Orion Airdryer RAX
Orion Airdryer RAX
Orion Airdryer RAX
D-AG02
Compressed air in
Compressed air in
Precool/Reheat
Primary heat exchanger
Compressed air ow
Condensate drain
Refrigerant
Cooling
Secondary heat exchanger
Condensate drain
Refrigerant
Compressor Air
Load factor
Load factor
(Non-uniform, uctuating load)
5AM 7AM
12PM
17PM
5AM
Reduced by
5,186kgCO2/year
Energy Savings!
RAXE2300A
CO2 output:
RAX90F
CO2 output:
9,927kgCO2/year
4,741kgCO2/year
yen
yen / year
Environmentally conscious
RoHS Directive Compliant
Uses environmentally friendly R410A refrigerant
Control Panel
Max. Energy
Savings
65%
Digital Display
Power
Lamp
Power
Switch
DC Inverter Dryer
Max. Energy
Savings
60%
Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power
Lamp
Power
Switch
Conventional CCV
Control Air Dryer
Inverter Air Dryer
PDP setting:10
Max. Energy
Savings
Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power
Lamp
Power
Switch
68%
Conventional CCV
Control Air Dryer
Digi-Eco Air Dryer
PDP: 10
EDC O
EDC On
SUPER FILTER
Clean Air
Air outlet
Air inlet
Drain release
lter rating : 5m
lter rating : 1m
ELS Element
EDS Element
Inner screen
Performance Curve
Inner screen
Type of element
Nonwoven fabric
Nonwoven fabric
Centrifugal separation
Nonwoven fabric
Outer screen
Rated ow
Outer screen
Cross section
Cross section
For odor removal
EKS Element
EMS Element
Plastic foam
Nonwoven fabric
Inner screen
Fibrous activated carbon
Nonwoven fabric
Outer screen
Outer screen
Plastic foam
Cross section
Cross section
Index
Energy Saving and Environmentally Conscious
RAXE-SE RAXD
RAXE
QSQ
QSQ-EDC
QAP
Filters
DSF
LSF
OPF
DFH
OFF
AE7
MD
ADE
SE
TH
THP
OAT
MST
DG
OWT
DGE70
OWH
ACU KSC
APX
MG
MGR
ODF OWDOWC
OWL
OWS
Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.
Super
Mist Filter
0.01m
Refrigerated Air
Dryer
1
Super
Mist Filter
Super
ACF Filter
0.003
10 wt ppm
0.01
m
Super
Mist Filter
0.01m
0.01
10 wt ppm
Super
Line Filter
1m
Environmentally
conscious line
0.01
20 wt ppm
Clean Air
Aftercooler
40
0.01
m
Super
Line Filter
1m
Filtration Pressure
rating dew point
1
m
Super
Line Filter
1m
Drain Master
Semiconductor
production
Medical supply4
Powder transport
Air measurement
equipment
Measurement devices
Sequence control
Air-Cooled
0.01
m
Super
Mist Filter
0.01m
3
Heatless
Air Dryer
Water-Cooled
40 0.003 ISO
20 wt ppm Class 3
10
Air Tank
Purity
class
Typical
applications
0.01
m
Typical
applications
Final Filter
Medical supply4
Pharmaceutics4
Food industry
Super
ACF Filter
Heatless
Air Dryer
General painting/
coating applications
Standard pneumatic
equipment
Compressor
Standard
pneumatic
ISO14644-1
ISO14644-1
Fed.Std.209D
ISO Class 1
ISO Class 2
ISO Class 3
ISO Class 4
ISO Class 5
10 / m
X / ft
0.1 m
0.5 m
10
17
Refrigerant-Free
Clean Air Line
Regulator
1
Super Drain
Filter
Fine Dryer
MD-AF (with Auto Drain)
Regulator
1
Super Mist Filter
Regulator
Fine Dryer
MD-F or MD-AF (with Auto Drain)
0.5
10 wt ppm
0.01
m
0.003
10 wt ppm
Super
ACF Filter
Heatless Air
Dryer
0.01
m
2
Super Drain
Filter
40
0.01
20 wt ppm
2
Super
Drain Filter
Heatless
Air Dryer
Standard pneumatic
equipment
The following are possible when
used with the Super Mist Filter.
Super Mist
Filter 0.01m
0.01
m
0.01
wt ppm
Fine Dryer
MD-F or MD-AF
(with Auto Drain)
Super
Mist Filter
Drain Master
dew point
drop
Clean Air
Regulator
Environmentally
Conscious Line
Pressure Remaining
Dewpoint oil content
compressor
2
Super
Drain Filter
0.01
m
1
Super Line Filter
Air Tank
0.5
10 wt ppm
Clean Air
Separate Dryer
Clean Air
Pressure Remaining
Dewpoint oil content
Typical
applications
Typical
applications
Typical
applications
40
0.01
20 wt ppm
Super Mist
Filter 0.01m
Important Information
Regarding Model Choice
Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.
In particular, when using an oil free compressor, where there may be more scaling in
exhaust piping, the Super Drain Filter should be installed before the air dryer.
Dryer w/o
primary heat
exchanger
Compressor
Final Filter
Air Tank
1
Super Drain Filter
Super Mist
Filter 0.01m
Heatless Air
Dryer
0.01
m
40
Odor/
Bacteria
Temp.
control
Removal
5
15
Purity
class
0.003 ISO
wt ppm Class 3
5
70
15
40
Refrigerated Air
Dryer
Air-Cooled
Heatless Air
Dryer
Cold Fresh
Typical Applications
Production enhancement
Cooling of plastic blow molding
Cold air plastic polishing
Plastic machining cutter cooling
Cold air machining of metal
Cold air drying
(Film coatings etc.)
Quality control
Protective packaging for food,
cosmetics
Cooling of nitrogen gas used in
food processing
Rapid cooling after dip soldering
Low temperature inspection
IC handling, IC testing
Cooling of nitrogen gas used in
food processing
S i m p l i f i e d l o w t e m p e r a t u r e
inspection of production line
Aftercooler
Water-Cooled
Environmentally
Conscious Line
Drain Master
Class
2
3
4
5
Max.
Max. particle
Concentration
size m
mg/m3
0.1
1
5
15
40
0.1
1
5
8
10
0
1
2
3
4
5
6
100
1
0
100000
1000
10
100000
500
1000
20000
Not defined
Not defined
Class
Particle size
m
Concentration
mg/m3
Not defined
Not defined
40
10
70
40
20
3
7
10
Not defined
Moisture
Content Class
Class
1
2
3
4
5
6
7
Humidity Class
Class
0
1
2
3
4
5
6
Class
7
8
9
Pressure dewpoint
Requirements more stringent than Class 1 to be governed by consumer and supplier.
70
40
20
3
7
10
Water Cwg/m3
Cw 0.5
0.5 Cw 5
5 Cw 10
Class
1
2
3
4
5
0.01
0.1
1
5
25
Class
0
1
2
3
4
Registered Design
Standard
inlet air
temperature
Chinese Pressure Vessel Code
Compliance Option
HFC
Refrigerant
HFC
Refrigerant
Features
Specifications
Power (50/60Hz)
Electrical
Specifications
Power consumption
(50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant
V
kW
A
kVA
A
Air-Cooled
6J-A1
6J-A2
8J-A1
8J-A2
11G-A1
11G-A2
15G
22G
0.68/0.77
1.0/1.2
1.75/1.93
2.6/3.0
3.9/4.5
5 50 / pressure dew point 10
Compressed air / 2 45 1
Compressed air /2 40
0.2 0.98
480
510
600
630
450
540
600
660
780
870
180
240
18
21
26
33
39
44
FD2-NC
FD2
FD6
4Use nylon-based tubes of I.D. 5.76.0 O.D. 8.0
R1/2
R3/4
Rc3/4
R1
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Three phase
100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 220/200,220
200/200,220
0.17/
0.16,0.17/
0.26/
0.24,0.28/
0.32/
0.29,0.35/
0.39/
0.40/
0.65/
0.73/
0.19,0.20 0.19,0.21 0.27,0.30 0.26,0.29 0.34,0.41 0.32,0.34 0.46,0.47 0.46,0.49 0.78,0.81 0.89,0.89
4.4/
2.3/
2.9/
2.6/
5.1/
5.3/
4.6/
1.9/1.8
3.9/3.4
4.1/3.4
4.7,4.4
2.4,2.3
2.7,2.8
2.8,2.7
5.7,5.5
6.2,6.0
5.2,5.0
0.3
0.4
0.6
0.5
0.7
0.6
1.3
1.5
5
10
5
10
5
10
5
R-134a
R-407C
3J-A1
3J-A2
0.32/0.37
Compressed air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature for models RAX3J37G: 35, models RAX55G,
55G-W: 40, outlet air dew point at atmospheric pressure: -17, dewpoint under pressure: 10, ambient temperature: 32. Please contact us for guaranteed performance
specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) RAX55G-W cooling water flow rate is
for 60Hz operation. 1 In case power source fluctuation is within 5%. 2 40 for 10%. RAX15 55G-W come standard equipped with control terminals for remote
operation (no-voltage switch.) Chinese pressure vessel code compliant model available upon request. Please inquire for further information. Please contact ORION
regarding custom built models of specifications outside the ranges listed above.
Compressed air processing conditions: compressed air inlet pressure (gauge pressure):
0.69MPa, inlet air temperature for models RAX3J37G: 35, models RAX55G, 55G-W:
40 , outlet air dew point at atmospheric pressure: -17 , dewpoint under pressure: 10 ,
ambient temperature: 32. Please contact us for guaranteed performance specifications.
Processing air capacity is calculated based on compressor intake conditions (atmospheric
pressure, 3275%.) RAX55G-W cooling water flow rate is for 60Hz operation. 1 In
case power source fluctuation is within 5%. 2 40 for 10%. RAX15 55G-W
come standard equipped with control terminals for remote operation (no-voltage switch.)
Chinese pressure vessel code compliant model available upon request. Please inquire for
further information. Please contact ORION regarding custom built models of specifications
outside the ranges listed above.
480
450
540
600
660
780
870
960
990
300
330
130
205
RAX3J
RAX6J
RAX8J
RAX11G
RAX15G
RAX22G
RAX37G
RAX55G
630
900
1100
Model
RAX3J
RAX6J
RAX8J
RAX11G
RAX15G
RAX22G
RAX37G
RAX55G
F
145
120
138
165
190
280
338
325
Model
RAX55G-W
Model
RAX55G-W
510
600
W
180
240
B
inlet outlet
513
90
542 113 83
537 140
627
658 120
689
966
165
1165
A
340
420
480
530
650
740
825
855
145
300
335
330
447
500
325
355
H
1100
D
990
W
330
A
1165
B
165
C
855
E
500
F
325
G
145
I
355
J
701
K
145
L
375
M
10
Model
a
RAX55G-W 290
b
15
265
105
197
145
J
Power cord
(Length:1.8m)
(A1)
RAX11G/15G/22G/37G/55G(Air-Cooled)
Air outlet
W
D
B
E
Auto
Drain Trap
Air inlet
F
I
L
RAX55G-W(Water-Cooled)
Air inlet
Air outlet
Auto
Drain Trap
G
Cooling
water outlet
Cooling
water intlet
225
285
101
430
145
265
I
L
J
260
274
280
301
340
370
516
701
129
K
90
96
78
K
Auto
Drain Trap
4-12mm
holes
External dimensionsA1/A2
Model
Power capacity
Breaker capacity
Refrigerant
D
E
H
A
Power (50/60Hz)
Power consumption
(50/60Hz)
Electrical
Specifications
RAX3J/6J/8JA1/A2
Air-Cooled
Model
Air-Cooled
Water-Cooled
RAX
37G
55G
55G-W
8.9/10.4
9.1/10.4
m3min 6.1/6.5
32
2.0
m3/h
mm
900
1100
mm
960
990
mm
300
330
kg
73
90
94
FD6
4
R11/2
R2
nlet Rc3/4
Outlet Rp3/4
V
Three phase200/200,220
1.37/
1.48/
1.29/
kW
1.61,1.61
1.76,1.77 1.91,1.90
5.1/
5.3/
4.6/
A
5.7,5.5
6.2,6.0
5.2,5.0
kVA
2.9
3.1
2.7
A
10
R-407C
Item
(Units:mm)
285
10
Drain
connection
345
375
c
d
e
164 113 360
f
97
e
a
I
L
M
4-12mm
holes
Outside dimensions
Specifications
Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)
Standard
inlet air
temperature
Chinese Pressure Vessel Code
Compliance Option
RAX75F
RAX300F-E
Features
RAX75F 190F-W
1.Stainless steel shell heat exchanger
Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
for higher corrosion resistance.
2.Low pressure loss: less than 0.015MPa
Little clogging even after long periods of use, and a heat
exchanger that has little pressure loss (pressure drop.)
0.008 0.015MPa
0.69MPa
0.98MPa
(Max. operable pressure)
RAX240F 450F-WE
1.Stainless steel shell heat exchanger (subject
to the Class 2 Pressure Vessel Safety Law)
Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
Please inquire regarding degreasing.
Optional stainless steel piping is also available
for higher corrosion resistance.
2.Low pressure loss: less than 0.01MPa.
(RAX240F, 240F-W)
0.006 0.01MPa
0.69MPa
0.98MPa
(Max. operable pressure)
0.006 0.013MPa
0.004 0.008MPa
3.Does not fall under the Class 2 Pressure Vessel Safety Law
This equipment does not fall under the Class 2
Pressure Vessel Safety Law and therefore is not
subject to the required certification procedures etc.
4.Easy maintenance and layout set up
1Design allows front access to main parts
for maintenance and inspection.
2Air compressor can be set up on either the left
or right side. Drain trap, exhaust direction (for aircooled models) or water piping (for water-cooled
models) can be to the left or right side on site.
Image of set up layout
HFC
Refrigerant
Air compressor
Air dryer
Air dryer
Air dryer
Front
If space is lacking, the right side of the dryer can be placed
against a wall.
Maintenance space
RAX75F 190F-W
Model
RAX
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point
Cooling water
Flow rate
m3/h
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto Drain Trap
Drain release port size
Water-Cooled
150F
190F
75F-W
90F-W
120F-W
150F-W
190F-W
25/30
32/38
12/14
17/20
21/25
27/31
35/41
5 60 / Pressure dew point:10
Compressed air /2 40
Compressed air /2 45
0.29 0.98
32
1.7
2.8
2.9
3.0
3.2
1102
1276
1332
1102
1276
1332
1120
1260
1290
1120
1260
1290
642
672
950
642
672
950
146
237
258
372
370
148
215
238
346
344
AD5
Rc1/2
21/2B 65A
21/2B 65A
3B 80A flange
3B 80A flange
2B 50A union
Air inlet/outlet connection
2B 50A union
flange
flange
Cooling water inlet/outlet connection female
Rp3/4
Voltage (50/60Hz)
V
Three phase 200/200,220
2.1/
3.0/
2.9/
3.7/
5.6/
1.7/
2.4/
2.1/
3.1/
4.6/
Power consumption
kW
2.6,2.6
3.7,3.7
3.8,3.6
4.8,4.7
6.6,6.5
2.0,2.0
2.9,2.8
2.6,2.5
3.8,3.7
5.3,5.2
(50/60Hz)
11.9/
15.1/
11.0/
11.6/
14.7/
20.1/
7.7/7.0,7.0 9.0/9.6,9.1 8.6/9.4,8.9
Electric current (50/60Hz)
A
8.6/8.7,8.7
12.8,12.1 15.9,15.4
12.0,12.0 13.1,12.6 16.3,15.9 21.0,20.3
Power capacity
kVA
4.2
6.4
7.4
9.4
3.5
5.0
5.2
6.8
7.8
Breaker capacity
A
15
30
40
15
20
30
Refrigerant
R-407C
75F
11/13
90F
16/19
Air-Cooled
120F
20/23
Electrical
Specifications
Item
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 40, outlet air dew point: -17, pressure dew point: 10, ambient
temperature: 32. Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection
under low pressure air). Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 32 75%) Cooling water flow rate is for 60Hz
operation. Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) Air inlet/outlet connection
companion flanges not included. Flange: JIS10K FF. RAX75F(F-W) 190F(F-W) models equipped with suspension eyebolts. Chinese pressure vessel code compliant model
available upon request. Please inquire for further information. Please contact ORION regarding custom built models of specifications outside the ranges listed above.
RAX240F 450F-WE
Model
RAX
Item
m3/min
Cooling water
Flow rate
m3/h
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Model
Auto Drain Trap
Drain release port size
Air Processing Capacity(50/60Hz)
Inlet air temp. range / Outlet air dew point
Electrical
Specifications
Power capacity
Breaker capacity
Refrigerant
A
kVA
A
Air-Cooled
Water-Cooled
Energy saving
Standard
Energy saving
300F-E
380F-E
240F-W
300F-WE
380F-WE
47/55
59/69
42/49
51/60
64/75
5 60 / Pressure dew point:10
Compressed air /2 40
Compressed air /2 45
0.29 0.98
0.29 0.93
0.29 0.98
0.29 0.93
32
3.8
4.0
5.0
1583
1650
1583
1650
905
1100
905
1100
1969
2020
1969
2020
555
790
870
532
790
870
AD-5
Rc1/2
4B 100A
5B 125A
4B 100A
5B 125A
flange
flange
flange
flange
Rp1
Rc11/2
Three phase 200/200,220
4.6/
5.9/
8.6/
3.5/
5.1/
6.5/
5.7,5.6
6.8,6.8
10.1,10.0
4.4,4.3
5.7,5.7
7.6,7.5
17.9/
19.9/
26.4/
14.8/
17.6/
22.5/
19.2,19.1
22.3,21.2
29.4,28.9
15.0,14.9
18.9,18.4
25.0,24.5
9.7
10.4
15.6
8.3
8.7
11.4
40
50
60
30
50
R-407C
Standard
240F
38/45
450F-WE
83/98
7.1
1703
1145
2077
940
6B 150A
flange
8.5/
9.0,8.9
29.6/
32.0,31.4
15.6
60
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 40, outlet air dew point: -17, pressure dew point: 10 , ambient temperature: 32 . Please contact us
for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Processing air capacity is calculated based on
compressor intake condition. (atmospheric pressure, 3275%) Cooling water flow rate is for 60Hz operation. Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage),
alarm signal terminals (no-voltage.) Remote operation and stop signals be controlled by momentary switches. RAX F-E F-WE models have 2 power modes (50% and 100%.) For power outages of 0.2 seconds
and less, operation will resume automatically. The dryer will automatically switch between refrigeration compressors 1 and 2. There are separate alarm monitors. Terminals for 2 types of alarm are provided: main alarm and
preliminary caution. An air-cooled model, RAX450F-E is available as a built to order item. Alarm equipped electric drain trap is available by special order. Air inlet/outlet connection companion flanges not included.
Flange: JIS 10K FF. Chinese pressure vessel code compliant model available upon request. Please inquire for further information. Please contact ORION regarding custom built models of specifications outside the
ranges listed above. RAX240F 450F-WE are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built-to-order models.
Specifications
RAX75F-W(Water-Cooled)
Air inlet Air outlet
ModelRAX
75F/F-W
90F/F-W
120F/F-W
150F/F-W
190F/F-W
H
1102
1276
1276
1332
1332
ModelRAX
75F/F-W
90F/F-W
120F/F-W
150F/F-W
190F/F-W
J
580
510
425
425
425
D
1120
1120
1260
1290
1290
K
322
780
295
260
260
W
642
672
672
950
950
L
722
752
752
1030
1030
Cooling water
drain connector
Cooling water
drain connector
(Can be installed
on left or right side)
Auto Drain
Trap
(Can be installed
on left or right side)
Condenser
lter
(75F model only)
4-20mm holes
A
1256
1411
1375
1432
1432
B
321
336
336
475
475
M
290
130
214
245
245
N
96
70
70
70
70
C
700
700
935
935
935
O
126
E
316
290
403
296
226
P
202
F
460
460
655
720
860
Q
137
127
127
127
127
R
100
107
107
95
95
G
180
180
180
180
180
I
682
712
712
990
990
382
382
382
382
310
445
475
475
RAX240F(Air-Cooled)
905
425
Air outlet
1200
Condenser
lter
386
950
(220)
Auto
Drain
Trap
Air inlet
(1020)
1969
900
465
1583
(1695)
272
4-35mm holes
(for lifting/moving)
RAX240F-W(Water-Cooled)
905
425
Air outlet
1200
386
950
39
(220)
465
Auto
Drain
Trap
142
1583
Antifreeze valve
1489
Air inlet
(1020)
1969
900
236 225
272
Air outlet
Power
access
hole (for
electrical
conduit)
20
Exhaust
vent cover
Eyebolts
Air inlet
Air outlet
RAX90F-W/120F-W/150F-W(Water-Cooled)
RAX190F-W(Water-Cooled)
Q P
Air inlet
(1695)
10
Air outlet
1310
280
1145
Air inlet
Condenser
lter
1650
(195)
1350
285
(1825)
1100
543
(1205)
2020
700
330
Air outlet
1310
280
(195)
49
285
Cooling water
gate valve (x2)
1145
210 170
(1825)
1650
49
Cooling water
gate valve (x2)
Air outlet
1326
293
1190
707
Air inlet
(195)
374
683
Cooling
water
outlet
Cooling
water
inlet
237.5 232
1703
(1825)
Antifreeze
valve (x2)
(1205)
1100
543
(1250)
2020
700
330
11
Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)
Registered Design
HFC
Refrigerant
HFC
Refrigerant
Features
RAX15G-SE
RAX37G-SE
0.006 0.013MPa
RAX75F-SE
Air dryer
Maintenance space
Specifications
SE Type
Model
Air-Cooled Models
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1 4J-SE-A2 6J-SE-A1 6J-SE-A2 8G-SE-A1 8G-SE-A2 11G-SE 15G-SE 22G-SE
0.32/0.37
0.47/0.53
0.68/0.77
1.30/1.40
1.75/1.93 2.2/2.6
3.9/4.5
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point
Compressed air /2 45 1
Compressed air /2 40
Compressed air pressure range (gauge pressure) MPa
0.2 0.98
0.29 0.98
Height
mm
510
600
630
900
Outside
Depth
mm
540
600
660
780
870
960
dimensions
Width
mm
180
240
300
Mass
kg
180
240
300
Model
FD2-NC
FD2
FD6
Auto drain trap
Drain release port size
4Use nylon-based tubes of I.D. 5.76.0 O.D. 8.0
Air inlet/outlet connection
R1/2
R3/4
Rc3/4
R1
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Voltage (50/60Hz)
V
100/
200,220/
100/
200,220/
100/
200,220/
100/
200/
Three phase a 200/200,220
100,110 200,220 100,110 200,220 100,110 200,220 100,110 200,220
0.26/
0.24,0.28/
0.32/
0.29,0.35/
0.34/
0.32,0.36/
0.41/
0.42/
0.68/
0.74/
1.41/
Power consumption
kW
0.27,030 0.26,0.29 0.34,0.41 0.32,0.34 0.37,0.40 0.36,0.40 0.50,0.52 0.50,0.53 0.78,0.80 0.93,0.93 1.81,1.81
(50/60Hz)
3.2/
1.4,1.6/
3.9/
1.7,2.1/
4.3/
1.8,2.0/
4.5/
2.4/
3.0/
2.5/
5.1/
Electric current (50/60Hz)
A
2.8,2.8
1.3,1.3
3.4,3.7
1.6,1.6
3.8,3.8
1.8,1.8
5.0,4.7
2.5,2.4
2.8,2.8
2.8,2.6
5.7,5.4
Power capacity
kVA
0.4
0.6
0.5
0.7
0.6
0.7
1.4
2.9
Breaker capacity
A
10
5
10
5
10
5
10
5
10
Refrigerant
R-134a
R-407C
Item
Electrical
Specifications
RAX-SE Series
"High Temp. Inlet Air Models"
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55 , outlet air dew point: -17 , pressure dew point: 10 , ambient temperature: 32 . Please contact us for guaranteed performance specifications.
Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) 1 In case power
source fluctuation is within 5%. 2 40 for 10%. RAX15G-SE 55F-SE comes standard equipped with remote control terminals (no-voltage.) RAX75F-SE: Comes standard equipped with remote control terminals (no-voltage), operation signal terminals
(no-voltage), alarm signal terminals (no-voltage.) RAX75F-SE is equipped with suspension eyebolts. Chinese pressure vessel code compliant model available upon special request. Please inquire for further information. Please contact ORION regarding custom
built models of specifications outside the ranges listed above.
12
Air outlet
B
Auto Drain
Trap
G
(9$335(6685(
581
21
A
H
2))
Air inlet
On model RAX3F1-SE
B (Inlet side)
B (Outlet side)
35(66
7851
C
4-12mm
Power cord(Length:1.8m) holes
(A1)
RAX8G-SE/11G-SE/15G-SE/22G-SE/37G-SE
(Air-Cooled)
Air outlet
Air inlet
W
D
E
F
B
M
K
G
Auto Drain
Trap
J
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55 , outlet air
dew point: -17 , pressure dew point: 10 , ambient temperature: 32 . Please contact us for guaranteed performance
specifications.Heavy duty models have had performance specifications confirmed with a substitute load (inspection under
low pressure air). Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure,
3275%.) 1 In case power source fluctuation is within 5%. 2 40 for 10%. RAX15G-SE 55F-SE comes
standard equipped with remote control terminals (no-voltage.) RAX75F-SE: Comes standard equipped with remote control
terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) RAX75F-SE is equipped
with suspension eyebolts. Chinese pressure vessel code compliant model available upon special request. Please inquire
for further information. Please contact ORION regarding custom built models of specifications outside the ranges listed
above.
RAX3J-SE/4J-SE/6J-SEA1/A2
(Air-Cooled)
Electrical
Specifications
Model
Air-Cooled Models
Item
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1
8.4/9.8
11/13
Air Processing Capacity(50/60Hz) m3/min 6.1/6.5
Inlet air temp. range / Outlet air dew point
Compressed air /2 40
Compressed air pressure range (gauge pressure) MPa
0.2 0.98MPa
0.29 0.98
Height
mm
1100
1276
Outside
Depth
mm
990
1080
1260
dimensions
Width
mm
330
360
672
Mass
kg
90
105
253
Model
FD6
FD-5
AD-5
Auto drain trap
Drain release port size
4
Rc1/4
Rc1/2
11/2B
2B
Air inlet/outlet connection
R11/2
40A union 50A union
Voltage (50/60Hz)
V
Three phase a 200/200,220
1.39/
2.07/
2.7/
Power consumption
kW
1.75,1.85 2.60,2.60 3.5,3.4
(50/60Hz)
4.9/
8.6/
10.6/
Electric current (50/60Hz)
A
5.8,5.7
8.9,8.9 11.9,11.4
Power capacity
kVA
3.0
3.9
6.4
Breaker capacity
A
10
15
30
Refrigerant
R-407C
SE Type
(Units:mm)
4-12mm
holes
D
E
W
B
External dimensionsA1/A2
1100
F
120
138
84
190
280
341
325
415
780
870
960
990
1080
G
130
129
145
152
240
300
330
360
I
205
265
325
355
383
658
689
966
1165
1216
180
J
274
280
370
K
96
78
105
340
101
370
516
701
729
105
197
145
870
120
165
420
480
542
300
335
416
430
4-12mm
holes
650
740
825
855
940
L
225
444
500
460
Air
inlet
Auto Drain
Trap
K
180
Air
outlet
I
L
RAX75F-SE
(Air-Cooled)
Hole for
power
cord
Eyebolts
Power access
hole (for
electrical
conduit)
C
Air
inlet
Air
outlet
295
285
672
285
345
375
403
10
1260
460
336
Exhaust
Vent
Cover
(180)
(1411)
630
900
540
600
660
B
Inlet Outlet
542 113 83
537
140
627
A
Hole
for
power
cord
13
712
(752)
20
403
Auto Drain
Trap
(425)
600
1276
Model
RAX3J-SE
RAX4J-SE
RAX6J-SE
RAX8G-SE
RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE
RAX55F-SE
510
RAX3J-SE
RAX4J-SE
RAX6J-SE
RAX8G-SE
RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE
RAX55F-SE
Model
935
214
4-20mm
holes
RAX-SE Series
"High Temp. Inlet Air Models"
Outside dimensions
Specifications
1.57MPa
High
Pressure
Compatible
HFC
HFC
Refrigerant
Refrigerant
Features
RAX3.7J-H-A1
RAX15J-H-A2
Specifications
Model
RAX
Air Processing Capacity(50/60Hz) m3/min
Inlet air temp. range / Outlet air dew point
Electrical
Specifications
RAX-H Series
"Medium Pressure Spec."
Air-Cooled
7.5J-H-A1
0.82/0.97
5 80 / Pressure dew point 15
Compressed air /2 45 1
0.2 1.57
3.7J-H-A1
0.36/0.42
510
540
180
22
R1/2
15J-H-A2
1.3/1.5
600
660
780
240
32
NH-503SR-15A
G1/4Female
R3/4
Single phase 100/100,110
0.26/0.27,0.30
0.34/0.37,0.40
3.2/2.8,2.8
0.4
4.3/3.8,3.8
37
R1
Three phase 200/200,220
0.44,0.52/0.47,0.50
2.7,3.2/2.4,2.4
0.7
10
R-134a
5
R-410A
Air processing conditions: compressed air inlet pressure (gauge pressure): 1.57MPa, inlet air temperature: 55, outlet air dew point (under pressure) 15,
ambient temperature: 32. Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake
conditions (Atmospheric pressure, 32, 75%.) 1 In case power source fluctuation is within 5%. 2 40 for 5%. Please contact ORION regarding custom
built models of specifications outside the ranges listed above.
14
RAX-H Series
"Medium Pressure Spec."
D
F
B
Hole for power cord
J
Hole for power cord
I.D. 15
RAX15J-H-A2
Model
RAX3.7J-H-A1
RAX7.5J-H-A1
RAX15J-H-A2
10
H
510
600
D
540
660
780
K
L
W
180
240
A
542
627
679
B
83
140
100
C
420
542
632
Power cord
(Length: 1.8m)
RAX3.7J-H-A1RAX7.5J-H-A1 only
4-12mm holes
E
300
416
330
F
120
84
220
G
170
I
274
370
340
J
96
105
156
K
205
L
225
M
30
265
285
N
60
69.5
3.7J-H-A1
7.5J-H-A1
15J-H-A2
0.39
0.91
1.41
1.08
0.79
1.18
0.83
1.27
0.87
1.37
0.91
1.47
0.96
For temperature and frequency correction please use the coefficients listed under sections A and E on page 27 for RAX light duty models.
15
1.57
1.00
RAXE-SE Series "DC Inverter Control for High Temp. Inlet Applications"
Registered Design
Air-Cooled RAXE740B-SE/1100B-SE
Works with 37/55kw compressors
at high intake air temp. of 80
Air Processing Capacity
DC Inverter control for energy
3
saving operation!
7.4/10.6m /min
Can process high temperature compressed air 5 80
Compatible air compressors 37/55kW
RAXE740B-SE
Inverter
Control
HFC
Refrigerant
RAXE1100B-SE
Features
1.Energy Saving
First in the market DC inverter controlled
compressor tackles fluctuating loads,
achieving energy savings up to 65%.
2.A safe design you can count on along with
improved functionality.
Designed for increased air compressor flow rate.
Dew point auto switching in response to
ambient temperature.
Optimized automatic control along with
monitoring of operating conditions.
Designed to keep going even in summertime
load conditions.
Condenser exhaust heat vented out from top of dryer.
Drain piping access from either the left
side or rear of the dryer.
Rust resistant heat exchanger
(Built with stainless steel shell and nickel
plated copper piping)
Optional stainless steel piping is also
available for higher corrosion resistance.
3.Environmentally conscious
RoHS Directive compliant
Uses environmentally friendly R410A refrigerant
RAXE-SE Series
"DC Inverter Control"
Load (%)
16
RAXE-SE Series
"DC Inverter Control"
Specifications
Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temp. range
Pressure dew point switching range
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure)
Height
Depth
Width
Outside
Dimensions
Electrical
Specifications
Mass
Air inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant
Model
RAXE
m3/min
MPa
mm
mm
mm
kg
740B-SE
1100B-SE
7.4
10.6
Pressure dew point 10
5 80
10 18 (Manual or automatic setting based on ambient temperature.)
Compressed air /2 43
0.25 0.98
1063
1120
1000
1080
470
470
105
130
Rc11/2 union coupling
Rc2 union coupling
Three phase 200 1050/60HzThree phase 220 1060Hz
2.2
3.1
8.0
10.5
3.4
4.8
20
30
R-410A
V
kW
A
kVA
A
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55, outlet air dew point: -17, pressure dew point: 10, ambient temperature: 32.
Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275%.) Outlet
pressure dewpoint is calculated based on outlet air pressure and depends on flow of supersaturated air going into the dryer. In the event that supersaturated vapor will be present in compressed
air, it is recommended that a drain filter be installed before the dryer. Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: no-voltage)
In the event that the dryer is operated at below the specified load, the dewpoint will fall below the lowest set point of 10 . This equipment is for indoor use only. Please contact ORION
regarding custom built models of specifications outside the ranges listed above. Chinese pressure vessel code compliant model available upon request. Please inquire for further information.
Outside dimensions
(Units:mm)
RAXE740B-SE
RAXE1100B-SE
(Air-Cooled)
4-12mm holes
B
Top
C
D
F
J
E
W
K
Air outlet
Front side
Rear
Right side
Left side
Air inlet
O
M
Drain outlet
Model
RAXE740B-SE
RAXE1100B-SE
Model
RAXE740B-SE
RAXE1100B-SE
H
1063
1126
G
D
1000
1080
I
W
470
515.4
535
120
A
1155
1255
K
82
165
17
B
2-26
2-32
L
92
90
C
750
830
M
45
E
315
321
N
45
F
500
460
O
448
420
Digital controlHigh Inlet Air Temperature Processing Air Dryer (Refrigerated compressed air drying equipment)
Digital
Control
Standard
inlet air
temperature
HFC
Refrigerant
RAXD75A-SE
Features
1.Energy Saving
Load vs. Energy consumption
A dapts to varying loads for energy saving
operation. (Max. 68% energy savings)
Previous CCV
controlled model
M anual or automatic (based on outside
Digi-Eco Dryer: 10
temperature) dew point setting for further
energy savings (10 18)
2.High Temp. Air Processing Model (Air inlet
Digi-Eco Dryer: 18
temp. 5 80)
3.Optimized Design
Load (%)
M inimal downtime from self protection/
control even during heavy summertime
loads.
Energy saving operation means less heat
output.
Optional stainless steel piping is also available for higher corrosion resistance.
Energy consumption (%)
18
Item
Air Processing Capacity (50/60Hz)
Outlet air dew point
Inlet air temp. range
Pressure dewpoint switching range
Working fluid / Operable ambient temperature range
Compressed air pressure range (gauge pressure)
Height
Depth
Width
Outside
Dimensions
Electrical
Specifications
Mass
Air inlet/outlet connection
Power
Power consumption (50/60Hz)
Electric current (50/60Hz)
Power capacity
Breaker capacity
Refrigerant
Model
RAXD
m3/min
MPa
mm
mm
mm
kg
75A-SE
12/13
Pressure dew point 10
100A-SE
13.9/15
Pressure dew point 15
17/19
Pressure dew point 10
19.7/22
Pressure dew point 15
5 80
10 18 (Manual or automatic setting based on ambient temperature.)
Compressed air 2 43
0.25 0.98
1276
1332
1260
1290
672
870
260
325
2B50A union coupling
Three phase 200 1050/60HZThree phase 220 1060Hz
2.7/3.5,3.4
5.4/6.0,5.9
10.6 11.9,11.4
18.1/19.1,18.8
6.6
10.7
30
40
R-407C
V
kW
A
kVA
A
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature: 55, outlet air dew point: -17, pressure dew point: 10,
ambient temperature: 32. Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a
substitute load (inspection under low pressure air). Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 3275%)
Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: no-voltage) In the event that the dryer is operated at below
the specified load, the dewpoint will fall below the lowest set point of 10. This equipment is for indoor use only. Please contact ORION regarding custom built
models of specifications outside the ranges listed above. Chinese pressure vessel code compliant model available upon requst. Please inquire for further information.
Outside dimensions
(Units:mm)
RAXD75A-SE,100A-SE
(Air-Cooled)
4-20mm holes
Air outlet
I
G
Air inlet
Top
W
B
Front side
Right side
Left side
Model
RAXD75A-SE
RAXDI00A-SE
H
1276
1332
D
1260
1290
Drain outlet
Manual drain release outlet
W
672
870
A
1411
1476
B
336 5
435 5
19
C
935
E
403 2
426 2
F
460 5
G
712
935
I
752
975
J
214
244
Specifications
Inverter Controlled Compressed Air Dryer (Refrigerated compressed air drying equipment)
Inverter
Control
HFC
Refrigerant
RAXE2300A
A-W120kW or lower
RAXE3800A
A-W190kW or lower
RAXE4900A
A-W240kW or lower
RAXE6000A
A-W300kW or lower
RAXE7500A
A-W380kW or lower
RAXE9800A
A-W450kW or lower
RAXE14800B-W 680kW or lower
RAXE19600A-W 900kW or lower
RAXE29600A-W 1300kW or lower
RAXE3800A
Features
RAXE4900A
Energy
saving mode
Normal mode
Pressure dewpoint
(PDP)
18
Summer
10
Winter
(RAXE2300A-W)
Load
vs. Energy consumptionRAXE2300A-W
Energy consumption
Previous CCV
controlled model
Inverter Air Dryer
PDP:10 selected
CCV
Previous
CCV controlled
model Air Dryer@50Hz
50Hz
Air pressure
CCV
Previous
CCV controlled
model Air Dryer@50Hz
60Hz
Inverter
Air
Dryer
60Hz
50Hz
RAXE3800A-W
RAXE2300A-W
periods of high load, thus avoiding overload related shutdowns to the greatest extent possible.
There are cases where, depending on the operating environment, the dewpoint temperature may rise.
"High load" can refer to high degrees of any of the following conditions: ambient temperature, inlet air temp., air pressure, air flow, etc.
Function
Description
6.F unction choices that best suite your
Blackout power-cutoffNo power-out recoveryAuto recoveryRemote switch priorityselectable.
operating environment
recovery setting
Local/Remote operation Local onlyRemote onlyBoth local/remoteselectable.
Orion offers dryers with a variety of user-selectable
Alarm signal out
Under alarm condition, signal contactsOpensignal contactsClosedselectable.
functions to match your current work environment
and needs.
Audible alarm
Under alarm condition, audible alarmEnabled, Disabledselectable.
Audible warning
Under warning condition, audible warningEnabled, Disabledselectable.
High dewpoint temp. alarm Setting based on maximum dewpoint temperature (3 settings.)
If by some chance some trouble does occur, the nature of the trouble can be assessed at a
glance by viewing the error code.
20
Communications
software display
Specifications
PC
Model
RAXE
m3/min
MPa
m3/h
mm
mm
mm
kg
Electrical
Specifications
female
V
kW
A
kVA
A
Water-Cooled
2300A-W
3800A-W
23
38
Pressure dew point 10
5 60
3800A
38
10 18
(Manual setting)
Air-Cooled
2300A
23
10 18
(Manual setting)
Compressed air /2 40
1276
1260
672
280
21/2B
65A
Flange
4.2
13
6.6
30
Air-Cooled
4900A
Water-Cooled
4900A-W
49
10 18
(Manual setting or automatic
switching based on ambient temp.)
Compressed air /2 40 Compressed air /2 45
Compressed air /2 45
0.25 0.98
2.8
3.2
1332
1276
1332
1290
1260
1290
950
672
950
395
270
365
570
21/2B
3B
4B
3B
80A
65A
80A
100A
Flange
Flange
Flange
Flange
Rp1
3.7
1583
905
1969
560
4B
100A
Flange
Rc1
4.7
16.0
10.0
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature 40, outlet air dew point : -17 at atmospheric (10 under pressure), ambient temperature 32 (Cooling water 32). Please contact
us for the guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Air processing capacity is calculated based on air compressor intake
condition. (Atmospheric pressure, 32 and 75%RH) Chinese pressure vessel code compliant model available upon requst. Please contact ORION regarding custom built models of specifications outside the rages listed above. RAXE4900A
4900A-W are applied with JBA 2nd class pressure vessel regulation. The model which applied with JBA 2nd class pressure vessel regulation is built to order. Air pressure inlet/outlet connection companion flanges not included.
Model
RAXE
m3/min
6000A
55
MPa
m3/h
mm
mm
mm
kg
Electrical
Specifications
19600A-W
196
29600A-W
296
Compressed air /2 40
1650
1100
2020
740
860
5B
125A
Flange
female
V
kW
A
kVA
A
Water-Cooled
6000A-W
7500A-W
9800A-W
14800B-W
60
75
98
148
Pressure dew point 10
5 60
9800A
82
10 18
(Manual setting or automatic switching based on ambient temperature)
Air-Cooled
7500A
69
7.2
24.2
12.1
50
9.7
32
17.3
Compressed air /2 45
0.25 0.93
4
5
7.1
10.7
14.2
21.4
1703
1650
1703
1850
1763
1910
1145
1100
1145
1151
2000
2251
2077
2020
2077
2090
2077
2090
930
720
840
890
1330
2000
3000
6B
5B
6B
8B
10B
125A
150A
200A
250A
150A
Flange
Flange
Flange
Flange
Flange
Rc1-1/2
Rc2
Three phase 200 1050/60HzThree phase 220 1060Hz
11.8
5.8
7.7
9.8
14.8
19.6
29.6
41
19.4
26
35
49
68.6
98
21
10.4
17.3
21
35
42
75
50
75
125
150
R-407C
Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69MPa, inlet air temperature 40, outlet air dew point : -17 at atmospheric (10 under pressure), ambient temperature 32 (Cooling water 32). Please contact
us for the guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute load (inspection under low pressure air). Air processing capacity is calculated based on air compressor intake
condition. (Atmospheric pressure, 32 and 75%RH) Chinese pressure vessel code compliant model available upon requst. Please contact ORION regarding custom built models of specifications outside the rages listed above. RAXE6000A
29600A-W are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built to order. Air pressure inlet/outlet connection companion flanges not included.
21
Outside dimensions
(Units:mm)
RAXE2300A-W/3800A-W
RAXE2300A/3800A
(Air-Cooled)
Dimensions in ( ) are for
RAXE3800A model.
Air inlet
4-20mm holes
(Water-Cooled)
Dimensions in ( ) Air inlet
are for RAXE3800A
model.
Air outlet
Top
Right side
Drain outlet
Manual drain
release outlet
Hole for
power cord
752(1030)
792(1070)
110
(110)
Air outlet
Top
243
(253)
655(860)
Right side
Drain outlet
Hole for
power cord
752(1030)
792(1070)
110
(110)
RAXE4900A-W
1969
900
Rear side
Front side
Drain outlet
424
905
1020
950
Air inlet
Top
386
1200
900
Cooling water
outlet
Cooling water
inlet
Rear side
Front side
272
Drain
outlet
386
Air inlet
1583
1695
1200
(Water-Cooled)
Air outlet
1695
Top
1583
905
Air inlet
424
(Air-Cooled)
RAXE6000A-W
Rear side
Front side
280
503
1310
2020
700
Cooling water
outlet
Rear side
Cooling
water drain
connector
Hole for
power
cord
Drain outlet
Drain outlet
Cooling water
inlet
22
Front side
280
4-35mm holes (for
lifting/moving)
330
1825
700
Air outlet
Top
1825
2020
Air inlet
1650
Top
1310
(Water-Cooled)
Air outlet
1650
1100
Air inlet
503
(Air-Cooled)
1100
RAXE6000A
1205
1145
1020
950
4-20mm holes
Front
side
935(935)
RAXE4900A
1205
1145
1276(1332)
Front
side
672(950)
336
(475)
655(860)
1375(1533)
1276(1332)
672(950)
336
(475)
1375(1533)
RAXE7500A-W
(Water-Cooled)
280
1310
Front side
Hole for
power cord
1825
1650
700
Rear side
2020
700
Cooling
water
outlet
Rear side
Front side
Cooling
water
inlet
Hole for
power
cord
Cooling
water drain
connector
Drain outlet
280
4-35mm holes (for
lifting/moving)
330
Drain outlet
Manual drain release outlet
1145
Air outlet
Air inlet
1326
1703
Rear side
Front side
Hole for
power
cord
1825
293
4-35mm holes (for
lifting/moving)
359
2077
700
2077
700
Rear side
Cooling
water drain
connector
Hole for
power
cord
Cooling
water
outlet
Cooling
water
inlet
Front side
Drain outlet
Drain outlet
RAXE14800B-W
1151
1256
1196
(WateSr-Cooled)
Air inlet
Air outlet
Top
1407
374
Cooling
water drain
connector
Cooling
water
outlet
Cooling
water
inlet
Front side
Drain outlet
Drain pan drain port
Manual drain release outlet
23
2000
Rear side
1850
Hole for
power cord
Air outlet
Top
Top
1326
1250
1190
Air inlet
525
1145
293
4-35mm holes (for
lifting/moving)
359
1825
RAXE9800A
(Air-Cooled)
1703
525
1250
1190
Top
2020
Air outlet
1825
1310
Air inlet
1650
Top
503
Air outlet
Air inlet
503
1205
1145
RAXE7500A
(Air-Cooled)
(Units:mm)
1205
1145
Outside dimensions
Outside dimensions
(Units:mm)
RAXE19600A-W
(Water-Cooled)
2000
700 359
1075
2077
Air outlet
Air inlet
Drain
outlet
Front side
Side
Cooling
water
inlet
(2725)
Cooling
water
outlet
Rear side
1985
(740)
(Steel)
1763
4-25mm holes
(for machine
anchor)
1500
(2126)
(281)
296
RAXE29600A-W
(Water-Cooled)
2251
1198
2090
800 428
Air inlet
Air outlet
Cooling
water
outlet
Rear side
Drain
outlet
Side
Front side
Cooling
water
inlet
4-25mm holes
(for machine
anchor)
1500
(295)
24
295
(2915)
2060
(855)
(Steel)
1910
Secure enough space around equipment to allow for adequate ventilation and space for easy inspection and maintenance.
RAX
RAX
RAX
RAX
Model
3J-A1/A2
6J-A1/A2
8J-A1/A2
11G
15G
22G
37G
55G
55G-W
75F
90F
120F
150F
190F
240F
300F-E
380F-E
75F-W
90F-W
120F-W
150F-W
190F-W
240F-W
300F-WE
380F-WE
450F-WE
3J-SE-A1/A2
4J-SE-A1/A2
6J-SE-A1/A2
8G-SE
11G-SE
15G-SE
22G-SE
37G-SE
55F-SE
75F-SE
RAX
RAXE
RAXD
3.7J-H-A1
7.5J-H-A1
15J-H-A2
740B-SE
1100B-SE
75A-SE
100A-SE
2300A
3800A
4900A
6000A
7500A
9800A
2300A-W
RAXE
3800A-W
4900A-W
6000A-W
7500A-W
9800A-W
14800B-W
19600A-W
29600A-W
Front
Right
Left
Rear
Comments
Top
Top
Rear
60cm
60cm
60cm
Left
60cm
Right
Front
When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
(Space is needed on the exhaust port side and the
side where the drain trap is installed.)
100cm
100cm
100cm
100cm
60cm
60cm
60cm
60cm
100cm
100cm
100cm
100cm
60cm
60cm
60cm
60cm
60cm
60cm
60cm
60cm
100cm
100cm
100cm
100cm
60cm
60cm
60cm
60cm
100cm
100cm
50cm
50cm
100cm
100cm
100cm
100cm
100cm
100cm
100cm
100cm
60cm
60cm
60cm
60cm
100cm
100cm
100cm
100cm
When space is lacking, the rear and either of the right or left
sides may be placed against a wall.
(Space is needed on the side where the drain trap is installed.)
60cm
60cm
60cm
60cm
25
200cm
When space is lacking, the rear and either of the right or left
sides may be placed against a wall. (Space is needed on the
exhaust port side and the side where the drain trap is installed.)
200cm
200cm
RALRAXRAXERAXD
Installation Space Requirements
For RAX-SE and RAX Series Temperature correction, air pressure and power frequency correction coefficients, and standard air processing capacities, please refer to the next page.
Finding the right model for you
Finding maximum air processing capacity
Regarding coefficients for operating conditions, see Regarding coefficients for operating conditions, see tables A
tables A C regarding temperature coefficients,
C regarding temperature coefficients, table D regarding pressure
table D regarding pressure coefficients, and table E
coefficients, table E regarding power frequency coefficients, and
regarding power frequency coefficients.
table F regarding standard air processing capacity coefficients.
Temperature conditions
Temperature conditions
Temperature conditions
Compute the corrected air processing capacity by combining the Gather air processing capacity coefficient from table F, air
temperature coefficient from tables A C, the air pressure coefficient
temperature coefficient from table B, air pressure coefficient
from table E, and the power frequency coefficient from table F.
from table D, and power frequency coefficient from table E in
Adjusted air processing capacity
order to compute the corrected air processing capacity value.
air processing capacity ACDE BDEF
Choose a dryer from Table F that exceeds the adjusted The resulting value from this calculation is
air processing capacity derived in section 2 above.
the maximum air processing capacity.
Model Selection Example
(For models RAX75FAir-Cooled 450F-WEWater-Cooled)
45
10
Desired
capacity
Power
Air pressure 0.49MPa
frequency
Ambient
35
temperature
10m3ANR
60Hz
Inlet air
temperature
Pressure
dew point
35
Ambient
30
temperature
Power
60Hz
frequency
F rom these requirements, the temperature F rom these requirements, the temperature
coefficient is 0.79, the air pressure coefficient is
coefficient is 1.24, the air pressure coefficient
0.87, and the power frequency coefficient is 1.00.
is 1.00, and the power frequency coefficient is
1.00, and the standard air processing capacity
3
For a dryer that has an air processing capacity of 1.24 1.00 1.00 17.5 = 21.7m /min(ANR)
14.55m3/min(ANR) refer to Table F. Appropriate
models that exceed 14.55 are RAX90FAir- Therefore, the maximum processing capacity
Cooledor RAX90F-WWater-Cooled.
of the RAX90F is 21.7m3/min (ANR).
NoteIf a dew point temperature of 10 is insufficient,
please consult ORION or your ORION dealer.
NoteIf air pressure is below 0.29 MPa, please
consult ORION or your ORION dealer.
Only the RAX-G model has standard air processing capacity at 50Hz and 60Hz, therefore the frequency coefficient is not used.
26
45
10
1.20
1.14
1.10
1.02
0.82
25
30
32
35
40
55
10
1.20
1.06
1.00
0.89
0.70
60
10
1.18
1.02
0.95
0.85
0.68
65
10
1.15
0.97
0.90
0.80
0.65
45
10
1.30
1.22
1.20
1.08
0.86
25
30
32
35
40
Please contact ORION if the inlet air temperature will exceed 65 and the dew point will be outside the above specifications.
55
10
1.08
1.02
1.00
0.90
0.72
60
10
0.91
0.86
0.84
0.76
0.60
65
10
0.78
0.73
0.72
0.65
0.52
BTemperature correction coefficients: Processing capacity varies depending on temperature. Coefficients are shown in this table.
Heavy duty air dryer models RAX75F 380F-E (Air-Cooled) /RAX75F-W 450F-WE (Water-Cooled)
RAX55G55G-W
25
30
32
35
40
30
10
1.29
35
10
1.29
1.24
1.20
1.14
40
10
1.15
1.03
1.00
0.95
0.85
45
10
0.95
0.85
0.83
0.79
0.71
50
10
0.69
0.62
0.60
0.57
0.51
55
10
0.49
0.41
0.40
0.38
0.33
60
10
0.29
0.21
0.20
0.19
0.16
25
30
32
35
40
For water cooled models, select 32 for ambient temperature. Maximum cooling water temperature
is 34 .Note: Maximum inlet temperature for RAX55G and 55G-W is 50 . (Other models are 60 .)
Please contact ORION if the dew point will be outside the above specifications.
30
10
1.30
1.25
1.23
1.11
0.89
35
10
1.21
1.14
1.12
1.01
0.81
40
10
1.08
1.02
1.00
0.90
0.72
45
10
0.86
0.82
0.80
0.72
0.58
50
10
0.70
0.66
0.65
0.59
0.47
55
10
0.58
0.55
0.54
0.49
0.39
60
10
0.49
0.46
0.45
0.41
0.32
CTemperature correction coefficients: Processing capacity varies depending on temperature as shown in this table.
For high inlet temperature dryers RAX3J 8J (Air-Cooled)
RAX11G 37G
30
10
25
30
32
35
40
35
10
1.17
1.04
1.00
1.30
40
10
0.90
0.84
0.82
0.78
45
10
0.78
0.73
0.70
0.65
0.55
50
10
0.50
0.47
0.45
0.43
0.37
30
10
1.22
1.15
1.13
1.02
0.81
25
30
32
35
40
35
10
1.08
1.02
1.00
0.90
0.72
40
10
0.86
0.82
0.80
0.72
0.58
45
10
0.70
0.66
0.65
0.59
0.47
50
10
0.58
0.55
0.54
0.49
0.39
The maximum air temperature correction coefficient for model RAX6J is 1.10.
The maximum air temperature correction coefficient for model RAX8J is 1.15.
Please contact ORION if the dew point will be outside the above specifications.
DAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
Air pressure
in MPa 0.20
0.29
0.39
0.49
0.59
0.69
0.78
0.88
0.93
0.98
0.67
0.65
0.73
0.75
0.80
0.83
0.87
0.89
0.93
0.94
1.00
1.00
1.07
1.01
1.13
1.02
1.16
1.20
1.03
FStandard air processing capacity: m3/min(ANR) (ANR is 20 at atmospheric pressure, relative humidity of 65%.)
Processing capacities listed here are for 60Hz operation at ANR.
For high inlet temperature dryers RAX3F1-SE 6F1-SE55/75F-SE(Air-Cooled)
Model RAX
Model
RAX
Air processing 50Hz
capacity 60Hz
3J-SE
0.35
4J-SE
0.5
6J-SE
0.72
55F-SE
9.2
75F-SE
12.3
8G-SE
1.22
1.32
11G-SE
1.65
1.82
15G-SE
2.1
2.4
22G-SE
3.7
4.2
37G-SE
5.7
6.1
Model RAX
Air processing capacity
75F
12.3
90F
17.5
120F
22
150F
28
190F
36
240F
43
300F-E
52
380F-E
65
75F-W
13
90F-W
18.3
120F-W
24
150F-W
30
190F-W
39
240F-W
47
300F-WE
57
380F-WE
71
Model RAX
Model
RAX
Air processing 50Hz
capacity 60Hz
3J
0.35
6J
0.72
8J
1.1
11G
1.65
1.82
15G
2.4
2.8
22G
3.7
4.2
37G
5.7
6.1
55G
8.4
9.8
450F-WE
93
55G-W
8.6
9.8
If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer, dehumidified drain
water may temporarily flow out to the end-piping side. In order to prevent this, a clean air system that is not prone to
pressure and flow velocity fluctuations must be constructed. Please consult with your ORION dealer for further details.
27
Model ChoiceDetermining
Max. Air Processing Capacity
For RAXE/RAXD Series Models Temperature correction, air pressure and power frequency correction coefficients, and standard air processing capacities, please refer to the next page.
Finding the right model for you
Regarding coefficients for operating conditions, see table A
Temperature requirements
35
10
Desired
capacity
Power
Air pressure 0.49MPa
frequency
Ambient
30
temperature
27m3/minANR
60Hz
35
Ambient
30
temperature
Power
60Hz
frequency
From these requirements, the temperature coefficient is From these requirements, the temperature coefficient
1.20, the air pressure coefficient is 0.87, and the power
is 1.20, the air pressure coefficient is 1.00, and the
frequency coefficient is 1.00.
power frequency coefficient is 1.00, and the standard air
processing capacity of the RAXE4900A is 46.1m3/min.
From section 1,
25
30
32
35
40
43
45
10
1.20
1.20
1.20
1.20
1.20
1.20
50
18
1.20
1.20
1.20
1.20
1.20
1.20
10
1.20
1.20
1.20
1.20
1.18
1.13
55
18
1.20
1.20
1.20
1.20
1.20
1.17
10
1.08
1.06
1.00
0.98
0.97
0.92
These are different from the high input temperature capable RAX-SE Series models.
28
60
18
1.20
1.20
1.15
1.13
1.12
1.08
10
0.92
0.91
0.86
0.84
0.83
0.80
65
18
1.04
1.02
0.97
0.95
0.94
0.91
10
0.76
0.75
0.72
0.70
0.69
0.67
18
0.84
0.82
0.78
0.76
0.75
0.73
25
30
32
35
40
35
40
10
1.20
1.20
1.20
1.14
18
1.20
1.20
1.20
1.20
45
10
1.15
1.03
1.00
0.95
0.85
18
1.20
1.20
1.20
1.15
1.03
50
10
0.95
0.85
0.83
0.79
0.71
18
1.14
1.03
1.00
0.94
0.84
10
0.69
0.62
0.60
0.57
0.51
55
18
0.83
0.74
0.72
0.69
0.61
10
0.49
0.41
0.40
0.38
0.33
60
18
0.63
0.51
0.50
0.49
0.41
10
0.29
0.21
0.20
0.19
0.16
18
0.39
0.28
0.26
0.24
0.21
For Water Cooled models, select 32 for amblent temperature Maximum cooling water temperature is 34.
BAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
CPower frequency
correction coefficients
0.29
0.73
0.39
0.80
0.49
0.87
0.54
1.00
0.59
1.00
0.69
1.00
0.78
1.07
0.88
1.13
0.93
1.16
0.98
1.20
Power frequency
Coefficient
50Hz
60Hz
1.00
0.29
0.73
0.39
0.80
0.49
0.87
0.54
0.90
0.59
0.93
0.69
1.00
0.78
1.07
0.88
1.13
0.93
1.16
Model RAXE
Model RAXE
740A-SE
7.0
1100A-SE
10.0
2300A
21.6
3800A
35.7
4900A
46.1
2300A-W
21.6
3800A-W
35.7
4900A-W
46.1
19600A-W
184.2
29600A-W
278.5
RAXE
6000A
51.7
7500A
64.9
9800A
77.1
6000A-W
56.4
7500A-W
70.5
9800A-W
92.1
14800B-W
139.1
25
30
32
35
40
43
45
10
1.20
1.14
1.10
1.02
0.82
0.62
50
18
1.20
1.20
1.20
1.20
1.01
0.76
10
1.20
1.10
1.05
0.96
0.76
0.56
55
18
1.20
1.20
1.20
1.17
0.93
0.69
10
1.20
1.06
1.00
0.89
0.70
0.50
60
18
1.20
1.20
1.20
1.09
0.86
0.61
10
1.18
1.02
0.95
0.85
0.68
0.48
BAir pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
65
18
1.20
1.19
1.11
0.99
0.79
0.56
correction coefficients
0.39
0.80
0.49
0.87
0.59
0.93
0.69
1.00
0.78
1.07
0.88
1.13
0.93
1.16
0.98
1.20
Power frequency
75A-SE
100A-SE
Coefficient
0.29
0.73
18
1.20
1.11
1.03
0.91
0.74
0.51
CPower frequency
RAXD75A-SE/100A-SE(Air-Cooled)
Air pressure in MPa
Pressure coefficient
10
1.15
0.97
0.90
0.80
0.65
0.45
50Hz
0.92
0.90
60Hz
1.00
1.00
DStandard air processing capacity: m3/min(ANR)(ANR is 20 at atmospheric pressure, relative humidity of 65%.)
Processing capacities listed here are for 60Hz operation at ANR.
RAXD75A-SE/100A-SE(Air-Cooled)
Model
Air processing capacity
RAXD75A-SE
12.3
RAXD100A-SE
17.9
If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer, dehumidified drain
water may temporarily flow out to the end-piping side. In order to prevent this, a clean air system that is not prone to
pressure and flow velocity fluctuations must be constructed. Please consult with your ORION dealer for further details.
29
Patented
Features
Controller functions
Energy saving dew point
controller functions
Specifications
Item
Model
QSQ
m3/min
m3/min
m3/min
Capacity
010A
20
40
0.1
0.085
0.086
0.071
0.014
Small Series
020A
20
40
0.2
0.17
0.172
0.142
0.028
Range
470
7.5
560
260
113
8.5
Rc 3/8
Medium Series
080B-E
120B-E
180B-E
20
40
20
40
20
40
0.8
0.68
1.2
1.02
1.8
1.53
0.68
0.56
1.03
0.85
1.54
1.27
0.12
0.17
0.26
Compressed air
0.39 0.98
2 40
5 50/Less than saturated humidity (no water droplets)
810
680
930
1130
430
163
11
26.5
34
43
Rc 3/4
Rc 1/2
Single phase100/200/220/230
035A
20
40
0.35
0.297
0.3
0.247
0.05
75B
150B
200B
270B-E
20
40
2.7
2.3
2.3
1.9
0.4
1480
53
Rc 1
250B
Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Processing conditions: Inlet air temperature
and humidity 35 less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous
operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made
available. Please contact ORION regarding custom built models of specifications outside the ranges listed above.
If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In
case the compressor emits water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the
dryer. When installing a Super Filter (for water droplet removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4
regarding system configuration. Please consult your ORION dealer for further details.
30
When installing dryer, ensure there is enough space to allow for filter removal and replacement.
QSQ010A/020A/035A(Super Pack light duty model)
F
Purge air
outlet
(1460min.)
30
Purge air
outlet
QSQ035A
98
QSQ010A
QSQ020A
Air inlet
(600min.)
(600min.)
Air outlet
(600min.)
Humidity indicator
113
(600min.)
D
B
Line lter
(1313)
Mist lter
4-7.2mm holes
(for anchor)
198
130
222
150
260
284
Humidity indicator
Purge air
outlet
QSQ120B-E
QSQ180B-E
QSQ270B-E
50
(1363min.)
189
Air inlet
(600min.)
Mist lter
H
4-12mm holes
(for anchor)
440
(600min.)
Purge air
outlet
QSQ080B-E
Line lter
010A
470
(600min.)
(600min.)
Air outlet
Model
QSQ
A
B
C
D
E
F
G
H
163
(1630min.)
B
Dierential
pressure gauge
335
190
365
220
430
463
035A
810
(102)
780
080B-E
680
(108)
645
(590)
(482)
(400)
(645)
300 min.
31
270B-E
1480
(147)
1445
(625)
(478)
(710)
400 min.
Features
Patented
Specifications
Item
Capacity
Model
QSQ
m3/min
m3/min
m3/min
Range
MPa
/
mm
mm
mm
kg
V
MSF
LSF
420C-E
40
60
4.20
2.94
3.60
2.34
0.60
589
110
700-G2
Purge rate
Energy savings
20
311,000
(0 )
14
218,000
3.5
Minimum
54,000
93,000
(30 reduction)
257,000
(Max. 80 reduction)
Heavy Series
1000C-E
1400C-E
2000C-E
40
60
40
60
40
60
10.00
7.00
14.00
9.80
20.00
14.00
8.60
5.60
12.00
7.80
17.20
11.20
1.40
2.00
2.80
Compressed air
0.39 0.98
2 40
5 50/ Less than saturated humidity (no water droplets)
1475
763
937
1111
1296
335
156
202
246
307
Rc1 1/2
Rc 2
Rc 1
Single phase 100/200/220/230
700C-E
40
60
7.00
4.90
6.00
3.90
1.00
1000-G2
2000-G2
2500C-E
40
60
25.00
17.50
21.50
14.00
3.50
1470
340
Rc2 1/2
2700B-G2
Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Processing conditions: Inlet air temperature
and humidity 35 less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous
operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made
available. Please contact ORION regarding custom built models of specifications outside the ranges listed above. Indicated regeneration air flow for dew
points of (PDP) 50 are only when a refrigerated dryer is installed before the unit. If there is no refrigerated dryer installed, regeneration air flow will differ and we
encourage you to consult with your dealer.
If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In
case the compressor emits water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the
dryer. When installing a Super Filter (for water droplet removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4
regarding system configuration. Please consult your ORION dealer for further details.
32
EDC60A
80 20
Alarm output
Analog output
Voltage (50/60Hz)
Single phase
AC100 230V
Power consumption
10W
Electric current
(at AC100V)
100mA
Unit piping
connection
4mm
(one touch fitting)
Unit mass
3.0kg
335
1475
1440
Purge air
outlet
Air inlet
F
Power cord
through
hole 20mm
240
Model
QSQ
A
B
C
D
E
F
G
420C-E
589
130
300
700C-E
763
127
480
4-18mm holes
(for anchor)
366
406
2000C-E
1296
2500C-E
1470
265
736
910
385
424
121
106
126
111
33
Patented
QSQ420C-EDC 2500C-EDC
Inlet air flow capacity 4.20 25.00m3/min
Outlet air flow capacity 3.60 21.50m3/min
Regeneration air purge 0.60 3.50m3/min
QSQ-EDC Series
"Eco Pack"
Features
80 20
Alarm output
Analog output
Specifications
Item
Capacity
Model
QSQ
m3/min
m3/min
m3/min
Range
MPa
mm
mm
mm
kg
V
MSF
LSF
420C-EDC
40
60
4.20
2.94
3.60
2.34
0.60
589
110
700-G2
700C-EDC
40
60
7.00
4.90
6.00
3.90
1.00
1000-G2
2000-G2
2500C-EDC
40
60
25.00
17.50
21.50
14.00
3.50
1470
340
Rc2 1/2
2700B-G2
Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 , 75%.) Processing conditions: Inlet air temperature and
humidity 35 less than saturated humidity (no water droplets). Inlet air pressure (gauge pressure) 0.69MPa. Ambient temperature: 32. For 24h continuous operation,
a refrigerated dryer should be used just before this equipment or at an earlier stage. For 24h continuous operation, a backup dryer should be made available. Please
contact ORION regarding custom built models of specifications outside the ranges listed above. Indicated regeneration air flow for dew point of (PDP) 50 is only when a
refrigerated dryer is installed before the unit. If there is no refrigerated dryer installed, regeneration air flow will differ and we encourage you to consult with your dealer.
If the inlet air pressure is more than 5 higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. In case the compressor emits
water mist, always install a Super Filter (for water droplet removal) (sold separately.) Always use an air tank and install it before the dryer. When installing a Super Filter (for water droplet
removal) make piping as short as possible to help avoid further condensation. Refer to pages 2 4 regarding system configuration. Please consult your ORION dealer for further details.
34
QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC/2500C-EDC
(Eco-Pack)
Purge air
outlet
Air inlet
F
Power cord
through
hole 20mm
240
Model
QSQ
A
B
C
D
E
F
G
420C-EDC
589
130
300
700C-EDC
763
127
480
4-18mm holes
(for anchor)
366
406
2000C-EDC
1296
2500C-EDC
1470
265
736
910
385
424
121
106
126
111
35
QSQ-EDC Series
"Eco Pack"
1475
1440
Patented
When installing dryer, ensure there is enough space to allow for filter removal and replacement.
QSQ420C-E/700C-E/1000C-E
QSQ1400C-E/2000C-E
(Super Pack Heavy Duty model)
QSQ-EDC Series
"Eco Pack"
QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC
(Eco-Pack)
(1535min.)
(600min.)
(600min.)
(400min.)
(580min.)
1630
(580min.)
(400min.)
Model
QSQ
420C-E
700C-E
Model
QSQ
A
B
420C-EDC
710
(1749 min.)
700C-EDC
920
(1923 min.)
36
1400C-E
2000C-E
1400C-EDC
1400
(2271 min.)
2000C-EDC
1400
(2456 min.)
QSQ2500C-E
(Super Pack Heavy Duty model)
QSQ2500C-EDC
(Eco-Pack)
(4185min.)
(900min.)
(900min.)
(1000min.)
(3070min.)
QSQ-EDC Series
"Eco Pack"
(600min.)
(1000min.)
(600min.)
Minimum overhead
space : 600mm
(600min.)
(600min.)
(1535min.)
Installation and maintenance space
1330min.
1300
(1512)
1330min.
37
Model selection
QSQ Series When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature
when employing water cooling), pressure, air processing capacity, required dew point, and power frequency.
AMaximum Air Processing CapacityInlet temperature: 35, Flow rate converted to ANR
Model
Model selection
QSQ
010A
020A
035A
080B-E
120B-E
180B-E
270B-E
420C-E (EDC)
700C-E (EDC)
1000C-E (EDC)
1400C-E (EDC)
2000C-E (EDC)
2500C-E (EDC)
0.39
Inlet
Outlet
0.06
0.04
0.12
0.09
0.21
0.16
0.47
0.36
0.70
0.54
1.05
0.80
1.59
1.21
2.45
1.88
4.09
3.15
5.80
4.50
8.20
6.30
11.70
9.10
14.60
11.30
0.49
Inlet
Outlet
0.07
0.06
0.14
0.12
0.25
0.20
0.56
0.45
0.85
0.69
1.27
1.02
1.91
1.53
2.96
2.39
4.94
4.00
7.10
5.80
9.90
8.00
14.10
11.50
17.60
14.30
0.59
Inlet
Outlet
0.08
0.07
0.17
0.14
0.29
0.24
0.66
0.55
0.99
0.83
1.49
1.24
2.22
1.85
3.48
2.91
5.80
4.86
8.30
7.00
11.60
9.70
16.50
13.90
20.70
17.40
Inlet
0.11
0.21
0.37
0.85
1.28
1.91
2.86
4.46
7.45
10.60
14.90
21.20
26.60
0.78
Outlet
0.10
0.18
0.32
0.74
1.12
1.66
2.48
3.89
6.51
9.30
13.00
18.60
23.30
Inlet
0.12
0.24
0.41
0.94
1.41
2.11
3.17
4.94
8.24
11.80
16.50
23.50
29.40
0.88
Outlet
0.11
0.21
0.36
0.83
1.25
1.86
2.80
4.37
7.30
10.50
14.60
20.90
26.10
Units: m3/min
Inlet
0.13
0.26
0.46
1.04
1.56
2.33
3.49
5.45
9.09
13.00
18.20
25.90
32.40
0.98
Outlet
0.12
0.23
0.41
0.93
1.40
2.08
3.11
4.88
8.15
11.70
16.30
23.30
29.10
Start with the desired inlet air temperature and required dew point, and look up the corresponding coefficients in tables B and C. Use the coefficients to compute
the maximum air processing capacity. Choose a model such that your actual required air inlet processing capacity will not go beyond the processing capacity of
the dryer. Actual outlet air flow rate must take into consideration that regenerative air purge will be subtracted from inlet air flow. In the event that the operating
pressure is lower than 0.69MPa, the purge orifice should be changed. Please consult with your dealer.
B C
or
Maximum air processing capacity inlet
air correction coefficient outlet dew point
correction coefficient inlet air flow rate
Choose a dryer from Table A that exceeds the
adjusted maximum air processing capacity
derived in section 2 above.
Inlet air
40
temperature
Air flow
3m /min
Heavy Duty
Inlet air
temperature
Light/Medium Duty
Heavy Duty
Dewpoint
(PDP)
Correction
coefficient
Light/Medium Duty
Heavy Duty
35 and
below
1.0
1.0
40 and
below
0.77
0.88
45 and
below
0.61
0.78
50 and
below
0.48
0.64
20
30
40
50
60
1.0
1.0
0.9
1.0
0.85
1.0
0.85
0.7
Regeneration air purge chart (flow rates converted to ANR) Regenerative air purge is not based on pressure and is consistent. Units: m /min (14 )
3
Model QSQ
010A
020A
035A
080B-E
120B-E
180B-E
270B-E
420C-E
(EDC)
700C-E
(EDC)
1000C-E
(EDC)
1400C-E
(EDC)
2000C-E
(EDC)
2500C-E
(EDC)
Regeneration
air flow
0.014
0.027
0.048
0.113
0.16
0.245
0.377
0.565
0.941
1.318
1.882
2.635
3.29
In case 24 hour operation is required, a backup dryer should be made available to ensure continued operation.
38
Clean Air Supply Package with Low Dew Points (CFC-free high quality air supply equipment)
Built to Order
0.10 7.0m3/min
55 (QAP010 120)
0.086 6.0m3/min
50 (QAP180 700)
Environmentally conscious
A heatless air dryer that removes water
QAP120
QAP035
environment in mind.
for many demanding applications such as semiconductor, pharmaceutical, and medical supply
manufacturing. Choose the level of air quality that matches your needs.
Specifications
010
0.10
020
0.20
035
0.35
0.086
0.172
55
0.30
57
Power
specifications
Item
Model QAP
Inlet air flow
m3/min
Inlet air pressure
MPa
Inlet air temperature
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Air tank
Power Source
Power consumption
W
(50/60Hz)
080
0.80
120
1.20
0.69
180
1.80
280
2.80
0.68
20
1.03
1.54
2.30
1091
1256
845
1024
286
527
58.5
60
125
130
SUS 23L 1
SUS 39L 2
Single phase 200V 50/60Hz
1227
420
4.20
700
7.00
50
36/36
3.60
1577
1050
606
145
40
1556
1443
6.00
1617
648
165
210
Optional (external tank)
Three phase 200V 50/60Hz
84/99
280
126/166
For the above specifications, the ambient temperature is 32 . Processing air capacity is calculated based on compressor intake conditions (atmospheric
pressure, 32, 75%.) This equipment is built-to-order. Please contact ORION regarding custom built models of specifications outside the ranges listed above.
System Configuration
Comes standard equipped
Optional equipment
System Features
Typical Applications
MSF Filter
(Mist filter)
KSF Filter
(ACF Filter)
Outlet filter
(Line filter)
Heatless
Air dryer
Inlet filter
(Mist filter)
Drain filter
Air tank
1
Aftercooler
Built in equipment
Cabinet
Drain lter
Aftercooler
Inlet lter
Air tank
Compressor
Outlet
lter
Heatless air dryer
Activated
carbon
lter
Mist
lter
Optional equipment
Basic System
Change to non-CFC from refrigerated dryer
Simple single connection to compressor
Non-CFC
Suitable for clean room use
Dew point below 60 2
Industries that need to avoid oil contamination
Non-CFC
1 Air tank is optional equipment on QAP180 and higher models. 2 Change of orifice is necessary.
39
QAP Series
"Clean Air Package"
Features
Features
(0.005MPa or less.)
Performance Curve
Cartridge type
90
Centrifugal separation
80
Rated ow
70
0 20 40 60 80 100120 140()
Processed air ow (based on rated processing air ow) DSF1300
Specifications
Model DSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2700C 3200C 4000C 5000B 6000B 7700B 10300B 12900B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range
5 60/2 60
Degree of filtration
m
5
MPa
0.69
Processed Inlet air pressure
air conditions Inlet air temperature
32
Water droplet filtration efficiency / Initial pressure loss /MPa
99/0.005
0.02
When to replace Pressure loss MPa
element 2 Period of use
1 year
Differential pressure gauge
High pressure side: Rp1/4,
Rc 1/4
Rc 1/4
connection size
Low pressure side: M5
Rc 3/4
Rc1 Rc1
Rc1 1/2 Rc 2 2 1/265
380
4100 5125 6150
Piping connection size
BA Rc 3/8
Drain port size
Rc1/4, Outside diameter 16
4
Rc 3/8
Mass
kg
1.0
2.0 2.1 3.0 3.3 3.7 4.3
26
28
73
95 155 190
Auto Drain Traps
NH-503MR (built-in)
FD2
FD-10-A
Model
EDS
75 150 200 250 400 700 1000
1300
2000
Element
No. of filter elements used
qty.
1
2
3
4
6
7
Main
dimensions
Performance
specifications
Processing
Capacity
Item
Air processing capacity
Processed fluid
8200 10250
Rc 1/2
250 310 380
AD-5
9
12
18
1. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2. To be replaced either the accumulated running time or pressure drop of filter elements
as indicated above, whichever comes first to set figure. 3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Auto Drain Trap:
Float type (Built-in or individual)/Disc type Note: The loading weight to flanges to be less than 120 Kg. Please ensure adequate support for the piping that leads to the filter. (2700C 31800B series) DSF5000B
31800B are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel regulation are built to order. Legs on the DSF2700C, 3200C and 4000C are optional.
DSF75B
DSF150B
DSF400-1/700-1
DSF1000-1/1300-1
196
125
90
DSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2700C
3200C
4000C
5000B
6000B
7700B
10300B
12900B
15500B
20700B
31800B
DSF2700C/3200C/4000C
When mounted on optional legs.
DSF5000B/6000B/7700B
DSF10300B/12900B
DSF15500B/20700B/31800B
B
Floor
Floor
178
A
C
Floor
100
()
0.2
0.38
0.29
0.49
0.39
0.62
0.49
0.75
0.59
0.87
Floor
0.69
1.0
0.78
1.06
40
0.88
1.12
0.98
1.17
1.08
1.23
1.18
1.28
(237)
92
204.5
160
170
173
(1511) 590
1735
(531)
548
1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100
530
660
717
667
757
817
1.37
1.37
L
300min.
370min.
400min.
83.5 550min.
710min.
91
920min.
97.5 1080min.
1300
(371)
640
1.27
1.32
1500
1700
1800
1900
2000
1.47
1.41
1.57
1.46
Features
(Improvement
LSF1300-1
LSF10300B
Specifications
Model LSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2000-1 2700C1 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20 27.6 32
40
50
60 77.8 103.7 129.7 155.6 207.5
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range
5 60/2 60
Degree of filtration / Efficiency
m/
1/99.999
Pressure loss
MPa
Initial 0.005
MAX 0.07
When to replace Pressureloss MPa
element
2 Period of use
1 year
Differential pressure gauge
High pressure side: Rp1/4,
Rc
1/4
Rc 1/4
connection size
Low pressure side: M5
Rc1 Rc1 Rc1 1/2
Rc 2
2 1/265
380
4100 5125 6150
8200
Piping connection size
BA Rc 3/8 Rc 3/4
Drain port size
Rc1/4, Outside diameter 16
4
Rc 3/8
Mass
kg
1.0
2.0 2.1 3.0 3.3 3.7 4.3 6.0 26
28
73
95 155 190 250 310
Auto Drain Traps
NH-503MR (Built-in)
FD2
FD-10-A
Model
ELS
75 150 200 250 400 700 1000 1300 2000 1300
2000
Element
elements used No. of filter
qty.
1
2
3
4
6
7
9
12
31800B
318.9
Main
dimensions
Performance
specifications
Processing
Capacity
Item
Air processing capacity
Processed fluid
10250
380
18
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp: 32,
intel dew point at atmospheric pressure: -17 (PDP10 ) inlet oil concentration: 3wt ppm. 2 Replace filter when there is pressure loss or after the recommended period use, whichever comes first.
3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Auto drain trap: float operated type. (internal or separate) Note:
Load placed on air inlet/outlet flanges should be no more than 120kg. Please ensure adequate support for the piping that leads to the filter. (LSF2700C 31800B) Models LSF12900B 31800B
are built-to-order models. Models LSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation. Models subjet to JBA 2nd class pressure vessel regulation are built to order. Legs
on the LSF2700C, 3200C and 4000C are optional.
125
90
LSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2000-1
2700C1
3200C1
4000C1
5000B1
6000B1
7700B1
10300B
12900B
15500B
20700B
31800B
LSF400-1/700-1/1000-1 LSF2700C1/3200C1/4000C1
When mounted on optional legs.
LSF1300-1/2000-1
LSF5000B1/6000B1/7700B1
B
196
LSF10300B/12900B
LSF15500B/20700B/31800B
B
LSF200B
LSF250B
LSF75B
LSF150B
Floor
Floor
Floor
178
A
C
Floor
0.2
0.38
0.29
0.49
0.39
0.62
0.49
0.75
0.59
0.87
0.69
1.0
0.78
1.06
41
0.88
1.12
0.98
1.17
1.08
1.23
1.18
1.28
(237)
92
204.5
L
300min.
370min.
400min.
(528) 160 209 83.5 550min.
(610)
283.5
710min.
170
91
(718)
391.5
920min.
(811)
478
1080min.
173
97.5
(968)
635
1400min.
(1511) 590
1300
1735
640
1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100
1.27
1.32
660
717
667
757
817
1.37
1.37
1500
1700
1800
1900
2000
1.47
1.41
1.57
1.46
with earlier
Features
Now
equipped with band clamps for easier housing removal (compared with
Lets
Specifications
Model MSF 75B 150B 200B 250B 400-1 700-1 1000-1 1300-1 2000-1 2700C1 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B
1 m3/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20.0 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5
Compressed air
Compressed air pressure range (gauge pressure)
MPa
0.05 1.57 3
0.05 0.98
0.20 0.98
Inlet air temperature / Ambient temperature range
5 60/2 60
Degree of filtration / Output oil concentration
m
0.01 m /0.01wt ppm
Collection efficiency / Pressure loss /MPa
99.999 / Initial: 0.01Typical: 0.02
When to replace Pressure loss MPa
MAX 0.07
1 year
element 2 Period of use
Differential pressure gauge
High pressure side: Rp1/4,
Rc
1/4
Rc 1/4
connection size
Low pressure side: M5
Piping connection size
BA Rc 3/8 Rc 3/4
Rc1 Rc1 Rc1 1/2
Rc 2
2 1/265
380
4100 5125 6150
8200
Drain port size
Rc1/4, Outside diameter: 16
4
Rc 3/8
Mass
kg
1.0
2.5 2.6 3.0 3.3 3.7 4.3 6.0 26
28
73
95 155 190 250 310
Auto Drain Traps
NH-503MR (Built-in)
FD2
FD-10-A
Model
EMS
75 150 200 250 400 700 1000 1300 2000 1300
2000
Element
No. of filter elements used
qty.
1
2
3
4
6
7
9
12
31800B
318.9
Main
dimensions
Performance Processing
specifications Capacity
Item
Air processing capacity
Processed fluid
10250
380
18
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 3275% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp: 32, inlet
dew point at atmospheric pressure: 17 (PDP: 10 ), inlet oil concentration: 3wt ppm. 2 Replace filter when there is pressure loss or after the recommended period use, whichever comes first. 3 When
models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94MPa. (Special order configuration.) Optional differential pressure gauge sold separately. (Comes standard equipped
on models 200B/250B) Always install an air dryer before the MSF series filters. Auto drain trap: float operated type. (internal or separate) Note: Load placed on air inlet/outlet flanges should be no more
than 120kg. Please ensure adequate support for the piping that leads to the filter. (MSF2700C 31800B) Models MSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation.
Models subject to JBA 2nd class pressure vessel regulation are built to order. Legs on the MSF2700C, 3200C and 4000C are optional.
MSF200B
MSF250B
125
90
MSF75B
MSF150B
MSF2700C1/3200C1/4000C1
When mounted on optional legs.
MSF5000B1/6000B1/7700B1
MSF10300B/12900B
MSF15500B/20700B/31800B
B
L
Floor
178
Floor
A
C
Floor
replacing.
0.2
0.38
0.29
0.49
0.39
0.62
0.49
0.75
0.59
0.87
MSF
75B
150B
200B
250B
400-1
700-1
1000-1
1300-1
2000-1
2700C1
3200C1
4000C1
5000B1
6000B1
7700B1
10300B
12900B
15500B
20700B
31800B
(237)
92
204.5
L
300min.
370min.
400min.
(528) 160 209 83.5 550min.
(610)
283.5
710min.
170
91
(718)
391.5
920min.
(811)
478
1080min.
173
97.5
(968)
635
1400min.
(1511) 590
1300
(364)
130 252.5
1735
640
1757 680
1992 790
2102 970
2142 1010
2252 1060
2391 1100
660
717
667
757
817
1500
1700
1800
1900
2000
Floor
0.69
1.0
0.78
1.06
42
0.88
1.12
0.98
1.17
1.08
1.23
1.18
1.28
1.27
1.32
1.37
1.37
1.47
1.41
1.57
1.46
Features
Compared with previous granular activated carbon filters, the amount of carbon
that flows into secondary filter stages has been greatly reduced.
Using
our newly developed filter element which combines line and mist filters,
outlet oil concentration has been greatly
Brackets sold separately.
reduced. Gives you a cleaner air supply.
Specifications
Processing
Capacity
Item
Air processing capacity
Processed fluid
Performance
specifications
0.05 1.57 2
MPa
wtppm/MPa
When to
Period
replace element of use
Differential pressure
gauge connection size
Piping connection size
Mass
Model
Element
KSF700 KSF1300
KSF10300B
700 1000 1300 2000 2700C 3200C 4000C 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
6.6 10.6 13.8 20.0 27.6 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Compressed air
0.05 0.98
5 60
2 60
Adsorption by activated carbon fiber
0.003 / 0.009
1 year
Main
dimensions
Rc 1/4
BA
kg
EKS
qty.
Rc 3/4
1.0 2.0
150 200
Rc1
2.1
250
Rc 1/4
380
61
4100
73
5125 6150
95 155 190
2000
4
6
7
8200 10250
250 310 380
9
12
18
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) Processed air conditions: Inlet air pressure: 0.69MPa, inlet air temp:
32, inlet dew point at atmospheric pressure: 17 (PDP: 10 ), inlet oil concentration: 0.01wt ppm. 2 Model 150B can be configured to handle pressures of 2.94MPa. (This is a special order
item.) Optional differential pressure gauge sold separately. Always install an air dryer, super line filter, and super mist filter before the KSF series filters. Note: Load placed on air inlet/outlet
flanges should be no more than 120kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C 31800B) Models KSF12900B 31800B are built-to-order models.
Models KSF5000B 31800B are subject to JBA 2nd class pressure vessel regulation. Models subject to JBA 2nd class pressure vessel Regulation are built to order. Replacement period
is not guaranteed. In addition, some parts may require replacement sooner depending on the specific operating environment or operating conditions of the unit. Legs on the KSF2700C, 3200C
and 4000C are optional.
196
KSF2700C/3200C/4000C
When mounted on optional legs.
KSF5000B/6000B/7700B
KSF10300B/12900B
KSF15500B/20700B/31800B
B
A
L
A
C
KSF400/700/1000
KSF1300/2000
125
90
KSF150B
KSF
150B
200B
250B
400
700
1000
1300
2000
2700C
3200C
4000C
5000B
6000B
7700B
10300B
12900B
15500B
20700B
31800B
A
Floor
Floor
15
Floor
0.2
0.38
0.29
0.49
0.39
0.62
0.49
0.75
0.59
0.87
Floor
0.69
1.0
0.78
1.06
43
0.88
1.12
0.98
1.17
1.08
1.23
1.18
1.28
A
232
B
92
C
199.5
1735
640
757
L
300min.
370min.
281.5 130 243.5
400min.
307.5 160 209 83.5 550min.
389.5
283.5
710min.
170
91
497.5
391.5
920min.
590.5
478
1080min.
173
97.5
747.5
635
1400min.
(741)
(1511) 590
1300
(584)
1.37
1.37
1500
1700
1800
1900
2000
1.47
1.41
1.57
1.46
Element
FF/FH-100-A
FF/FH-050-A
FF/FH-025-A
Housing
OFF-100-04-A
OFF-050-04-A
OFF-025-04-A
Features
Specifications
Item
Processing
Capacity
1 m3/min
Performance
specifications
OFF-(Class 100)
050-04-A
0.53
025-04-A
0.26
MPa
MPa
kg
Composition
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Purity class in () indicates the
amount of particulate contained in 1ft3 of air. Please see page 2 regarding F.S.209D. Conditions of air to be processed should be as follows: Inlet air pressure:
0.69MPa, inlet air temp: 32 , inlet dew point at atmospheric pressure: 17 , inlet oil concentration: 0.05wt ppm or less. Comes standard equipped with
measurement joint. Swagelock fittings are also available and sold separately.
95
A: Line lter
B: Refrigerated air dryer
C: Line lter
D: Mist Filter
E: ACF Filter
F: Heatless air dryer
G: Final Filter
For blower air use, be careful when installing valves and
other piping after the nal lter.
L2
L2
L
200min. 117
300min. 179
550min. 300
63
73
50
L1
Final Filter
"OFF/OFH Series"
OFH-(Class 1)
100-04-A
025-04-A
050-04-A
100-04-A
1.06
0.26
0.53
1.06
Compressed air
0.05 0.93
5 80
2 60
ISO14644-1Class 5 (F.S.209D Class 100)
ISO14644-1Class 3 (F.S.209D Class 1)
0.005 or less
3000 hours or 1 year, whichever comes first
Rc1/2
1.8
2.2
3.0
1.8
2.2
3.0
FF-025-A
FF-050-A
FF-100-A
FH-025-A
FH-050-A
FH-100-A
1
Fiberglass, Polypropylene
PTFE membrane, Polypropylene
Stainless steel (SUS304, polished)
Silicon rubber
Model
89.1
115
Floor
Desired capacity
Air processing
Pressure correction
capacity
coefficient
0.2
0.38
0.29
0.49
44
0.39
0.62
0.49
0.75
0.59
0.87
0.69
1.0
0.78
1.06
0.88
1.12
0.93
1.15
Membrane Type Final Air Filter that meets Class 3 Purity Standards and below (Membrane type compressed air purification equipment)
Features
OPF200
OPF500
Specifications
Model OPF
1 L/min
200
200
500
500
Compressed air
0.05 0.98
5 50
ISO14644-1 Class 3 (F.S.209D Class 1)
0.02
MPa
Operable temperature range
Purity Class
2
Initial pressure loss
MPa
Head
Body
Hollow fiber membrane
Potting material
Inlet/outlet connection
Mass
kg
Compressed air pressure range (gauge pressure)
Materials
Rc1/4
0.4
Rc1/2
0.5
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Please see page 2 regarding
F.S.209D. Conditions of air to be processed should be as follows: Inlet air pressure: 0.69MPa, inlet air temp: 32, inlet dew point at atmospheric pressure:
17, inlet oil concentration: 0.05wt ppm or less. When using the final filter, make sure the supplied air is dry, and is free of water droplets and oil mist. This
equipment should not be used with air that is adulterated with corrosive gases, organic solvents, etc., nor in an environment that contains such compounds.
Regarding bacteria removal performance of (LRV 7), please consult with your Orion dealer.
62
168
12
140
A: Line lter
B: Mist lter
C: Fine dryer
D: Final lter
E: Heatless air dryer
2-6mm 10mm
oblong holes
79
45
84
80
55
28
66.8
63
40
OPF500
Bracket
16
2-6.4mm11.4mm
oblong holes
44 40
20
12
OPF200
18
Bracket
Drain
Drain
Desired capacity
Air processing
Pressure correction
capacity
coefficient
0.2
0.38
0.29
0.49
45
0.39
0.62
0.49
0.75
0.59
0.87
0.69
1.0
0.78
1.06
0.88
1.12
0.98
1.17
Performance Processing
specifications Capacity
Item
Air processing capacity
Processed fluid
1.57MPa
High
pressure
compatible
Features
MFH2900
Specifications
Water droplet / particulate removal: DFH, Particulate removal: LFH, Oil mist removal: MFH, Odor removal: KFH
600
900
1400
1900
2900
5.7
9.6
14.6
19.0
29.0
Compressed air
0.05 1.57
5 60
2 60
Model
Performance
specifications
Processing
Capacity
Main
dimensions
DFH: 5 m particulate, water droplet99%(water droplet separation efficiency)LFH: 1 m particulate99.999%MFH: 0.01 m fine particulate99.999%0.01wt ppmKFH: oil vapor-0.003wt ppm
MPa
MPa
1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75% humidity.) 2 Processing air conditions:
pressure: 1.57MPa, temperature: 32, oil concentration: 3 wt ppm (for L and M models), 0.01 wt ppm (for K models). 3 Used in our Super Filter line of filters.
4 Internal type is model NH-503MR, external type is model NH-503SR-15A. 5 Model DGX-50B. All models are configured for use with our tie-rod filter
stacking system. Bracketing hardware is available by special order. Replacement period is not guaranteed. In addition, some parts may require replacement
sooner depending on the specific operating environment or operating conditions of the unit.
MFH6001400
MFH1900,2900
B
Model
LFH,DFH,KFH
1900,2900
KFH6001400
Floor
600
LFH 900
MFH 1400
DFH 1900
2900
600
900
KFH 1400
1900
2900
A
C
LFH,DFH,KFH
6001400
Item
279.5
360.5
468.5
718.5
875.5
270.5
351.5
459.5
580.5
737.5
130 252.5
320.5
428.5
178
678.5
835.5
130 243.5
311.5
419.5
178
540.5
697.5
L
400min.
710min.
920min.
1080min.
1400min.
400min.
710min.
920min.
1080min.
1400min.
A(Including
plug)
290.5
371.5
479.5
729.5
886.5
281.5
362.5
470.5
591.5
748.5
Floor
Floor
MFH6001400
KFH1900,2900
Desired capacity
Air processing
Pressure correction
capacity
coefficient
0.98
0.80
1.08
0.84
46
1.18
0.87
1.27
0.91
1.37
0.94
1.47
0.97
1.57
1.0
0.01 m
1m
5m
0.1mg/m3
(0.08wtppm)
1mg/m3
(0.83wtppm)
5mg/m3
(4.2wtppm)
25mg/m3
(20.8wtppm)
Super Drain Filter
DSF Series
Regarding remaining oil content, please confirm the inlet conditions of the filter in question.
Light duty filter tie rod connection and bracket (75B 250B)
G
A
C
Bracket
2-F
Tie rod
B
O-ring
Filter units
1
2
3
1
2
3
A
120
210
305
160
290
420
B
97
189
281
135
265
395
C
27
119
211
39
169
299
60.5
51.5
7.2
25
10
80
59
9.2
36
12
(Units: mm)
47
Patented
Features
Required
Specifications
Standard
specifications
Processed fluid
Operable pressure range
Inlet air temperature
Ambient temperature
Ambient temperature
Inlet air temperature
Inlet air water vapor content
Inlet air pressure
Purge air flow
Outlet air flow
Outlet air dew point (at atmospheric pressure)
Processing
Capacity
Item
Standard
specifications
Processing
Capacity
Item
Processed fluid
Operable pressure range
Inlet air temperature
Ambient temperature
Ambient temperature
Inlet air temperature
Inlet air water vapor content
Inlet air pressure
Purge air flow
Outlet air flow
Model
MD
MPa
15
Separate
Fine Dryer
15-F
Including
manual drain
20 55
(Not frozen)
MPa
L/min
L/min
m/%
kg
Model
MD
MPa
MPa
L/min
L/min
m/%
kg
15-AF
25
Separate
Including
Fine Dryer
auto drain trap
Compressed air
0.2 0.85
20 55
5 55
(Not frozen)
30
28
28, saturated
0.69
25-F
Including
manual drain
5 55
14
27
106
10 and below
Rc1/4/Rc1/8
0.4
25-AF
Including
auto drain trap
Standard equipment
0.01/99
0.9
1.0
75
Separate Fine Dryer
17 and below
0.4
Standard equipment
0.01/99
0.9
1.0
75-F
Including manual drain
Compressed air
0.2 0.85
20 55
(Not frozen)
75-AF
Including auto drain trap
5 55
30
28
28, saturated
0.69
80
318
17 and below
Rc1/2/Rc1/4
0.9
Standard equipment
0.01/99
1.5
2.0
Purged air can be piped out. For processing fluids other than compressed air, please consult with your dealer. When using the separate Fine Dryer, be
sure that water droplets and oil is removed from air entering the dryer. Air processing capacity calculated based on conditions of air entering air compressor.
(Atmospheric pressure, 32, 75%) This equipment should not be used with air that is adulterated with chemicals such as corrosive gases, organic solvents,
etc., nor in an environment that contains such compounds. When used with an oiled compressor, the output of the compressor should be equipped with an oil
mist separator. Please contact us for further details.
48
Outside dimensions
(Units: mm)
D (separate Fine Dryer only)
Model
MD15/25
MD15-F/25-F
MD15-AF/25AF
MD75
MD75-F
MD75-AF
Model
MD15/25
MD15-F/25-F
MD15-AF/25AF
MD75
MD75-F
MD75-AF
Air outlet
J
C(MD-F only)
C (MD-AF only)
Air inlet
W
82
D
54
155
63
124
69
216
82
140
170
168
240
K
46
13
12
150
161
72
66
15
17
190
200
100
175
B
40
62
220
50
79
6.5
MD75 (Orice 2)
MD25 (Orice 3)
MD75 (Orice 1)
Pressure loss
( )
0.08
MD15
0.06
0.04
0.02
0
(MPa)
200
400
500
100
300
200
600
( )
MD75
300
400
500
600
400
100
200
600
MD75
MD25
300
400
500
100
Attainable dewpoint
MD75 (Orice 1)
500
0.08
0.06
MD15
0.04
0.02
10
15
20
25
( ) 30
MD75 (Orice 2)
0.08
0.06
MD15
0.04
0.02
(MPa)
300
100
MD25 (Orice 3)
200
300
400
MD75 (Orice 2)
MD75 (Orice 1)
600
MD75
MD25
200
500
300
400
500
600
Pressure loss
Attainable dewpoint
Pressure loss
0
5
MD25 (Orice 3)
10
100
200
( )
20
(MPa)
0
MD15 (Orice 4) MD25 (Orice 4)
5
10
15
600
0.08
0.06
0.04
0.02
0
(MPa)
MD25 (Orice 3)
100
MD15
100
200
300
400
MD75 (Orice 2)
MD75 (Orice 1)
500
MD75
MD25
200
300
600
400
500
600
Orifice
Model
MD15
MD25
MD75
Standard
Orifice 4
Orifice 3
Orifice 1
included
Orifice 4
Orifice 2
60
Orice 2
40
Orice 3
20
0
49
Orice 1
80
Orice 4
0.2
0.3
0.4 0.5 0.6
Inlet air pressure(MPa)
0.7
100
Attainable dewpoint
10
5
0
Pressure loss
Attainable dewpoint
Patented
APX-8A-250/15A-500/30A-1200
Adjustable output temperature range: 30 0
Output temperature precision: 1
Inlet air temperature: 5 50
Inlet air dew point: 17 (at atmospheric pressure)
Features
APX-15A-500
APX-30A-1200
Item
Model APXOutput air temperature range 1
Height
mm
Outside dimensions
Depth
mm
Width
mm
Mass
kg
Compressed air inlet connections
B
Cooled air outlet connections
Voltage (50/60Hz)
5
V
Power consumption (50/60Hz)
kW
Electric current (50/60Hz)
A
Power capacity
kVA
Breaker capacity
A
Heatless air dryer
6
Compressor
kW
Refrigerant
Temperature control method
Other
Equipment
specifics
Power
specifications
Specifications
8A-250
40 400
0.05 0.85
15A-500
30 0
200 800
0.10 0.49
300 1500
0.05 0.85
250
500
1200
190 550
260 1040
800 2050
0.49 0.98
5 50
0.49 0.85
10 40
Below saturation (no water droplets)
10 35 (humidity: 75 or less)
1510
510
650
Approx. 180
Rp1/2
Rp3/8
Three phase 200/200,220
2.40/2.42,3.25
5.8/5.6,6.7
3.0
15
Orion QSQ120B-E (built-in)
1.5
R404A
Automatic air mixing control valve
Built-in flow rate gauge and regulat
0.59 0.98
5 50
5 40 (humidity: 75 or less)
740
520
851
Approx. 110
Rc3/4
Rp3/8
1.24/1.31,1.63
4.4/4.1,5.4
2.1
10
Orion QSQ080B-E (external)
0.75
30A-1200
5 40 (humidity: 75 or less)
1552
700
1001
Approx. 210
Rc1
Rp3/4
2.6/3.0,3.2
10.0/9.8,11.8
4.2
30
Orion QSQ270B-E (external)
3.0
1 Output air temperature range will change based on outlet air flow rate and inlet air conditions. Air temperature is measured via the built-in outlet air sensor.
2 When using a model that includes a heatless air drying unit, select an orifice that suites your air pressure conditions. 3 Ambient temperature: 25, inlet air
temperature: 40, outlet air pressure: 0.2MPa, source power frequency: 60Hz. 4 Condition of air previously dehumidified with a refrigerated dryer. 5 Voltage
fluctuation should be no greater than 10% of the rated voltage. 6 Does not include piping necessary for supplementary filter installation. Does not include
piping to be installed between a supplementary filters and the Cold Fresh. Please contact ORION regarding custom built models of specifications outside the
ranges listed above. Air flow rates listed are calculated based on normal air conditions (atmospheric pressure, 0, dry air conditions.)
50
APX-8A-250
700
510
700
851
Installation Space
Model
8A-250
15A-500
30A-1200
1552
740
1510
550
APX-
Exhaust
(1001)
650
Top
When installing this equipment, make sure there is enough surrounding space to allow for sufficient ventilation and maintenance.
Front
Right
100cm
Typical applications
100cm
Left
200cm
100cm
Rear side
100cm
Top
100cm
200cm
Rear side
Additional notes
Exhaust blows out left side.
Left
Exhaust blows
out the top.
Right
Front
1. Improved productivity
Cooling of resin blown castings
Cold air resin polishing
Machining cutter cooling
Cold air machining of metal
Cold air drying (Film coatings,
etc.)
2. Quality control
Protective packaging for food,
cosmetics
Cooling of nitrogen gas used in
food processing
Rapid cooling after dip soldering
Typical applications
Parison extrusion
Blowing
CoolingMold release
Cold air blowing
51
APX-15A-500
Flow control valve
Flow rate
Heat exchanger
gauge
Line Filter Temperature control valve
Temperature
sensor
Heatless
Air Dryer
Mist lter
Temperature controller
520
534
APX-30A-1200
Main Features
Typical applications
P
recision processing machinery
Precision easurement machinery
Semiconductor and
FPD production
equipment
Analysis equipment
Precision painting/
coating machinery
Localized precision
temperature control
Temperature control
for work-pieces and
measured-objects
ACU100-MD
ACU2000B
Control panel
ON/OFF switch
Setting mode
display lamps
Run lamp
Setting keys
Nano Thermo
Operating ranges
ACU300-MD
30 130
0.2 0.85
0.05 0.83
5 40
16 30
50 390 2
Condition
MPa
MPa
Inlet air temperature
ACU100-MD
Power source
Below saturation
17 or lower 3
0.01/99
5 40
125
100
25
A
KVA
A
kg
mm
375
300
75
ACU600-MD
Compressed air
130 600 2
18 25
V (Hz)
Equipment specifics
Mass
Outside dimensions (H D W)
Model
Operating fluid
Power
specifications
Specifications
Precision processing
machine air bearing
ACU1000B
ACU2000B
0.2 0.83
15 35
15 35
130 1000 2
15 30
15 40
330 2100
15 28
1000
1000
0
2100
2100
0
Single phase 200 10
(50/60)
4
0.4
5
0.5
1
10
Peltier constant current control (PID control)
Air cooled
Hollow fiber membrane
Rc1/4
Rc3/8
Rc1/2
Rc3/4
Custom coating: N5.5 / N8.0
Built-in air filter, micro-mist filter,
Built-in flow switch
membrane dryer, regulator, and flow switch
28
36
38
35
45
490 500 240
510 550 320
530 600 320
1. The outlet air flow rate, inlet air temperature, and ambient temperature are stable, with no sudden fluctuations. (Inlet air temperature gradient: within 1 /10
min) 2 When the inlet air pressure is 0.25 MPa or under, the maximum flow rate will be as follows due to the unit's internal pressure loss. ACU300-MD: 270L/min,
ACU600-MD: 520L/min, ACU1000B: 870L/min 3 When the inlet air temperature is 28. Air flow rates are based on compressor intake conditions: (atmospheric
pressure, 20, 65%). ACU1000B/2000B models do not have built-in compressed air dehumidification, so compressed air being supplied to these units must be
first run through an air dryer.
52
Current
controlled
DC power
Control sensor
Peltier unit
(electronic
module)
Heat exchanger (constant temperature side)
Compressed
air inlet
Air lter
Pressure
gauge
Compressed
air outle
Membrane dryer
Pressure
regulator
Micro-mist lter
Built-in on MD types only
Item
A
B
C
D
E
F
G
H
J
K
M
N
P
Q
Regulator
Power source
(single phase 100V)
Pressure
gauge
Radiated
heat
Drain piping
Alarm output
(P connection tube) Purge port
(Q connection tube)
ACU1000B / ACU2000B
Air inlet (N)
Intake
Intake
ACU1000B
ACU2000B
510
550
320
278
240
160
130
426
30
Rc1/2
Rc1/2
530
600
320
278
348.4
90
125
476
30
Rc3/4
Rc3/4
A
B
C
D
E
F
G
J
K
M
N
Power
source
Model
Item
F
E
Radiated
heat
ACU300-MD ACU600-MD
510
550
320
278
240
198
160
242
52
95.8
68.5
34.2
426
30
Rc3/8
Rc1/2
Rc3/8
Rc1/2
8mm
10mm
16mm
Pressure gauge
Alarm output
Model ACU100-MD
490
500
240
198
215
200
65
27
376
30
Rc1/4
Rc1/4
8mm
6mm
0.25
Pressure loss
Pressure loss
0.20
0.08
0.06
0.04
20
40
60
80 100 120 140
Output air ow L/minANR
(MPa)
0.14
0.12
0.10
and maintenance.
0.08
0.06
At least 50 cm
0.04
0.02
0.00
100
200
300
400
500
600
Output air ow L/minANR
700
ACU2000B
At least 100 cm
0.030
0.025
0.04
Pressure loss
Pressure loss
0.05
0.035
0.05
0.03
0.02
At least 100 cm
0.020
0.015
0.010
(MPa)
0.005
0.01
0.00
0.10
0.00
160
ACU1000B
0.06
(MPa)
0.15
(MPa)
0.02
0.00
0.18
0.16
0.10
(MPa)
Pressure loss
0.12
200
400
600
800
1000
Output air ow L/minANR
1200
0.000
0.5MPa
250 500 750 1000 1250 1500 1750 2000 2250 2500
Output air ow L/minANR
0.7MPa
53
Temperature controller
Features
Sample of installation
using optional components
KSC-750A
adjusted to provide
optimum conditions for the job at hand and the specific item to be cooled.
Long lifespan
Specifications
Item
Model KSC
Processed fluid
Operable pressure range
MPa
Air consumption
L/min
Max. temperature drop
Mass
g
200A
450A
Compressed air (dry air)
0.2 0.7
225 600
43
28
450
100 279
41.5
26.5
250
750A
375 1050
45
35
850
A
26
31
45
H
8
11
15
B
31
38
49
I
171
246
249
J
G
4-M5x0.8,
Length: 8
KSC200A
KSC450A
KSC750A
Model
KSC200A
KSC450A
KSC750A
Model
KSC200A
KSC450A
KSC750A
(Units: mm)
Outside dimensions
C
5
5
6
J
25
30
38
D
Rc1/8
Rc1/4
Rc3/8
K
228
315
343
E
12
18
25
L
4.5
5.5
5.5
F
26
33
40
M
25
30
38
G
35
40
50
N
22
28
38
Typical applications
Metal tooling
cutter tip cooling
MillingTapping
Reaming cutter
cooling
54
The Optimum Separate Dryer for Final Air Processing (Expansion separation compressed air drying equipment)
Patented
AE7
Air processing capacity: 740L/min / Air inlet temperature: 5 60 /
Compatible air compressors: 5kW
Features
Get dry air simply by adding the Separate Dryer to your existing air line. (Patented)
U
sing our original expansion method, we've achieved a lightweight and compact design. Furthermore, no power is
required, which adds up to a dry air source that's simple to install.
A
highly efficient centrifugal force is created by our unique rotating louvers, which forces heavier
water to the outside edge and the resulting condensation is then collected in the center.
W
hen moisture from the fog collected in the center comes into contact with wall surfaces, it
cools, condenses, and is thrown out to the outer wall of the dryer.
In other words, ultra fine fog mist droplets collide on the baffles and become larger water droplets.
W
ithin the dryer, moisture is reliably separated from air and the separated moisture collects at the
bottom of the vessel.
Through this distinctive mechanism, adiabatic expansion occurs and internal wall surfaces are
cooled.
6. Inlet air and heat exchange
Through adiabatic expansion, drying occurs during the heat exchange between the cooled air in
kg
0.39
0.83
0.59 0.98
1.0
0.49
1.0
Air outlet
45
Air inlet
Guard button
80
Bowl guard
Dew point at an air pressure of 0.69MPa is 2.5 . Processing air capacity is calculated
based on compressor intake conditions (atmospheric pressure, 32, 75%.) Please contact
us for further details.
55
(84.5)
Bracket
(Sold separately)
Air inlet mark
198
MPa
mm
mm
AE7
740 (at 0.49MPa)
3 (under pressure)
0.49
30
30
Compressed air
5 60
0.1 0.98
226
80
Rc1/2
Rc1/4
1.1
28
Model
L/min
MPa
226
Operating
conditions
Processing Performance
conditions specifications
0.29
0.67
Desired capacity
Air processing
Pressure correction
capacity
coefficient
84
106mm holes
55
12
Item
0.2
0.49
79
Pressure(MPa)
Pressure correction coefficient
16 18
ADE300
V a r i a b l e d r a i n r e l e a s e
interval via adjustable timer
Drain interval automatically
changes due to ambient
temperature for energy
saving operation.
C logging due to sludge,
etc. greatly reduced thanks
to the wide mouth on the
orifice of our solenoid valve.
Special anti-freeze function
that automatically shortens
the time between drains
during cold conditions.
Features
Patented
Features
Specifications
Maximum drain flow capacity
Drain holding capacity
Operable pressure range
Operable temperature range
Processed fluid
Drain release method
Power Source
Power
specifications
Power consumption
Drain inlet
Connections Drain outlet
Sludge drain port
Outside dimensions (H x D x W)
Mass
L/h
L
MPa
mm
kg
0.25 0.98
2 40 (Should not be operated in freezing conditions)
Compressed air drain
Solenoid valve, timertemperature control
Solenoid valve, water level detection
Single phase 200V 50/60Hz
19/16
6/5
Rc1/2
Rc1/2
G1/2
150 117 100
208 (171) 191
1.2
(5)
1. Indoor specifications (Operable in environment where it would not be exposed to water splash.) 2. Comes with manual drain (test button.) 3. ADE300 is equipped with external signal terminals:
Normally-open contacts (closed during operation.) Warning signal will be activated when the drain does not open over a period over 2 minutes. Normally-open contacts (closed during operation)
rated for loads of AC300V, 3A. 4. The ADE300 is equipped with an auto-cleaning function (drain is automatically released once every 6 hours.) 5. The ADE300 can be used as a substitute for the
AD-5 (max. output: 450L/h.) 6. To prevent drain from freezing in very cold climates, an antifreeze heater may be necessary. 7. When setting up drain piping, to prevent back pressure from other
traps, be sure to install a check valve. Also install drain traps at each drain port. 8. Piping (inlet and outlet) for the ADE4B should have an inside diameter of at least 12mm. Please consult your
Orion dealer for further details.
(Units: mm)
Mounting holes:
7.2
Drain
4-6.2
Solenoid valve
pilot port (Rc 3/8)
Check
valve
(included)
Filter (included)
35
10
131
191
171
56
66
Drain inlet
Air vent plug
100
117
(187)
AIR
Drain piping
(Use 1/2" or 12mm [minimum]
inside diameter tubing.)
Piping should slope downward.
182
Control
Panel
208
30
110
122.5
27
Drain
outlet port
Rc1/2
Drain
inlet port
Rc1/2
191
Operation panel
109
100
34.5
Power cord:
2m 10cm
ADE300
147
ADE4B
43
Outside dimensions
150
Timer operated
4B
0.32L/cycle (at 0.69MPa)
Model
ADE
Item
Test button
Auto Drain Traps for Automatic Drain Release of Water and Oil Drain (Automatic drain release equipment)
ADE--3-B
Motor valve operated
Patented
FD-1D
Float operated
FD-2
Float operated
FD-5
Float operated
FD-6
Float operated
FD-10-A
Float operated
AD-5
Disc operated
Features
Specifications
Motor valve operated
Model
Maximum drain
flow capacity
ADE-2-B
cm3/cycle
L/cycle
min.
sec.
2 40
FD2-G3/
FD2-NC-G3
10
Disc operated
FD-5-G3
FD6-G3
FD-10-A
AD-5-G1
10
30
80
450L/h
approx. 0.3
0.1 1.0
0.20 0.98
0.29 0.98
0.1 1.0/
0.15 1.0
0.05 0.98
2 60
Compressed air
Power Source
Power consumption
Float operated
Mass
Rc1/4
0.4
Outside
105 126 105 126
diameter: 62
170
175
length: 159
kg
Outside dimensions (H x D x W)
Rc1/2
10 hose nipple
1.0
Drain outlet
mm
Disc operated
Includes 1 2, 3/8,
1 4 fittings
Inlet
Connections
0.05 0.98
FD-1D-G3
390
16
2, 5, 10, 20, 30
60 (fixed)
(adjustable)
3.6/3.0
0.05 1.47
MPa
Float operated
ADE-3-B
4
0.3
Rc1/4
0.5
Outside
diameter: 80
length: 173.5
63
length: 178
4
0.45
80
length: 201
Rc3/8
Rc1/2
1.0
1.7
Outside
Outside
diameter: 96 diameter: 86
length: 193
length: 1988
1 Drain conditions: Air pressure (gauge pressure): 0.69MPa. Adjustable timer is preset to 20 minutes. (Motor valve type) 2. NC (normally closed): Drain release valve is closed when the unit is not
under pressure. Drain inlet (G3 piping connection) ports are available on the top and side of the unit. Screw the included cap onto the unused connection port. Please consult your Orion dealer for
further details.
80
63
32
80
148
178
157.5
A
Power cord (Length: 2m)
H
62
159
139
15
4
F
Grounding cable
(Length: 2m)
16
D
2-3 elongated holes
(opposite corners)
ADE-2-B
Drain outlet
ADE Dimensions
FD-10-A
ADE-2-B ADE-3-B
ADE-3-B
16
66.8
52.4
86
1/2 1300L
1/4 400L
Elbow
1/4B
1/2B
170
175
Socket
1/4B
400
1300
Bushing
1/2B 1/4B
64
Barrel nipple
1/4B
104
Bushing
3/8B 1/4B 6 3
28
60
Connection nipple
119
57
193
51
110
79
198
48
133
26
167
R1/2 G1/2
126
88
1/4B
96
105
Drain outlet
AD-5
24
B
C
FD-6
201
63
FD-5
171
FD2/NC
FD-1D
80
(Units: mm)
ADE-2-B/3-B
173.5
Outside dimensions
21.7
75
Performance
specifications
Item
Features
SE-250A
Specifications
Item
Model SEAir processing capacity
m3/min
Maximum inlet air
temperature
Pressure
MPa
(gauge pressure)
Ambient temperature
Maximum operating
MPa
pressure (gauge pressure)
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Voltage (50/60Hz)
V
Power consumption
W
(50/60Hz)
Electric current
A
(50/60Hz)
Cooling output
W
Air inlet/outlet connection
Drain port size
250A
1.7
750
6.9
Air inlet
conditions
80
0.69
32
40
790
350
1170
60
Three phase 200
63/76
300/270
0.7/0.8
1.08/0.98
25
1B25A union fitting
Rc1/2
85 2
2B50A union fitting
R1/2
Please contact us for guaranteed performance specifications. Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure,
32, 75%.) Please contact ORION regarding custom built models of specifications outside the ranges listed above.
(Units:mm)
SE-250A
SE-750
540
(115)
170
290
Ball valve
Air inlet
911
Air outlet
Air inlet
248.2
Temperature
gauge
91.2
Temperature
gauge
4-10
130
685
Air outlet
57
(86)
Ball valve
690
1110
730
1170
58
(790)
57
145
350
1054
654
650
298
88
121
Outside dimensions
600
Power
specifications
0.98
685
298
730
28
Single phase 100
170
4-10
Built to order
Air-Cooled SE90/150/320/600
Air processing capacity: 1.0 6.9m3/min
Maximum inlet air temperature: 70
Suitable screw compressor: 3.7/5.5 22/37kW
Features
SE90
SE600
Specifications
Item
Model SE
Air processing capacity
m3/min
Maximum inlet air
temperature
Pressure
MPa
(gauge pressure)
Ambient temperature
Maximum operating
MPa
pressure (gauge pressure)
Height
mm
Outside
Depth
mm
dimensions
Width
mm
Mass
kg
Voltage (50/60Hz)
V
Power consumption
W
(50/60Hz)
Electric current
A
(50/60Hz)
Cooling output
W
Air inlet/outlet connection
Drain port size
90
1.0
150
1.7
320
3.7
600
6.9
Air inlet
conditions
70
0.69
32
Ambient temperature +10
648
300
440
19
Single phase 200
685
298
730
28
Single phase 100
666
333
770
34
Single phase 200
773
350
1170
60
Three phase 200
30/40
65/64
150/180
220/270
0.15/0.20
0.8/0.7
0.90/0.95
1.08/1.05
25
25
85
85 2
1/2B union fitting
1B union fitting
11/2B union fitting
2B union fitting
R1/2
Rc1/2
R1/2
When deciding the processing capacity of your heatless air dryer, make your choice based on the correction coefficient for
Suitable heatless air drier
operation at 50. (See page 40)
Aftercooler pressure correction coefficient chart (be sure to add some leeway to your final choice.)
Useful air flow capacity Pressure
Air processing
0.39
0.49
0.59
0.69
0.78
0.88
0.98
Pressure correction (MPa)
capacity
coefficient
Pressure correction
coefficient
0.63
0.75
0.88
1.0
1.07
1.13
1.2
Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32, 75%.) Please contact us for guaranteed performance
specifications. When using as an aftercooler for the QSQ dryer, always install a Super Drain Filter to the outlet of the cooler. A separate drain trap should be
installed when used with dryers other than the QSQ series. Please use in ambient temperatures of 40 or below. The highest design inlet temperature is 80.
(Units: mm)
SE90
SE150
SE320
F
A
Air outlet
Air inlet
Air outlet
(773)
Ball
valve
I
Model
SE90
SE150
SE320
H
(648)
(685)
(666)
Ball valve
1110
D
300
298
333
W
440
730
770
A
206
145
142
4-10
B
206
145
142
59
E
545
600
568
91.2
F
396
654
694
G
290
540
430
88
170
1170
4-10
C
194
170
270
248.2
Air inlet
(86)
350
1054
911
SE600
121
650
Outside dimensions
I
420
690
730
J
(90)
(115)
(140)
K
150
130
130
Power
specifications
0.98
The ideal aftercooler for initial cooling of compressed air when ambient temperatures are high. (Compressed air cooling equipment)
Built to order
Features
TH-2010WG-B2V
TH-3012WG-B2V
Specifications
Item
Model THAir processing capacity
m3/min
Applicable law for this class
of equipment
Typical cooling water flow
m3/h
rate
Water
m/Aq
Pressure
loss
Air
m/Aq
Air inlet/outlet connection
Cooling water inlet/outlet
connection
Column diameter mm
Outside
dimensions Height
mm
Mass
kg
1010WG-B2V
1.7
1012WG-B2V
3.7
1370
approx. 45
Item
Model THAir processing capacity
m3/min
Applicable law for this class
of equipment
Typical cooling water flow
m3/h
rate
Water
m/Aq
Pressure
loss
Air
m/Aq
Air inlet/outlet connection
Cooling water inlet/outlet
connection
Column diameter mm
Outside
dimensions Height
mm
Mass
kg
4014WG-B2V (A)
50
1510WG-B2V
6.7
2010WG-B2V
13
Not defined
0.9
1.8
0.1
25A socket
0.1
0.3
40A socket
3010WG-B2V
23
3012WG-B2V
35
6.6
10.9
0.2
0.2
16.8
0.4
0.25
10K-100A flange
0.2
10K-50A flange
0.2
10K-80A flange
15A socket
20A socket
32A socket
114
1570
approx. 50
165
1395
approx. 90
216
1538
approx. 130
1710
approx. 230
1910
approx. 250
4014WG-B2V (B)
73
4016WG-B2V
97
5016WG-B2V
138
5018WG-B2V
191
7020WG-B2V
393
90
184.8
50A socket
318
34.5
0.5
0.25
10K-125A flange
0.6
0.4
65A socket
5K-80A flange
45.9
65.4
1.0
0.7
10K-150A flange
2.0
10K-200A flange
5K-100A flange
406
10K-250A flange
10K-300A flange
5K-125A flange
5K-200A flange
508
2286
approx. 540
2486
approx. 600
2.5
1.2
2636
approx. 820
2936
approx. 860
712
3280
approx. 1700
Maximum working pressure: 0.97MPa. Conditions of compressed air at inlet: pressure: 0.69MPa, temperature: 80 . External antirust coating. Indicated
typical cooling water flow rate is at a water temperature of 30 . Includes: flange, air trap, temperature gauge (for compressed air output), anchor bolts.
Optional equipment: safety valve, pressure gauge. Please contact us for guaranteed performance specifications. Processing air capacity is calculated based
on compressor intake conditions (atmospheric pressure, 32, 75%.) Output air temperature: 35 under the above conditions.
60
The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)
Built to order
Water-Cooled THP2300A,3800A,4900A
Air processing capacity: 23 49m3/min
Maximum inlet temperature: 80
Compatible with air compressors from 120 240kW
Features
This series built as the perfect match for our Inverter Dryers.
Space saving package design
Comes standard with built-in temperature gauge.
System Innovations
THP2300A
Allows dryer choices of 3 classes down for air-cooled models and 2 classes down for water-cooled dryers.
(Lower startup costs by employing the THP2300A and RAXE2300A)
Savings in running costs of 3.0kWh for air-cooled models and 0.8kWh for water-cooled models.
Specifications
2300A
23
3800A
38
0.69
60
327.8
40 or below
80
324.8
4900A
49
3210.2
0.25 0.98
0.49
1500
1700
410
400
220
JIS 10K
80A flange
200
20A flange
1800
320
100A flange
Rc1 1/2
Rc2
Air processing capacity calculated based on conditions of air entering air compressor. (atmospheric pressure, 32, 75%) Includes Auto Drain Trap (FD-10A)
System Example
Compressor
Water-cooled aftercooler
Air tank
Drain or
Line lter
61
Mist lter
Item
Model THP
Air processing capacity
m3/min
Inlet air pressure
MPa
Inlet air temperature
Stainless Steel Air Tank, Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)
Built to order
OAT60-S 1000-S
Volume: 65 1090L
Compatible with air compressors from 6 37kW
Features
OAT100-S
Specifications
Item
Model OAT
Volume
L
Maximum working pressure MPa
Maximum inlet air temperature
60-S
65
80-S
85
100-S
104
1.08
150-S
160
250-S
258
300-S
365
400-S
449
OAT400-S
500-S
562
0.98
750-S
772
1000-S
1090L
80
1.19
1/2B
1B
1/4B 60 1.6MPa
1/2B
1/2B
1B
1B
1.08
1 1/2B
3/8B 75 1.6MPa
2 1/2B
1/2B
45
60
50
100
140
11/2B
Optional equipment
100A
250
280
360
200
2B
550
Optional auto drain trap. Please contact us for guaranteed performance specifications. Pressures listed are gauge pressures. 2000L model also available
by special order. Please contact ORION regarding custom built models of specifications outside the ranges listed above. The material of the tank leg is the
steel sheet of SS400.
(Units: mm)
Model
OAT60-S
OAT80-S
OAT100-S
OAT150-S
OAT250-S
OAT300-S
OAT400-S
OAT500-S
OAT750-S
OAT1000-S
B
448
498
510
529
550
580
657
G H ole for
Cleaning
anchor bolts
access hole Pressure gauge
Drain valve
A
1000
1210
1410
1612
1661
1663
1963
2377
2157
1935
Air
outlet
G Hole for
Cleaning anchor bolts
access Pressure Air inlet
hole
gauge
D
B
D
F
H
Safety
valve
G Hole for
anchor bolts
Air inlet
Air outlet
E
0
Air outlet
Eye bolt
Safety
valve
Suspension
ttings
12
Eye bolt
OAT1000-S
0
12
Safety
valve
OAT300-S750-S
OAT60-S250-S
0
12
Outside dimensions
Drain valve
C
698
908
1058
1250
1279
1250
1550
1950
1700
1457
150
62
Drain valve
350
400
400
500
520
600
600
750
950
800
920
3- 15
320
3- 20
510
Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)
MST230A-100
MST600C-100
Specifications
Item
Model MST 39A-100 95C-100 160C-100 230A-100 400C-100 600C-100 800C-90 1000C-90 1200C-90 1500C-90 2000C1-90 3000C-90
Volume
L
39
97
162
227
395
595
799
987
1200
1498
1980
3000
0.98
0.88
Maximum working pressure MPa
Maximum inlet air temperature
75
1.08
0.98
Safety valve release pressure MPa
Connections Inlet and outlet
1/2B
1B
1 1/2B
2 1/2B
3B
1/4B 50
1/4B 60
3/8B 75
Pressure gauge
Drain valve
1/4B
1/2B
Safety valve
1/4B
3/8B
1/2B
1B
Air valve
1/2B
1B
Optional equipment
Mass
kg
24
50
75
116
230
305
365
445
480
570
731
1155
Optional auto drain trap. Please contact us for guaranteed performance specifications. Models MST-1500B-90 and above require special shipping
requirements (and additional shipping fees.) Please contact ORION regarding custom built models of specifications outside the ranges listed above.
Outside dimensions
MST39A-100
(Units: mm)
eyebolts
Model
MST39A-100
MST95C-100
MST160C-100
MST230A-100
MST400C-100
MST600C-100
MST800C-90
MST1000C-90
MST1200C-90
MST1500C-90
MST2000C1-90
MST3000C-90
A
770
1190
1450
1531
1380
1900
1783
2106
2070
2490
2951
2766
D
B
382
700
800
900
1000
C
382
900
1100
1200
1000
1400
1300
1600
1500
1800
2000
Pressure
gauge
Safety
valve
Drain valve
Drain valve
D
149
183
187
195
E
304
350
406
470
F
267.4
460
550
610
120
718
630
125
868
775
120
968
125
160
1018
1324
63
MST2000C1-90
MST3000C-90
A
C
D
Pressure Safety
gauge
valve
Flange
Air inlet
E
Air inlet
Air inlet
E
Air outlet
Air outlet
A
Pressure gauge
Drain release
Safety valve
Air valve
MST400C-100/600C-100/800C-90/1000C-90
MST1200C-90/1500C-90/2000C1-90/3000C-90
G Hole for
Inspection
Air valve Inspection port
eyebolts
anchor bolts
port
G Hole for
anchor bolts
Air outlet
3- 15
H
207
240
268
300
370
4- 20
900
470
1200
630
MST95C-100/160C-100/230A-100
MG40A-P
MG40
Features
MG40 (For air at atmospheric pressure)
Simultaneous display of temperature and humidity
or dew point. (Can choose either humidity or dew point.)
C omes equipped with dewpoint and humidity
warning signal outputs (2 sets of non-voltage contacts.)
A lso comes standard equipped with analogue
outputs.
(DC outputs for temperature, humidity/dew point)
Specifications
Model
Humidity display:
3 digit LED display
dew point display:
4 digit LED display (1 digit for sign)
Temperature display:
4 digit LED display (1 digit for sign)
Operable ambient temperature range
Operable ambient humidity range
Storage temperature range
Power Source
Power consumption
Height
Outside
Depth
dimensions
Width
Piping connection size
Mass
RH
V
W
mm
mm
mm
mm
kg
Item
MPa
RH
L/min
MG40 4
MG40A-P 5
0.1 99.9%. 1/10 resolution 1
0.1 50.0%. 1/10 resolution 1
Displays " - - - - " on out-of-range, or sensor disconnected/short circuit.
60.0 40.0, 1/10 resolution. 1, 2
(Displays "L" below 60 and "H" over 40.)
20.0 80.0, 1/10 resolution.
(Displays "L" below 20 and "H" over 80, or "- - - -" when sensor is disconnected or shorted.)
5 40
0 85 (no exposure to condensation)
5 55
AC100 10
20
80
220
260
4 (one-touch fitting)
2.7
2.9
Dew point: 0 5V DC ( 60 40 )
Humidity: 0 5V DC (0 100 )
Humidity: 0 2.5V DC (0 50 )
Temperature: 0 5V DC ( 20 80 )
Dew point (upper limit) / humidity (upper/lower limits) non-voltage, normally-open contacts 2 sets (AL1, AL2)
Pure air (at atmospheric pressure) / Purity Class 8, free of Compressed air (must be free of water droplets, oil, dirt,
water droplets, oil, suspended organic solvents, etc. 6
or air that has been processed through a filter.) 6
Atmospheric pressure
0.1 0.8
1
2 (20 80%) at 25
2 (20 40%) at 25
330 40 D.P / 530 40 D.P 3
Values below 40 are for reference only. (when air temperature is 25 )
1 Display shows Humidity or Dew Point by Switch. C 2 Dew Point is calculated from temperature and humidity. 3 Dew Point accuracy is based on factory
inspection, not guaranteed. 4 MG40 is a monitor to measure at atmospheric condition. To measure, please place the sensor in the measuring environment direct
5 MG40A-P is a monitor to measure under pressure condition. To measure, please take a compressed air by the equipped air sampling tube to compressed air
piping 6 Using or storing in the following atmospheres will lead to deterioration of the sensor and necessitate recalibration in a short period of time; acetic acid,
hydrogen chloride, ammonia, ethyl acetate, xylene, butanol, dichloroethane.
Typical applications
MG40
Measuring indoor temperature, humidity, and
monitoring and managing dew point.
MG40A-P
Measurement of compressed air temperature and
humidity, and monitoring and managing dew point.
64
Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.
MGR20
Dew point display: 30.0 20.0 1/10 resolution.
Temperature display: 20.0 80.0 1/10 resolution.
Features
20
Converter
Converter
RS-232C Cable
RS-232C Cable
RS-232C Shielded cable RS-232C (D-sub9pin)
(D-sub9pin)
RS-422
RS-422
20
RS-232C Cable
(D-sub, 9 pin)
20
Customer supplied equipment
DC Power
Connecting
to 8 units
(Max.)
MGR20
DC Power
Shielded cable
RS-422
DC Power
20
Shielded cable
RS-422
DC Power
Note 1: For use with a PC, please request the optional Interface Kit.
Interface Kit includes PC software and serial interface.
Customer supplies required wiring between the MGR20 monitor and PC.
Specifications
Sensor specifications
Model
Dew point display:
4 digit LED display (1 digit for sign)
Temperature display:
4 digit LED display (1 digit for sign)
Operable ambient temperature range
Operable ambient humidity range
Storage temperature range
Power Source
Power consumption
Height
Outside
Depth
dimensions
Width
Piping connection size
Mass
External signal
Analog output
connections
Fluids that can be measured
Operable pressure range
Temperature gauge range
Temperature gauge accuracy
Calculated dew point range
Calculated dew point precision
Sampling flow rate
MGR20
30.0 20.0, 1/10 resolution. 1
(The following will be displayed for out-of-range conditions: Below 30 : "L", above +20 : "H", sensor disconnect or short: "----")
20.0 80.0, 1/10 resolution. 1, 2
(The following will be displayed for out-of-range conditions: Below 20 : "L", above 80 : "H", sensor disconnect or short: "----")
2 40
RH
0 85 (no exposure to condensation)
2 55 /45 85
V
AC200 10
W
20
mm
57
mm
205
mm
242
mm
4 (one-touch fitting) 3
kg
2.9
Dew point: 0 5V DC ( 30 20 ) 4, Temperature: 0 5V DC ( 20 80 )
MPa
L/min
Compressed air (free of water droplets, oil, and dirt, or air that has been processed through a filter.)
0.2 0.98
2 50
1
30 20 5,6
5 7
3 5 By set orifice purge 8
1 Pressing the display switch alternates display between dew point and humidity. Dew point temperature display is set for atmospheric pressure (ADP.) 2
Dew points to be measured should be below atmospheric pressure. If the sensor tip becomes wet due to condensation from being cooler than ambient temperature
it may affect the sensor connection and output. 3 Please use piping that has low water absorption properties. Fluoropolymer tubing: PTFE, PFA, etc., metallic
piping: copper, stainless steel, etc, and nylon tubing etc., have high water absorption properties and so are not recommended for use with this equipment. 4 When
shipped, the analog output changes according to the the dew point/temperature select switch. (Changeable via user setting.) 5 In sub-freezing temperatures
(as measured by the temperature gauge) dew point measurements will not indicated the actual dew point. Numbers are for reference use only. 6 Displayed dew
point value is computed internally and assumes the following conditions: a temperature range of 0 50 and a humidity range of 0.1 40.0%RH. A display of "---" indicates conditions outside these ranges or that the sensor is not properly connected or is shorted. 7 Number listed is the highest precision capable by the
device. Dew point precision can be affected by the age of the sensor. Regular calibration is required. (Yearly calibration is recommended.) 8 Sampled air will be
discharged from the main unit. Dew point temperature display is set for atmospheric pressure (ADP.)
65
Item
Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)
Specifications
Specifications
Item
Model
MPa
Pressure range
MPa
Greatest permissible pressure
Measured differential pressure range ( P)
Power Source
Fluids that can be measured
Output 1
Operable temperature range
Operable humidity range
Case construction
Mass
DGE70
01
2
1 1MPa ( P P1 P2)
12 24VDC 1060mADC
Gases or fluids (Fluids must be non-corrosive.)
PhotoMOS relay output (2 outputs)
10 50 (non-freezing conditions)
35 85%RH (no dewing)
Die cast aluminum
490g (main unit)
Sample Applications
Item
Part Detail
Digital differential pressure gauge DGE70
AC adaptor
AC100V DC24V (included)
Nylon tubing
Nylon, L2000
KQ2V04-01S
One-touch fitting
(Universal elbow)
Nylon cable ties
Heat resistant type
Wiring Installation Guide
A4 Sheet
66
Qty
1
1
2
4
1
1
DG-50
Features
Specifications
Item
Maximum operating pressure
(gauge pressure)
Differential pressure display range
(gauge pressure)
Connection
Outside dimensions
(outside diameter x depth)
Mass
Nylon tubing
Included
Straight coupler
parts
Elbow coupler
Applicable
model
LSFMSFKSFDSFLFH
MFH
KFH
DFH
Model
DG-50 (A)
DG-50 (B)
DG-50 (D)
DGX-50 (B)
MPa
1.0
1.6
1.0
1.6
0 0.15
MPa
R1/4
70 43
mm
kg
0.5
O.D.: 4mm L1000mm
R1/4 4mm (for tubing)
M5 4
(for tubing)
75B
150B
200B
250B
R1/4 4
(for tubing)
400-1,700-1,1000-1
1300-1,2000-1
600,900,1400,1900,2900
When ordering, please specify the model name. Please contact us for guaranteed performance specifications.
67
Features
ODF5-W1
Simple is Best
Highly versatile
Many possible applications
Functional in an unlimited
number of drain processing
systems
Before
processing
Pre-processor
After
processing
Main-processor
Specifications
Item
Application
Compatible compressor (estimate)
Compatible oil type
Operable ambient temperature range 1
Compressed air pressure range
(gauge pressure)
Average yearly processing capacity
Performance
Oil concentration of treated drain
specifications
Drain processing capacity 2
Untreated drain water
Maximum oil oncentration
Inlet
of untreated drain
Conditions
Temperature range of
untreated drain
Outside dimensions (W x D x H)
Unit mass (dry weight)
Connection (Inlet and outlet)
Optional equipment 3
Required power source
Comments
Additional required equipment
Model
kW
MPa
ODF5-W1
ODF5-W2
Collected Drain Processing
Individual Drain Processing
22kW or under (screw or reciprocal type compressors)
Compressor lube oil (mineral and synthetic oils)
2 40
0.29 0.98
0.98 or less
L/Hr
mg/L
L
MPa
5
5 or less (of hexane extracts)
5000
Compressed air drain at a pressure of 0.98MPa or less
mg/L
500 or less
2 40
mm
kg
12 one-touch fitting
Self standing assembly / Anti-freeze unit assembly
No electric power source required
Solenoid, disc, or motor valve type trap
Not needed
Note: Filter life depends on type of compressor oil used as well as specifics of drain being processed. Do not use to process oil collected from oil mist removal filters -- please process such oil separately. 1
When used with the optional Anti-freeze Unit Assembly (two 50W specialized heaters), the allowable ambient operating temperature range is: 5 40 . 2 Based on an average drain oil concentration of
125mg/L (ideal figure.) The capacity when used with a reciprocal compressor will be approximately half of this amount. 3 A bracket and restraining bands are included with the unit
Installation Notes
68
Main-processing element
Pre-processing element
There are 2 special identical filter canisters, each containing a different kind of filter cartridge. Each
canister is stamped for clear identification. The canister is semi-transparent so it is possible to
gauge the filter condition by simply looking at it. (Pre-processing filter material: adsorbent sheet.
Postprocessing filter material: adsorbent material similar to cotton fiber.)
Drain Flow
After the drain has been mostly processed by the pre-processing element, it flows to the mainprocessing element and is further filtered down to a concentration of 5mg/L or less. Drain water enters each element from
the bottom, flows through the filter material, and out the top. In this way, the oil part is adsorbed by the filter material.
Drain water is discharged via pressure from the drain trap (solenoid type / disc type / motor-valve type) which is installed
before this filter.
Drain water is discharged via the pressure from attached drain trap (AD5) when the drain trap is activated.
The values for the arrows below are calculated based on the conditions listed to the right of the chart.
The volume of drainage to be processed per year (that is, the amount of drain generated per year) can change depending
on the operating conditions of the compressor, load rates, and operating environment (temperature and humidity.)
7.5kW
11kW
22kW
37kW
15kW
2500
5000
10000
15000
25000
20000
Yearly Volume of Treated Drain Water (L) [which equals the volume of drainage generated]
24
18
Standard curve
12
2500
5000
10000
15000
20000
25000
30000
Sample Applications
Remove
500mm
Optional Equipment
AD-5
Air compressor
Total Length: max. 10m
Air tank
AD-5 Air lter
12 Air tubing
Air dryer
Air compressor
(including dryer)
Shortest
Total Length: max. 10m
69
Features
Specifications
Item
Processing method
Compatible compressor (guideline)
Compatible oil
Ambient temp. range
Operable pressure range
Average yearly processing capacity
Performance
Oil concentration of treated drain
specifications
Gross processing quantity 1
Untreated drain water
Inlet
Maximum oil concentration of untreated
conditions
drain
Temperature range of untreated drain
Power (50/60 Hz)
Power
Power consumption
specifications
Current rating
Outside dimensions (W D H)
Unit mass (dry weight)
Drain inlet
Treated water outlet
Compatible discharge drain trap 2
Model
MPa
L/Hr
mg/L
L
OWD10
OWD10-H
Collected drain processing
37KW or below (screw or reciprocal)
Compressor lubrication oil (mineral oil or synthetic oil)
2 40
10 40
0.29 0.98
10
5 or less (of hexane extracts)
18000
Compressor air drain of 0.98 MPa or less
mg/L
500 or less
V
W
A
mm
kg
B
B
2 40
Rc1 2
Rc1 4
Solenoid or disc type
1 When processing an average oil concentration throughout the year of 125mg / L.(Theoretical) 2 These are recommended models.) Please consult your
dealer for further information.
Installation Notes
1Do not use the Pico-Drain filters to process drainage from Oil-Mist filters. Such drainage should
be processed separately.
2Do not use 2 or more discharge drain traps (solenoid or disk type).
3Have drainage flow into the drain trap from drainage collection piping from a point as upstream
as possible.
4Make inlet piping length 10m or shorter, and if using a tubing, use 12 nylon tubing.
5Output piping should be 1/4B or larger and 5m in length or shorter.
6When implementing common drain piping, make sure pipes for each drain trap are fitted with
their own check valve.
70
Safety valve
Drain lter
Check
valve
Treated
water outlet
Drain inlet
Drain release valve
Main-processor
The arrows in the following diagram are estimates based on calculations using the conditions noted below.
The yearly quantity of treated drain water (= yearly drain output) will differ depending on the working
conditions of the compressor, load factor, and the surrounding environment (temperature and humidity).
22kW
37kW
15kW
55kW
15000
25000
40000
2500 5000
10000
20000
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]
18
12
24
20000
30000
40000
400
Air dryer
334
300
ADE4B
Heater lamp
only OWD10-H
Ball valve
Rc1/2Attached
Air tank
1175
AD-5
Air
lter
Drain inlet
Rc1/2
Treated water outlet
Rc1/4
65 (61)
Air compressor
with Air Dryer
360
Air compressor
without Air Dryer
394
Shortest
Total Length: max. 10m
71
4-10
354
4
Fixing Hole
(
(Anchoring pitch)
314
(Anchoring
(
pitch)
Oil and Water Separation from Compressed Air Condensate -- Drain Master (Compressed air condensate processing equipment)
Patented
Med. duty models: OWC75150 / Heavy duty models: OWM30 160 / Cold climate models: OWC75-H150-H
Meets Water Pollution Control Law effluent standard, greatly
reduces condensate treatment costs.
Post-processing concentrations below 5mg/L (hexane content)
Applicable compressors: Screw type, 720kW and below.
Medium duty models: O
WC75150
Heavy duty models: OWM306090160
Cold climate models: OWC75-H150-H
Features
Before
processing.
OWC75
Medium duty
After
processing.
OWM30
Heavy Duty
than 5mg/L)
(OWC7515075-H150-H)
Static removal Bubbles bring up contaminants
Contaminants collected.
C an also treat condensate from medium duty
compressors.
3. E
nergy saving operation (OWC7515075-H150-H)
75-81% reduction compared with previous models.
4. Easy filter replacement
Cartridge type for easy on-site filter replacement.
(OWC Series)
5. C omes standard with throughput monitor and
alarm display functions.
(OWC Series)
Digital monitor of total drain throughput so you
know when filter replacement will be required.
Multiple alarm indicators.
6. Cold climate rated models available
(OWC75-H150-H)
Can operate in temperatures as low as 10 without
drainage freeze.
OWM Series models are available by special order.
72
Specifications
OWC75150 (Middle), OWC75-H150-H (For cold district area)
75
75-H
150
8
29,000
150-H
16
58,000
100
Note) Filter life depends on type of compressor oil as well as drain configuration. 1 Total processing capacity is simulated based on yearly average concentration
150mg/L also max. 300mg/L. Please contact ORION the detail of applicable compressor oil to match. Please contact ORION the guaranteed performance
specifications. For installation in cold environments of less than 2, please use our H models which are specially designed for cold climate use. Compressed
air is required for operation. Please use a clean air supply of compressed air that has processed with an air dryer, filters, etc. Please contact ORION regarding
custom built models of specification outside the ranges listed above.
Specifications
OWM306090160 (Large)
Item
Model OWM
30
60
90
160
Average processing capacity
L/h
24
48
72
110
150
225
375
675
Total throughput 1
m3
Concentration after processing
mg/L
5 or less (of hexane extracts)
Compatible compressor
kW
150 or less
300 or less
360 or less
720 or less
(screw compressor) 2
Compatible oil type
Compressor lube oil (mineral oil) Please consult your dealer regarding use with synthetic oils.
Operable ambient temperature range
2 40
Processed fluid
Compressed air drain
Inlet
Water quality at adsorption
mg/L
150 or less (concentration of hexane extracts)
conditions tank inlet
Temp. of water to be treated
5 40
Separation tank
Gravity separation (includes level gauge and inspection cover)
Filter type
Equipment Filtration tank
specifications Adsorption tank
Adsorption type
Drain supply system
Pump, auto drain trap, gravity flow
Outside dimensions (W x D x H)
mm
1359 559 2065
1909 709 2065
2209 809 2165
2049 1009 2215
Mass
kg
610 (during peration: 1230) 880 (during peration: 2150) 1270 (during peration: 3060) 1770 (during peration: 4250)
Drain inlet
B
Rc3/4
Rc1
Rp1
Treated water outlet
Note) Filter life depends on type of compressor oil as well as drain configuration. 1 Total processing capacity is simulated based on yearly average concentration
150mg/L also max. 300mg/L. 2 Please contact your dealer regarding use with reciprocal type compressors. Operating conditions with suitable compressor are
an ambient temperature 23 and 70%RH. Please contact us for guaranteed performance specifications. For installation in cold environments of less than
2, please use our cold climate models (available by special order.) When choosing model, please consider your average annual drain throughput requirements
as well as the type of compressor to be used. Please contact ORION regarding custom built models of specifications outside the range listed above.
73
Item
Model OWC
Average processing capacity
L/h
Total throughput 1
L
Concentration after processing
mg/L
Applicable compressor
kW
Compatible oil type
Operable ambient temperature range
Installation
Processed fluid
Inlet
Concentration of fluid to
mg/L
conditions be processed
Temperature range
Voltage (50/60Hz)
Power
Power consumption
W
specifications
Current rating
A
Preprocessing
Adsorption tank
tank
Post processing
Equipment
tank
specifications
Discharge Method
unit
Capacity
L/min
Drain supply system
Heater unit
Outside dimensions (W x D x H)
mm
Mass
kg
Drain inlet
B
Treated water outlet
B
Compressed air inlet
B
1. The law
According to the Water Pollution Control Law, it
is illegal to discharge untreated drainage from air
compressors.
2. Regulation standard
Drainage that is to be disposed of must have an
oil (hexane extracts content) concentration level of
less than 5mg/L.
3. Concentration
On average, drainage from screw type compressors
have an oil concentration of 30 to 50mg/L.
1000
(g/m3)
Conditions
C
ompressor discharge air flow: adjusted for atmospheric
pressure
Air moisture content at inlet: Installation in place with
summer season conditions (air temperature: 30, relative
humidity: 70%, therefore moisture content is 21.2g/ .)
Moisture content of dried air: At a pressure of 0.69MPa,
dewpoint of 10, saturated content is 1.37g/ .
S p r i n g a n d a u t u m n d r a i n a g e r e q u i r e m e n t s a r e
approximately 1/2 of winter requirements and 1/3 of
summer requirements.
Design schematic and drain processing flow chart (Illustration: Model OWC75)
This equipment is comprised of the following components: pre-processing tank, electrolysis cell, coagulation tank, and
main-processing tank. Drainage is first sent to the pre-processing filter for rough oil filtration, after which, charged oil
particles are removed within the electrolysis cell. In the coagulation tank, there is coagulation via bubbling and in the
main processing tank, final filtering takes place. Through this process, drainage can be processed continuously to
meet required nominal concentration levels (less than 5mg/L concentration of hexane extracts.)
Note: Filter life depends on type of compressor oil used as well as drain configuration.
Safety valve Regulator
Air control
Solenoid
valve
Solenoid
valve
Air
Drain inlet
Electrolysis cell
Float switch
(for warning alarm)
Filter
material
Overow
Discharge unit
Filter material
Treated water
sampling spout
Check valve
Check valve
Treated water
outlet
Drain valve
Main
Post processing tank
Coagulation cell
Electrolysis cell
74
Pre-processing tank
Line Filter
Mist lter
Compressed air piping
The OWM model does not require
this section of air piping.
Drain Master
Valve
Drain inlet
Drain trap
Screw compressor
Air dryer
Drain trap
(Disc operated/Float operated)
Drain trap
Check
valve
Check
valve
Treated water
outlet
Final drainage
release
Drain trap
(Float operated)
Check
valve
Oil collection tank
Configuration for feeding drainage collected in a drainage pit via the compressed air operated Pump-up Unit. (Excluding OWD10)
Air tank
Line Filter
Mist lter
Compressed
air piping
Screw
compressor
Valve
Valve
Valve
Valve
Air dryer
Drain trap
Drain Master
Treated
water outlet
Final
drainage
release
Drain trap
Valve
Drain trap
Air inlet
Drain trap
Drain
inlet
Pump-up unit
power box
Pump-up unit
Drainage
pit
75
Air inlet
Valve
Valve
Valve
Outside dimension:(HDW):240240250
Mass: 5kg (dry)
Storage capacity: 7L
Good
Average
Poor
Average
High
300.0
250.0
200.0
150.0
100.0
50.0
Month: Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
How to use this chart
Model selection example:
Average yearly oil concentration: High. Gravity
separation suitability: Good. In this case, model (2)
would be indicated as the most economical and
best performing choice. A more precise calculation
based on your specific needs is possible. Please
consult your dealer for further information.
Air compressor
Air compressor
Micro-mist Filter
Line Filter
Air dryer
OWT
Check
valve
Check valve
OWH
Drainage pit
DPA4
0.0
OWT
Pump-up unit
(For use with a drainage pit)
77
OWH
Air tank
350.0
OWL
Treated Euent
Inspection Tank
OWSK7
Low
Average oil
concentration
throughout
the year
Optional equipment
For ORION Refrigerated Air Dryers
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the proper part number when making orders.
Product number
RAX3J
1st digit
0 Standard
Different voltage
1
380V
Different voltage
2
400V
Different voltage
3
440V
4
Includes
breaker
Includes breaker
5 Different voltage
380V
Includes breaker
6 Different voltage
400V
Includes breaker
7 Different voltage
440V
2nd digit
0 Standard
Remote switch
1
included
Includes external
2
signal
Custom lamp,
3
switch color
Includes external
signal
4
Remote switch
Included
Custom lamp,
switch color
5
Remote switch
Included
Custom lamp,
switch color
6
Includes external
signal
Custom lamp,
switch color
Includes external
7
signal
Remote switch
Included
3rd digit
0 Standard
Rated for
1
outdoor use
Does not include
2
re- heater
Custom cabinet
3
color
Rated for outdoor
use
4
Does not include
reheater
Rated for outdoor
use
5
Custom cabinet
color
Does not include
reheater
6
Custom cabinet
color
Rated for outdoor
use
Does not include
7
reheater
Custom cabinet
color
(Notes) 1. Delivery times for refrigeration compressors of non-standard voltages may take
at least 3 months from the time of order.
2. RAX3J 55F(55F-W,55F-SE) models have external transformers; in other
models, the transformers are internal.
3. P lease consult with your dealer regarding special painting/coating
requirements.
4. Installation photos are available by special request if needed.
5. Please advise if photos of completed equipment are required.
6. All items for export are made to order.
4th digit
0 Standard
5th digit
0 Standard
6th digit
0 Standard
English
1
documentation
Includes test
2
manual
Includes test
3
results chart
1 Anchor bolt A
2 Anti-rust treated A
2 Anchor bolt B
3 Export Packing
3 Anchor bolt C
Anti-rust treated A
Export Packing
4 Anchor bolt D
4 Photo
5 Anchor bolt E
English documentation
5 Includes test
results chart
6 Anchor bolt F
Includes test
manual
Includes test
results chart
Includes test
7 results chart
Photo
Hole-in
Chemical
M10 L2004pcs.
M10 L804pcs.
M10 L1004pcs.
M16 L2004pcs.
M16 L1204pcs.
M16 L1604pcs.
M20 L2504pcs.
M20 L1504pcs.
M20 L2004pcs.
Model
Type
RAX3J,RAX6J8J,11G 55G,55G-W
RAX3J-SE 55F-SEIncl. RAX8G-SE 37G-SE
RAX3.7J-H 15J-H
RAXE740B-SE,100B-SE
RAX75FF-W 450F-WE
RAX75F-SE
RAXE2300AA-W
RAXE3800AA-W 14800B-W
RAXE75A-SE,100A-SE
RAXE19600A-W
RAXE29600A-W
78
Table of standard equipment used with our refrigerated air dryers (including lamps, switches, contacts.)
indicates standard equipment.indicates optional configuration or special order items
High temp.
(inlet air)
RAX3J
RAX6J
RAX8J
Lamp
Switch
Contacts
Standard
Standard
(Air-Cooled) (Water-Cooled) Power Operation Warning Alarm Operation Stop Remote/Local Remote operation Operation Warning Alarm
Switch
signal
signal signal
RAX3J-SE
RAX4J-SE
(Green)
(White) (Red)
RAX6J-SE
RAX8G-SE-A1
RAX8G-SE-A2
RAX11G-A1
RAX11G-A2
RAX15G
RAX22G
RAX37G
RAX55G
RAX75F
RAX90F
RAX120F
RAX150F
RAX190F
RAX240F
RAX300F-E
RAX380F-E
RAXE2300A
RAXE3800A
RAXE4900A
RAXE6000A
RAXE7500A
RAXE9800A
RAX11G-SE
RAX15G-SE
RAX22G-SE
RAX37G-SE
(White)
(Yellow) (Red)
Different voltage
transformer
support
(Alternate)
RAX55G-W
RAX55F-SE
(White)
(Red)
RAX75F-W
RAX75F-SE
RAX90F-W
RAX120F-W
(White)
RAX150F-W
RAX190F-W
(Red) (Green)
RAX240F-W
(Green)
RAX300F-WE
RAX380F-WE
Note 1:
RAX450F-WE
RAXE740B-SE
RAXE1100B-SE
RAXD75A-SE
RAXD100A-SE
RAXE2300A-W
RAXE3800A-W
RAXE4900A-W
(No.) (No.) (White) (White)
RAXE6000A-W
RAXE7500A-W
Note 1:
RAXE9800A-W
RAXE14800B-W
RAXE19600A-W
RAXE29600A-W
(Momentary)
(Alternate)
Built-in, maintaining
standard
dimensions
Note 1: RAX F-E/F-WE and RAXE/ A/A-W Series models do not have power lamps but require power before running.
Optional Item
Different voltage
Electric Leakage Breaker
Remote switching
External output signal
Lamp/Switch color options
Outdoor operation specification
Custom colors
English Specifications
Photograph
Anti-rust treatment A
Anchor bolts A
Anchor bolts B
Anchor bolts C
Anchor bolts D
Anchor bolts E
Anchor bolts F
Test manual
Test results chart
Export packing
Description
The designated voltage is met by adding a transformer(380V400V440V) to the existing power supply.
Leakage breaker sensitivity is 30mA (for outside use is 100mA)
Alternate (on/off) signal, includes switch
Includes "Operation" and "Warning" signals
Can change to: "Run" red, "Stop" Green, "Warning" orange
Simple type (has overhead cover)
Please specify a melamine type, Munsell No., or JPMA (Japan Paint Manufacturers Association) No.
Name plate, English Operation Manual
Photo of finished equipment
CondenserExposed copper pipesSecondary heat exchanger
SS grade stainless steel, L-type
SS grade stainless steel, Hole-in anchor
SS grade stainless steel, chemical anchor
SUS grade stainless steel, L-type
SUS grade stainless steel, Hole-in anchor
SUS grade stainless steel, chemical anchor
Document produced by ORION
Document produced by ORION
Packaged in plywood (plywood sided)
79
Optional equipment
For Super Filter
Super Filter, Clean Air Filter Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm
the proper part number when making orders.
Product number
MSF400-1 1st digit 2st digit 3st digit 4st digit 5st digit 6st digit
1st digit
0 Standard
2st digit
3st digit
4st digit
0 Standard
0 Standard
0 Standard
Includes differential
1 Rated for outdoor use 1 Export packaging
1
pressure gauge
Includes Inspection
2 Includes indicator
2 Custom color
2
Certificate
Includes differential
Meets Chinese Pressure
3
pressure gauge
3 Anti-rust treated
3
Vessel Code
Includes indicator
Export packaging
Rated for outdoor use
4 Includes Inspection
4
Custom color
Certificate
Export packaging
Rated for outdoor use
5 Meets Chinese Pressure
5
Anti-rust treated
Vessel Code
English documentation
Custom color
6 Includes Inspection
6
Anti-rust treated
Certificate
5st digit
0 Standard
6st digit
0 Standard
1 Anchor bolt A
2 Anchor bolt B
3 Anchor bolt C
3 Photo
4 Anchor bolt D
5 Anchor bolt E
6 Anchor bolt F
8 English documentation
Super Filter and Clean Air Filter Differential Pressure Gauge Compatibility Chart
Filter Model
DSFLSFMSFKSF2700C1 31800B
LSFMSFDSF75B 250B
KSF150B 250B
LSFMSFKSF400-1 2000-1
DSF400-1 1300-1
DG-50B
03A30985010
DG-50D
0A000338000
L Type
Hole-in
Chemical
M16 L2003pcs.
M16 L1203pcs.
M16 L1503pcs.
Optional equipment
Filters
Model
DSFLSFMSFKSF
2700C1 31800B
80
Optional equipment
For Super Filter Drain Master
Model Numbers and Details for Super Filter and Clean Air Filter Optional Parts
Optional Item
Included differential
pressure gauge
Outdoor operation
specification
Custom colors
(We don't coat to custom
user-specified thicknesses.)
Degreasing
and cleaning
Packaging for export
Inspection Certificate
included
Meets Chinese Pressure
Vessel Code
English Specifications
Anchor bolts A
Anchor bolts B
Anchor bolts C
Anchor bolts D
Anchor bolts E
Anchor bolts F
Test manual
Test results chart
Photograph
Element Life Indicator
Description
Differential pressure gauge is included
(customer installation required)
Compatible Model
LSFKSFDSF (all models)
MSF (all models with the exception of MSF200B and 250B)
DSFLSFMSFKSF2700C 31800B
All models (with the exception of 75B 250B and medium pressure type
DSFLSFMSFKSF2700C
39A-100
1
95C-100 160C-100 230A-100 400C-100 600C-100 800C-100 1000C-90 1200C-90 1500C-90 2000C1-90 3000C-90
M12 L200
M16 L200
3
4
Air tank OAT (stainless steel construction) anchor bolt compatibility chart
OATmm
Pcs.
60-S
80-S
100-S
M12 L200
3
150-S
250-S
300-S
400-S
500-S
M16 L200
4
750-S
1000-S
Optional equipment
Filters, Drain Master
Model
L-anchor bolts
Quantity
81
Optional equipment
For Heatless Air Dryer
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm
the proper part number when making orders.
Product number
Product number
QSQ420C-E
1st digit
1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
2st digit
3st digit
4st digit
Photograph, English
Orifice
Remote, Externa Signal Outputs
Submitted documentation
documentation, Export Packing
Standard
Standard
0
0 Standard
0 Standard
0
(none included)
(none included)
20
Includes test
Remote switch
1
1 Finished equipment 1
1
(For low dew points)
results chart
included
Includes external
Includes test
2 English documentation 2
2
signal
manual
Export Packing
3
3 Mil sheet
English documentation
Includes test
Remote switch
results chart
included
4 Export Packing
4
4
Includes test
Includes external
manual
signal
Includes test
results chart
Finished equipment
5
5 Includes test
English documentation
manual
Mil sheet
5st digit
6st digit
Anchor bolts
Different voltage
Standard
0
(none included)
0 Standard
1 Anchor bolts A
1 110V
2 Anchor bolts B
2 120V
3 Anchor bolts C
3 210V
4 Anchor bolts D
5 Anchor bolts E
5 380V
6 Anchor bolts F
6 400V
7 440V
Description
20% of the standard processing air flow
External output signals are "Running indicator out" and "Warning out"
Remote, External Signal Outputs
For models QSQ120B-E and below, the size of the control panel.
Mil sheet
Cartridge cylinder inspection results
Anchor bolts A
SS grade stainless steel L-type
Anchor bolts B
SS grade stainless steel Hole-in anchor
Anchor bolts C
SS grade stainless steel, chemical anchor
Anchor bolts D
SUS grade stainless steel L-type
Anchor bolts E
SUS grade stainless steel, Hole-in anchor
Anchor bolts F
SUS grade stainless steel, chemical anchor
Test manual
Document produced by ORION
Test results chart
Document produced by ORION
Photography
Documentation outlining the sort of photos required is necessary.Max. 3 photos of the manufacturing process.
Transformer
All models are internal
Export Packing
Packaged in plywood (plywood sided)
Orifice
Type
L Type
M10 L1604pcs.
M16 L2004pcs.
Hole-in
M6 L604pcs.
M10 L804pcs.
M16 L1204pcs.
82
Chemical
M10 L1204pcs.
M16 L1604pcs.
0.2
0.29
0.39
70.0
68.0
66.0
64.0
62.0
60.0
58.0
56.0
54.0
52.0
50.0
48.0
46.0
44.0
42.0
40.0
38.0
36.0
34.0
32.0
30.0
28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0
2.0
3.0
4.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
77.2
75.3
73.5
71.7
69.9
68.0
66.2
64.4
62.6
60.7
58.9
57.1
55.3
53.5
51.7
49.9
48.0
46.2
44.4
42.6
40.8
39.0
37.2
35.4
33.6
31.8
30.0
28.2
26.4
24.6
22.9
21.1
19.3
17.5
15.7
14.0
12.2
11.5
10.4
8.6
7.9
6.9
5.1
3.3
1.6
0.2
2.0
3.7
79.0
77.2
75.4
73.6
71.8
70.1
68.3
66.5
64.7
62.9
61.2
59.4
57.6
55.8
54.1
52.3
50.5
48.8
47.0
45.3
43.5
41.7
40.0
38.2
36.5
34.7
33.0
31.3
29.5
27.8
26.0
24.3
22.6
20.8
19.1
17.4
15.7
14.7
14.0
12.2
11.3
10.5
8.8
7.1
5.4
3.7
2.0
0.3
80.3
78.6
76.8
75.1
73.3
71.6
69.8
68.1
66.3
64.6
62.9
61.1
59.4
57.7
55.9
54.2
52.5
50.7
49.0
47.3
45.6
43.8
42.1
40.4
38.7
37.0
35.3
33.6
31.9
30.2
28.5
26.8
25.1
23.4
21.7
20.0
18.3
17.4
16.6
15.0
14.1
13.3
11.6
9.9
8.3
6.6
4.9
3.3
Pressure (MPa)
0.49
0.59
0.69
Dew point at atmospheric pressure()ADP
81.4
82.4
83.1
79.7
80.7
81.5
78.0
79.0
79.8
76.3
77.2
78.1
74.5
75.5
76.4
72.8
73.9
74.7
71.1
72.2
73.1
69.4
70.5
71.4
67.7
68.8
69.7
65.9
67.1
68.0
64.2
65.4
66.4
62.5
63.7
64.7
60.8
62.0
63.0
59.1
60.3
61.3
57.4
58.6
59.7
55.7
56.9
58.0
54.0
55.3
56.4
52.3
53.6
54.7
50.6
51.9
53.0
48.9
50.2
51.4
47.2
48.6
49.7
45.5
46.9
48.1
43.8
45.2
46.4
42.1
43.6
44.8
40.4
41.9
43.2
38.8
40.2
41.5
37.1
38.6
39.9
35.4
36.9
38.3
33.7
35.3
36.6
32.1
33.6
35.0
30.4
32.0
33.4
28.7
30.4
31.8
27.1
28.7
30.1
25.4
27.1
28.5
23.7
25.5
26.9
22.1
23.8
25.3
20.4
22.2
23.7
19.6
21.4
22.9
18.8
20.5
22.1
17.1
19.0
20.5
16.3
18.2
19.8
15.5
17.3
18.9
13.9
15.7
17.3
12.2
14.1
15.7
10.6
12.5
14.1
8.9
10.9
12.6
7.3
9.3
11.0
5.7
7.7
9.4
0.78
0.88
0.98
83.8
82.2
80.5
78.8
77.2
75.5
73.8
72.2
70.5
68.9
67.2
65.6
63.9
62.2
60.6
59.0
57.3
55.7
54.0
52.4
50.8
49.1
47.5
45.9
44.2
42.6
41.0
39.4
37.8
36.2
34.6
33.0
31.4
29.8
28.2
26.6
25.0
24.2
23.4
21.8
21.0
20.3
18.7
17.1
15.6
14.0
12.4
10.9
84.4
82.8
81.1
79.5
77.8
76.2
74.5
72.9
71.2
69.6
68.0
66.3
64.7
63.0
61.4
59.8
58.2
56.5
54.9
53.3
51.7
50.0
48.4
46.8
45.2
43.6
42.0
40.4
38.8
37.2
35.6
34.1
32.5
30.9
29.3
27.7
26.2
25.2
24.6
23.0
22.2
21.5
19.9
18.4
16.8
15.3
13.7
12.2
85.0
83.4
81.7
80.1
78.5
76.9
75.2
73.6
71.9
70.3
68.8
67.1
65.5
63.8
62.2
60.6
59.1
57.4
55.8
54.2
52.6
50.9
49.3
47.7
46.2
44.6
43.0
41.4
39.8
38.2
36.6
35.2
33.6
32.0
30.4
28.8
27.3
26.6
25.8
24.2
23.5
22.7
21.1
19.6
18.1
16.6
15.0
13.5
The vertical axis indicates Pressure Dew Point, and the horizontal axis lists pressures to be converted to Dew Point Under Atmospheric Pressure.
(Example 1) A pressure dew point of 10 at 0.69MPa converted to dew point at atmospheric pressure yields a value of -17.3
(Example 2) A pressure dew point of -20 at 0.69MPa converted to dew point at atmospheric pressure yields a value of -41.5 .
83
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
Moisture Content
g/m3
0.0004
0.0004
0.0005
0.0006
0.0007
0.0009
0.0010
0.0012
0.0014
0.0016
0.0019
0.0022
0.0026
0.0030
0.0034
0.0040
0.0046
0.0053
0.0060
0.0069
0.0079
0.0090
0.0103
0.0117
0.0133
0.0151
0.0171
0.0193
0.0218
0.0246
0.0277
0.0312
0.0351
0.0442
0.0442
Temperature
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
Moisture Content
g/m3
0.0494
0.0553
0.0617
0.0689
0.0767
0.0853
0.0950
0.106
0.117
0.130
0.144
0.159
0.176
0.194
0.214
0.236
0.260
0.286
0.314
0.345
0.378
0.414
0.453
0.496
0.542
0.592
0.646
0.705
0.768
0.863
0.909
0.989
1.07
1.17
1.26
Temperature
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
84
Moisture Content
g/m3
1.37
1.48
1.61
1.74
1.88
2.03
2.19
2.36
2.54
2.74
2.95
3.17
3.41
3.66
3.93
4.22
4.52
4.85
5.19
5.56
5.95
6.36
6.79
7.26
7.75
8.27
8.82
9.40
10.0
10.7
11.3
12.1
12.8
13.6
14.5
Temperature
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Moisture Content
g/m3
15.4
16.3
17.3
18.3
19.4
20.6
21.8
23.0
24.4
25.8
27.2
28.7
30.3
32.0
33.8
35.6
37.5
39.6
41.7
43.9
46.2
48.6
51.5
53.7
56.4
59.3
62.2
65.3
68.5
71.9
75.4
79.0
82.8
0
.1
2
.7
4
2
.0
1 6
.7
6
1
.3
7
1
.0
8
0
.6
0 9
.5
0 9
.4
0 9
.3
9
0
.2
0 9
.2
(M
P
a)
2
.9
4
60
50
30
At
os
ph
er
ic
Pre
pr
ss
es
ure
su
re
40
Fine Dryer
Pressure dewpoint
PDP
20
10
()
10
20
30
40
60
90 80
70
60
50
40
30 20
10
10
85
20
30
40
50
60
70
50
When using underground water for cooling, the concentration levels of the water should be
checked. Inspection should be made through any industrial testing center, health care center, or
science oriented university. Water that meets the specifications in the chart below can be used
without further treatment.
Item
pH
Electrical conductivity
Chloride ion
Sulphate ion
Acid consumption
Total hardness
Calcium hardness
Silica ion
Iron
Copper
Sulfide ion
Ammonium ion
Residual chlorine
Free carbon
Ryznar Stability Index
25
mS/m25
mgCl/L
mgS042/L
pH4.8mgCaCO3/L
mgCaCO3/L
mgCaCO3/L
mgSiO2/L
mgFe/L
mgCu/L
mgS2/L
mgNH4/L
mgCI/L
mgCO2/L
Excerpt from JRA-GL-02-1994 of The Japan Refrigeration and Air Conditioning Industry Association
Within the "Tendency toward" column, items marked with a indicate this component can lead to corrosion or scaling as indicated.
The 15 items listed above are the primary components that can lead to corrosion or scaling.
86
WARNINGSFailure to follow instructions contained in a WARNING may result in death or serious injury.
CAUTIONSFailure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Safety Symbols
symbols inform you of WARNING or CAUTIONS to symbols indicates actions which must be taken.
observe.The illustration within the triangle shows the
The illustration within the black circle indicates the
nature of the precaution. (For example, the symbol at the
necessary action. (The example to the left indicates that
left indicates possible danger from escaping steam or air.)
the equipment must be properly grounded to earth.)
symbols inform you of prohibited actions. The Please note that times noted in CAUTIONS can
illustration within the circle shows the nature of result in very serious consequences depending on the
the action which is prohibited. (The example to the particular situation. Both CAUTIONS and WARNINGS
left indicates that user disassembly is prohibited.) must be heeded to ensure adequate safety.
87
WARNINGS
Fine Dryer
Separate Dryer
Conrm it is
When cleaning, do not use detergents or Before Using This Equipment
in the LOCK
position.
organic solvents.
B efore starting the
Bowl guard
Please clean with water, then wipe with a
flow of compressed
Guard button
clean cloth. Never clean this equipment
air, ensure that the
using detergents, thinner, or other organic
guard button is in the
solvents. Doing so may cause deterioration
"LOCK" position. Failure to lock may result in
of plastic parts and may lead to injury.
the bowl coming off or injury.
Filter
Cold Fresh
Cold Fresh
During operation, do not touch the outlet Water droplets should be properly removed from compressed air.
head or cartridge directly with your hand.
Failure to adequately remove water droplets can lead
Doing so can lead to burns.
to the deterioration of the filter material, reduced filter
performance, and breakdown of the filter. Always install and
operate an aftercooler, Super Drain Filter, refrigerated air
dryer, or similar water removal equipment before this device.
Cold Fresh
Do not operate with the cabinet open.
If the earth leakage breaker is tripping, please seek
Touching components inside this equipment
the advice of your dealer or a qualified repair person.
may lead to injury or electric shock.
F orcing power during a leakage condition
can lead to electric shock or fire.
Filter
Before starting the flow of compressed air, N ever use parts where the threads have been
always check to make sure the equipment
worn due to repeated disassembly or cleaning etc.
housing and auto drain unit are in order.
Continuing to use parts with threads worn from
If the housing or auto drain unit are not properly
repeated cleaning, disassembly, and reassembly
secured, the housing or auto drain unit can come off,
can lead to caps and other components being
resulting in sudden bursts of compressed air and injury.
blown off under pressure and may lead to injury.
88
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Drain Master
Pico-Drain
Wear gloves when replacing consumables.
W hen replacing consumables, wear cotton or
other thick gloves. Working with bare hands can
lead to injuries from touching sharp metal edges.
Dispose of treated water properly.
This equipment is for compressed air drain processing only and cannot be
used for other purposes such as water sterilization. Always properly dispose
of processed drain water, and never use it for drinking or other purposes.
89
WARNINGS
Fine Dryer
Membrane Type Final Filter
90
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Reliably dealing water leaks in pipes and condensation.
Poor pipe installation can lead to water leaks, which in
turn can lead to the area and items nearby getting wet.
Furthermore, in high humidity environments, condensation
can form on piping at air outlets, drain pipes, auto drain
traps, etc., and floors and the surroundings may become
wet. To counter this, please install insulation or a
condensation collection system as required.
Use parallel machine installation for 24 hour continuous
operation or bypass piping for intermittent operation.
For 24 hour continuous operation, heatless air dryers should
be installed in parallel as a contingency against breakdown.
For intermittent operation, bypass piping should be installed
to allow for times when maintenance is required.
Do not install vertical piping between the
compressor and air dryer.
Vertical drain piping can result in collected drain to suddenly start
flowing and be blown out. Furthermore, adsorption dryers are
particularly susceptible to damage from water droplets. In cases
where vertical piping is absolutely necessary, ensure that drainage
does not collect by installing equipment such as drain traps, etc.
91
Preventing Corrosion
Related Breakdown
92
Merits of performing
regular inspections:
Lower running costs!
PC diagnosis helps maintain
stable air dryer specs!
Service contact information
at your ngertips!
If regular inspections
are NOT performed:
Drop in cooling capacity.
Increased power consumption, etc.
Overall increased risk, including
possible production line down time!
Preventive Maintenance
Individual Inspections
Operating Data
Measurements
Insulation resistance
measurement
Gas leakage check
Electrical current measurement
Refrigerant piping
temperature measurement
Refrigerant pressure
measurement
Check for noises not
coming from the motor
Diagnosis Report
Submit report of
diagnostic ndings.
Mantenance Record
Management
Before operating this equipment, please read the operating manual carefully, and only use as indicated.
For installation of this equipment and required wiring, employ a qualied person or consult with your dealer.
Be sure to select equipment which suits your needs. Do not use this equipment for purposes other than
those for which it is intended. Doing so can lead to accidents or equipment breakdown.
Air-Cooled Models
If the condenser becomes clogged with dust or dirt, heat exchange will be greatly reduced and
electricity consumption will increase. This will lead not only to decreased performance, but can also lead
to the activation of built-in safety devices, and eventual damage to the equipment. For these reasons,
the condenser should be cleaned on a regular basis.
Water-Cooled Models
In general, water used to cool condensers will be well-water, tap water, or water from a cooling tower.
However water of insucient quality can lead to scaling in cooling pipes resulting in lower levels of heat
exchange, increased electricity consumption and lower performance. Therefore water quality should be
conrmed on a regular basis.
International
Division
Head Oce
& Factory