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    Cover Plate Calculation

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    Sachin5586
    This document summarizes the design calculations for a flange and bolts. It includes: - The material properties and dimensions for the flange, bolts, and plate. - Calculations of the tensile load per bolt, minimum bolt area, and verification that the selected bolt size meets requirements. - References formulas to calculate the required flange thickness for the given bolt spacing, plate projection, and distributed load. The provided thickness exceeds the required thickness. - Includes the maximum compressive force on the gusset plate and calculations to verify the selected gusset plate thickness meets the allowable stress requirements.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cover Plate Calculation

    Uploaded by

    Sachin5586
    189 views1 page
    This document summarizes the design calculations for a flange and bolts. It includes: - The material properties and dimensions for the flange, bolts, and plate. - Calculations of the tensile load per bolt, minimum bolt area, and verification that the selected bolt size meets requirements. - References formulas to calculate the required flange thickness for the given bolt spacing, plate projection, and distributed load. The provided thickness exceeds the required thickness. - Includes the maximum compressive force on the gusset plate and calculations to verify the selected gusset plate thickness meets the allowable stress requirements.

    Original Description:

    Cover plate Caculation

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    © © All Rights Reserved

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    This document summarizes the design calculations for a flange and bolts. It includes: - The material properties and dimensions for the flange, bolts, and plate. - Calculations of the tensile load per bolt, minimum bolt area, and verification that the selected bolt size meets requirements. - References formulas to calculate the required flange thickness for the given bolt spacing, plate projection, and distributed load. The provided thickness exceeds the required thickness. - Includes the maximum compressive force on the gusset plate and calculations to verify the selected gusset plate thickness meets the allowable stress requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    189 views1 page

    Cover Plate Calculation

    Uploaded by

    Sachin5586
    This document summarizes the design calculations for a flange and bolts. It includes: - The material properties and dimensions for the flange, bolts, and plate. - Calculations of the tensile load per bolt, minimum bolt area, and verification that the selected bolt size meets requirements. - References formulas to calculate the required flange thickness for the given bolt spacing, plate projection, and distributed load. The provided thickness exceeds the required thickness. - Includes the maximum compressive force on the gusset plate and calculations to verify the selected gusset plate thickness meets the allowable stress requirements.

    Copyright:

    © All Rights Reserved
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    of 1

    Flange Calculation

    Ref. Formulas For Stress & Strain By Roark & Young 7th Ed.
    Material of Plate
    Yield Stress of Material at design temp.
    a) Internal Pressure
    Specific gravity of Liquid
    b) Liquid Head
    c) Live Load
    Plate Thickness
    Corrosion Allowance (C.A)

    105 C
    =
    =
    =

    Y
    P

    1750.0 mm wc
    1.0000
    0.0 mm

    =
    =

    SA-516 Gr. 70
    2428.9 kg/cm
    1.0200 kg/cm
    0.0000
    0.00
    8.00
    0.00

    =
    =
    =
    =

    BOLT DESIGN

    30
    2152 OD

    Bolt Material

    = A 193 Gr. B8

    24 Flange THK

    Permissible tensile stress

    24 Flange THK

    Number of bolts

    36

    2092 BCD
    5 THK stiffener plate
    20 Nos.

    8 THK

    betw'n bolts

    M27 Bolts

    20.0

    N =

    Maximum Tensile
    Load per bolt,

    50

    1757.7 kg/cm

    s tf permissible =

    Bolt Corrosion Allowance on diameter

    2020 Shell OD

    kg/cm
    kg/cm
    mm
    mm

    0.0 mm

    C.Ab =

    1608.6 kg

    T = p P ID / (4 N) =

    91.52 mm

    Minimum corroded bolt area required

    Selected bolt dia

    Root Area of Bolt

    413.9 mm

    M 27

    Corroded Tensile Root Area of Bolt

    At

    413.9 mm

    Corroded Shear Root Area of Bolt

    As

    572.6 mm

    s tf cal = T / At

    Calculated Tensile stress,

    388.7 kg/cm < 1757.7 kg/cm SAFE

    FLANGE PLATE DESIGN


    Refer Roark's Formulas for Stress and Strain by Young 17th ED, for three edges fixed and one end free with a uniformly distributed load,
    Table 11.4, case 10a, pg 513
    Bolt spacing

    a =

    328.6 mm

    Projection of plate

    b =

    66.0 mm

    a/b
    Material (Flange / Gusset / Shell)

    SA-516 Gr. 70
    fy =

    2428.9 kg/cm

    2/3 * fy = sbending =

    1619.27 kg/cm

    Yield Stress of Flange


    Allowable Bending Stress
    Flange Corrosion Allowance

    0.0 mm

    = 4.98

    = 1.982

    b3

    Load on Flange
    For point load

    T =
    Wpoint load =

    1608.63 kg
    7.42 kg/cm

    Wpoint load = T / (a * b)
    For u.d.l.

    q =

    14.83 MPa

    q = Wudl = 2 * W point load


    Hence required flange THK

    t =

    8.89 mm

    Provided Flange THK =

    24.0 mm

    GUSSET PLATE DESIGN


    Maximum compressive force on gusset

    1608.63 kg

    Taking gusset plate thickness

    tg

    5 mm

    Length of gusset plate

    Lg

    50 mm

    KL / r =

    27.71

    Where,

    r = Radious of gyration = tg / (12)0.5


    KL= Effective length = 0.8Lg

    Actual compressive stress,


    Allowable compressive stress =

    =
    1418.31 kg/cm

    487.46 kg/cm

    Yield stress =

    2428.9 kg/cm

    Young Modulus =

    1927210 kg/cm

    SAFE

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