Students' Handbook: Semester-III
Students' Handbook: Semester-III
Students' Handbook: Semester-III
B.Tech
Mechanical Engineering
Semester-III
UNIT-I
Meaning of social change, nature of social change, theories of social change. The direction of social change, the
causes of social change, the process of social change. Factors of social change – the technological factors, the
cultural factors, effects of technology on major social institutions, social need of status system, social relations in
industry. UNIT-II
Meaning of Industrial Economic, Production Function, its types, Least Cost Combination, Law of Variable
Proportion, Laws of Return – Increasing, Constant & Diminishing.
Fixed & variable costs in short run & long run, opportunity costs, relation between AC & MC, U-shaped short run
AC Curve.
Price & Output Determination under Monopoly in short run & long run. Price Discrimination, Price Determination
under Discriminating Monopoly. Comparison between Monopoly & Perfect Competition.
UNIT – III
Meaning of Management, Characteristics of Management, Management Vs. Administration, Management – Art,
Science & Profession, Fayol’s Principles of Management.
Personnel Management – Meaning & Functions, Manpower – Process of Manpower Planning, Recruitment &
Selection – Selection Procedure.
Training – Objectives & Types of Training, Various Methods of Training. Labour Legislation in India – Main
provisions of Industrial disputes Act 1947; UNIT – IV
Marketing Management – Definition & Meaning, Scope of Marketing Management, Marketing Research –
Meaning, Objectives.
Purchasing Management – Meaning & Objectives, Purchase Procedure, Inventory Control Techniques.
Financial Management – Introduction, Objectives of Financial decisions, Sources of Finance.
Note : Eight questions are to be set taking two from each unit. The students are required to attempt five questions in
all, taking at least one from each unit.
TEXT BOOKS :
1. “Modern Economic Theory” Dewett, K.K., S. Chand & Co.
2. “Economic Analysis” K.P. Sundharam & E.N. Sundharam (Sultan Chand & Sons).
3. “Micro Economic Theory” M.L. Jhingan (Konark Publishers Pvt. Ltd.).
4. “Principles of Economics” M.L. Seth (Lakshmi Narain Aggarwal Educational Publishers – Agra).
5. “An Introduction to Sociology”, D.R. Sachdeva & Vidya Bhusan.
6. “Society – An Introductory Analysis”, R.M. Maclver Charles H. Page.
7. “Principles and Practices of Management : R.S. Gupta; B.D. Sharma; N.S. Bhalla;
Kalyani.
REFERENCE BOOKS
1. “Organization and Management : R.D. Aggarwal, Tata McGraw Hill.
2. Business Organization and Management : M.C. Shukla
Lecture No Lecture Topic
1. Introduction to subject matter
21 Difference Between Planning Policy and Strategy , Authority and Responsibility ,Centralization and
Decentralization
22 Difference Between Planning Policy and Strategy , Authority and Responsibility ,Centralization and
Decentralization
23 Staffing
24 Directing
25 Directing
26 Recruitment and Selection
27 Recruitment and Selection
28 Leadership, Styles Of Leadership
29 Communication and process of communication
30 Communication and process of communication
31 Control, Process and Steps
TUTORIAL SHEET-1
Differentiate between product diversification and product differentiation with examples from renowned
brands.
“Industries are the veins of Economics.” Discuss
Explain the law of diminishing returns to a factor. Does it apply to industry?
Differentiate between return to factor and return to scale.
Discuss the meaning of opportunity cost with examples.
What do you understand by implicit cost and explicit cost.
Discuss the main assumptions of the law of variable proportion.
With the help of table and diagrams explain the mutual relationship between average cost,marginal cost and
total cost.
TUTORIAL SHEET-2
Define price discrimination.
What is pure monopoly? Does it exist in the present world?
Give four features of monopoly
Distinguish between single monopoly and discriminating monopoly.
Give four points of differentiation between perfect competition and monopoly.
What is dumping?
Is monopoly a price taker or price maker?
Internal economies are firm specific and External economies are industry specific. Is it true or false?
TUTORIAL SHEET-3
1. Mr Hussain passed his M.B.B.S. examination in the first division in 2009. Later on in the year 2011 he
passed his M.S. examination as an eye specialist.He was awarded with gold medal in this exam.After
completing his studies he joined a big hospital as an eye surgeon. He is performing 8-10 eye operations
daily.
Question- Now tell, what aspect of Mr Hussain’s above experience is science and what aspect is an
art?
2. Mr Khan passed his B.Sc. (Non Medical) examination in the year 2000.After this he successfully ran the
business of his father. Suddenly, he thought of seeking employment and thought of seeking employment.He
got the job of finance manager in a company on the basis of his knowledge, experience and proficiency.He
is doing his job successfully.
Q1 Now tell, is the appointment of Mr Khan as a manager valid?
Q2 Was not it necessary for him to do M.B.A or some other course for this job?
TUTORIAL SHEET-4
Fayol recognised that there was no limit to the principles of unity of command, unity of direction
management, but he advocated 14. They included: and equity.
division of work, remuneration of
personnel and centralisation.
discipline, order, authority and
responsibility.
all of the above.
TUTORIAL SHEET-5
Administration is a part of management,this view is given by;
American experts
British school of thought
Henry fayol
Efficiency means:
Doing the task correctly
Doing the task with minimum cost
Getting more benefits by using less resources
All of these
TUTORIAL SHEET-6
1.The following statements seem to be confusing. Which one of them is correct?
A) “Authority can be delegated, but responsibility cannot.”
B) “Authority can be delegated but accountability cannot.”
TUTORIAL SHEET-8
1. Discuss the following:
Staffing, Directing And Controlling
Steps involved in controlling
2. Planning is looking ahead and controlling is looking back.Discuss
3. Discuss the main features of controlling.
4. Write short notes on:
PERT and CPM Techniques
Zero based budgeting
5. “Mistakes are the best teachers”, explain this statement with the help of examples.
MATHEMATICS – III MATH-201 E
L T P Theory : 100
3 1 - Sessional : 50
Total : 150 Duration of Exam: 3 Hrs.
UNIT – I
Fourier Series : Euler’s Formulae, Conditions for Fourier expansions, Fourier expansion of functions havingpoints
of discontinuity, change of interval, Odd & even functions, Half-range series.
Fourier Transforms : Fourier integrals, Fourier transforms, Fourier cosine and sine transforms. Properties of Fourier
transforms, Convolution theorem, Perseval’s identity, Relation between Fourier and Laplace transforms, Fourier
transforms of the derivatives of a function, Application to boundary value problems.
UNIT-II
Functions of a Complex Variables : Functions of a complex variable, Exponential function, Trigonometric,
Hyperbolic and Logarithmic functions, limit and continuity of a function, Differentiability and analyticity.
Cauchy-Riemann equations, Necessary and sufficient conditions for a function to be analytic, Polar form of the
Cauchy-Riemann equations, Harmonic functions, Application to flow problems, Conformal transformation,
Standard transformations (Translation, Magnification & rotation, inversion & reflection, Bilinear).
UNIT-III
Probability Distributions : Probability, Baye’s theorem, Discrete & Continuous probability distributions, Moment
generating function, Probability generating function, Properties and applications of Binomial, Poisson and normal
distributions. UNIT-IV
Linear Programming : Linear programming problems formulation, Solution of Linear Programming Problem using
Graphical method, Simplex Method, Dual-Simplex Method.
Text Book
1. Higher Engg. Mathematics : B.S. Grewal
2. Advanced Engg. Mathematics : E. Kreyzig
Reference Book
1. Complex variables and Applications : R.V. Churchil; Mc. Graw Hill
2. Engg. Mathematics Vol. II: S.S. Sastry; Prentice Hall of India.
3. Operation Research : H.A. Taha
4. Probability and statistics for Engineer : Johnson. PHI.
Note : Examiner will set eight question, taking two from each unit. Students will be required to attempt five
questions taking at least one from each unit.
e ax 1 1
Q.No.2. Find the Fourier Sine transform of (i) (ii) (iii) .
x x( x a )
2 2
x
x2 1
Q.No.3. Find fourier cosine transform of (i) e (ii) .
1 x2
1, x a
Q.No.4. Find the fourier transform of f(x)= . Hence evaluate
0, x a
sin( as ) cos( sx) sin( x )
(i) ds (ii) dx
s 0 x
Q.No.5. (i) State and prove convolution theorem for Fourier transform.
(ii)State and prove the relation between Fourier and Laplace transforms.
Q.No.6. Using Parseval’s identity forn Fourier transform, prove that
1 t2
(i) 0 (4 t )(9 t )
2 2
dt
60
(ii) 0 (4 t )(9 t )
2 2
dt .
10
u 2u
Q.No.7. The temperature u is determined by the equation k 2 such that
t x
u
(i) u(x,0)=0 at x=0.Determine the temperature using Fourier Transform.
(ii)
x
2u a 2 2u
Q.No.8. Using fourier transform, find solution of wave equation s.t.
t 2 x 2
(i) u(0,t)=0=u(π,t) (ii) u(x,0)= 3sinx+4sin4x
Q.No.3 (i)If the potential function is log( x y ), find the flux function and the complex potential function w =
2 2
Φ+iψ. (ii) In a two dimensional fluid flow, the stream function is ψ = tan -1 (
y , find the
x)
velocity potential Φ.
Q.No.4 The diameter of an electric cable is assumed to be a continous virate with p.d.f f(x) = 6(x)(1-x), 0 x 1.
Verify that the above is p.d.f. Also, find the mean and variance.
,0 x 1 1 1
Q.No.5 Given that , P( B) , P( A B) . Find P( A / B), P( A B), P( A '/ B ') .
,1 x 2 3 4
Q.No.6 The frequency distribution of a measureable characteristic varying between 0 & 2 is as under:
x3 ,0 x 1
f ( x)
(2 x)
3
,1 x 2
Calculate the standard deviation and also the mean deviation about the mean.
i. Students will able to understand the different properties and the feasibility of the processes.
ii. Students will gain the knowledge about different law so that they can understand the different processes.
iii. Students will develop the confidence to design different components and parts whether it will follow or violate
the different thermodynamic laws.
iv. Students will be able to realize the energy conversion and flow of heat so that they can develop new design for
existing parts.
v. Students will get familiar of different operations of different parts of refrigerator, heat engine, pump etc.
Unit I
Basic Concepts: Thermodynamics: Macroscopic and Microscopic Approach, Thermodynamic Systems, Surrounding
and Boundary, Thermodynamic Property – Intensive and Extensive, Thermodynamic Equilibrium, State, Path,
Process and Cycle, Quasi-static, Reversible and Irreversible Processes, Working Substance. Concept of
Thermodynamic Work and Heat, Equality of Temperature, Zeroth Law of Thermodynamic and its utility.
Ideal and Real Gases: Concept of an Ideal Gas, Basic Gas Laws, Characteristic Gas Equation, Avagadro’s law and
Universal Gas Constant, P-V-T surface of an Ideal Gas. Vander Waal’s Equation of state, Reduced Co-ordinates,
Compressibility factor and law of corresponding states. Mixture of Gases, Bass, Mole and Volume Fraction, Gibson
Dalton’s law, Gas Constant and Specific Heats, Entropy for a mixture of Gases.
Unit II
First Law of Thermodynamics: Energy and its Forms, Energy and 1 st law of Thermodynamics, Internal Energy and
Enthalpy, 1st Law Applied to Non-Flow Process, Steady Flow Process and Transient Flow Process, Throttling
Process and Free Expansion Process.
Second Law Of Thermodynamics: Limitations of First Law, Thermal Reservoir Heat Source and Heat Sink, Heat
Engine, Refrigerator and Heat Pump, Kelvin- Planck and Clausius Statements and Their Equivalence, Perpetual
Motion Machine of Second Kind. Carnot Cycle, Carnot Heat Engine and Carnot Heat Pump, Carnot’s Theorem and
its Corollaries, Thermodynamic Temperature Scale.
Unit III
Entropy: Clausius Inequality and Entropy, Principle of Entropy Increase, Temperature Entropy Plot, Entropy
Change in Different Processes, Introduction to Third Law of Thermodynamics.
Availability, Irreversibility and Equilibrium: High and Low Grade Energy, Availability and Unavailable Energy,
Loss of Available Energy Due to Heat Transfer Through a Finite Temperature Difference, Availability of a Non-
Flow or Closed System, Availability of a Steady Flow System, Helmholtz and Gibb’s Functions, Effectiveness and
Irreversibility.
Unit IV
Pure Substance: Pure Substance and its Properties, Phase and Phase Transformation, Vaporization, Evaporation and
Boiling , Saturated and Superheat Steam, Solid – Liquid – Vapour Equilibrium, T-V, P-V and P-T Plots During
Steam Formation, Properties of Dry, Wet and Superheated Steam, Property Changes During Steam Processes,
Temperature – Entropy (T-S) and Enthalpy – Entropy (H-S) Diagrams, Throttling and Measurement of Dryness
Fraction of Steam.
Thermodynamic Relations: T-Ds Relations, Enthalpy and Internal Energy as a Function of Independent Variables,
Specific Heat Capacity Relations, Clapeyron Equation, Maxwell Relations.
Text Books:
1. Engineering Thermodynamics – C P Arora, Tata McGraw Hill
2. Engineering Thermodynamics – P K Nag, Tata McGraw Hill
Reference Books :
1. Thermal Science and Engineering – D S Kumar, S K Kataria and Sons
2. Engineering Thermodynamics -Work and Heat transfer – G F C Rogers and Maghew Y R Longman
NOTE: In the semester examination, the examiner will set 8 questions in all, at least two questions from each
unit, and students will be required to attempt only 5 questions, at least one from each unit.
2. Thermodynamic Property – Intensive and Extensive ,State, Path, Process and Cycle
4. Working Substance , Equality of Temperature, Zeroth Law of Thermodynamic and its utility.
Tutorial 1
1. What is thermodynamic system? How are systems classified?
2. Give the difference between macroscopic and microscopic approach of thermodynamics.
3. Define the following terms: Surroundings, Boundary, Universe, Path function, point function.
4. State the Zeroth law of thermodynamics and explain how this law forms the basis for the measurement of
temperature.
5. Define the term of Thermodynamic Property. Distinguish between intensive and extensive properties. Give
examples in each case.
6. Explain the state, path , process, cycle with the help of Pressure Volume diagram.
7. What are the similarities and dissimilarities between Heat and Work?
8. What do you understand by thermodynamic equilibrium? What are the conditions for this type of
equilibrium to exist? Explain
Tutorial 2
1. In a piston cylinder arrangement, the non flow reversible process is given by V= 200/ P, where pressure is in
bar and volume is in m3. Find the work done when the pressure increases from 1 bar to 10 bar. Indicate that
the process is compression or expansion.
2. Prove that the mole fraction of each constituent in a mixture of perfrect gases is same as its volume faction
and also, the ratio of its partial pressure to the total pressure.
3. State the Daltons law of partial pressure. Derive an expression for the specific heat of a mixture of ideal
gases in terms of the specific heat of its constituents.
4. A mixture of gases having 2 kg He and 5 kg of N 2 at 30°C and 1 bar is compressed in a reversible adiabatic
process to 6 bar. Find:
1. Final pressure of the constituents.
2. The Final temperature.
3. Change of internal Energy of the mixture during process.Take: Cv of N2 = 0.744, Cv of He= 3.157 and Cp
of N2 =1.049, Cp of He= 5.296 kJ/kg k.
Tutorial 3
1. Define the following terms: Energy, Internal Energy, Enthalpy, Throttling, Flow Process and Non-
Flow Process.
2. What is the difference between steady flow and transient flow process?
3. Explain the First law of thermodynamics with the help of Joules experiment.
4. Show that the internal energy is the property of the system.
5. What are the limitations of first law of thermodynamics?
6. Explain the Kelvin Planck and Clausius statement of second law and prove their equivalence.
Tutorial 4
1. Prove that the violation of Kelvin Planck statement of second law will lead to the violation of the
claussius statement and vice-versa.
2. Discuss the following: Heat Engine, Heat Sink, Heat Source, Heat Pump, Refrigerator, C.O.P.
3. Write notes on:
1. Perpetual motion machine of the second kind.
2. Thermodynamic temperature scale.
3. Carnot’s theorem.
4. An engineer claims his engine to develop 3.675 kW on testing the engine consumes 0.44 kg of fuel per
hr having a calorific value of 41800 kJ/kg. The maximum temperature recorded in cycle is 1400°C and
minimum is 350°C. Find whether engine is justify in his claim. If however the maximum and minimum
temperatures are maintains at 200°C and 250°C, will performance be possible on the same engine?
5. The mass flow rate of air through a reciprocating compressor is 0.4 kg/ sec. The air enters at 6 m/sec
with a pressure of 1 bar and specific volume of 0.85 m3/ kg and leaves at 4.5 m/sec with a pressure of 6.9
bar and specific volume of 0.16 m3/ kg. The external energy of the air leaving the compressor is 88 kJ/kg
greater than that of air entering the cooling water of the cylinder jacket absorbs heat at a rate of 59 KW.
Determine the pwer required to derive the compressor and inlet and outlet pipe cross section areas.
Tutorial 5
1. State and prove Clausius inequality for a reversible and irreversible process.
2. 2 kg of water at 94°C is mixed with 3 kg of water at 10°C in a isolated system. Calculate change in entropy
due to mixing process.
3. Derive an expression for the availability of a steady flow system.
4. Find the availability of steam in a steady flow for the following case p= 70 bar, t= 350°C, v= 200m/sec, z=
200m, p0= 1 bar and t0= 288°K
5. Define the term availability. Explain the classification of energy into high and low grades.
6. In a certain flow process , the fluid is taken from 10 bar, 500°C to 2 bar, 250°C while 200 kJ/kg of useful
work is realised. The properties of the fluid are
If the ambient conditions are 1 bar, 15°C Determine: Degree of effectiveness and irreversibility of the
process.
Tutorial 6
1. Prove that the entropy of any closed system which is thermally insulated from its surroundings either
increases or remains constant.
2. Obtain an expression for the change in entropy in a polytropic process undergone by an ideal gas.
3. Explain the following : Availability, Irreversibility, Effectiveness, Entropy and Third law of
Thermodynamics.
4. 1 kg of air is contained in a piston cylinder assembly at 10 bar pressure and 500K temperature. The piston
moves outwards and the air expands to 2 bar pressure and 350K temperature. Determine the maximum work
available. Assume environmental conditions to be 1 bar and 290 K. Also make calculations for the
availability in the initial and final states.
For air: R = 0.287 KJ/Kg K.
Cv = 0.718 KJ/Kg K.
Cp = 1.005 KJ/Kg K.
5. Derive the Clausius inequality.
Tutorial 7
1. Explain the working of a throttling and separating calorimeter for the measurement of dryness fraction of
steam with the help of neat sketch. Prove that X = x1. X2.
2. Explain the difference between vaporization , Evaporation and Boiling.
3. Explain the following: Saturated steam, Superheated steam, Wet steam, Dry steam and Dryness fraction of
steam and Throttling.
4. Derive the Claussius- Clapeyron equation.
5. Steam from the boiler is delivered at an absolute pressure of 15 bar and dryness fraction of 0.95 into a
steam superheater in which the steam receives additional heat at constant pressure and its temperature
increases up to 300°C. Using the Mollier chart, make the calculations for the amount of heat added and
change in internal energy for unit mass of the system.
6. Steam which is initially dry and saturated is allowed to fall in pressure from 10 bar to 4 bar under the
following conditions:
a. In a closed vessel which loses heat by radiation and conduction .
b. Passing a steam through a throttle valve.
Estimate the final condition of the steam in each case. Take Cp of superheated steam as 2.7 kJ/Kg K.
7. Determine the quantity of heat required to produce 1 kg of steam at a pressure of 6 bar and temperature of
25°C under the following conditions:
a. When steam is wet having dryness fraction 0.9.
b. When steam is dry and saturated.
c. When steam is superheated at a constant pressure to a temperature of 250°C. Assume Sp.Heat
of superheated steam 2.3 kJ/Kg K.
Strength of Materials-I (ME-203E)
1. To impart basic concepts and principles applied to members under various loadings and the effects of these
loadings.
2. To make the students acquainted with analyze and design structural members subjected to tension,
compression, torsion, bending and combined stresses using the fundamental concepts of stress, strain and
elastic behavior of materials.
3. To educate the students about the material behavior under a condition of pure torsion (twisting moment) on
circular shafts.
4. To impart knowledge about the procedures used to calculate the bending stresses and deflection of
transversely loaded beams and shafts with various support conditions and to draw their S.F and B.M
diagram.
5. To impart knowledge to students about Mohr’s circle.
6. To make student acquainted with analytic methods used in connection with the structural design of columns
and struts under compression.
Unit 1
Simple stresses & strains : Concept & types of Stresses and strains, Polson’s ratio, stresses and strain in
simple and compound bars under axial loading, stress strain diagrams, Hooks law, elastic constants & their
relationships, temperature stress & strain in simple & compound bars under axial loading, Numerical.
Compound stresses & strains: Concept of surface and volumetric strains, two dimensional stress system,
conjugate shear stress at a point on a plane, principle stresses & strains and principal- planes, Mohr’s circle of
stresses, Numerical.
Unit II
Shear Force & Bending Moments : Definitions, SF & BM diagrams for cantilevers, simply supported
beams with or without over-hang and calculation of maximum BM & SF and the point of contraflexture under (i)
concentrated loads, (ii) uniformly distributed loads over whole span or a part of it, (iii)combination of concentrated
loads and uniformly distributed loads, (iv) uniformly varying loads and (v) application of moments, relation between
the rate of loading, the shear force and the bending moments, Problems.
Torsion of circular Members : Torsion of thin circular tube, Solid and hollow circular shafts, tapered shaft,
stepped shaft & composite circular shafts, combined bending and torsion, equivalent torque, effect of end thrust.
Numericals.
Unit III
Bending & shear Stresses in Beams: Bending stresses in beams with derivation & application to beams of
circular, rectangular, I,T and channel sections, composite beams, shear stresses in beams with derivation combined
bending torsion & axial loading of beams. Numericals.
Columns & Struts: Column under axial load, concept of instability and buckling, slenderness ratio,
derivation of Eulers formulae for the elastic buckling load, Eulers, Rankine, Gordom’s formulae Johnson’s empirical
formula for axial loading columns and their applications, eccentric compression of a short strut of rectangular &
circular sections, Numerical.
Unit IV
Slope & Deflection : Relationship between bending moment, slope & deflection, Mohr’s theorem, moment
area method, method of integration, Macaulay’s method, calculations for slope and deflection of (i) cantilevers and
(ii) simply supported beams with or without overhang under concentrated load, Uniformly distributed loads or
combination of concentrated and uniformly distributed loads, Numerical.
Fixed Beams: Deflections, reactions and fixing moments with SF & BM calculations & diagrams for fixed
beams under ( I) concentrated loads, (ii) uniformly distributed load and (iii) a combination of concentrated loads &
uniformly distributed load.
Text Books:
1. Strength of Materials – G.H.Ryder - Third Edition in S I units 1969 Macmillan India
2. Strength of Materials – Andrew Pytel and Fredinand L.Singer Fourth Edition, Int.
Student Ed. Addison – Wesley Longman
Reference Books :
1. Strength of Materials – Popov, PHI, New Delhi.
2. Strength of Materials – Sadhu Singh, Khanna Publications
3. Strength of Materials A Rudimentary Apprach – M.A. Jayaram,
Revised Ed.2001, Sapna Book House, Bangalore
4. Strength of Materials – U.C.Jindal
5. Strength Materials – I. Kripal Singh
NOTE: In the semester examination, the examiner will set 8 questions in all, at least one question from each
unit, and students will be required to attempt only 5 questions.
Tutorial sheet 1
Tutorial sheet 2
Tutorial sheet 3
Tutorial sheet 4
Tutorial sheet 5
Tutorial sheet 6
Machine Drawing (ME 205-E)
Course Educational Objectives (CEOs) : -
1. The students add to their knowledge of engineering drawing studied in previous semester i.e. drawing of
orthographic projections from isometric views & vice versa of simple objects in making drawing of machine
parts.
2. Students learn to draw the assembly drawing by knowing the working of each part with their dimensions.
3. The students will learn about the tolerances & fits designed for each material parts in the assembly.
4. Learn the use of keys, cotters, screws, nuts, rivets etc; for fitting of parts.
5. They will learn to draw jigs & fixtures by using various clamping devices & guide tools for manufacturing of
jigs & fixtures..
6. While preparing bill of materials in the assembly drawings students will learn the suitable material of part for
its better working.
Unit I
Introduction to BIS Specification SP : 46 – 1988 Code of Engineering drawing – Limits, fits and
Tolerance ( Dimensional and Geometrical tolerance ) , Surface finish representation.
Gear : Gear terminology, I.S. convention , representation of assembly of spur gears, helical gears, bevel
gears , worm and worm wheel.
Unit II
Orthographic view from isometric views of machine parts / components. Dimensioning , Sectioning. Exercises on
Coupling , Crankshaft , pulley , piston and Connecting rod , Cotter and Knuckle joint. Riveted Joint and Welded
Joint. Unit III
Assembly drawing with sectioning and bill of materials from given detail drawings of assemblies : Lathe
Tail stock , machine vice , pedestal bearing , Steam stop valve , drill jigs and milling fixture.
NOTE:
(1) In the semester examination, the examiner will set two questions from each unit. The students have to
attempt three questions taking one from each unit.
(2) The questions from Unit I and Unit II will carry 20 marks each. Question from Unit III will carry 60
marks.
Text Books:
1. Machine Drawing by N D Bhat and V M Panchal, Charotar Publishing House
2. A Text Book of Machine Drawing : P S Gill , Pub.: S K Kataria & Sons
Reference Books :
1. A Text Book of Machine Drawing : Laxmi narayana and Mathur,
Pub. : M/s. Jain Brothers, New Delhi.
2. Machine drawing : N Sidheshwar, P Kannaieh V V S Sastry
Pub.: Tata Mc Graw –Hill Publishing Ltd.
R B Gupta Satya Prakashan
Note : Some of the exercises may be done on AUTOCAD Software.
Lecture Lecture Topic
No
Introduction to BIS Specification SP: 46 – 1988 Code of Engineering Drawing, Limits , Fits,
1.
Tolerance , Surface Finish Representation
2. Gear Terminology, I.S. Convention
3. Representation of Assembly of Spur gears, helical Gears, bevel Gears, Worm & Worm Wheel.
4. Orthographic view from isometric views, dimensioning, sectioning of Crankshaft
5. Orthographic view from isometric views, dimensioning, sectioning of Pulley
6. Orthographic view from isometric views, dimensioning, sectioning of Piston
7. Orthographic view from isometric views, dimensioning, sectioning of Connecting rod
8. Orthographic view from isometric views, dimensioning, sectioning of Cotter & Knuckle Joint
9. Orthographic view from isometric views, dimensioning, sectioning of Riveted Joint
10. Orthographic view from isometric views, dimensioning, sectioning of Welded Joint
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
11.
Lathe tail Stock
12. -do-
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
13.
Machine Vice
14. -do-
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
15.
Pedestal Bearing
16. -do-
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
17.
Steam stop valve
18. -do-
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
19.
drilling Jigs
20. -do-
Assembly Drawing With Sectioning And Bill of materials from given detail drawings of assembly of
21.
Milling Fixture
22. -do-
23. Revision
24. Revision
TUTORIAL SHEET NO 1
1. Define
i. Limits
ii. Fits
iii. Tolerance
iv. Geometric Tolerance
2. What is the difference between dimensional & geometrical Tolerance?
3. Define
i. Addendum
ii. Dedendum
iii. Pitch Circle Diameter
iv. Flank
v. Clearance
vi. Face
4. What is the difference between spur gear & helical gear?
5. Draw the representation of helical gears.
TUTORIAL SHEET NO 2
1. Draw neat sketch of double riveted, double strap, zig zag butt joint with rivet diameter of 24.
2. Draw neat sketch of single riveted, double strap, butt joint with rivet diameter of 30.
3. Draw neat sketch of triple riveted, lap joint with rivet diameter of 20 and plate thickness of 15.
4. Draw neat sketches Cotter joint & Knuckle joint.
TUTORIAL SHEET NO 3
Q: Draw the front & side views of connecting rod from detail as shown in figure.
TUTORIAL SHEET NO 4
Q: Draw the detail drawing with sectioning & Bill of materials of assembly drawing as shown in
TUTORIAL SHEET NO 5
Q: Draw Assembly drawing with sectioning & Bill of materials from detail drawing of Pedestal Bearing as shown in
figure.
TUTORIAL SHEET NO 6
Q: Draw Assembly drawing with sectioning & Bill of materials from detail drawing of Lathe Tail Stock as shown in
figure.
TUTORIAL SHEET NO 7
Draw Assembly drawing with sectioning,Bill of materials from detail drawing of Drilling Jig as shown in figure.
TUTORIAL SHEET NO 8
Q: Draw Assembly drawing with sectioning & Bill of materials from detail drawing of Machine Vice as shown in
figure.
Kinematics Of Machines (ME-207E)
i. Student will acquire the knowledge about basic applications of kinematics of machines.
ii. Student will get familiar with the laws of friction, frictional applications, types of cams and followers, belt rope
& chain drives and can perform experiments on that.
iii. Students will be able to select the type of link, mechanisms, formulate the basic design of mechanical
machines.
iv. Students will grasp the basic knowledge about the mechanical engineering through this course of kinematics of
machines.
v. Students will be able to solve problems related to Steering mechanisms, Screw Jacks, Clutches, Belt & Chain
drives and different types of Cams.
UNIT I
Kinematics, introduction to analysis and synthesis of mechanisms, Kinematics’ pairs, Degree of freedom, Dynamitic
chain mechanism, Machine, Four-bar chain, inversions, Single and double slider crank chain, Quick return
mechanisms, Introduction to function generation, Path generation and rigid bodied guidance.
Velocity determination; Relative velocity methods, Instantaneous center method Acceleration determination,
Kennedy’s Space cent rode and body cent rode,
UNIT II
Centripetal and tangential accelerations, Acceleration determination by graphical method using velocity polygons,
Cariole’s component of acceleration, Klein’s and other constructions. Analytical methods to find velocity and
acceleration of four –link mechanism, slider crank mechanism, freumdenstein’s equation, Coordinate a angular
displacements of input and output links (Path generation function generation), Least square technique, Rigid body
guidance.
UNIT III
Pantograph, straight-line motion mechanisms (Peculiar, Hart, Scott Russell, Grasshopper, Watt, Kemp’s
Tchybishev, Parallel linkages) Indicator mechanisms (Simplex Crosby , Thomson, etc ) Automobile steering gears
(Davis and Ackerman),Hooks joint (universal coupling), Double hooks joints. Types of friction, Laws of dry
friction, Motion along inclined plane Screw threads, Wedge, Pivots and collars, Plate and cone clutches, Antifriction
bearings, friction circle and friction axis, bearings and lubrication. Motion along inclined plane and screws, Pivots
and Collars Thrust Bearings lubrication
UNIT IV
Types of cams and followers, various motions of the follower, Construction of cam profiles, Analysis for velocities
and accelerations of tangent and circular arc cams with roller and flat –faced followers. Open and crossed belt
drives, velocity ratio, slip , material for belts, crowning of pulleys, law of belting, types of pulleys, length of belts
ratio 0f tensions, centrifugal tension, power transmitted by belts and ropes, initial tension, creep, chain drive, chain
length, classification of chains
Suggested reading:
1. Theory of machines:
S. S. Rattan, Tata McGraw Hill Publications.
2. Theory of Mechanism and Machines:
Jagdish Lal, Metropolitan Book Co.
3. Mechanism synthesis and analysis:
A.H. Soni, McGraw Hill Publications.
4. Mechanism:
J.S. Beggs.
5. Mechanics of Machines:
P.Black, Pergamon Press.
6. Theory of Machines: P.L.Ballaney, Khanna Publisher.
Tutorial 1
1 A crank and slotted lever mechanism used in a shaper has a centre distance of 300 mm between the centre of
oscillation of the slotted lever and the centre of rotation of the crank. The radius of the crank is 120 mm. Find
the ratio of the time of cutting to the time of return stroke.
2 Locate all the instantaneous centres of the slider crank mechanism as shown in Fig. The lengths of crank OB
and connecting rod AB are 100 mm and 400 mm respectively .If the crank rotates clockwise with an angular
velocity of 10 rad/s, find: 1. Velocity of the slider A and 2. Angular velocity of the connecting rod AB.
3 The crank of a slider crank mechanism rotates clockwise at a constant speed of 300 r.p.m. The crank is 150 mm
and the connecting rod is 600 mm long. Determine:
1. Linear velocity and acceleration of the midpoint of the connecting rod, and 2. angular velocity and angular
acceleration of the connecting rod, at a crank angle of 45° from inner dead centre position.
4 A body, resting on a rough horizontal plane required a pull of 180 N inclined at 30º to the plane just to move it.
It was found that a push of 220 N inclined at 30º to the plane just moved the body. Determine the weight of the
body and the coefficient of friction.
5 An engine, running at 150 r.p.m., drives a line shaft by means of a belt. The engine pulley is 750 mm diameter
and the pulley on the line shaft being 450 mm. A 900 mm diameter pulley on the line shaft drives a 150 mm
diameter pulley keyed to a dynamo shaft. Find the speed of the dynamo shaft, when 1. there is no slip, and 2.
there is a slip of 2% at each drive.
Tutorial-2
1 In a pin jointed four bar mechanism, as shown in Fig, AB = 300 mm, BC = CD = 360mm, and AD = 600 mm.
The angle BAD = 60°. The crank AB rotates uniformly at 100 r.p.m. Locate all the instantaneous centres and find
the angular velocity of the link BC.
2 In a crank and slotted lever quick return motion mechanism, the distance between the fixed centers is 240 mm
and the length of the driving crank is 120 mm. Find the inclination of the slotted bar with the vertical in the extreme
position and the time ratio of cutting stroke to the return stroke.
If the length of the slotted bar is 450 mm, find the length of the stroke if the line of stroke passes through the
extreme positions of the free end of the lever.
3 An engine mechanism is shown in Fig. The crank CB = 100 mm and the connecting rod BA = 300 mm with
centre of gravity G, 100 mm from B. In the position shown, the crankshaft has a speed of 75 rad/s and an angular
acceleration of 1200 rad/s2. Find: 1. Velocity of G and angular velocity of AB, and 2. acceleration of G and angular
acceleration of AB.
4 An effort of 1500 N is required to just move a certain body up an inclined plane of angle 12º, force acting parallel
to the plane. If the angle of inclination is increased to 15º, then the effort required is 1720 N. Find the weight of the
body and the coefficient of friction.
5 The power is transmitted from a pulley 1 m diameter running at 200 r.p.m. to a pulley 2.25 m diameter by means
of a belt. Find the speed lost by the driven pulley as a result of creep, if the stress on the tight and slack side of the
belt is 1.4 MPa and 0.5 MPa respectively. The Young’s modulus for the material of the belt is 100 MPa.
Tutorial-3
1 A mechanism, as shown in Fig, has the following dimensions: OA = 200 mm; AB = 1.5 m; BC = 600 mm; CD
= 500 mm and BE = 400 mm. Locate all the instantaneous centres. If crank OA rotates uniformly at 120 r.p.m.
clockwise, find 1. the velocity of B, C and D,2. The angular velocity of the links AB, BC and CD.
2 Fig. shows the layout of a quick return mechanism of the oscillating link type, for a special purpose machine.
The driving crank BC is 30 mm long and time ratio of the working stroke to the return stroke is to be 1.7. If the
length of the working stroke of R is 120 mm, determine the dimensions of AC and AP.
3 In the mechanism shown in Fig, the slider C is moving to the right with a velocity of 1 m/s and an acceleration
of 2.5 m/s2.The dimensions of various links are AB = 3 m inclined at 45° with the vertical and BC = 1.5 m
inclined at 45° with the horizontal. Determine: 1. The magnitude of vertical and horizontal component of the
acceleration of the point B, and 2. the angular acceleration of the links AB and BC.
4 An electric motor driven power screw moves a nut in a horizontal plane against a force of 75 kN at a
speed of 300 mm/min. The screw has a single square thread of 6 mm pitch on a major diameter of 40
mm. The coefficient of friction at the screw threads is 0.1. Estimate power of the motor.
5 A shaft which rotates at a constant speed of 160 r.p.m. is connected by belting to a parallel shaft 720
mm apart, which has to run at 60, 80 and 100 r.p.m. The smallest pulley on the driving shaft is 40 mm
in radius. Determine the remaining radii of the two stepped pulleys for 1. a crossed belt, and 2. an open
belt. Neglect belt thickness and slip.
Tutorial-4
1. The mechanism of a wrapping machine, as shown in Fig, has the following dimensions : O1A = 100 mm; AC =
700 mm; BC = 200 mm; O3C = 200 mm; O2E = 400 mm; O2D = 200 mm and BD = 150 mm. The crank O1A
rotates at a uniform speed of 100 rad/s. Find the velocity of the point E of the bell crank lever by instantaneous
centre method.
2 In a Whitworth quick return motion mechanism, as shown in Fig. the distance between the fixed centers is
50 mm and the length of the driving crank is 75 mm. The length of the slotted lever is 150 mm and the length
of the connecting rod is 135 mm. Find the ratio of the time of cutting stroke to the time of return stroke and
also the effective stroke.
3. PQRS is a four bar chain with link PS fixed. The lengths of the links are PQ = 62.5 mm; QR = 175 mm; RS =
112.5 mm; and PS = 200 mm. The crank PQ rotates at 10 rad/s clockwise. Draw the velocity and acceleration
diagram when angle QPS = 60° and Q and R lie on the same side of PS. Find the angular velocity and angular
acceleration of links QR and RS.
4. A 150 mm diameter valve, against which a steam pressure of 2 MN/m2 is acting, is closed by means of a
square threaded screw 50 mm in external diameter with 6 mm pitch. If the coefficient of friction is 0.12; find the
torque required to turn the handle.
5. Find the power transmitted by a belt running over a pulley of 600 mm diameter at 200 r.p.m. The coefficient
of friction between the belt and the pulley is 0.25, angle of lap 160° and maximum tension in the belt is 2500 N.
PRODUCTION TECHNOLOGY-1(ME-209E)
UNIT I
Metal cutting & Tool life
Basic tool geometry, single point tool nomenclature, chips-various types and their characteristics, mechanism of
chip formation, theoretical and experimental determination of shear angle, orthogonal and oblique metal cutting,
metal cutting theories, relationship of velocities, forces and power consumption.
Effect of operating parameters life tool geometry, cutting speed, feed depth of out, coolant, materials etc on forces
temp. tool life, surface finish etc., tool life relationship, tailor equation of tool life , tool material and mechanism.
UNIT II
Economics of metal machining & Multi edged tools
Element of machining cost, tooling economics, machines economics and optimization. Broach tools-types materials
and applications, geometry of twist drills, thrust torque and power calculation in drills, form tools-application.
UNIT III
Metal forming & Jigs and Fixtures
Metal blow condition, theories of plasticity conditions of plane strains, friction condition in metal working, wire
drawing-extension of rods, theory of forging, roiling of metals and elementary rolling theory, no slip angle and
forward slip. Tool engineering, types of tools, usefulness, principles of lactation, locating and clamping devices, Jigs
bushes, drilling Jigs, milling fixtures, turning fixtures, boring and broaching fixtures, different materials for Jigs and
fixtures, economic of jigs and fixtures.
UNIT IV
Metrology
Measurements, linear and angular simple measuring instruments various clampers, screw gauge, sine bar, auto-
collimator, comparator-mechanical, electrical, optical, surface finish and its measurement, micro and macro
deviation, factors influencing surface finish and evaluation of surface finish.
Suggested reading:
1. Manufacturing science:
Ghosh and Malik, E.W. Press
2. Principles of metal cutting:
Sen and Bhattacharya, New Central Book.
3. Metal cutting principles:
Shaw, MIT Press Cambridge
4. Manufacturing analysis:
Cook, Adisson-Wesley
5. Modern machining processes:
Pandey and Shan, Tata McGraw Hill Publications
TUTORIAL SHEET-1
1. (a) An orthogonal cut 2.5 mm wide is made at a speed of 0.5 m/s and feed of 0.26 mm with a H.S.S. tool having
a20° rake angle. The chip thichness ratio is found to be 0.58, the cutting force is 1400 N and the feed thrust
force is 360 N, find :
(i) Chip thickness
(ii) Shear plane angle
(iii) Resultant force
(iv) Coefficient of friction on the face of the tool
(v) Friction force and normal force on the chip
(vi) Shearing force and normal force on the shear plane.
2. Describe the nomenclature of tool in orthogonal cutting system.
3. Study the effects of operating parameters on tool life and surface finish.
4. Determine the velocity relationship between Vf,Vc and Vs.
5. Describe the merchant circle diagram
TUTORIAL SHEET-2
1.) Explain continuous surface Broaching machine with working sketch.
2.) A cylindrical bar is to be turned. The maximum allowable feed is 0.2mm/revolution and at this feed rate Taylor’s
tool life equation for a tool-work combination is found to be vT0.25 = 75, where v is the cutting speed in m/min and T
is the corresponding tool life in minutes. the labour cost and overheads is $0.15 per minute and the total cost
involved in each regrinding of the tool is $2.50 On the average, it takes about 2 minutes to change the tool. Estimate
the cutting spped that will lead to the minimum cost.
TUTORIAL SHEET-3
1.) What are jigs and fixtures . Explain various types of jigs and fixtures.
4.) How rolling process takes place. Describe the theory of forging.
TUTORIAL SHEET-4
1.) Determine various types of linear and angular measuring instruments.
6.) What is the instrument and with respect measuring techniques of surface finish.
TUTORIAL SHEET-5
1. How is chip formed in metal cutting. Explain the terms “Shear plane and Shear Zone”.
2. Differentiate between orthogonal and oblique cutting.
3. In an orthogonal cutting following data was observed:
Dia=50mm, Rake angle = 15 ,Vc=100 m min, Feed= 0.2mm rev, Cutting force = 180 kg, Feed force=60kg,
chip thickness = 0.3mm Calculate
a. Shear angle
b. Coefficient of friction
c. Cutting power
d. Chip flow velocity
e. Shear force
4. Explain the effect of process parameters on tool life.
5. What is meant by term Tool Signature in ASA system.
TUTORIAL SHEET-6
1. What are the friction condition in metal working. Explain in brief.
2. What are Fixtures. Explain various types of Fixtures.
3. A Twist Drill of 32 mm dia is used to drill a hole in mild steel plate. Following data recorded:
Fv= 60kg, Cutting force at lips (Fv1)=36kg, feed rate = 0.6mm/rev, Speed of drill = 500r.p.m. Value of C= 0.36.
Calculate
a)Thrust Force
b) Torque acting on drill
c) Power required for drilling
4. Disucuss the principle of working of Auto-collimator.
TUTORIAL SHEET-7
1. Describe process of Surface Finish. Explain factor affecting surface finish.
2. The following data were recorded while Turning a workpiece on Lathe: Cutting speed = 25m/min, Feed
rate = 0.3mm/rev, Depth of cut = 2mm, Tool life = 100min, Tool life Equation
V T 0.12 f 0.7 = C
If Vc, f and depth of cut increased by 25% each, and also together. What will be the effect on tool life.
3. What is wire drawing operations with friction and backpull.
4. Describe various types of calculating devices. Explain V-locator.
5. Explain the working principle of Optical Flat as comparator.
TUTORIAL SHEET-8
1. List the various factors influencing surface roughness and describe the various methods of measurements of
surface roughness.
2. Describe the principle of location with suitable example.
3. List various clamping devices. Explain C-type clamp in brief.
4. Explain the methods of calculating total cost per piece considering all the elements of tool cost.
5. What is optimum cutting speed and tool life for minimum cost and maximum production.
Kinematics of Machine Lab (ME-211E)
List of experiments
1. To determine the modulus of rigidity of the material of a closed coil helical spring and the stiffness of a
spring
2. To determine the value of coefficient of friction for a given pair of surfaces using friction apparatus
3. To determine the modulus of rigidity of horizontal shaft
4. To determine experimentally the ratio of the cutting time to idle time (cutting stroke to idle stroke) of the
crank and slotted lever (QRM)/ Whitworth and compare the result to theoretical values plot the following
a. θ v s X (displacement of slider).
b. θ v s velocity.
c. θ v s Acceleration and to compare the values of velocities
(Take angles θ =45˚, 90˚, 135˚, 225˚, 270˚ &335˚, ω = 1 rad s)
5. To determine the value of coefficient of friction between the screw and nut of the jack, while:
a. Raising the load
b. Lowering the load
6. To draw experimentally a curve of the follower-displacement v/s cam-angle. Differentiate the above curve
to get velocity and acceleration plot and compare the values with those obtained analytically.
7. To determine the coefficient of friction between belt and pulley and plot a graph between log 10 T1/T2 v s, θ.
8. To determine the displacement, velocities, & accelerations of the driven shaft of a Hooke’s joint for a
constant speed of the driver shaft.
9. To determine velocity & acceleration of slider in slider-crank mechanism and plot the following:
a. θ v s x (displacement of slider)
b. θ v s velocity and
c. θ v s acceleration.
Compare the values of velocities & acceleration with those obtained theoretically.(Assume ω=I rad sec.).
10. Study of the inversions of the single slider crank mechanism.
11. To verify the law of moment using Bell- crank lever.
Note: Any 8 experiments from the above list and other 2 from others (developed by institute) are required to
be performed by students in the laboratory.
1. To give the knowledge of different parts of 2-stroke and 4-stroke petrol and diesel engine.
2. To train the students about various operations of 2-stroke and 4-stroke petrol and diesel engine.
3. To educate the students about application of different types of engine.
4. To give the knowledge of different parts of water tube and fire tube boilers.
5. To train the students about various operations of different types of boiler.
6. To educate the students about application of different types of boiler and safety precautions.
i. Students will be able to differentiate between 2-stroke and 4-stroke engine and its application.
ii. Students will be able to understand the working of petrol and diesel engine and where it is used.
iii. Students will be able to understand the difference between water tube and fire tube boilers and its application.
iv. Students will gain the knowledge about the use of different types of boiler.
v. Student will acquire knowledge of different parts and why it is used.
List of Experiments
1. Study of 2 stroke petrol and diesel engine models.
2. Study of 4-stroke petrol/diesel engine model.
3. Study of boilers.
4. Study of Babcock-Wilcox boiler (Model).
5. Study of locomotive boiler (Model).
6. Study of Lancashire boiler (Model).
7. To study the Red wood viscometer and measure the viscosity of fluid.
8. To measure the flash point of the given fuel
9. To study the Nestler’s boiler.
10. To study various parts of the vertical steam engine.
11 To study the diesel engine and make a trial on it.
Note : Any 8 experiments from the above list and other 2 from others developed by institute ) are required
to be performed by students in the laboratory.
1. To train the students how various tests are performed on Universal Testing Machine.
2. To educate students how to perform the impact test on impact testing machine.
3. To impart knowledge about the hardness and how it is calculated.
4. To educate the students how to perform the torsion test on torsion testing machine.
5. To impart knowledge about the various mechanical machines and how to calculate their mechanical
advantage and velocity ratios.
Course Outcomes (COs) : -
i. Students will gain knowledge about various mechanical properties of materials.
ii. Students will gain knowledge about proportional limit, elastic limit, yield strength, ultimate strength,
compressive strength, shear strength, modulus of elasticity and how to calculate their values.
iii. Students will be able to calculate torsional shear strength of a shaft and design it for various conditions of
power transmission and rotational speed.
iv. Students will be able to calculate impact strength of material by Izod and Charpy impact test.
v. Students will be able to determine the hardness number of different materials by Rockwell,Brinell and
Vicker hardness testing machine.
vi. Students will be able to calculate the efficiencies of different machines like Purchase Winch Crab,Screw
Jack etc.
List of Experiments :
1. To study the Brinell hardness testing machine & perform the Brinell hardness test.
2. To study the Rockwell hardness testing machine & perform the Rockwell hardness test.
3. To study the Vickers hardness testing machine & perform the Vickers hardness test.
4. To study the erichsen sheet metal testing machine & perform the erichsen sheet metal test.
5. To study the Impact testing machine and perform the Impact tests (Izod & Charpy).
6. To study the Universal testing machine and perform the tensile test.
7. To perform compression & bending tests on UTM.
8. To perform the sheer test on UTM.
9. To study the torsion testing machine and perform the torsion test.
10. To draw shear Force, Bending Moment Diagrams for a simply Supported Beam under Point and
Distributed Loads.
11. To determine Mechanical Advantage and Efficiency of Single and Double Purchase Winch Crab.
12. To determine Mechanical Advantage and Efficiency of Worm and Worm Wheel.
13. To determine Mechanical Advantage, Efficiency of Simple and Compound Screw Jack.
14. To find Moment of Inertia of a Fly Wheel.
Note: Any 8 experiments from the above list and other 2 from others (developed by institute) are required to
be performed by students in the laboratory.