Som Lab Manual
Som Lab Manual
Som Lab Manual
CIVIL ENGINEERING
LAB MANUAL
DEPARTMENT OF CIVIL ENGINEERING
(REGULATION 2013)
AS PER ANNA UNIVERSITY SYLLABUS
SYLLABUS
LIST OF EXPERIMENTS
Specification:
i. Power supply : 440V
ii. Load capacity : 0 40000 kgf / Least count : 08 kgf.
Procedure:
1. Measurethediameter ofthe rod usingVernier caliper.
2. Measuretheoriginal length of therod.
3. Select theproperjawinserts and
completetheupperandlowerchuckassemblies.
4. Applysomegraphitegreasetothetaperedsurfaceofthegripsurfaceforthes
moothmotion.
5. Operatetheuppercrossheadgripoperationhandleandgripfullytheuppere
ndof the test piece.
6. TheleftvalveinUTMiskeptinfullyclosedpositionandtherightvalveinnor
mal open position.
7. Opentheright valve andclose it after the lower table is slightlylifted.
8. Adjusttheloadtozerobyusinglargepushbutton.
9. Operatethelowergripoperationhandleandliftthelowercrossheadupandg
rip
fullythelowerpartofthespecimen.Thenlockthejawsinthispositionbyope
rating the jawlockinghandle.
10. Turntherightcontrolvalveslowlytoopenposition(anticlockwise)untilwe
Formula used:
i. Original area of the rod (Ao) = , in mm2
MS
rod
Result:
1. Final length of the specimen = mm
2. Diameter of the Neck (Dn) = mm
3. Percentage of Reduction = %
4. Percentage of Elongation = %
5. Yield stress of MS bar = N/mm2
6. Ultimate stress of MS bar = N/mm2
7. Breaking stress of MS bar = N/mm2
8. Youngs Modulus of MS bar = N/mm2
Graph:
Draw a graph between stress and strain relationship.
VIVA QUESTIONS:
1.
1. What is uniformly distributed load?
2. Define: Shear force.
3. Define: Bending Moment at a section.
4. What is meant by positive or sagging BM?
5. What is meant by negative or hogging BM?
Aim:
To determine the compressive strength of wood in given sample material.
Apparatus required:
Compressometer (or) Compression Testing Machine, Wooden specimen.
Procedure:
1. Calculate the material required for preparing the wood of given
specification.
2. Immediately after being made, they should be covered with wet mats.
3. Compression tests of wood specimens are made as soon as practicable
after removal from making factory. Test-specimen during the period of
their removal from the making factory and till testing, are kept moist by a
wet blanket covering and tested in a moist condition.
4. Place the specimen centrally on the location marks of the compression
testing machine and load is applied continuously, uniformly and without
shock.
5. Also note the type of failure and appearance cracks.
Formula used:
The compressive strength of wooden specimen =
Load on wood.KN
Result:
Formula used:
Shear strength =
Observation and Tabulation:
Diameter of the specimen (d) =
Cross sectional area of the Double shear = =
Shear load taken by specimen at the time of failure (P) =
Specification:
Capacity = 400 kN ( Range : 0 400 kN)
Precaution:
The inner diameter of the hole in the shear stress attachment is
slightly greater than that of the specimen.
Result:
VIVA QUESTIONS:
Aim:
To conduct the torsion test on the given specimen for the following.
1. Modulus of Rigidity.
2. Shear stress.
Apparatus required:
Torsion test apparatus, Vernier caliper/Scale, Specimen.
Theory:
Atorsiontestisquiteintrudedindeterminingthevaluesofmodulusofrigidi
tyof
metallicspecimenthevaluesofmodulusofrigiditycanbefoundoutthroughobser
vation made during experimentbyusing torsion equation
T/G= C/L
Procedure:
1. Measure the diameter and lengthof the given rod.
2. Therod isfixingintothegrip of machine.
3. Set thepointeronthetorquemeasuringscale.
4. The handle of machine is rotate in onedirection.
5. Thetorqueandangle of test arenotedfor five degree.
6. Nowthehandle is rotated in reversedirection and rod is taken out
Formula used:
Modulus of Rigidity (C) = in N/mm2 where,
Tabulation:
Torque ModulusofR ShearStr
AngleOfTwi TwistinR igidity(N/m ess(N/m
S.NO st od m2 ) m2 )
N-M N-MM
Precautions:
1. The specimen should be prepared in proper dimensions.
2. The specimen should be properly to get between the jaws.
3. Take reading carefully.
4. After breaking specimen stop to m/c.
Result:
VIVA QUESTIONS:
1. What is
torsional
bending?
2. What is axial
load?
3. Define: Column
and strut.
4. What are the types of column failure?
5. What is slenderness ratio (buckling factor)? What is its relevance in column?
Energyspenttobre Energyabsorbe
Energyabsorbedby ImpactSt
Material akthespecimen(B) dbythespecime
S.No force(A) rength
Used (J) n(A-B)J
(J) J/mm2
Precaution:
The specimen should be prepared in proper dimensions.
Take reading more frequently.
Make the loose pointer in contact with the fixed pointer after setting the
pendulum.
Do not stand in front of swinging hammer or releasing hammer.
Place the specimen proper position.
Result:
The impact strength of the given specimen = ----------------- J/mm2.
Procedure:
1. Raise theswingingpendulum weightand lockit.
2. Release thetrigger andallowthe pendulumto swing.
3. This actuatesthe pointer tomove
inthedial.
4. Note down thefrictionalenergy absorbed bythebearings.
5. Raise thependulumweightagain andlockitin position.
6. PlacethespecimeninbetweenthesimpleanvilsupportkeepingtheUno
tchin the direction opposite tothestrikingedgeofhammer
arrangement.
7. Release thetrigger andallowthe pendulumto strikethespecimenat
its midpoint.
8. Note down theenergy spentin breaking (or)bending thespecimen.
9. Tabulatetheobservation.
Formula used:
Impact strength of the specimen = in N/mm2
Observation and Tabulation:
Area of the given sample specimen = mm2
Energyspenttobre Energyabsorbe
Energyabsorbedby ImpactSt
Material akthespecimen(B) dbythespecime
S.No force(A) rength
Used (J) n(A-B)J
(J) J/mm2
Precaution:
The specimen should be prepared in proper dimensions.
Take reading more frequently.
Make the loose pointer in contact with the fixed pointer after setting the
pendulum.
Do not stand in front of swinging hammer or releasing hammer.
Place the specimen proper position.
Result:
The impact strength of the given specimen = ------------------ J/mm2.
VIVA QUESTIONS:
1. What are the planes along which the greatest shear stresses occur?
2. Define: Strain Energy
3. Define: Unit load method.
4. Give the procedure for unit load method.
Result:
Rockwell hardness number of thegiven materialis -------------
VIVA QUESTIONS:
1. Define Stress.
2. Define strain.
3. Define Modulus of Elasticity.
4. State Bulk Modulus.
5. Define poisons ratio.
Usualballsizeis10mm+0.0045mm.Sometimes5mmsteelballisalsoused.It
shallbehardenedandtemperedwithahardnessofatleast850VPN.(Vickers
Pyramid Number). It shall be polished andfreefromsurface defects.
Specimenshouldbesmoothandfreefromoxidefilm.Thicknessofthepiecetobe
tested shall not be lessthan 8 timesfrom thedepth ofindentation.
Where,
P - Loadapplied in Kgf.
D - Diameter of the indenter in mm.
d- Diameterof the indentation inmm.
Observation And Tabulation:
Diameter of
DiameterOf the indentation Brinell
Load theIndenter Hardness
in mm
S.No. Material in Kgf in mm Number(BH
1 2 3
N)
Precautions :
1. Brinelltestshouldbeperformedonsmooth,flatspecimensfromwhichd
irtandscale have been cleaned.
2. Thetestshouldnotbemadeonspecimenssothinthattheimpressionsho
ws
Mild Steel=-------------------BHN
EN 8=-------------------BHN
EN 20=-------------------BHN
VIVA QUESTIONS:
1. Define buckling factor and buckling load.
2. Define safe load.
3. State Hookes law.
4. Define Factor of Safety.
5. State the tensile stress & tensile strain.
Theory:
Bending test is perform on beam by using the three point loading system.
Thebending fixture is supported on the platform of hydraulic cylinder. The
loading is held in the middle cross head. At a particular load the deflection at
the center of the beam is determined by using a dial gauge.
Procedure:
1. Measure the length (L) of thegiven specimen.
2. Markthecentre of thespecimen usingpencil / chalk.
3. MarktwopointsA&Batadistanceof350mmoneithersideofthecentre
mark.The distance between A &B isknown as spanof thespecimen
(l)
4. Fixtheattachment for the bending test in themachine properly.
5. Placethespecimenoverthetwosupportsofthebendingtableattachm
entsuchthat
thepointsA&Bcoincidewithcentreofthesupports.Whileplacing,e
nsurethatthe tangential surfacenearerto heartwill be the top
surfaceandreceives the load.
6. Measure the breadth(b)and depth(d)of thespecimen usingscale.
7. Placethedialgaugeunderthisspecimenatthecentreandadjustthedial
gauge reading tozeroposition.
8. Placetheloadcellattopofthespecimenatthecentreandadjusttheload
indicator in thedigital boxto zeroposition.
9. Selecta strainrate of2.5mm / minute using thegear box in
themachine.
10. Applytheloadcontinuouslyataconstantrateof2.5mm/minuteandn
otedownthe
deflectionforeveryincreaseof0.25tonneloaduptoamaximumof6se
Formula used:
Tabulation:
Average
Precautions:
Result:
Theyoungsmodulus of thegiven specimen is ------------------------------ N/mm2.
VIVA QUESTIONS:
1. Difference between Beam & Cantilever beam & Overhanging & Propped
cantilever & Simply supported beam.
2. What is meant by transverse loading on beams?
3. How do you classify the beams according to its supports?
Result:
Under compression test on open coil helical
spring
1. Rigidity Modulus (N) = --------------
---N/mm2
2.Stiffness of spring (K) = --------------
---N/mm
3. Maximum energy stored = ----------------
VIVA QUESTIONS:
1. Define principal stresses and principal plane?
2. What is the radius of Mohrs circle?
3. What is the use of Mohrs circle?
CONSISTENCY OF CEMENT
Experiment No.: Date:
Aim:
To determine the consistency of given cement sample.
Apparatus required :
Vicats apparatus, Needle, Weighing balance, Measuring jar, Mixing trowel
and tray.
Procedure :
1. Weight out 400 grams of cement on to a large non porous plate from
and make it into a depression in center to hold the mixing water.
2. Find out the volume of water to give a percentage of 25 by weight of dry
cement and this amount carefully to the cement.
3. Mix the cement and water together throughly the process of mixing shall
includes kneading and threading. The total time elapsed from the amount
of moment of adding water to the cement and mixing completed shall not
be less than 4 minutes.
4. Fill the mould completely with the cement paste so gauged and strike off
the top to a level with the top of the mould, slightly shake the jar and the
mould with the cement to drive at entrapped air.
5. Keep the mould under the vicat plunger and supporting the moving ring
by the plunger of the dash pot, release the rod.
6. After the plunger has come to rest, note the reaching against the index.
7. Repeat the experiment with trial paste of varying percentage of water till
the plunger comes to rest between 5mm and 7mm from the bottom used.
Specification :
Observation :
Tabulation :
Water cement ratio Depth of penetration
Sl No Water content (ml)
(%) (mm)
Result:
The standard consistency of the cement = -------------------%, --------------------
mm.
VIVA QUESTIONS :
1. Define: Consistency.
2. Define: Workability.
3. What are the composition of cement?
4. What are the types of cement?
5. Enlist the grade of cement.
Observation :
Weight of cement Water content Initial setting time Final setting time
Sl.No
(g) (g) (min) (min)
Tabulation :
Result:
Viva questions :