Sr. Sr.

No. Description Value Unit-Reference No. Description Value Unit-Reference

1 SIZE 48 NPS(INCH) 20 Seal Housing inner Diameter 117 B-mm
2 RATING 300 LBS (ASME B16.34) 21 Seal Housing Outer Diameter 128 A-mm

3 MOP(Max. differncial Pressure) 740 Lbf/in ²(ASME B16.34) 22 Bearing Material/µ FRITEX 0.08 µ-Friction Co-efficient
4 DESIGN TEMPERATURE 45 Degree Centigrade 23 Spring deatails-Type CAM-SP-05 Camtech STD.
5 BORE 874 mm(API 6D-TABLE4) 24 Nos of spring per side 50 Camtech STD.
mm- Table 3 (ASME
6 Min. Wall thickness #N/A B16.34) 25 Wire dia 2.5 mm

7 Trim material/Allowable stress(stem/trunion) A105 36000 PSI -SMYS 26 Spring OD 15 mm

8 Bolting material/Allowable stress A-193 B7 23061 PSI (ASME SEC-II-D) 27 Rate 30.96 N/mm
9 Body Bolt size/Shear Root Area 2" 2.5 Inch-UNC / inch ² 28 Free length 32 mm
10 Stem Housing Bolt size/Shear Root Area 1" 0.606 PSI (ASME SEC-II-D) 29 Min. Working Length 19.5 mm
11 Gland flange Bolt size/Shear Root Area 1" 0.606 Inch-UNC / inch ² 30 Drive key Dimensions-NOS 1 As per TR 773
12 Trunion Flange bolt size/Shear Root Area 3/8" 0.0775 Inch-UNC / inch ² 31 Length Err:520 mm
13 Body gasket outside Diameter 1704 67.087 mm/inch 32 width Err:520 mm
14 Stem housing gasket Outside Diameter 362 14.252 mm/inch 33 Height Err:520 mm
15 Trunion flange gasket outside Diameter 0 0.000 mm/inch 34 O-RING Diameter/STD 6.99 mm- Camtech STD
16 Gland flange gasket outside Diameter 274 10.787 mm/inch 35 O-RING Material VITON
17 Seal Material/µ PEEK 0.15 µ-s-Friction Co-efficient 36 Stem Effective length for twisting 133 mm-Lstem
18 seal effected ball radious 535.8 mm 37 Bearing Material Load capacity 100 N/mm ²
Distance between the Ball OD and the
19 Body ID 15 mm-L 38

Out Put Design check

1 Min stem Diameter d 220 mm A Body fasteners calculaiton (NOS) 12 RECHECK
2 Max diameter D 250 mm B Trunion/ stem housing fasters (NOS) 4 RECHECK
3 Torgue Value T 81381.86 N-m C Gland flange fasters calculation(NOS) 4 RECHECK
4 Alpha α 0.03 Degree D Nos of Springs per side (NOS) 24 OK
E Bearing length Provided 35 RECHECK
F-number Bolt size PCD QTY
5 Trun over actuator/gear box flange Err:520 Err:520 Err:520 ###
 STEM / TRUNNION BEARING DIAMETER CALCULATION (STEM - BALL SUPPORT TYPE)

Using the formula from Machinery's Handbook 28th Edition (Page 20, Table 2b):

D= 3 10.18 L W
Ss
Where:

L = Distance between the Ball OD and the Body ID. = 0.591 inch

W = Ball Force On Stem / Trunnion

Seal diameter ØA 1194.000 mm 47.008 in. Pressure Area = 1735.53 in2 [1]

Class = 300.000 MOP = 740 lb/in2

Ball Force = Pressure Area [ 1 ] x MOP = 1284289 lbf [2]

582553.6 kgf

Ball Force on Stem / Trunnion Ball Force [ 2 ] = 642144.6 lbf

(W)= 2 291276.8 kgf

Ss = SMYS x 67% x 80% = 19296 PSI Sm=Specified Minimum Yield Stress x 67%
(As per API 6D 23rd Edition p.45, paragraph 7.20.2)
Ss=0.8* Sm
(ASME Sec VIII Div.2 , AD-132)
BY SUBSTITUTING KNOWN VALUES INTO THE GIVEN FORMULA

D =
5.84866777 in. [A]
148.556 mm.
Nominal diameter consiered 250
DIAMETER OF STEM / TRUNNION FOR TRANSFER OF TORQUE

5.1Ts
d= 3 SS SS= 0.4*SMYS
14400
6.14 inch Sm=Specified Minimum Yield Stress x 67%
155.9 mm (As per API 6D 23rd Edition p.45, paragraph 7.20.2)
Ss=0.8* Sm X 0.75 (key way strenth reduction factor)
d= 156 mm (ASME Sec VIII Div.2 , AD-132)
Nominal diameter consiered 220 mm Ts= TOTAL TORQUE (T) IN LBF-FT x 2
(Round up to multiple of 5) 8.661417 INCH (As per API clause no.7.20.1)

ANGLE OF TWIST

584 Ts * Lstem
Alpha= d4 * G Ts= Total Torque(T) X 2
(As per API clause no.7.20.1)
G= Young's Modulus of Elastisity (i.e. 11,500, 000 PSI for steel)
0.030863 degree
 SEAL HOUSING FORCE ON BALL

Seal Housing ØA 1222 mm 48.110 in. 1817.8785 in2

Inner Seal ØB 1195 mm 47.047 in. 1738.4342 in2 Pressure Area = 79.44 in2 [1]

Class = 300 MOP = 740 lb/in2

Force = Pressure Area [ 1 ] x MOP = 58788.7982 lbf

26666.5989 kgf [2]

Spring Force x 1 side = 1972.47706 kgf

Spring Force x 2 sides = 3944.95413 kgf [3]

Seal Housing Force on Ball = [ 2 ] + [ 3 ] = 30611.553 kgf [4]

TORQUE REQUIRED TO OVERCOME SEAL HOUSING FRICTION ON BALL

Ball seal Effective Radius = 0.5358 m

Seal Material = PEEK

Coefficient of Friction of Seal Material = 0.15 µ(s)-Friction Co-efficient

Torque to Turn Ball

Seal Housing force on Ball [4] X Ball Effective Seal Radius X µ(s) = 2460.25052 Kg-m TORQUE A
=

BALL FORCE ON STEM / TRUNNION

Inner Seal ØB 1195 mm 47.047 in. Pressure Area = 1738.4342 in2 [5]

Ball Force on Stem / Trunnion = Pressure Area [ 5 ] x MOP = 1286441.312 lbf [6]
583529.7793 kgf

TORQUE REQUIRED TO OVERCOME STEM / TRUNNION FRICTION ON BEARING

Bearing Radius = 0.125 m

Bearing Material = FRITEX

Coefficient of Friction of Bearing = 0.08 µ(B)-Friction Co-efficient

Torque to Turn Ball

BALL FORCE ON STEM/TRUNION [5] X Bearing Radius X µ(B) = 5835.29779 Kg-m TORQUE B
=

TORQUE REQUIRED TO OVERCOME BALL WEIGHT FRICTION ON THRUST BEARING

NOTE: This Calculation is required only for balls weighing 3000 Kg or more.

Ball Weight = 46 kgf [7]

Bearing Radius = 0.07 m

Bearing Material = FRITEX

Coefficient of Friction = 0.08 µ(B)-Friction Co-efficient

of Thrust Bearing Material

Torque to Turn Ball BALL WEIGHT FORCE ON THRUST BEARING [7] X THRUST Bearing Radius X
= 0.2576 Kg-m TORQUE C
= µ(TB)
TOTAL TORQUE TO TURN BALL

Total Torque to
Torque A + Torque B + Torque C
Turn Ball = = 81381.9 N-m TOTAL TORQUE
326607 LB-inch

THIS TORQUE VALUE DOES NOT HAVE A SAFETY FACTOR

 Calculation of Bolt Size and Quantities for Body
Body Bolt size/Shear Root Area 2" 2.5 Inch-UNC / inch ²
Nos. of Bolts 12 nos
Bolt material A-193 B7
Sa (allowable stress at Room Temp.) 23061 PSI
Pc=pressure rating class 300 PSI
Ag=Area bounded by the effective
outside periphery of a gasket 3534.774 Inch ²

Ab = total effective bolt tensile

stress area 30 Inch ²

Formula from ASME B16.34:

Pc x Ag 35347.74
Ab

0.45 * Sa 10377.45

Pc x Ag £ 0.45 Sa £ 7000 7000

Ab

Calculation of Bolt Size and Quantities for stem Housing/trunion cover

Body Bolt size/Shear Root Area 1" 0.606 Inch-UNC / inch ²
Nos. of Bolts 4 nos
Bolt material A-193 B7
Sa (allowable stress at Room Temp.) 23061 PSI
Pc=pressure rating class 300 PSI

Ag=Area bounded by the effective

outside periphery of a gasket 159.529 Inch ²
Ab = total effective bolt tensile
stress area 2.424 Inch ²

Formula from ASME B16.34:

Pc x Ag 19743.69
Ab

0.45 * Sa 10377.45

Pc x Ag £ 0.45 Sa £ 9000 9000

Ab
Calculation of Bolt Size and Quantities for Gland Flange
Body Bolt size/Shear Root Area 1" 0.606 Inch-UNC / inch ²
Nos. of Bolts 4 nos
Bolt material A-193 B7
Sa (allowable stress at Room Temp.) 23061 PSI
Pc=pressure rating class 300 PSI

Ag=Area bounded by the effective

outside periphery of a gasket 91.39524 Inch ²
Ab = total effective bolt tensile
stress area 2.424 Inch ²

Formula from ASME B16.34:

Pc x Ag 11311.29
Ab

0.45 * Sa 10377.45

Pc x Ag £ 0.45 Sa £ 9000 9000

Ab
 Body Cavity Vaccum pressure cosidered As 2 Bar
atomosperic(Including impact factor)

Spring deatails-Type CAM-SP-05 Camtech STD.

Nos of spring per side 50.0 Camtech STD.
Wire dia 2.5 mm
Spring OD 15.0 mm
Rate 31.6 kg/cm
Free length 3.2 cm
Min. Working Length 2.0 cm
Compressed length 1.3 cm
Total force from springs 1972.5 kgsf
Seal Housing inner Diameter 11.7 B-cm
Seal Housing Outer Diameter 12.8 A-cm
Back pressure Acting Area 21.2 cm ²
Back Pressure Body Cavity 2.0 kg/cm ²
Total Force required to sealing from Spring 43.2 Kgsf

Bearing Height Calulation

Total force on stem(Fc) 582553.6 Kgf
Bearing Dia(D) 25 cm
Bearing material laod capacity(fb) 1019.37 kg/cm ²
circumferance of Bearing area 1963.50 cm
Area required for absorb load 571.49 cm ²
Bearing length required for withstand the laod L1=

fb mm
L1=
∏ ¿ D∗Fc 228.59
Key Design

Torgue value(T)*1.5 impact factor 1244361.13 kg-cm

Shear stress of materil(AISI 1045)(fs) 2100 kg/cm ²
Diameter of Stem(d) 22 cm
length of key(l) Err:520 cm

bmin=width of key to T∗2 Err:520 mm

transmitte the torque b=
fs∗l∗d