Scribd Logo
Upload

Welcome to Scribd!

  • 435 views

    31 38 01 31-P6000CFP-000-PV - C PDF

    Uploaded by

    manojballa
    This document is a project variation to Shell DEP 31.38.01.31 for the shop and field fabrication of piping for the Clean Fuels Project. It modifies the original DEP document with changes to clauses regarding allowable scratches and refacing of flanges, metallurgical testing requirements for welds, traceability requirements for modified pipe pieces, ferrite number ranges for stainless steel welds, and removed and added references. Test coupon requirements are also added for bending of different material types.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    31 38 01 31-P6000CFP-000-PV - C PDF

    Uploaded by

    manojballa
    435 views5 pages
    This document is a project variation to Shell DEP 31.38.01.31 for the shop and field fabrication of piping for the Clean Fuels Project. It modifies the original DEP document with changes to clauses regarding allowable scratches and refacing of flanges, metallurgical testing requirements for welds, traceability requirements for modified pipe pieces, ferrite number ranges for stainless steel welds, and removed and added references. Test coupon requirements are also added for bending of different material types.

    Original Title

    31.38.01.31-P6000CFP-000-PV_C.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document is a project variation to Shell DEP 31.38.01.31 for the shop and field fabrication of piping for the Clean Fuels Project. It modifies the original DEP document with changes to clauses regarding allowable scratches and refacing of flanges, metallurgical testing requirements for welds, traceability requirements for modified pipe pieces, ferrite number ranges for stainless steel welds, and removed and added references. Test coupon requirements are also added for bending of different material types.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    435 views5 pages

    31 38 01 31-P6000CFP-000-PV - C PDF

    Uploaded by

    manojballa
    This document is a project variation to Shell DEP 31.38.01.31 for the shop and field fabrication of piping for the Clean Fuels Project. It modifies the original DEP document with changes to clauses regarding allowable scratches and refacing of flanges, metallurgical testing requirements for welds, traceability requirements for modified pipe pieces, ferrite number ranges for stainless steel welds, and removed and added references. Test coupon requirements are also added for bending of different material types.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Kuwait National Petroleum Company (K.S.C.) 31.38.01.

    31 P6000CFP 000 PV
    Clean Fuels Project 2020 REV C, 20 Mar 13
    KNPC Contract No. NRP/PMC 0001/CNSL Page 1 of 5
    Fluor Project No. A2WD

    Project Variation to

    Shell DEP 31.38.01.31


    SHOP AND FIELD FABRICATION OF PIPING

    C 20 Mar Approved for Design FW FW FW


    2013
    B 03 Oct Approved for Design RAS JTR ACW
    2007
    A 12 Sep Approved for Design RAS JTR
    2007
    CHKD Client
    Rev. Date Description Orig. Approved By
    By Approval

    Kuwait National Petroleum Company (K.S.C.)


    Clean Fuels Project
    Kuwait

    Fluor Limited
    Fluor Project No. A2WD
    Sugar Land, Texas

    CONTRACT NO. PROJECT VARIATION NO. REV. NO.

    NRP/PMC 0001/CNSL 31.38.01.31 P6000CFP 000 PV C

    31.38.01.31 P6000CFP 000 PV_C.DOC FOSTER WHEELER


    Kuwait National Petroleum Company (K.S.C.) 31.38.01.31 P6000CFP 000 PV
    Clean Fuels Project 2020 REV C, 20 Mar 13
    KNPC Contract No. NRP/PMC 0001/CNSL Page 2 of 5
    Fluor Project No. A2WD

    Record of Revisions

    Rev. No. Date Description

    A 07 Sep 2007 Approved for Design

    B 03 Oct 2007 Approved for Design

    C 20 Mar 2013 Approved for Design

    31.38.01.31 P6000CFP 000 PV_C.DOC FOSTER WHEELER


    Kuwait National Petroleum Company (K.S.C.) 31.38.01.31 P6000CFP 000 PV
    Clean Fuels Project 2020 REV C, 20 Mar 13
    KNPC Contract No. NRP/PMC 0001/CNSL Page 3 of 5
    Fluor Project No. A2WD

    DEP 31.38.01.31 Gen, SHOP AND FIELD FABRICATION OF PIPING dated February 2011, is
    adopted for the Clean Fuels Project (CFP) subject to the modification noted in this project
    variation. This PV (Project Variation) shall be included, as a requirement, wherever DEP
    31.38.01.31 Gen is referenced in any other project documents, including all DEPs.

    In general, the requirements stated in this PV have precedence over, and supersede those in
    the Shell DEPs. Any discrepancy between this PV and other Clean Fuels Project documents
    shall be brought to the attention of the Company for review and direction.

    References in DEP 31.38.01.31 Gen to other Design and Engineering Practices (specifications,
    guidelines, etc.) shall be amended, superseded, or otherwise revised by the associated PV of a
    given DEP, where available.

    Modify 9th paragraph of clause 3.3 as follows


    3.3 ASSEMBLY OF PIPING COMPONENTS
    Radial grooves or scratches on flange faces exceeding limits specified in ASME B16.5,
    Table 3 are not allowed. Re facing will require Principal's approval. Any refacing that
    would reduce the flange thickness to less than the minimum thickness allowed by the
    relevant code or standard is not allowed. Edge thickness of flanges shall be checked
    after re facing
    Modify “h” paragraph of clause 3.4.2 as follows
    3.4.2 ASSEMBLY OF PIPING COMPONENTS
    h) In addition to the mechanical tests for PQR validation, metallurgical tests also are
    required on an intermetallic phase count. The PQR is acceptable when the content of
    sigma phase does not exceed 0.5%, while the total of all intermetallic phases does not
    exceed more than 1.0%. Hardness requirement specified in NACE MR 0175/ISO 15156
    Part 3 shall be applied. A cross section of the weld metal, HAZ and base metal shall be
    examined as part of the welding procedure qualification. The microstructure shall be
    suitably etched and examined at ×400 magnification and shall have grain boundaries
    with no continuous precipitates. Intermetallic phases, nitrides and carbides shall not
    exceed 1.0 % in total. The sigma phase shall not exceed 0.5 %.

    Add new paragraph at the end of clause 3.6 as follows


    3.6 ASSEMBLY OF PIPING COMPONENTS
    In order to maintain traceability for items that are modified, i.e. pipe that is cut in length,
    information shall be transferred to the modified pieces. Necessary information shall
    consist of, but not limited to, heat number, material manufacture standard (i.e. ASTM,
    API, BS), and color coding.

    31.38.01.31 P6000CFP 000 PV_C.DOC FOSTER WHEELER


    Kuwait National Petroleum Company (K.S.C.) 31.38.01.31 P6000CFP 000 PV
    Clean Fuels Project 2020 REV C, 20 Mar 13
    KNPC Contract No. NRP/PMC 0001/CNSL Page 4 of 5
    Fluor Project No. A2WD

    Modify 2nd paragraph of clause 4.2.6 as follows

    4.2.6 ASSEMBLY OF PIPING COMPONENTS


    The Ferrite Number of the deposited weld metal of all austenitic stainless steel shop and
    field welds shall be in the range 4 FN 3 FN to 8 FN. For (super) duplex stainless steel
    the FN shall be in the range of 40% 60% for parent metal and HAZ, and in the range for
    30% 60% for the weld metal.

    Delete the following reference from clause 7.0:

    7.0 REFERENCES

    BRITISH STANDARDS
    Specification for colours for BS 381C
    identification, coding and special
    purposes
    Issued by:
    British Standards Institution
    389 Chiswick High Road
    London, United Kingdom W4 4AL

    Add new paragraphs shall be added at the end of each following sections of Appendix21:

    APPENDIX 1 BENDING

    1.2.1 Carbon steels, fine grain carbon steels, 0.3 Mo steels and 0.5 Mo steels

    • Cold bending
    Test coupon requirement if normalized after Cold bending, after Hot bending in the
    temperature range of 780 to 980 deg. C or after Hot bending outside the temperature
    range of 780 to 980 deg. C. (for mechanical tests)

    1.2.2 Chromium,molybdenum steel

    • Cold bending
    Test coupon requirement if heat treated after Cold bending & after Hot bending. (For
    Mechanical tests)

    31.38.01.31 P6000CFP 000 PV_C.DOC FOSTER WHEELER


    Kuwait National Petroleum Company (K.S.C.) 31.38.01.31 P6000CFP 000 PV
    Clean Fuels Project 2020 REV C, 20 Mar 13
    KNPC Contract No. NRP/PMC 0001/CNSL Page 5 of 5
    Fluor Project No. A2WD

    1.2.3 Stainless steel

    • Cold bending
    Test coupon requirement if heat treated after Cold bending & after Hot bending. (For
    Mechanical tests)

    31.38.01.31 P6000CFP 000 PV_C.DOC FOSTER WHEELER

    You might also like