10

Heatless Air Dryer

QSQ (Low and Medium Duty) standard dew point

20

30

Heatless Air Dryer

QSQ (Heavy-Duty) standard dew point

40

60

90 80

70

60

50

40

30 20

10

10

Dew Point at atmospheric pressure( )


ADP

85

20

30

40

50

60

70

Dew point Conversion Chart

50

Clean Air System

Standard Concentration Levels for Cooling Water used in Water-Cooled Condensers


Using Underground Water

Using Underground Water

When using underground water for cooling, the concentration levels of the water should be
checked. Inspection should be made through any industrial testing center, health care center, or
science oriented university. Water that meets the specifications in the chart below can be used
without further treatment.

Standard Concentration Levels for Cooling Water used in Water-Cooled Condensers


Reference components Standard Components

Item
pH
Electrical conductivity
Chloride ion
Sulphate ion
Acid consumption
Total hardness
Calcium hardness
Silica ion
Iron
Copper
Sulfide ion
Ammonium ion
Residual chlorine
Free carbon
Ryznar Stability Index

25
mS/m25
mgCl/L
mgS042/L
pH4.8mgCaCO3/L
mgCaCO3/L
mgCaCO3/L
mgSiO2/L
mgFe/L
mgCu/L
mgS2/L
mgNH4/L
mgCI/L
mgCO2/L

Cooling Water Type


Circulation Water
Make-up Water
6.5 8.2
6.0 8.0
80 or less
30 or less
200 or less
50 or less
200 or less
50 or less
100 or less
50 or less
200 or less
70 or less
150 or less
50 or less
50 or less
30 or less
1.0 or less
0.3 or less
0.3 or less
0.1 or less
Not detected
Not detected
1.0 or less
0.1 or less
0.3 or less
0.3 or less
4.0 or less
4.0 or less
6.0 7.0

Has Tendency Towards


Corrosion
Scaling

Water Cooled Condenser


Standard Concentration Levels for Cooling Water

Excerpt from JRA-GL-02-1994 of The Japan Refrigeration and Air Conditioning Industry Association
Within the "Tendency toward" column, items marked with a indicate this component can lead to corrosion or scaling as indicated.
The 15 items listed above are the primary components that can lead to corrosion or scaling.

86

Always Follow These Safety Guidelines


Important Information Regarding Operation And Installation Of This Equipment
The safety precautions listed herein are to ensure safe and proper use of this equipment for the
protection and prevention of loss to you, the surrounding area, and people nearby.
Important safety precautions are classified into two categories,
WARNINGS and
CAUTIONS.

WARNINGSFailure to follow instructions contained in a WARNING may result in death or serious injury.

CAUTIONSFailure to follow instructions contained in a CAUTION may result in personal injury or damage to property.

Safety Symbols
 symbols inform you of WARNING or CAUTIONS to  symbols indicates actions which must be taken.
observe.The illustration within the triangle shows the
The illustration within the black circle indicates the
nature of the precaution. (For example, the symbol at the
necessary action. (The example to the left indicates that
left indicates possible danger from escaping steam or air.)
the equipment must be properly grounded to earth.)
symbols inform you of prohibited actions. The Please note that times noted in CAUTIONS can
illustration within the circle shows the nature of result in very serious consequences depending on the
the action which is prohibited. (The example to the particular situation. Both CAUTIONS and WARNINGS
left indicates that user disassembly is prohibited.) must be heeded to ensure adequate safety.

General Safety Precautions


Failure to follow instructions contained in these
S ervice must be carried out by persons with
enough knowledge and experience such as your
dealer or other qualified service personnel.
Improper treatment in transport, installation, operation,
maintenance, repair, etc. may lead to injury, leakage,
electric shock, or fire.
Product Use Limitations
 If the unit is to be used as part of critical installations,
safety devices and backup systems which can be
switched to should be put into place to insure that
serious accidents or losses do not occur in the event
that the unit should break down or malfunction.
This product is designed and produced as a commodity
for general manufacturing. Accordingly, the warranty does
not apply to nor cover the following applications. However,
in cases where the customer/user takes full responsibility
and confirms the performance of the equipment in
advance, and takes necessary safety precautions, please
consult with ORION and we will consider if use of the unit
in the desired application is appropriate.
A tomic energy, aviation, aerospace, railway works,
shipping, vehicles (cars and trucks), medical applications,
transportation applications, and/or any applications where
it might have a great effect on human life or property.
Electricity, gas, or water supply systems, etc. where
high levels of reliability and safety are demanded.

WARNINGS may result in death or serious injury.


O nly operate equipment within specified
operating ranges.
Operating equipment outside specified operating
ranges can result in damage to the equipment,
which may result in injury, leakage, etc.
E nsure safety precautions are conformed to while
operating this equipment as well as when performing
maintenance (including cleaning, servicing, inspection, etc.)
A lways remove power from equipment before
performing maintenance or repair operations. Failure
to do so may result in electric shock, injury, or burns.
In particular, be sure to completely release all
compressed air before working on machine related
piping or on the machine itself. Failure to do so can
result in dangerous bursts of compressed air and
may result in injury.
A lways carry out proper inspections and
cleaning as indicated in the operating manual.
Be sure to strictly adhere to air compressor
oil management.
Please maintain proper lubrication of the air compressor
according to the directions outlined in the compressor
operation manual. If air compressor oil is allowed to
deteriorate, it may result in buildup of carbon in the air
dryer, explosion, fire, or corrosion.

87

Always Follow These


Safety Guidelines

WARNINGS

Clean Air System

Notes regarding usage


WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
Heatless Air Dryer

Fine Dryer

Separate Dryer

Membrane Type Final Filter

Conrm it is
When cleaning, do not use detergents or Before Using This Equipment
in the LOCK
position.
organic solvents.
B efore starting the
Bowl guard
Please clean with water, then wipe with a
flow of compressed
Guard button
clean cloth. Never clean this equipment
air, ensure that the
using detergents, thinner, or other organic
guard button is in the
solvents. Doing so may cause deterioration
"LOCK" position. Failure to lock may result in
of plastic parts and may lead to injury.
the bowl coming off or injury.

Heatless Air Dryer

Refrigerated Air Dryer

Filter

Cold Fresh

When operating valves, keep pressure changes at 0.098MPa or less.


Sudden pressure changes can lead to damage of internal components.

Heatless Air Dryer

Cold Fresh

During operation, do not touch the outlet Water droplets should be properly removed from compressed air.
head or cartridge directly with your hand.
Failure to adequately remove water droplets can lead
Doing so can lead to burns.
to the deterioration of the filter material, reduced filter
performance, and breakdown of the filter. Always install and
operate an aftercooler, Super Drain Filter, refrigerated air
dryer, or similar water removal equipment before this device.
Cold Fresh
Do not operate with the cabinet open.
If the earth leakage breaker is tripping, please seek
Touching components inside this equipment
the advice of your dealer or a qualified repair person.
may lead to injury or electric shock.
F orcing power during a leakage condition
can lead to electric shock or fire.

Always Follow These


Safety Guidelines

Filter

Auto Drain Trap

Before starting the flow of compressed air, N ever use parts where the threads have been
always check to make sure the equipment
worn due to repeated disassembly or cleaning etc.
housing and auto drain unit are in order.
Continuing to use parts with threads worn from
If the housing or auto drain unit are not properly
repeated cleaning, disassembly, and reassembly
secured, the housing or auto drain unit can come off,
can lead to caps and other components being
resulting in sudden bursts of compressed air and injury.
blown off under pressure and may lead to injury.
88

CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Drain Master

Perform periodic checks of treated water.


T reated drain water should be checked at regular
intervals to ensure concentration levels fall within
standard levels. If concentration levels of treated water
go above limits for effluent standards, regulations
under the Water Pollution Control Law may be applied.
Effluent standards differ according to region. Please
consult with your local department for details.

Pico-Drain
Wear gloves when replacing consumables.
W hen replacing consumables, wear cotton or
other thick gloves. Working with bare hands can
lead to injuries from touching sharp metal edges.
Dispose of treated water properly.
This equipment is for compressed air drain processing only and cannot be
used for other purposes such as water sterilization. Always properly dispose
of processed drain water, and never use it for drinking or other purposes.

Fine DryerMembrane Type Filter


Keep under the specified operating temperature limit.
Operating this equipment over the specified operating temperature can cause damage to the equipment
and may lead to injury.(When connecting to the compressor directly, use of an aftercooler is recommended.)

General Safety Precautions Regarding Installation


Failure to follow instructions contained in these
S ervice must be carried out by persons with
enough knowledge and experience such as your
dealer or other qualified service personnel.
Improper treatment in transport, installation,
operation, maintenance, repair, etc. may lead
to injury, leakage, electric shock, or fire.
Do not modify this equipment.
Modifying this equipment will void the product warranty.
Do not modify settings of safety features
and components of this equipment.
Modifying such settings can lead to an explosion or fire.
Do not install this equipment in places where
flammable gases may be present or could leak
out. If by some chance gas were to leak out and
gather near this equipment, a fire could break out.
Do not install this equipment where it will
be exposed to wind and rain.
Rain falling on this equipment can lead to
electric shock or fire.
When wiring, use only the prescribed cables.
A lso, when attaching cables to the equipment, fix
cables so there will be no external forces exerted on
the contacts. Improper cable connections may lead to
electric shock, overheating of the contacts, or fire.

WARNINGS may result in death or serious injury.


Be certain that all electrical wiring is done in accordance with
relevant electrical construction and internal wiring regulations.
Also, this equipment should be installed on its own electrical
circuit. Installation with an insufficient power supply or
improper installation can result in electric shock or fire.
Use eyebolts properly.
When lifting this equipment, always use all 4 suspension
eyebolts and ensure the angle of the suspension cable at the
eyebolts is at least 60 . Improper suspension may lead to the
equipment tipping over or falling, which may lead to injury.
W hen installing this equipment, be sure
to follow the guidelines written in the
installation section of the operating manual.
Improper installation can lead to water leakage,
electric shock, fire, or freezing of the machine.
For proper installation, ask your dealer or a
qualified specialist.
Improper installation by the end user may lead
to water leakage, electric shock, and fire.
Always properly ground this equipment.
Do not attach the grounding wire to gas pipes, water pipes,
lightning rods, etc. Improper grounding of this equipment
can lead to electric shock. (Installation of a proper ground
hookup must be performed by a qualified electrician.)

89

Always Follow These


Safety Guidelines

WARNINGS

Clean Air System

Precautions Regarding Installation


WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
Auto Drain Trap
Separate Dryer

Fine Dryer
Membrane Type Final Filter

Verification of Installation Environment


Do not install this equipment in an environment where the surrounding air or air being processed might
contain the substances listed below. Installation in such places raises the risk of injury due to malfunction.
Ester based hydraulic fluids
Organic solvents (aromatics, chlorine compounds, hydrocarbon compounds)
Benzene, toluene, phenol, trichlene, gasoline, thinner, alcohol, etc.
Sulfurous acid gas, chlorine gas, CFC gases
Acids (chlorine based acids, sulphuric acid, acetic acid, benzoic acid, etc.)
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Heatless Air Dryer
Refrigerated Air Dryer
Filter
Stainless Steel Air Tank
Air Tank
Do not install in places where equipment would Do not install in environments that have corrosive gases.
be exposed to direct sunlight or would be Do not install this equipment in an environment
exposed to external sources of heat.
where the surrounding air or air being processed
Exposure to direct sunlight can lead to reduced
might contain corrosive gases. Doing so may
performance as well as air and water leakage.
cause damage to the equipment.
Drain Master Pico-Drain
Operate this equipment within the specified ambient temperature range.
Please operate this equipment within the ambient temperature range as listed here:
For OWC/OWC-H/ODF and OWM models, the proper working ambient temperature range is 2
40 . Operating outside this range can cause the vessel and hoses to become deformed
and water to leak.

Always Follow These


Safety Guidelines

Heatless Air Dryer


Precautions regarding Remote Operation
If remote operation is not continuous and involves starting and stopping, ensure there is
always some air pressure maintained within the unit's circuit (at least 0.4MPa.) Failure to
maintain this pressure can result not only in the machine to discontinue functioning, but can
also cause damage to it.

90

CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Reliably dealing water leaks in pipes and condensation.
Poor pipe installation can lead to water leaks, which in
turn can lead to the area and items nearby getting wet.
Furthermore, in high humidity environments, condensation
can form on piping at air outlets, drain pipes, auto drain
traps, etc., and floors and the surroundings may become
wet. To counter this, please install insulation or a
condensation collection system as required.
Use parallel machine installation for 24 hour continuous
operation or bypass piping for intermittent operation.
For 24 hour continuous operation, heatless air dryers should
be installed in parallel as a contingency against breakdown.
For intermittent operation, bypass piping should be installed
to allow for times when maintenance is required.
Do not install vertical piping between the
compressor and air dryer.
Vertical drain piping can result in collected drain to suddenly start
flowing and be blown out. Furthermore, adsorption dryers are
particularly susceptible to damage from water droplets. In cases
where vertical piping is absolutely necessary, ensure that drainage
does not collect by installing equipment such as drain traps, etc.

Always Follow These


Safety Guidelines

Do not sit on or put things on this equipment.


Doing so can cause the machine to tip or
fall and may lead to injury.
Installation of an earth-leakage-breaker is required.
Failure to install an earth-leakage-breaker
can lead to electric shock.
Perform periodic checks of treated water.
T reated drain water should be checked at regular
intervals to ensure concentration levels fall within
standard levels. If concentration levels of treated water
go above limits for effluent standards, regulations
under the Water Pollution Control Law may be applied.
Effluent standards differ according to region. Please
consult with your local department for details.
Be sure to install this equipment in a place
that can fully withstand the load of its weight.
Install on a level surface and provide adequate safety
measures to ensure that the machine will not tip
over. Failure to do so may lead to improper drain trap
discharge, water leakage, or tipping or falling over of the
machine, which could in turn could also lead to injury.

91

Clean Air System

Preventing Corrosion Related Breakdown! (For refrigerated air dryers)

Preventing Corrosion
Related Breakdown

Breakdown due to equipment corrosion


Breakdown due to corrosion is not covered by the warranty.
Refrigerated air dryers use copper piping (phosphorous-deoxidized copper piping) for refrigerant piping and piping within the
heat exchanger. In particular, if holes form due to corrosion, refrigerant may leak, the equipment to stop working, water may
come out of the compressed air outlet of the dryer, and the dryer may eventually break down. Furthermore, copper is also used
as a conductor in the machine wiring, and corrosion in the wiring could lead to shorting and possibly compromise the safety of
the equipment.
Accordingly, in order to prevent breakdowns due to copper corrosion, it becomes necessary to avoid environments that tend to
encourage such corrosion. In particular, if there is repeated condensation and drying, and the presence of corrosive substances
within the heat exchanger, there will be the tendency for such substances to concentrate on the walls of the pipes, leading
to a condition where corrosion tends to occur easily. Careful attention is not only required regarding the environment of the air
dryer, but also concerning the air flowing into the air compressor.
Precautions regarding the area surrounding the equipment
If NOx (nitrogen oxide), SOx (sulfur oxide), CO2 (carbon dioxide), or other corrosion promoting compounds are present
within the workplace, the air dryer and compressor should be installed in a place such that they are not affected by such
substances. In particular, when these corrosive substances are present in the working environment, enough care must be
taken to ensure that the air dryer and air compressor are not exposed or affected. Also, in the rare event that chlorine-based
organic solvents (trichloroethylene etc.), aldehydes (from degassing of building materials such as formaldehyde) or alcohols
(medicinal methanol etc.) enter the air intake of the air dryer and hydrolysis occurs, it can lead to corrosion of copper piping
(formicary corrosion, also known as ants-nest corrosion) and so care must be taken to ensure that this does not happen.
Analysis of drain water
If there are corrosive substances in the environment where the air dryer is used, copper piping can become corroded and
refrigerant leaks might eventually occur as a result. Conducting a survey of possibly corrosive substances beforehand can offer
some assurance that the machine can be operated without the aforementioned corrosion related problems. An easy to perform
on-site drain water test kit is available. Please consult your dealer for details. Drain water analysis sets are included with heavyduty models. ORION also offers special machine anti-rust treatment as an option to allow corrosion resistant operation in more
diversified environments. Please contact your dealer for further details.

92

To avoid sudden and unexpected machine trouble,


we recommend regular use of theORION AIR
DRYER DIAGNOSIS INSPECTIONsystem!
Computer diagnosis of
operating specications
for reliable troubleshooting!

Merits of performing
regular inspections:
Lower running costs!
PC diagnosis helps maintain
stable air dryer specs!
Service contact information
at your ngertips!

If regular inspections
are NOT performed:
Drop in cooling capacity.
Increased power consumption, etc.
Overall increased risk, including
possible production line down time!

ORION Air Dryer Diagnosis Inspection Procedure


Cleaning
and
Maintenace
Installation conrmation
Drain trap disassembly
and cleaning
Condenser Cleaning
(air cooled models only)

Drain water analysis


Simple drain water
analysis can help avoid
corrosion causing gas
leaks.

Preventive Maintenance

Individual Inspections

Operating Data
Measurements

Insulation resistance
measurement
Gas leakage check
Electrical current measurement
Refrigerant piping
temperature measurement
Refrigerant pressure
measurement
Check for noises not
coming from the motor

Dew point monitor based


measurements, drain trap
operation conrmation, and
operating performance
evaluation with PC
cnnectivity all add up to
improved reliability.

Stable operating parameters

Diagnosis Report
Submit report of
diagnostic ndings.

Mantenance Record
Management

Orion Products -- Service and Safety


Safety Notes

Before operating this equipment, please read the operating manual carefully, and only use as indicated.
For installation of this equipment and required wiring, employ a qualied person or consult with your dealer.
Be sure to select equipment which suits your needs. Do not use this equipment for purposes other than
those for which it is intended. Doing so can lead to accidents or equipment breakdown.

Air-Cooled Models

If the condenser becomes clogged with dust or dirt, heat exchange will be greatly reduced and
electricity consumption will increase. This will lead not only to decreased performance, but can also lead
to the activation of built-in safety devices, and eventual damage to the equipment. For these reasons,
the condenser should be cleaned on a regular basis.

Water-Cooled Models

In general, water used to cool condensers will be well-water, tap water, or water from a cooling tower.
However water of insucient quality can lead to scaling in cooling pipes resulting in lower levels of heat
exchange, increased electricity consumption and lower performance. Therefore water quality should be
conrmed on a regular basis.

Regarding After Service

Recommended Maintenance Inspections

For information regarding repair of equipment that has


been in operation, please consult with your dealer.
The customer will be responsible for charges incurred
for repairs conducted after the warranty period has
expired. In cases where equipment function can be
improved by certain service procedures, such procedures will be taken at the specic request of the
customer.
Regarding spare parts... "Spare parts" are those which
are necessary in order to maintain the function of the
product. It is the policy of ORION to maintain a stock of
replacement parts for 7 years after production of the
product ceases.

Depending on the particular item, extended use can


lead to the product become dirty or worn, which can
lead to decreased performance.
In order to realize continued best performance of this
equipment, in addition to prescribed customer maintenance, it is also recommended that regular inspections
be conducted. (Service and inspection fees apply.)
For further information please consult with your dealer
or contact ORION directly.

ORION is continuing to develop a complete and


trustworthy nationwide network of expedient sales
and service -- everywhere, anytime.

Authorized for Boiler and Pressure Vessel


export to the People's Republic of China.
ORION Machinery Co., ltd is an ISO Certied, Quality
Management and Environmental Management company.

ORION MACHINERY CO., LTD.

What is the ISO certication system?

Certication No. 1854

Certication No. 1670

ISO (International Organization for Standardization) is an


established body that stipulates and certies ISO9001 and
ISO14001 directives. ISO9001 stipulates a system of Quality
Management that ensures customer satisfaction and trust in a
company's products and services it provides. ISO14001 stipulates
a system of Environmental Management whereby production
and business activities are carried out in an environmentally
conscious manner.

Please feel free to contact the following representative:

International
Division

No. 246, Kotaka, Suzaka-shi, Nagano-ken, 382-8502 Japan


TEL(026)246-5664FAX(026)246-6753
e-Mail: [email protected]

Head Oce
& Factory

No. 246, Kotaka, Suzaka-shi, Nagano-ken, 382-8502 Japan


TEL(026)245-1230FAX(026)245-5424
URL: http://www.orionkikai.co.jp

This catalogue contains product specications as of April, 2013.

Actual product colors may vary slightly from the pictures.


The structure or specications of products contained in this catalogue are subject to change without prior notice.

K No.8475 '13.4.30 1 PO 100

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