Oil Separator Tank - PN1.

1 DN500

SHELL AND HEADS THICKNESS CALCULATION

1
1.0

DESIGN DATA
Design Code & Specifications

1.1

VESSEL
Purchaser

: ASME Sect. VIII Div.1

As per UG 32

Drawing No.
Type of vessel

: Shanghai Shenjiang Pressure

Vessel Co., LTD
: Oil Separator Tank PN1.1 DN500
Item 11 in attached drawing
: SJ07-YF014-06
: Vertical

DESIGN DATA
GEOMETRIC DATA
Inside diameter, Di
Vessel length, Ls(tan/tan)
Head type
Head length, Lht

:
:
: Ellipsoidal
:

CONTENT PROPERTIES
Specific gravity of operating liquid, S.G
Capacity

:
:

PRESSURE & TEMPERATURE

Internal Design Pressure
Working Pressure
Design Temperature
Working Temperature

:
:
:
:

MATERIAL & MECHANICAL PROPERTIES

Material Used
Allowable design stress at 110C, S
Joint efficiency, E
Corrosion Allowance

: SA 36
:
:
:

114.453 N/mm2
0.85
1 mm

1.4
DESIGN OF VESSEL COMPONENT PLATE THICKNESS
1.4.1 THICKNESS CALCULATION UNDER INTERNAL PRESSURE
1.4.1.1 GENERAL
Inside diameter (corroded), Di.corr
Inside radius (corroded), Ri.corr
Allowable design stress at 110C, Sdt

:
:
:

502 mm
251 mm
114.453 N/mm2

1.4.1.2 SHELL PLATE THICKNESS

Total pressure, Ptotal (=Pi + Pliq)
As per UG-27(i),if Pi does not exceed 0.385SE, P
0.385Sdt.E

:
:
> Ptotal

Description

1.2
1.2.1

1.2.2

1.2.3

1.2.4

500 mm
900 mm
156 mm

0.9
200,000,000.00 mm3

1.1
1.0
110
100

N/mm2
N/mm2
C
C

1.1 N/mm2
37.45 N/mm2

Therefore, the following equation is applicable.

Minimum thickness,
ts = Ptotal x Ri.corr
+ c.a
(Sdt.E - 0.6Ptotal)

Shell & Head Caln

Page 1

Oil Separator Tank - PN1.1 DN500

where

Ptotal
Ri.corr
Sdt.E
c.a
ts
The actual thickness is 6 mm, so minimum thickness is satisfactory.
1.4.1.3 ELLIPSOIDAL HEAD THICKNESS
Item No. 15 in attached drawing.
Total pressure, Ptotal (=Pi + Pliq)

:
:
:
:
:

Minimum thickness,
th = Ptotal x Di.corr
+ c.a
(2Sdt.E - 0.2Ptotal)

Ptotal
Di.corr
2Sdt.E
c.a
th
The actual thickness is 6 mm, so minimum thickness is satisfactory.

Shell & Head Caln

:
:
:
:
:

1.1
251
97.29
1.00
3.86

N/mm2
mm
mm
mm

1.1 N/mm2

1.1
502
194.57
1.00
3.84

N/mm2
mm
mm
mm

Page 2

Oil Separator Tank - PN1.1 DN500

enjiang Pressure

r Tank PN1.1 DN500

Shell & Head Caln

Page 3

Oil Separator Tank - PN1.1 DN500

STRESSES IN VESSELS ON LEG SUPPORT

1.0 DESIGN DATA
1.1 Design Code & Specifications

= As per Pressure Vessel & Piping;

Design & Analysis, ASME 1972),
Edition 10.
= SJ07-YF014-08-0
= Item No. 16 in attached Drawing
= Vertical
= SA 36

Drawing No.
Type of Leg Support
Material Specification
1.2 PROPERTIES (See details (D) in attached drawing)
Weight of vessel, W
Number of legs, n
Load on one leg, (Q = W/n)
Radius of head, R
Leverarm of load, H
Dimensions of wear plate, 2A
Dimensions of wear plate, 2B
Thickness of head, t
Cos
Internal Pressure, P
Allowable stress value, S
Joint efficiency
Yield point
Factors K (see charts):
C = (A*B)^(1/2)
D = 1.82 (C/R)(R/t)^(1/2)
From graph,

=
=
=
=
=

213
3
71
250
35

=
=
=
=
=
=
=
=

75
115
6
0.95
1.1
114.453
0.85

=
=
K1
K2
K3
K4
K5
K6
K7
K8

2.0 LONGITUDINAL STRESS

2.1 Maximum tensile stress,
S1 = Q/t^2 [ cos (-K1 + 6 K2) + H/R R/t (-K3 + 6 K4)]

=
=
=
=
=
=
=
=

kg
kg
mm
mm
mm
mm
mm
N/mm2
N/mm2

46.4 mm
2.18
0.05
0.025
0.065
0.02
0.022
0.005
0.018
0

0.29 N/mm2

22.92 N/mm2

The sum of tensional stress

23.20 N/mm2

It does not exceed the stress value of the girth seam:

114.453 X 0.85

97.29 N/mm2

2.2 Maximum compressional stress:

S1 = Q/t^2 [ cos (-K1 - 6 K2) + H/R R/t (-K3 - 6 K4)]

-0.70 N/mm2

The stress due to internal pressure,

PR/2t

Leg Support

Page 4

Oil Separator Tank - PN1.1 DN500

The stress due to internal pressure

PR/2t

22.92 N/mm2

The sum of stress

22.21 N/mm2

It does not exceed the stress value of the girth seam:

114.453 X 0.85

97.29 N/mm2

-0.02 N/mm2

22.92 N/mm2

The sum of tensional stress

22.90 N/mm2

It does not exceed the stress value of the girth seam

114.453 X 0.85

97.29 N/mm2

-0.130 N/mm2

22.92 N/mm2

The sum of stress

22.79 N/mm2

It does not exceed the stress value of the girth seam

114.453 X 0.85

97.29 N/mm2

3.0 CIRCUMFERANTIAL STRESS

3.1 Maximum tensile stress,
S1

= Q/t2 [cos (-K5 + 6K6) + H/R (R/t)^0.5 (-K7+6K8)]

The stress due to internal pressure,

PR/2t

3.2 Maximum compresional stress:

S1

= Q/t2 [cos (-K5 -6K6) + H/R (R/t)^0.5 (-K7-6K8)]

The stress due to internal pressure,

PR/2t

Leg Support

Page 5

DESIGN DATA
Design Code & Specification
Flange description
Drawing No.
Flange Type
Flange material specification
Bolt material specification

=
=
=
=
=
=
=

ASME Sect. VIII Div.1 2010 Edition

As per Appendix 2 and UG-34 (b)
MH1, MH2 in attached drawing
PT10272/12 Rev.2
Flange
A105
SA-325 Gr.1

PRESSURE & TEMPERATURE

Design Pressure, P
Working Pressure
Design Temperature
Working Temperature

=
=
=
=

2000
1500
650
100

psi
psi
F
F

MECHANICAL PROPERTIES
Corrosion Allowance
Allowable Stress, S
Allowable Stress for bolting at design temp., Sb
Allowable Stress for bolting at atmospheric temp., Sa
Allowable stress for flange at design temperature, Sfo
Allowable stress for flange at atmospheric temperature, Sfa
Joint Efficiency

=
=
=
=
=
=
=

0
20000
20200
20200
17800
20000
1

in
psi
psi
psi
psi
psi

DIMENSIONS (Details drawing as in drawing attached)

Gasket detail
Gasket is spiral wound, fiber-filled, stainless steel, 13.75 I.D.x1.0 in wide.
N
bo=N/2

=
=

1 in
0.5 in

Since bo is >1/4", effective gasket seating width , b=0.5SQRT(bo)

b=0.5SQRT(bo)
=

0.3536 in

Facing detail
Min. seating stress, y
Gasket factor, m
Flange OD, A
Flange ID, B
Bolt circle, C
OD of gasket contact face
Thickness, t
No of bolt
Bolt area for

1 1/2"

=
=
=
=
=
=
=
=

in bolt

=
=

Diameter at location of gasket load reaction, d (d represent G)

When bo is >1/4", d=O.D. of gasket contact face-2b

Factor depending on method of attachment of head, C

Flange

10000
3
26.5
12.75
22.5
15.75
5.5
20

psi
in
in
in
in
in

2
1.41 in

3.1416

15.0429 in
0.3

Page 6

Flange Load Operating

H = 0.785*G^2*P

=0.785*15.043^2*2000

355,454.19 Ib

Hp =2b*3.14*G*m*P

=2*0.3536*3.14*15.043*3*2000

200501.91 Ib

Wm1 = H + Hp

=355454.19+200501.91

555,956.10 Ib

Wm2 = 3.14*b*G*y

=3.14*0.3536*15.043*10000

167,084.92 Ib

Gasket and Bolt Calculation

Required Bolt Area, Am = greater of Am1, Am2

2
27.52 in

Am1 = Wm1/Sb

=555956.1/20200

2
27.52 in

Am2 = Wm2/Sa

=167084.925/20200

2
8.27 in

Actual bolt area, Ab =

=20*1.41

2
28.2 in

Wa = (Am + Ab)*Sb/2

=(27.5+28.2)*20200/2

562,798.05 Ib

555,956.10 Ib

562,798.05 Ib

hG = (C - G)/2 =(22.5-15.043)/2

3.729 in

MGS = HG + hG =562798.05*3.729

2098422.58 in-Ib

255,353.18 Ib

200,501.91 Ib

100,101.02 Ib

hD = (C - B)/2 =(22.5-12.75)/2

4.875 in

hG = (C - G)/2 =(22.5-15.043)/2

3.729 in

hT = (hD + hG)/2 =(4.875+3.729)/2

4.302 in

Wo=Wm1

The total flange moment for gasket seating ondition is:

HG=Wa

Flange load
Lever Arm

Flange moment

The total flange moment for operating ondition is:

Flange load
HD = 0.785*G^2*P

=0.785*12.75^2*2000

HG = H P
HT = H - H D

=355454.19-255353.175

Lever Arm

Flange

Page 7

Flange moments
MD =HD x hD =255353.2*4.875

1,244,846.73 in-Ib

MG =HG x hG =200501.9*3.729

747,582.08 in-Ib

MT =HT x hT =100101*4.302

430,612.21 in-Ib

2,423,041.02 in-Ib

MO =MD + MG + MT
=1244846.728+747582.075+430612.214
Shape factor from Appendix 2 of VIII-1 for
K = A / B =26.5/12.75

2.078

2.812

0.317646
From Fig.2-7.1 of VIII-1, Y

Y= 1/(K-1)[0.66845+5.7169*(K^2Log10K/K^2-1)]
= 1/(2.078-1)*[0.66845+5.7169*((2.078^2*Log10(2.078)/(2.078^2-1)]
= 2.812

The minimum required thickness of the flange is the larger tmin of:
For gasket seating condition:
tmin = [(MGSY)/SfaB)]1/2
= [(2098422.577*2.812)/20000*12.75)]^1/2
=
4.81
in
For operating condition:
tmin = [(MOY)/SfoB)]1/2
= [(2423041.017*2.812)/17800*12.75)]^1/2
=
5.48
in
Therefore, the minimum required thickness of the flange =
Since actual thickness is

5.48

in

inch, this minimum thickness is satisfactory.

For blind flanges is attached by bolts causing an edge moments, the thickness is calculated as:t = d(srqt(C*P/S*E + 1.9 W*hG/S*E*d^3))
By using this equation, the thickness t should be calculated for both operating conditions
and gasket seating, whichever greater shall be used.
For operating condition
Design pressure, P
Allowable stress, S
Factor depending upon method of
attachment of head, C
W=Wm1 from Formula (3) of 2-5(e)
Diameter at location of gasket load recaction, d
Joint Efficiency

=
=

t = d(srqt(C*P/S*E + 1.9 W*hG/S*E*d^3))

Flange

2000 psi
20000 psi

=
=
=
=

0.3
555,956.10 Ib
15.04 in
1

2.61 in

Page 8

For gasket seating condition

Design pressure, P
Allowable stress, S (at atmosphere condition)
Factor depending upon method of
attachment of head, C
W from Formula (4) of 2-5(e)
Diameter, d
Joint Efficiency

=
=

t = d(srqt(C*P/S*E + 1.9 W*hG/S*E*d^3))

20000 psi
20000 psi

=
=
=
=

0.3
562,798.05 Ib
15.04 in
1

8.24 in

Minimum required thickness is

23
in
Since actual thickness is
6 inch, this minimum thickness is satisfactory.

Flange

Page 9

Oil Separator Tank - PN1.1 DN500

Reinforcement For Opening

1.0 DESIGN DATA
1.1 Design Code & Specifications

= ASME Sect. VIII Div.1

= As per UG-36 (3) and UG-37
=
114.453 N/mm2

Allowable stress value at 110C,Sp

2.0 General
Nominal vessel wall thickness (corroded), t
2.1 Nozzle required thickness per UG-27(1), trn
trn = (Pi*Ri.corr/Sn*E-0.6Pi) + c.a
Where :Inside diameter of nozzle (corroded), d
Inside radius (corroded), Ri.corr
Outside radius of shell, Ro
Allowable stress in nozzle, Sn
Design Pressure, Pi
Joint efficiency, En
So, tn
Required thickness tr from UG-37 (a)
tr = (Pi*Ro/Sn*E-0.4Pi)

=
=
=
=
=
=
=

7 mm

67
1
256
114.453
1.1
0.85
1.01

mm
mm
mm
N/mm2
N/mm2
mm

2.88 mm

As stated in UG-36 (3) (a), this opening does not require reinforcement is exempt from area calculation.

Designed by:

Date:
27 August 2008

Checked by:

Date:

Approved by:

Date:

Reinforcement

Page 10