Integrated Solutions For The Hydrocarbon Industry

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Integrated Solutions

for the Hydrocarbon Industry


L&T Hydrocarbon Engineering is an engineering, procurement,
fabrication, construction and project management company
providing integrated ‘design to build’ solutions to large and
complex Offshore and Onshore hydrocarbon projects worldwide.

The Company is a wholly-owned subsidiary of Larsen & Toubro


Limited (L&T), a USD 16 Billion technology, engineering,
construction, projects, manufacturing and financial services
conglomerate catering to critical needs in key sectors including
infrastructure, construction, hydrocarbon, defence and power.

As a dedicated subsidiary, L&T Hydrocarbon Engineering is


positioned to sharpen its focus on service to its customer base and
enhance responsiveness in all its engagements. The subsidiary
continues to draw on the parent company’s organisational
strengths and experience.

The Company has over three decades of experience and expertise


in the hydrocarbon segment, and conforms to global standards
and norms across all aspects of project management, HSE and
corporate governance.

The Company caters to the needs of its client base in multiple


geographies – India, the Middle East, Asia Pacific, Africa, the
Americas and Europe.

It is conscious of its larger responsibilities as a corporate citizen,


and is committed to the development of the communities around
its facilities and project sites.

L&T Hydrocarbon Engineering - Business Verticals

Offshore Onshore Construction Services Modular Fabrication Engineering Services


• Process Complex • Upstream Oil & Gas • Site Development & Pile • Offshore Structures & • Concept Studies
• Wellhead Platforms & Processing & Treatment Foundation Modules • Front End Engineering
Subsea Pipelines Facilities • Complete Civil & • Onshore Structures & Design (FEED)
• FPSO Topsides • Petroleum Refining Structural Work Modules including Pre-
• Detailed Engineering
• Fertiliser assembled Unit, Pipe Rack &
• Jack-up Rigs • Plant & Non-plant Buildings • Engineering for Thermal
Manifold Modules
• Redevelopment / • Petrochemicals • Piping & Mechanical Erection
• Modular Speciality Furnaces Systems & Modular Plants
Upgradation Projects • Cross-country Pipelines & • Electrical & Instrumentation
• Refinery & Petrochemical • Advanced Analytical
• Subsea Systems Terminals • Tankages including Plant Equipment Engineering
• Living Quarters • Cryogenic Storage Tanks & Firefighting System
• Special Studies
• Decommissioning Terminals • Laying of Cross-country &
• EP / EPCM / PMC Services
In-field Pipelines

An integrated Oil & Gas Service Provider covering the complete Hydrocarbon spectrum
with in-house capabilities and over three decades of experience

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L&T’s Global Presence

Network in India

2
MHN Complex of ONGC, India, executed on an EPC basis.The massive complex comprises a Process Platform (26,500 MT Topside + 13,500 MT Jacket),
a Living Quarters Platform (6,400 MT Topside + 2,400 MT Jacket), two Flare Platforms and four Bridges.

Offshore
The Company offers lump-sum turnkey EPCI services Project Management Installation Services
encompassing the entire value chain – from oil & gas production Our Project Management Teams, backed by sound processes and Heavy-lift-cum-pipelay vessel (LTS 3000), built through a JV with
to processing. The range includes well-head platforms, experience, deliver large and complex offshore EPCI projects of Sapura Kencana Petroleum Berhad of Malaysia, enables in-house
process platforms and modules, subsea pipelines, brown field over USD 1 Billion meeting world-class HSE, quality and schedule installation of offshore platforms and pipelines.
developments, floating systems and offshore drilling rigs (upgrade requirements. Procurement teams ensure certainty and cost
and new-build of jack-up rigs and conversion to EPS and MOPU) Clients
competitiveness of supplies through a world-wide network of
and deepwater subsea systems. suppliers, efficient expediting and detailed planning. Major clients include ONGC, Saudi Aramco, ADMA-OPCO,
In-house Engineering Capability British Gas, Bunduq, Dragon Oil, GSPC, KJO, Maersk Oil Qatar,
Fabrication Facilities PETRONAS Carigali, PTTEP, Qatar Petroleum, Songas, ZADCO. The
Comprehensive engineering capabilities cover the complete In-house fabrication gives L&T Hydrocarbon Engineering the Company is also included under Achilles JQS and FPAL as an EPC
project life cycle: concept studies, FEED, basic engineering, 3D advantage of flexibility, project control and cost competitiveness. contractor to the oil & gas industry in the North Sea.
model-based detailed engineering, special studies including safety, It has three state-of-the-art fabrication facilities – with a total
risk assessment, pre-service engineering and commissioning As an outcome of a Long Term Agreement with Saudi Aramco,
capacity of around 150,000 MTPA. Two fabrication yards in India, the Company has secured a major contract for Hasbah II Gas
assistance. The special analysis performed include Transient Flow one on West Coast at Hazira (near Surat in Gujarat) and the other
Analysis, Dynamic Simulation, Non-linear Analysis (Wave Pushover Increment Project in consortium with EMAS AMC, Singapore.
on East Coast at Kattupalli (near Chennai in Tamil Nadu) and EPCIC scope includes 6 Wellheads, 2 Tie-in platforms including
Analysis, Time Domain Analysis for Rare Intensity Earthquakes, a yard at Sohar in Oman are strategically located and equipped
Boat Impact Analysis) using USFOS and On-bottom Roughness jackets with flare platform connected by bridge, 516 km offshore
to offer round-the-year delivery of process platforms, wellhead pipeline, 102 km composite cable, 45 km umbilicals, 164 km LTS 3000, a self-propelled, fully SPS-compliant, DP3 convertible,
Analysis using SAGE. platforms, modular structures, heavy jackets and oil rigs. 3000-tonne heavy-lift-cum-pipelay vessel
onshore pipeline, valve station and OHL line connectivity.

3 4
Track Record - Offshore

9 Process Platforms 61 Wellhead Platforms

Topsides installed at Nasr and Umm Lulu fields of ADMA-OPCO, Abu Dhabi DDW1 Wellhead Platform & Process-cum-living Quarters Platform for
GSPC, installed off India’s east coast

750 km Subsea Pipelines 7 FPSO Topsides


Engineering

4 Jack-up Rig 150 Platform


Refurbishment Modifications

Booster Compressor Platform with an interconnecting bridge built for ONGC, India, in South Basin Gas Fields Zawtika topside for PTTEP ready for loadout at L&T MFY, Oman

HRC Process Platform, Bridge & Platform Modification Project for ONGC, India, at Heera Complex, Mumbai High MB Platform & Pipeline Project for BG Exploration and Production Yetagun ‘D’ Platform installed offshore for PETRONAS Carigali
India Limited (BGEPIL)

5 6
Saih Rawl Depletion Compression Phase 2 (SRDC2) for Petroleum Development Oman (PDO). The Company has also built PDO’s gas processing facilities at Lekhwair and Lube-base oil project for PETRONAS Penapisan’s Refinery at Melaka, Malaysia
Yibal, and is executing its SNDC2 and KDC2 gas compression projects.

Naphtha Cracker & Associated Units for Indian Oil Corporation (IOCL) at Panipat Refinery, India Ammonia syngas-generation plant executed Mangalore Aromatic Complex for ONGC-Mangalore Petrochemicals Limited, India
on License+EPC basis for GNFC, Bharuch, India

Onshore
The Company has end-to-end capabilities in EPC solutions for oil capabilities in the fertiliser and cryogenic sector. assistance and related services. Our experienced professional Within India, the Company’s client base includes major national
& gas and offers turnkey solutions across the hydrocarbon value engineers work on state-of-the-art tools and software like HYSIS, oil & gas, fertilisers and petrochemicals producers, including IOCL,
Engineering
chain covering petroleum refining, petrochemicals, fertiliser, oil PDS, PDMS, SPPID, STAADPRO and TEKLA structures to address MRPL, OMPL, HPCL, BPCL, RIL, HMEL, CPCL, NFL, GSFC, GNFC,
& gas processing, cryogenic storage tanks & terminals including Detailed engineering centres integrate in-house strengths in the complete spectrum of process and detailed engineering. RCF, etc.
LNG, and pipeline sectors. engineering, fabrication, modularisation and construction
to provide efficient designs and engineered solutions for Project Management
The track record includes oil & gas processing facilities, diesel hydrocarbon process plants meeting the highest safety and From initial design, procurement, construction to final
hydrotreating units, motor spirit quality upgrade projects, sulphur commissioning, our highly experienced and responsive teams are
quality requirements.
recovery units, hydrogen generation units, lube base oil plants, geared to respond to the requirements of customers in focused
fluidised catalytic cracker project, delayed coker project, naphtha L&T Chiyoda – a joint venture with Chiyoda Corporation of geographies.
cracker & associated units, PTA unit, paraxylene complex, Japan – offers design and engineering services for onshore
methanol project, synthesis gas generation projects, cryogenic hydrocarbon plants. L&T-GULF – a joint venture with GULF Clients
storage tanks & terminals and pipelines. Interstate Engineering, Houston – offers engineering and The Company is pre-qualified and has executed projects for major
consultancy services for onshore hydrocarbon pipeline projects oil & gas companies including Petroleum Development Oman
The projects executed cover technologies from multiple process
and onshore oil & gas field development projects covering design (PDO), Saudi Aramco, Kuwait Oil Company (KOC), SABIC, BAPCO,
licensors, including UOP, Axens, Haldor Topsøe, CB&I Lummus,
and engineering services. Banagas, CHEMANOL, KNPC, TAKREER, PETRONAS, Pertamina,
Black & Veatch, Ortloff, ExxonMobil, BOC Parsons, Invista
(formerly Du-Pont) and Davy Process Technologies. Strategic Capabilities include feasibility studies, basic engineering, FEED, Sonatrach, etc.
alliances with internationally renowned companies complement detailed engineering, project management services, procurement 52” x 48” dia Gas pipeline project executed on EPC basis for GASCO, Abu Dhabi

7 8
Track Record – Onshore

Petroleum Refining Oil & Gas Processing

49 Refining Units 17 Oil & Gas


Diesel HDT, Hydrogen, Sulphur Processing Facilities
Recovery, MSQ Upgradation, Gas Field Development /
Catalytic Reforming, Lube Processing / Compression,
Base Oil, Coke Drum System, Condensate Fractionation &
FCC Reactor Regeneration, Cryogenic Air Separation
Vacuum Distillation, Solvent
Dewaxing, etc.

Petrochemicals Fertiliser

Export Gas Compression Facilities Upgrade Project for Dolphin Energy Limited, Qatar

2 Petrochemical Complex 6 Syngas and Ammonia


FEED Conversion projects
4 Petrochemical Units

Cryogenic Storage Cross-country


Systems & Thermal Pipelines & Terminals
Systems

6 Cryogenic Storage Terminals 4500+ km


Cross-country Pipelines
76 Cracking Furnaces &
Reformers 9 Oil & Gas Terminals

FCC Reactor Regenerator for Indian Oil Corporation Limited at Paradip Refinery, India

9 10
Onshore Gas Terminal Project for Reliance Industries Limited at Kakinada, Andhra Pradesh, India

Panoramic view of HMEL Bhatinda Refinery, India. Scope included EPC of 2 x 44,000 MTPA Hydrogen Generation Units and mechanical construction of 7 processing units.

Construction Services
The Company undertakes turnkey construction of refinery, Expertise in Heavy Lifts Track Record & Client Base The international track record includes an HRS gas pipeline project
petrochemical, chemical and fertiliser projects, gas gathering The Company provides customer-driven and tailor-made solutions In addition to providing construction for our EPC projects, we for GASCO, gas-processing facilities for PDO and Dolphin Energy-
stations, oil & gas terminals, including storage tanks and in heavy lifting for hydrocarbon projects. Knowledge, experience have also provided stand-alone construction services to external Qatar and Polyethylene trains for SADARA Chemical Company.
underground cavern storage systems for LPG. It also undertakes and state-of-the-art equipment in combination with strong clients. Major projects under execution include a Gathering Centre for
construction of cross-country pipelines. Capabilities cover design, emphasis on high quality and safety standards have enabled us to KOC, Midyan Gas Processing Facility for Saudi ARAMCO and
engineering, procurement & construction of civil, mechanical, Most projects executed by us are in excess of 10 million SNDC2 & KDC2 Gas Compression Projects for PDO.
build a proven track record in heavy lift capability. Our engineers,
electrical and instrumentation for composite station works and construction man-hours, with two projects in excess of 100
rigging foremen and skilled riggers, with vast experience in The client base comprises several industry majors:
cathodic protection systems for pipelines and stations. million construction man-hours.
heavy lifting, are posted at various project sites supported by
India: RIL, HMEL, IOCL, BPCL, HPCL, ONGC, Cairn Energy, MRPL,
Technology & Capacity Building a centralised Construction Methods Cell in our Construction Landmark projects include construction of the world’s largest
Services Headquarters. refinery for RIL at Jamnagar, as well as the mega onshore gas NFL, RCF, GNFC, GSFC, etc.
The Company offers innovative construction solutions with
terminal at Kakinada and all major processing units for the International: GASCO, ADCO, TAKREER, ADGAS, BOROUGE,
cutting-edge technology. State-of-the-art piping automation Equipment Fleet
Bathinda refinery of HMEL. For Cairn India, we constructed the Al Hosn, ENOC, Saudi ARAMCO, SADARA, SATORP, KNPC,
shops are equipped with pipe fit-up, CNC and orbital welding A large asset base of construction equipment serves as a backbone world’s longest heated and insulated crude oil pipeline – from
machines. Auto re-bar shops enhance efficiencies at project to our construction projects. The range includes heavy cranes up KOC, KAFCO, QP, Dolphin Energy, PDO, OGC, Oiltanking Odfjell
Rajasthan to Gujarat – and India’s largest onshore oil processing
sites. FCAW semi-automatic welding enhances efficiency, CPD to 750T capacity, operating skidding systems and strand jack Terminals & Co. LLC, etc.
terminal at Barmer, Rajasthan.
facilitates 24x7 radiography activity and PAUT speeds up delivery. systems, pipe layers up to 100 T capacity, pipe-bending machines,
We carry out GPS-aided surveys for pipeline projects with fully major concreting equipment and related machinery.
automated welding.

11 12
Mangala Process Terminal for Cairn Energy India Limited at Barmer in Rajasthan, India Paraxylene Unit for J3 Project of RIL at Liquid Processing Unit for QP Shell’s Pearl Gas-to-Liquid (GTL)
Jamnagar, India project at Ras Laffan in Qatar

Mechanical construction works for the world’s largest integrated polyolefins plant for Tecnimont-Samsung JV (TSJ) Trestle piping at LNG Terminal Midyan gas processing facilities project for Saudi Aramco, near Tabuk in KSA
at Borouge-3, Ruwais, Abu Dhabi for Petronet LNG at Dahej, India

Construction of Polyethylene Trains for SADARA Chemical Company (JV of Saudi Aramco Laying of the world’s longest heated and insulated crude oil pipeline in India from Barmer to Bhogat
and Dow Chemicals) at Al Jubail, Saudi Arabia 24” x 619 km crude oil pipeline and 8” x 527 km natural gas pipeline

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Total Area 515,000 m2 Total Area 500,000 m2
Water Depth Up to 6 m Water Depth Up to 13 m
Fabrication Capacity 50,000 MT / annum Fabrication Capacity 50,000 MT / annum

Modular Fabrication Facility at Hazira, India Modular Fabrication Yard at Sohar, Oman

Total Area 600,000 m2


Water Depth Up to 12 m
Fabrication Capacity 50,000 MT / annum

Modular Fabrication Facility at Kattupalli, India Gas Injection Platform, bound for an oil & gas field of Bunduq Company Ltd., Abu Dhabi

Modular Fabrication
The Company offers comprehensive EPF (Engineering, Facilities are situated on the waterfront with easy access to clients Our modular solutions harness the extensive experience
Procurement, Fabrication) modular solutions for setting up projects across the globe and have load-out jetties suitable for dispatch of our Engineering Services, covering the entire spectrum
primarily in the oil & gas sector as well as the petrochemical sector. of large and heavy modules via ocean-going vessels and barges. engineering from concept to commissioning in oil & gas as
well as load-out and transportation analysis.
The Company’s world-class Modular Fabrication Facilities are Our modular solution is a unique combination of fabrication
In addition to the clients of offshore business, other major
strategically located at: yards backed by rich and extensive experience of project
customers for the onshore modular solutions include
• Hazira (Surat) on the West Coast of India Engineering, Procurement and Installation / Construction, Testing
Technip / ADGAS, Petrofac / ZADCO, Reliance Industries,
and Commissioning (EPIC/EPCC) in both offshore and onshore
• Kattupalli (Chennai) on the East Coast of India Fluor / KNPC and Fluor / SASOL.
domains.
• Sohar in Oman The facilities have an impressive track record for timely
The Fabrication Facilities are accredited with global certifications, delivery to the complete satisfaction of our customers.
Each of these locations was selected for its proximity to major oil pre-qualifications from all major oil & gas customers and have
and gas fields and allied maritime infrastructure. The yards offer state-of-the-art equipment to deliver complex modules and
year-round delivery capability with robust QHSE performance and structures, duly tested / pre-commissioned at the facilities itself.
are equipped for flexibility, project control & management and
cost competitiveness.

Total Annual Fabrication Capacity: 150,000+ MT

15 16
Capability Spectrum - Modular Fabrication Solutions

Onshore

Piperack Modules (PAR) Manifold Modules (PAM) Process Modules (PAU)

Onshore processing modules (8 Nos.) for ADGAS-OAG project of Technip, Abu Dhabi

Modular Reformers, Modular CCR Projects Equipment and Skids


Cracking Furnaces & Heaters

Offshore

PAR & PAM modules being transported from L&T MFY, Oman Compressor modules string-tested at Modular Fabrication Facility
for Petrofac / ZADCO UZ 750K project

Platforms Living Quarter Modules Compressor Modules

Jack-up Rigs Jackets Bridges

Sail-out of CCR modules for Reliance Industries, Jamnagar, India Load-out of India’s heaviest module (5300 MT), 150-man living quarters
for ONGC, India

17 18
Flare radiation and dispersion analysis Advanced CFD analysis

Hydrodynamic analysis during offshore transportation Advanced stress analysis

Plant noise mapping study Advanced Gas Processing Simulation

3D model of CCR for OMPL, Mangalore Microstructure analysis Simulation of Ammonia Plant Comprehensive detail engineering solutions for process plants

Engineering Services
Our Engineering Services vertical offers comprehensive solutions support, Inspection & Expediting services and O&M support, (steady-state, dynamic and transient), process design, FEED involving in-place, lift, load-out and transportation analysis,
covering the entire spectrum of engineering across the including comprehensive Asset Integrity Management solutions. development and verification, performance improvement studies, mooring analysis and float-over studies for integrated decks.
Hydrocarbon value chain. We combine world-class engineering debottlenecking and troubleshooting of process units for a wide These are further complemented by expertise in geotechnical
expertise and resources with the rich experience of executing Advanced Engineering Capabilities variety of oil & gas facilities. studies and naval architecture.
large-scale EPC projects over several decades. We provide direct The Engineering Services Unit in Mumbai incorporates our Centre
engineering services to a diverse clientele that includes owner- of Excellence in Advanced Engineering, which has been operating Our advanced engineering solutions extend across key technology Our domain experts provide multi-disciplinary support for
operators of hydrocarbon processing facilities, global EPC for over four decades. Its focus is multi-disciplinary, covering domains such as Process, Energy & Environmental, Mechanical, troubleshooting, de-bottlenecking and failure analysis for
contractors and engineering consultants. Located in Mumbai, several engineering domains: Process, Thermal, Environmental, Materials & Corrosion and Offshore Engineering. Key offerings operating plants. Root-cause analysis capabilities enable us to
the Engineering Services team offers end-to-end engineering Materials and Mechanical. The expertise and skills we offer include: advanced process simulation and optimization; multi- undertake such studies involving static equipment, rotating and
solutions, covering Concept and Basic Studies, Front End translate into tangible competitive advantages for our customers, phase flow simulation; Computational Fluid Dynamics (CFD); reciprocating machinery as well as piping systems and structures.
Engineering Design (FEED), advanced engineering studies, enabling them to select the appropriate technology and products, dynamic simulation of power plants; 3D modelling and Finite With increasing focus on asset integrity management, we have
complete detailed engineering services and engineering for special develop complete concept and FEED packages, optimise process Element Analysis (FEA); machinery diagnostics through vibration developed capabilities for specialized services such as Reliability,
applications (such as reformers, cryogenic systems and modular / equipment design, solve product or process-related problems. & acoustic analysis; dynamic analysis of piping network; material Availability & Maintainability (RAM) Studies, Fitness for Service
solutions). This is complemented by Project Management Services The FEED Group develops innovative solutions and has proven evaluation and characterization studies; corrosion risk assessment (FFS) Assessment, development of Risk Based Inspection (RBI)
comprising EPCm, PMC and Procurement Services. Leveraging the capabilities in process simulation, process design, design / corrosion control and comprehensive engineering solutions for Methodology and Corrosion Management Manual (CMM) as well
rich experience of executing large EPC Projects, our Engineering optimisation and performance guarantees. The Group has in fixed offshore platforms and modules to drilling rigs, floaters and as comprehensive Residual Life Assessment (RLA) studies.
Services team also offers Pre-commissioning and Commissioning the past undertaken concept studies, advanced simulation subsea systems. We have capabilities to conduct special studies

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3-D model of Midyan gas processing facilities project being executed on an EPC basis for Saudi ARAMCO 3-D model of gathering centre (GC 30) being executed on an EPC basis for Kuwait Oil Company

3-D CAD model of 900 TPD ammonia plant modernisation Clients review design at our engineering centres One of our high-end engineering design centres 3-D model of ammonia syngas generation plant for GNFC, Bharuch
at National Fertilizers Ltd.

Detailed Engineering Capabilities isometrics extraction, IDF files, spool generation, matching • Special Studies: Special engineering reviews and safety studies, Significant value is delivered across the Hydrocarbon sector. The
material lookup using eALPS, bulks and bulks tracking from HAZOP, HAZID, SIL, risk assessment, PHAs, pre-commissioning Engineering Services team comprises a huge resource pool (over
Our key offerings in Detailed Engineering are supported by multi- ordering till receipt at site, pipe supports, stress analysis, system & commissioning-related engineering support, troubleshooting 4 million engineering hours) with rich multi-disciplinary expertise.
disciplinary capabilities, covering the following: isometrics, hydrostatics pack, hot taps, etc. and de-bottlenecking studies and operations review. A large portfolio of industry-standard software tools, robust IT
• Process: Complete detailed engineering solutions involving infrastructure and in-house R&D facility further augment the
• Civil / Structural: Design and drawings for structures, buildings, We also offer value engineering solutions, comprehensive project
residual process engineering, steady-state and dynamic control rooms and substations, architectural drawings, analysis capabilities. Benchmarked through leading certification and
management support that includes PMC, E&P and EPCm Services, accreditation systems, the engineering work processes offer
simulation, heat and mass balance, PFDs, hydraulics using STAADPRO, modelling in Tekla, fabrication drawings,
including procurement services. Value-added engineering services consistent product quality with on-time delivery.
calculations, P&IDs, heat duty, data sheets, line list, utilities, foundations, dynamic analysis for foundations, drains and
underground piping including 3D modelling. are offered by leveraging the rich experience gained in executing
sizing calculations for control valve and pressure relief valve, challenging, large-scale projects worldwide.
fire water demand, fire water network, fire and gas source list With its wide geographical presence, exposure to the EPC
• Electrical & Instrumentation: Electrical system studies, ETAP, Project environment and advantage of leveraging with other L&T
and detection, among others. substation layouts, sizing calculations, cable tray layouts, Value Proposition Businesses, our Engineering Services vertical is uniquely positioned
instrumentation index, system architect, I/O, system design,
• Piping / 3D Modelling: Plot plan, equipment layout, safe The Engineering Services arm is committed to providing safe and to serve as the single-point engineering solution provider for the
DCS, ESD, sizing calculations, FO cables, JBs, fire & gas
distances, technological structure, pipe racks & pipe ways, sustainable solutions. Backed by decades of experience and rich hydrocarbon sector.
detection, field instruments and bulks.
3D-modelling using PDMS, PDS & SP3D, laser scanning for domain knowledge, the team is geared to provide value-added
brown field, clash checks, constructability studies, GADs and services to customers.

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Management Systems

L&T Hydrocarbon Engineering is committed to continual National / International Benchmarking


improvement of its business processes by using internationally With active participation in the National Committee and in the
accepted standards. Its corporate policy is a reflection of an International Organization for Standardisation ISO/TC 176 and
Integrated Management System for Quality, Environment, Energy, ISO / IEC / JTCI / SC 27 development activities, L&T also assists
Occupational Health & Safety, IT Security and Human Resources, ISO in validating the revisions of ISO 9000 series as well as ISO
whilst implementing globally recognised standards such as ISO / IEC 27001 series. To keep abreast of the latest developments
9001 / ISO TS 29001, ISO 14001, OHSAS 18001, ISO 50001, ISO in Management Systems, links are established with various
/ IEC 27001 and SEI - CMMI Level 5. international bodies such as the Institute of Quality Assurance
A centralised Management Systems Cell, with qualified (UK), American Society for Quality (USA), European Organisation
personnel, administers these functions. Periodic internal audits for Quality (Switzerland), IT Security – International User Group
and corrective actions with management reviews at various levels (IUG, UK), Information Systems Security Engineering Association
ensure compliance throughout the business processes and lead to (ISSEA, USA) and United Nations Economic Commission.
continual improvements.
Quality – ISO 9001, ISO TS 29001, NBBI, ASME & API
Accreditations
The Company’s Quality Management System is certified to ISO
9001 and ISO TS 29001. This certification affirms its capabilities
in the execution of turnkey projects covering marketing, design,
engineering, project management, procurement, manufacturing,
erection, construction and commissioning of various plants and
systems.
Our Modular Fabrication Facilities are accredited by NBBI, ASME
and API. The authorisation to use their ‘U’, ‘S’, ‘R’, ‘NB’ & ‘API’
symbols and monograms reflect the capabilities of our facilities
to manufacture, repair and assemble pressure vessels and boilers
in accordance with ASME Boiler & Pressure Vessel Codes, and to
manufacture pipes in accordance with API 2B and 5L specifications.
Environment – IS0 14001
Our Engineering Services are certified to ISO 14001 for their
capability to design and engineer environmentally friendly
plants. Our Modular Fabrication Facilities / Yards and all project
construction and commissioning activities are in compliance with
Environment Management System and are certified to ISO 14001.
Occupational Health & Safety – OHSAS 18001
Our Modular Fabrication Facilities / Yards and all project
construction and commissioning activities are certified to OHSAS
18001.
Energy – ISO 50001
Certification has been received by our Modular Fabrication
Facilities / Yards, which comply with Energy Management System.
IT Security – ISO / IEC 27001
Along with the Ministry of Communications and Information
Technology, Government of India, L&T pioneered the IT Security
Management System movement in India. L&T’s R&D effort in this
field resulted in a National Standard for ISMS and the project
of national significance created a new benchmark for Indian
industries and strategic sectors, assuring the security of customer
information while protecting critical information and information
processing assets.
L&T is the world’s first company to be certified to ISO/IEC 27001
on the very first day of its publication. The certification was
granted by BVC.
SEI-CMMI Level 5 – Business Processes Capability Maturity
L&T-Chiyoda was declared CMMI Level 5 compliant by SEI, USA,
and became the world’s first EPC-Engineering Company to reach
this level.

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Health, Safety & Environment (HSE)

Our Zero-Incident Credo indicates the importance we attach to HSE at Project Sites
the health and occupational safety of personnel at every stage –
design, engineering, construction, start-up and commissioning.
All our activities are carried out in line with our policy on Health,
Safety & Environment.

Being an OHSAS-18001 and ISO-14001 certified organisation,


Health, Safety and Environment are the cornerstones of our
business philosophy. We strive for continuous improvement
through the protection and development of the health and
safety of our employees and stakeholders. Our robust HSE
Management system has a well-defined structure, systems and
processes. Plans and procedures are periodically reviewed and
upgraded to achieve high HSE performance standards. We are
committed to strengthening HSE management through periodic
audits, training and interaction with national and international
organisations.

In pursuit of a sustained safety performance, we commenced


our journey for safety cultural transformation in partnership with
world leader, Du-Pont Sustainable Solutions. Measures include
a unique Safety Innovation School at Hazira, which has helped
institutionalise the safety culture across the workforce.

The numerous awards and accreditations received from


national and international agencies and clients for exemplary HSE
performance are the testimonials of our commitment towards HSE.
Recent awards include:

• Golden Peacock Occupational Health & Safety Award (2013)


• Platinum Award for Modular Fabrication Facility (MFF),
Hazira and Certificate of Appreciation for MFF-Kattupalli from
FICCI-Safety Excellence Awards for Manufacturing
• British Safety Council (BSC) International Safety Merit awards
for all three fabrication facilities as well as for EGCFU-DEL
project
• BSC’s Five Star Health & Safety Management System Audit
• RoSPA Gold awards for Hydrocarbon International & Modular
Fabrication Yard at Sohar (Oman)

Safety Innovation School at Hazira, Gujarat – part of multiple initiatives for the propagation of a safety culture company-wide.

24
IT-Enabled Project Management

An integrated IT-enabled Project Management approach The SAP Business Warehouse (BW), a business intelligence, online
accelerates schedules, enhances efficiencies and enables clients analytical processing software, handles strategic reporting needs
to monitor progress. and offers flexible and easily accessible reports from SAP ECC and
other data sources. SAP BW is characterised by self-service, high-
The system runs SAP along with e-Procurement, MOSS-based
quality business reporting and analysis at all levels and a user-
Document Management System, Pro-eTrack, KnowNet 2.0,
friendly MS Excel front-end.
eALPS+ and easyTRACK.
GPS techniques are used for online tracking of critical assignments
Process Flow and rapid transportation of equipment and materials from source
to final destination.
Planning
We have standardised on Primavera Enterprise software for Construction
project planning, scheduling and control. Primavera is integrated Activity Level Planning System (eALPS+) is a proprietary
with SAP ECC 6.0 resulting in a common work break-down web-enabled software developed in-house for construction
structure in both systems. management with the tight integration of SAP to achieve proper
data integrity and consistency. This application is used for micro
Engineering planning, tracking, control and integration of construction
activities at all project sites. A seamlessly integrated solution, it
The Project Task Force – comprising multi-disciplinary engineers
tracks material movement right from release of purchase order to
from our engineering hubs – reviews the engineering inputs
arrival at final site, providing ‘Real Time’ status.
provided by the customer / process licensor and prepares a design
basis for subsequent engineering work.
Interface of ERP and engineering software is used to upload bills
of material. This ensures that collaborative design, engineering
and project management bring measurable benefits in terms
of reduced cycle time and better service levels. Custom-built
software ‘P-BOM’ bridges the Plant Design System with the ERP
system. Plant Design Systems such as PDS and PDMS generate the
plant engineering drawings and the bills of material.

Procurement
Procurement services include strategy development, vendor
identification, global sourcing, logistics & licensing, quality and
other compliances.
e-Procurement has helped in automating purchasing systems
and effectively controlling delivery schedules, cost and quality of
procurement. e-Procurement includes use of SAP ARIBA, easy-
TRACK, various other in-house developed MOSS-based programs
for Vendor Documentation Management (VDMS) for effective
Supply Chain Management (SCM).
SAP ARIBA allows short-listed vendors to participate in virtual
negotiation over the internet. This enables us to secure the best L&T Institute of Project Management at Vadodara – a registered educational
provider of PMI, USA – develops project managers across the domains of EPC
terms.

25
Corporate Sustainability

Being a responsible corporate citizen, L&T Hydrocarbon striving to meet the present and future global standards for
Engineering strives for a sustainable growth in harmony with the efficient use of energy. We have adapted the theme ‘Building
environment and society, and is guided by the triple bottom line India’s Social Infrastructure’ to pursue holistic and integrated
of sustainability that advocates the use of resources in ways that social development programmes at identified locations which
generate economic growth, create social benefits and minimise are most in need. Simultaneously, L&T’s CSR initiatives include
the negative impact on the environment. Our sustainability educational enrichment programmes in schools, increasing
roadmap focuses on seven thrust areas. We have been disclosing income generating capabilities of individuals and focusing on
our performance in the Sustainability Report annually. building healthy communities around our campuses and project
sites.
We are committed to our economic, environmental and social
responsibilities towards society. In the varied geographies we We believe that sustainability practices in both internal and
operate, we endeavor to capitalize on local talent, creating externals aspects help strengthen the core business through direct
avenues for community development and spurring growth of and indirect returns on these socio-environmental investments,
local businesses. We are also mindful of our environmental and will help carry us through any challenges or obstacles we may
performance, specifically our energy consumption, not just within face on the road to sustainability.
our operations, but also of the products and services we offer,

Employee volunteering is a company-wide movement driven solely by the passion to serve. More and more L&T-ites are opting to be ‘L&T-eers’, and add value to society
through their time, energy and expertise.

Young Omanis, trained in multiple technical functions, have contributed significantly to projects executed at L&T’s Modular Fabrication Yard in Sohar, Oman. Enhancing
the skill levels of local communities is part of our corporate social responsibility.

26
Co-ordinates www.Lnthydrocarbon.com

OFFSHORE
6th Floor, Sheikh Abdulla Building MODULAR FABRICATION
Al Qasimiya Street, P.O. Box 71447, Sharjah, UAE North Block II, 6th Floor, Powai Campus
Tel: +971-6517 2713 Cell: +971-5044 20151 Saki-Vihar Road, Mumbai 400 072, India
Email: [email protected] Tel: +91-22-6705 4776 Cell: +91-98338 24500
E-mail : [email protected]
North Block-II, 4th Floor, Powai Campus
Saki-Vihar Road, Mumbai 400 072, India
ENGINEERING SERVICES
Tel: +91-22-6705 1630 / 5019 Cell: +91-99304 56550
North Block II, 2nd Floor
E-mail: [email protected]
Powai Campus, Mumbai 400 072, India
Tel: + 91-22-6705 1961 / 3609
ONSHORE
E-mail: [email protected]
L&T Knowledge City
Ground Floor, West Block-I, N.H.8, Vadodara 390 019, India
Tel: +91-265-245 1095 Cell: +91-98980 03124
International Business Development:
E-mail: [email protected]
6th Floor, Sheikh Abdulla Building
Al Qasimiya Street, P.O. Box 71447, Sharjah, UAE
CONSTRUCTION SERVICES
Tel : +971-6517 2731, Cell: +971-506629322
TC-III, Tower-A; 3rd Floor, ‘C’ Wing, Mount-Poonamallee Road
E-mail: [email protected]
Manapakkam, P. B. No. 979, Chennai 600 089, India
Tel: +91-44-22526429
Email: [email protected] Email: [email protected]
Cell: +91-97890 38475 Cell: +91-9748270000

Project Management offices at Mumbai, Chennai and Vadodara

North Block-II, Mumbai Technology Centre-III, Chennai

Knowledge City, Vadodara


CBMC/DP/012017

L&T Hydrocarbon Engineering Limited Registered Office:


Corporate Centre Larsen & Toubro Limited
North Block-II, 1st Floor, Powai Campus, Saki-Vihar Road, Mumbai 400 072, INDIA L&T House, N. M. Marg, Ballard Estate
Tel: +91 22 6705 1924 Fax: +91 22 6705 1950 www.Lnthydrocarbon.com Mumbai 400 001, INDIA
CIN : U11200MH2009PLC191426

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