Artificial Evaporation
Artificial Evaporation
Artificial Evaporation
6.1 Introduction
of liquid into the gaseous phase that is not saturated with the evaporating substance.
Evaporation is an essential part of the water cycle and it normally occurs when the
surface of the liquid is exposed. The sun drives evaporation of water from oceans,
energy to overcome liquid phase intermolecular forces. When only a small proportion
of molecules meet these criteria, the evaporation is low. Since the kinetic energy of a
molecules have lower average kinetic energy and the temperature of the liquid
decreases. The three important parameters which govern evaporation are heat,
process of obtaining common salt and other marine chemicals from the brine is
pressure, temperature, wind velocity, humidity, the extent of the surface exposed
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and salinity.135,136 It is also highly affected by meteorological factors. Because of the
importance of each factor and so the combined effect of these factors on the rate of
(i) Temperature
The higher the temperature greater is the kinetic energy of the molecules at the
surface and therefore the faster the rate of evaporation. The ideal range of temperature
it. More the quantities of the dissolved substances, lesser is the rate of evaporation.138
According to earlier findings, evaporation proceeds with greater difficulty with rise in
salinity.139 As the depth decreases, the rate of evaporation increases despite rise in
salinity where light can penetrate easily into the bottom brine accelerating
evaporation.140
Normally solar salt-works are designated on the basis of their output. They
range in size from 500 tons to 6 million tons per annum.141 The yield potential of an
area depends on the net brine evaporation, intake brine salinity and seepage losses.140
The stronger the forces keeping the molecules together in the liquid state, the
more energy one must get to escape.A substance that has a larger surface area will
evaporate faster, as there are more surface molecules per unit of volume that are
1.34m/s142. Usually wind blowing from northeast and northwest directions in India is
(v) Rainfall
The net evaporation rate in a particular area depends on the total rainfall
(vi) Humidity
Suitable dyes or black sand are used to increase the rate of absorption of solar
energy and thereby increase the evaporation rate. Suitable soil stabilization is
necessary for the open brine condensers and crystallizers to reduce seepage and
increasing their bearing strength for mechanical harvesting of salt crystals. In modern
salt farms, soil is stabilized by blending the soil with salt, gypsum, betonite and lined
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The various methods used for concentrating the brine are
1. Solar Evaporation
2. Artificial Evaporation
3. Freezing method.
1. Solar Evaporation
It is the best and cheapest method of manufacturing salt from the brines. In
tropical countries like India where prolonged dry weather exists, manufacture of salt
by solar evaporation is followed and salt of very good quality and quantity has been
produced.137
Brine having density between 3 and 3.5 0 Be is conveyed to the reservoir bed
through channels to store brine, remove suspended impurities and to concentrate the
brine to about 100 Be by solar energy. The reservoir is usually kept at a certain height,
where brine flows under gravity. The brine at 10o Be is again concentrated to 250 Be
evaporation of water from brine, the solution gradually gets concentrated and different
The brine from the condenser is now passed on to the crystallizer bed, where
common salt crystallizes from 25.40 Be to 300 Be and other chemical impurities also
start separating. The mother liquor which is left-out after the separation of sodium
chloride is the ‘bittern’ and this bittern is having a cluster of chemical compounds.
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2. Artificial Evaporation
and Germany.
In olden days, artificial evaporation was carried out in open pans but now
vacuum pans are used and so it is known as vacuum evaporation methods. In this
method, brine is boiled under reduced pressure in vacuum pans to get cubical grains
of salt.
Brine is first aerated to remove H2S and addition of chloride removes the last
traces of H2S and oxidizes ferrous ion to ferric ion. Then the brine is passed to settling
tanks where it is treated with dilute solution of caustic soda and soda ash to remove
most of calcium, magnesium and ferric ions. Purified brine is pumped to the vacuum
pans where calcium sulphate is removed as a result of counter current flow and
hydraulic washing with brine. The vacuum pan evaporations are usually triple effect
evaporations made of cast iron steel sheets and copper tubes. Salt slurry is
continuously drawn from each evaporator through the salt leg at the bottom. The salt
slurry is then conveyed to a cone shaped tank from where it passes to feed tank for de-
watering and drying. The filtered and partially dried salt from the feeding tanks finally
goes to a rotary drier for final drying. The salt is then conveyed to storage bins, where
it is screened, sized and packed. Free flowing table salts are made by blending 0.5 to
salt. Iodized salt after blending contains 0.01% potassium iodide, 0.1% sodium
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3. Freezing method
this method is not quite common to produce the maximum quality of salt.
In order to study the evaporation of back water, subsoil and sea brines using
artificial pans, brine samples were collected from different salt-pans like
Swamithoppu where back water brine is used, from Puthalam where subsoil brine is
utilized and from Kovalam which uses sea brine for the production of salt.
Ten litres of brine samples were collected from the source stage of different
transferred to wide mouth plastic buckets and exposed to sunlight. The buckets were
labelled and the density of different brines and the reduction in volume of the
When the density of samples reached 100 Be, gypsum ( CaSO4.2H2O) began to
crystallize and it continued till 250 Be. The gypsum formed from the three different
samples were collected seperately, dried and weighed. Likewise,when the density
began to increase above 250 Be, sodium chloride started to crystallize and it continues
till it reached 29.50 Be. The formed sodium chloride crystals were also collected,
The chemical parameters of the formed salt samples during the course of
study on the chemical parameters of salt samples obtained from the natural pans to
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that of artificial pans were also made. Specimen samples of brine were separated at 50
Be, 10o Be, 150 Be, 200 Be, 250 Be and 30 0 Be during the course of evaporation and
they were also analyzed. Parameters such as temperature of the brine, atmospheric
A study on the rate of artificial evaporation using backwater, subsoil and sea
brines was carried out. During the course of evaporation, gypsum gets crystallized
between 160Be and 250Be and sodium chloride crystallized between 250Be and
29.50Be. The formed gypsum and the crystallized sodium chloride were collected
28.511gms for the backwater brine, 25.564 gms for subsoil brine and 35.941 gms for
Table 6-a
Yield of salts from artificial pans
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Table 6-b
Evaporation rate of backwater brine (Swamithoppu)
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Table 6-c
Evaporation rate of subsoil brine (Puthalam)
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Table 6-d
Evaporation rate of sea brine (Kovalam)
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Fig.6.1.a
Evaporation rate of backwater brine (Swamithoppu)
Fig.6.2.a
Evaporation rate of subsoil brine (Puthalam)
Fig.6.3.a
Evaporation rate of sea brine (Kovalam)
Table-6e
Physico – chemical parameters of backwater brine at varying
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Fig.6.3.a
Evaporation rate of sea brine (Kovalam)
The amount of sodium chloride crystallized was 285.518 gms for the
backwater brine, 293.930 gms for the subsoil brine and 346.870 gms for the sea brine
(Table 6a).This shows that the sea brine had more sodium chloride than the other two
brines as expected.
At 30 Be0 , i.e. at bittern stage, the volume of backwater, subsoil and sea brines were
reduced to 200ml, 200ml, and 150ml respectively (Tables 6b, 6c and 6d, Fig 6.1.a,
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6.3.1 pH
The pH of all the three different brines were almost similar with varying
densities. As the brine density increased to 10 0 Be, there was a gradual rise in pH. For
backwater brine, the pH was found to be 7.5, for subsoil and sea brines, the values of
pH were 7.6 and 7.4 respectively. When the brine density became 150 Be, backwater
and sea brines had the similar value of 7.6 while that of subsoil brine, it was 7.7. At
200 Be, a small decrease in pH was noted in all the three different brines. Most of the
iron oxide and calcium carbonate gets precipitated before 200 Be and so the reduction
Table-6e
Physico – chemical parameters of backwater brine at varying
densities(Swamithoppu)
5 10 15 20 25 30
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Table-6f
5 10 15 20 25 30
in pH values were observed in all the pans. The pH was 7.4 in backwater brine and
7.6 in subsoil and sea brines. Then at 250 Be, the values of pH decreased even further
and the value was 7.2 for backwater brine, 7.3 for subsoil brine and 7.4 for sea brine.
The minimum values observed at 300Be in all the three different brines were
7.1,7.2 and 7.2 respectively. In general, the pH value increases gradually and once the
brine density reached 20o Be, then a gradual decrease was observed till 30 o Be (Tables
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Table-6g
Regarding the electrical conductivity at 50Be, the backwater brine had the
value of 48, subsoil brine had 52 and for sea brine it was 62 dsm-1. The values
increased to 76,74 and 80 dsm-1 at 10 0Be respectively for the three different brines.
When the brine density became 150Be, the values were 98, 101 and 102 dsm-1 and the
values further increased to 103, 105 and 108 dsm-1 at 20 0Be for backwater, subsoil
and sea brines respectively. As the density of the brine gets increased, the electrical
conductivity values also increased and reached the maximum when the brine
density was 250 Be. The maximum electrical conductivity values were recorded for
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backwater, subsoil and sea brines and were 107, 108 and 112 dsm-1 respectively. This
was due to the fact that as evaporation proceeds, the concentration of various ions
increase and thereby there is an increase in electrical conductivity in all the three
was observed due to the removal of about 70% sodium chloride before 30 0 Be which
led to reduction in the concentration of ions. The electrical conductivity values at 300
Be were 102,104 and 106 dsm-1 for backwater, subsoil and sea brines respectively.
As the density of brine increased, there was a steady increase in the percentage
of chloride and the maximum value was observed at 300Be. Initially the percentage of
chloride for backwater, subsoil and sea brines were 3.4, 3.0 and 4.0 respectively and
then there was a gradual increase in the values as brine density increased and the
values at 100Be were 5.2, 4.8 and 5.6 for backwater, subsoil and sea brines
respectively. The values increased to 8.1,8.9 and 9.4 at 150Be for the three different
brines and when the density reached 20 0Be, the percentage of chloride further
increased to 13.8, 13.6 and14.8respectively. When the density was 250Be, the values
were 18.1 for backwater,17.2 for subsoil brine and 18.4 for sea brine. The maximum
values of 22.5, 21.6 and 21.4 were observed at 30 0Be for backwater, subsoil and sea
the sea brine when compared to subsoil and backwater brines and this being a result
of more amount of sodium chloride that got separated before 300 Be i.e. the bittern
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6.3.4 Sulphate (%)
density of different brines. Maximum values were recorded at 300 Be for all the three
different brines. Despite gypsum got separated before 300 Be, there was a gradual
increase in the sulphate content. This is mainly due to the presence of magnesium
sulphate and potassium sulphate which got separated only after 300 Be.
The percentage of sulphate at 50Be were found to be 0.34, 0.38 and 0.76 for
backwater, subsoil and sea brines respectively. The values gradually increased to
0.48, 0.52 and 1.30 at 100Be for the three different brines. The percentage of
sulphate increased to 0.83, 0.88 and1.74 at 150 Be for backwater, subsoil and sea
brines respectively. At 200 Be, the values observed were 1.08, 1.14 and 2.20 for the
three brines. The percentage of sulphate increased to 1.42, 1.58 and 2.46 for
backwater, subsoil and sea brines at 250 Be. The values gradually increased and
reached a maximum of 3.58, 3.56 and 4.96 at 300Be respectively. Sea brine had the
The percentage of calcium was found to increase with the brine density up to
150 Be and then decreases gradually and the minimum values were observed at 300
Be. This is mainly due to the separation of gypsum before 20 0 Be. The percentage of
calcium was initially observed to be 0.043, 0.053 and 0.043 respectively for
backwater, subsoil and sea brines respectively. The percentage of calcium was found
to be 0.118, 0.130 and 0.126 at 10 0Be for back water, subsoil and sea brines
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respectively. The values increased to 0.143, 0.193 and 0.188 for the three different
brines at15 0 Be. Then the values were found to decrease gradually and at 20 0 Be, the
values were found to be 0.084 for backwater and subsoil brine and 0.072 for sea brine.
At 250Be, the percentage of calcium was found to be 0.070, 0.062 and 0.063
respectively for the three brines. The values observed at 300 Be were 0.058, 0.058
and 0.056 for the three brines respectively and also the values were almost similar at
were found to be 0.34, 0.42 and 0.28 respectively. At 100 Be, the values observed
were 0.58, 0.73 and 0.42 for the three different brines. The values further increased to
0.93, 0.95 and 0.84 at 150Be.The percentage of magnesium increased to 1.47, 1.52
and 1.34 for the three brines at 200Be. The values were found to be 1.78, 1.85 and
1.60 at 250 Be for backwater, subsoil and sea brines respectively. The maximum
value of 3.50, 3.84 and 2.93 were observed at 300 Be. It was found that the percentage
of magnesium was maximum for subsoil brine and minimum for sea brine. (Tables
with a value of 0.74 while that of back water and subsoil brine, the values were 0.69
and 0.68 respectively. The values gradually increases as the density of brine
increased and it continues up to 250 Be. At this stage, as maximum sodium chloride
gets separated, there was a reduction in the values at 300 Be. Initially, the values were
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0.69, 0.68 and 0.74 for backwater, subsoil and sea brine at 50 Be. The values at 100 Be
were found to be 1.25, 1.14 and 1.29 for the three brines. The values then increased to
1.63, 1.52 and 1.65 for the three different brines at 15 0Be. The percentage of sodium
at 200Be was found to be 1.75, 1.68 and 1.78 for the three different brines. But at 250
Be, the values were found to be 1.89, 1.86 and 1.94 for backwater, subsoil and sea
brines respectively. At 300 Be, the values were found to decrease and was recorded as
1.54, 1.50 and 1.58. This high percentage revealed that a considerable amount of
sodium chloride remains in the brine even after the separation of salt. (Tables 6e, 6f
and 6g).
because of the reason that potassium salt gets separated only after 300 Be and so a
gradual increase in the values were recorded till 300Be. At 50 Be, the values of
potassium in back water, subsoil and sea brine were observed as 0.024, 0.026 and
0.024 respectively. The values did not differ much in the various densities in all the
three different brines.The values were 0.030 , 0.032 and 0.031 at 100 Be and the
values increased to 0.038, 0.040 and 0.039 at 15 0 Be for the three brines. The
percentage of potassium was found to be 0.058, 0.057 and 0.059 for the three brines at
200 Be. The values observed at 250 Be were 0.062, 0.064 and 0.065 for back water,
subsoil and sea brines respectively. The maximum values of 0.079, 0.078 and 0.076
were recorded at 30 0 Be for back water, subsoil and sea brines respectively. (Tables
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6.4 Chemical parameters of salt samples from artificial pans
The common salt that was crystallized was collected, dried and weighed
during the artificial evaporation of backwater, subsoil and sea brines and were
Table-6 h
Chemical parameters of salt samples from artificial pans
Nature of Brine
Chemical parameters
Back Subsoil Sea
water brine brine
The percentage of moisture in the salt samples of backwater, subsoil and sea
brines were found to be 0.91, 0.94 and 0.96 respectively. The values were almost
similar revealing the fact that the moisture content is independent of the nature of
brines. From the above values, it was clear that the inherent moisture of the three
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6.4.2 Insoluble impurities (%)
obtained from backwater, subsoil and sea brines were found to be 0.48, 0.54 and 0.54
respectively. As the values were found to be almost similar, it was known that there
backwater, subsoil and sea brines were 1.35, 1.52 and 1.40 respectively. The almost
similar values revealed that the calcium content is somewhat similar in all the
backwater, subsoil and sea brines were 1.12, 1.32 and 1.17 respectively. The values
were almost similar for backwater and sea brine salt samples but was found to be
higher for the salt sample obtained from the subsoil brine. This indicated that the
sample from subsoil brine has more amount of magnesium sulphate. (Table 6h)
backwater, subsoil and sea brine were 1.06, 1.08 and 1.07 respectively indicating that
all the three different salt samples obtained from the various brines contain almost the
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6.4.6 Sodium chloride (%)
A vast difference in the percentage of sodium chloride was observed in the salt
samples of the three different brines. The percentage of sodium chloride was found to
be 85.24, 87.04 and 94.52 for the samples of backwater, subsoil and sea brine
respectively. As expected, the percentage of sodium chloride was higher in the sample
from sea brine compared to that of the samples from backwater and subsoil brines.
The study on the chemical parameters of the salt samples obtained from back
water, subsoil and sea brines revealed that the salt sample obtained from sea brine had
higher percentage of sodium chloride than back water and subsoil salt samples while
6.5 Comparison of salt samples of different brines from natural and artificial
pans.
The salt samples obtained from the back water, subsoil and sea brines by
artificial methods were compared with that of the salt samples obtained from the
corresponding natural pans. Backwater brine from Swamithoppu, subsoil brine from
Puthalam and sea brine from Kovalam were collected separately and used for the
study of artificial evaporation. The common salt crystallized from the three different
brines were collected separately, dried and weighed. Simultaneously, the mean value
of the parameters of salt samples obtained from the natural pans of Swamithoppu,
Puthalam and Kovalam were compared with those obtained from that of the
corresponding artificial pans. The various parameters taken into consideration are
magnesium chloride and sodium chloride and the values are presented in the table 6i.
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6.5.1 Moisture (%)
The percentage of moisture obtained from the artificial pans of three different
brines were found to be almost similar while that obtained from the natural pans were
found to be higher. The values for the three different salt samples obtained from the
artificial pans were found to be 0.91, 0.94 and 0.96 for backwater, subsoil and sea
brines respectively. But the values obtained from natural pans were found to be 1.78 ,
1.82 and 1.97 for back water, subsoil and sea brines respectively. The higher value
recorded for the salt samples from the natural pans was mainly due to storage of salt
in heaps which could lock and inherent the moisture (Table 6 i).
Table-6 i
Comparison of salt samples from natural and artificial pans.
The percentage of insoluble impurities for the salt samples of artificial pans
were found to be almost similar with the values of 0.48, 0.54 and 0.54 for back water,
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subsoil and sea brines respectively. But higher values were observed for the samples
collected from natural pans and the values were found to be 1.26, 1.34 and 1.42 for
backwater, subsoil and sea brine samples respectively. As artificial evaporation was
dusty particles was found to be lesser. On the other hand, in natural pans, strong dusty
winds could load impurities in the pans which is impossible to prevent as the area is
The percentage of calcium sulphate in the salt samples from the artificial
pans were found to be 1.35, 1.52 and 1.40 for backwater, subsoil and sea brines
respectively which were almost similar to those obtained from that of the samples
from natural pans and the values recorded were 1.30, 1.48 and 1.42 for backwater,
subsoil and sea brine samples respectively. So, it was clear that the percentage of
calcium sulphate was unaffected despite the method of salt production gets
varied.(Table 6 i)
pans as well as artificial pans did not differ much. The values for the samples from
artificial pans were 1.12, 1.32 and 1.17 for backwater, subsoil and sea brine samples
respectively whereas the values for that of the samples from natural pans were 1.10,
1.29 and 1.14 for backwater, subsoil and sea brine samples respectively. This showed
that the percentage of magnesium sulphate is not at all affected by the different
The percentage of magnesium chloride for the salt samples obtained from
natural and artificial pans were also found to be almost similar. In the samples of
artificial pans, the values observed were 1.06, 1.08 and 1.07 for backwater, subsoil
and sea brine samples respectively. But in the case of natural pans, the values were
found to be 1.04, 1.10 and 1.07 for backwater, subsoil and sea brines respectively
which showed that the percentage of magnesium chloride is unaltered by the method
The percentage of sodium chloride determined for the salt samples from
artificial pans were found to be 85.24, 87.04 and 94.52 for back water, subsoil and sea
brine samples respectively. The values observed for that of the samples from natural
pans were 87.10, 88.20 and 92.39 for back water, subsoil and sea brine samples
respectively. Among the different pans, as expected the sea brine sample had the
maximum values of sodium chloride when compared to back water and subsoil
samples. (Table 6 i)
From the above, it was observed that the parameters like percentage of
calcium sulphate, magnesium sulphate, magnesium chloride and sodium chloride for
the samples from back water, subsoil and sea brines were almost similar, irrespective
of the mode of evaporation. The study unfolds the fact that the percentage of moisture
content and insoluble impurities of the salt samples from natural and artificial pans
only show a marked difference and is also because of the mode of evaporation.
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PLATE SHOWING ARTIFICIAL PANS
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PLATE SHOWING GYPSUM COLLECTED FROM ARTIFICIAL PANS
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