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    Boiler Light Up Procedure

    Uploaded by

    Gary Luna Cuaquira
    The document discusses the layout and protection systems of boilers, including the water, oil, steam, air, and bottom ash hopper lines. It describes the conditions needed for a purge permissive and various triggers that activate boiler protection, such as fan trips, pressure deviations, or flame failures. Diagrams show the heavy fuel oil supply scheme from tanks to boilers and atomizing steam arrangements at the boiler front. The document also outlines parameters for warming up boilers, like restricting temperature rises and soot blowing during oil firing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Boiler Light Up Procedure

    Uploaded by

    Gary Luna Cuaquira
    333 views14 pages
    The document discusses the layout and protection systems of boilers, including the water, oil, steam, air, and bottom ash hopper lines. It describes the conditions needed for a purge permissive and various triggers that activate boiler protection, such as fan trips, pressure deviations, or flame failures. Diagrams show the heavy fuel oil supply scheme from tanks to boilers and atomizing steam arrangements at the boiler front. The document also outlines parameters for warming up boilers, like restricting temperature rises and soot blowing during oil firing.

    Original Description:

    This is a Procedure that explain the boiler light up.

    Original Title

    Boiler Light Up Procedure(Boilersinfo.com)

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    The document discusses the layout and protection systems of boilers, including the water, oil, steam, air, and bottom ash hopper lines. It describes the conditions needed for a purge permissive and various triggers that activate boiler protection, such as fan trips, pressure deviations, or flame failures. Diagrams show the heavy fuel oil supply scheme from tanks to boilers and atomizing steam arrangements at the boiler front. The document also outlines parameters for warming up boilers, like restricting temperature rises and soot blowing during oil firing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    333 views14 pages

    Boiler Light Up Procedure

    Uploaded by

    Gary Luna Cuaquira
    The document discusses the layout and protection systems of boilers, including the water, oil, steam, air, and bottom ash hopper lines. It describes the conditions needed for a purge permissive and various triggers that activate boiler protection, such as fan trips, pressure deviations, or flame failures. Diagrams show the heavy fuel oil supply scheme from tanks to boilers and atomizing steam arrangements at the boiler front. The document also outlines parameters for warming up boilers, like restricting temperature rises and soot blowing during oil firing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 14

    Boilersinfo.

    com

    BY MD. AKHTAR
    Boilersinfo.com

    BOILER LINE UP
    WATER SIDE
    BOILER AUXILIARIES LINE UP(FD/ID/PA/RAPH/CC
    PUMP/DAMPERS/SAF)
    OIL SIDE LINE UP
    STEAM SIDE LINE UP
    AIR SIDE LINE UP(IAC/PAC/ECW)
    BOTTOM ASH HOPPER LINE UP
    ESP LINE UP
    DOSING SYSTEM/CBD/EBD LINE UP
    Boilersinfo.com

    PURGE PERMISSIVE
     All HFO Nozzle Valves Closed
     ALL LONV Valves Closed
     HFO Trip Valve closed
     All Pulverizers Off.
     All Feeders Off
     Air Flow Between >30% AND <40%.
     All Flame Scanners Sense No Flame
     All Auxiliary Air Dampers Modulating
     Both PA fans Off
     All HAGS Closed
     No Boiler Trip From MFT.
    Boilersinfo.com

    BOILER PROTECTION
    Both ID fan trips
    Both FD fan trips
    Drum level high
    Drum level very low
    Furnace pressure very high
    Furnace pressure very low
    Water wall circulation not correct
    Less than fireball &loss of AC supply in any elevation
    Loss of 220 V DC for more than 2 sec
    Unit flame failure
    Loss of all fuel trips
    All Boiler feed pump tripped
    BOILER
    Boilersinfo.com

    PROTECTION
    Reheater protection
    Boiler emergency trip
    All secondary air heater OFF
    Air flow less than 30%
    Boilersinfo.com
    HFO SUPPLY SCHEME
    FROM AUXILIARY
    FROM HFO STEAM HEADER
    DAY TANK

    HFO PUMP-1

    HFO
    s HTR-1 s

    HFO PUMP-2
    TO BOILER
    HFO FRONT
    s HTR-2 s

    HFO PUMP-3

    HFO
    s
    s
    HTR-3

    TO HFO
    DAY TANK
    Boilersinfo.com

    HFO SCHEME AT BOILER FRONT


    HOFCV
    HOTV

    FT

    AB ELEVATION

    CD ELEVATION

    M EF ELEVATION

    GH ELEVATION

    SHORT FT
    RECIRCULATION

    HORV

    HFO HFO
    SUPPLY RETURN
    LINE LINE
    Boilersinfo.com
    ATOMISING STEAM SCHEME AT BOILER FRONT

    AB ELEVATION

    CD ELEVATION

    EF ELEVATION

    GH ELEVATION

    OIL GUN CONNECTION

    HFO NOZZLE
    VALVE SCAVENGE OIL GUN
    VALVE

    ATOMISING
    STEAM VALVE
    Boilersinfo.com
    Fire from a tilted nozzle
    Boilersinfo.com
    Boilersinfo.com
    Tangential firing system fire ball
    Boilersinfo.com

    COAL COMPARTMENT ASSEMBLY


    Boilersinfo.com

    WARMING UP AND PARAMATERS


    RAISING

    Regulate firing to restrict the boiler water temp. rise at


    110oC/hr. and maintain furnace exit gas temp. below
    540oC till HP-LP bypass is charged.
    During the warming up period, ensure the
    economiser recirculation v/v (E-20) is open.
    Carry out hourly APH Soot blowing during period of
    oil firing
    Charge ESP when flue gas temp. at outlet of APH’s
    reaches above100oC.
    Ensure CC pump Emergency tank is full.
    Boilersinfo.com

    THANK YOU

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