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    Boiler Light Up

    Uploaded by

    Sam
    The document provides information on the line up and protection systems for a boiler, including the water side, auxiliary, oil side, steam side, air side, bottom ash hopper, ESP, and dosing systems. It also describes the requirements for purge permissives, protections like low/high drum levels or pressure, and the HFO supply, heating, and distribution scheme at the boiler front. Finally, it provides instructions for warming up the boiler and gradually raising parameters like restricting temperature rise and maintaining furnace exit gas temperature during startup.

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    Boiler Light Up

    Uploaded by

    Sam
    637 views14 pages
    The document provides information on the line up and protection systems for a boiler, including the water side, auxiliary, oil side, steam side, air side, bottom ash hopper, ESP, and dosing systems. It also describes the requirements for purge permissives, protections like low/high drum levels or pressure, and the HFO supply, heating, and distribution scheme at the boiler front. Finally, it provides instructions for warming up the boiler and gradually raising parameters like restricting temperature rise and maintaining furnace exit gas temperature during startup.

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    The document provides information on the line up and protection systems for a boiler, including the water side, auxiliary, oil side, steam side, air side, bottom ash hopper, ESP, and dosing systems. It also describes the requirements for purge permissives, protections like low/high drum levels or pressure, and the HFO supply, heating, and distribution scheme at the boiler front. Finally, it provides instructions for warming up the boiler and gradually raising parameters like restricting temperature rise and maintaining furnace exit gas temperature during startup.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    637 views14 pages

    Boiler Light Up

    Uploaded by

    Sam
    The document provides information on the line up and protection systems for a boiler, including the water side, auxiliary, oil side, steam side, air side, bottom ash hopper, ESP, and dosing systems. It also describes the requirements for purge permissives, protections like low/high drum levels or pressure, and the HFO supply, heating, and distribution scheme at the boiler front. Finally, it provides instructions for warming up the boiler and gradually raising parameters like restricting temperature rise and maintaining furnace exit gas temperature during startup.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 14

    BY MD.

    AKHTAR

    BOILER LINE UP
    WATER SIDE BOILER AUXILIARIES LINE UP(FD/ID/PA/RAPH/CC

    PUMP/DAMPERS/SAF) OIL SIDE LINE UP STEAM SIDE LINE UP AIR SIDE LINE UP(IAC/PAC/ECW) BOTTOM ASH HOPPER LINE UP ESP LINE UP DOSING SYSTEM/CBD/EBD LINE UP

    PURGE PERMISSIVE
    All HFO Nozzle Valves Closed ALL LONV Valves Closed HFO Trip Valve closed All Pulverizers Off. All Feeders Off Air Flow Between >30% AND <40%. All Flame Scanners Sense No Flame All Auxiliary Air Dampers Modulating Both PA fans Off All HAGS Closed No Boiler Trip From MFT.

    Both ID fan trips Drum level high

    BOILER PROTECTION

    Both FD fan trips Drum level very low Furnace pressure very high Furnace pressure very low Water wall circulation not correct Less than fireball &loss of AC supply in any elevation Loss of 220 V DC for more than 2 sec Unit flame failure Loss of all fuel trips All Boiler feed pump tripped

    BOILER PROTECTION
    Reheater protection Boiler emergency trip All secondary air heater OFF Air flow less than 30%

    HFO SUPPLY SCHEME


    FROM HFO DAY TANK FROM AUXILIARY STEAM HEADER

    HFO PUMP-1

    HFO HTR-1

    HFO PUMP-2

    HFO HTR-2

    TO BOILER FRONT

    HFO PUMP-3 HFO HTR-3

    TO HFO DAY TANK

    HFO SCHEME AT BOILER FRONT


    HOTV FT AB ELEVATION CD ELEVATION EF ELEVATION GH ELEVATION
    SHORT RECIRCULATION

    HOFCV

    FT

    HORV
    HFO SUPPLY LINE HFO RETURN LINE

    ATOMISING STEAM SCHEME AT BOILER FRONT


    AB ELEVATION

    CD ELEVATION

    EF ELEVATION

    GH ELEVATION

    OIL GUN CONNECTION

    HFO NOZZLE VALVE

    SCAVENGE VALVE

    OIL GUN

    ATOMISING STEAM VALVE

    Fire from a tilted nozzle

    Tangential firing system fire ball

    COAL COMPARTMENT ASSEMBLY

    WARMING UP AND PARAMATERS RAISING


    Regulate firing to restrict the boiler water temp. rise at

    110oC/hr. and maintain furnace exit gas temp. below 540oC till HP-LP bypass is charged. During the warming up period, ensure the economiser recirculation v/v (E-20) is open. Carry out hourly APH Soot blowing during period of oil firing Charge ESP when flue gas temp. at outlet of APHs reaches above100oC. Ensure CC pump Emergency tank is full.

    THANK YOU

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