PT25 Noblelift China
PT25 Noblelift China
PT25 Noblelift China
SPAREPARTS LIST
Electric Pallet Truck
Version 07/2014
20130700013
PT 25P-BPT-001-EN
Catalogue
Fig.1 Frame assembly .........................................................................................................1
Fig.2 Battery ........................................................................................................................5
Fig.3 Truck body assembly(Foldable) .............................................................................6
Fig.4 Truck body assembly (Fixed) ....................................................................................10
Fig.5 Protective arm...........................................................................................................14
Fig.6 Foldable platform ......................................................................................................15
Fig.7 Steering wheel assembly ..........................................................................................17
Fig.8 Electrical steering components(Foldable) ............................................................19
Fig.9 Electrical steering components(Fixed) .................................................................21
Fig.10 Instrument components ..........................................................................................23
Fig.11 Hydraulic system(Foldable) ................................................................................24
Fig.12 Hydraulic system(Fixed).....................................................................................26
Fig.13 Pump system ..........................................................................................................28
Fig.14 Drive assembly .......................................................................................................30
Fig.15 AC drive AC steer assembly ...................................................................................34
Fig.16 Tiller assembly(Foldable) ...................................................................................35
Fig.17 Tiller assembly(Fixed) ........................................................................................37
Fig.18 Canbus handle........................................................................................................39
Fig.19 Electric equipment assembly(Foldable) .............................................................41
Fig.20 Electric equipment assembly(Fixed)...................................................................43
Fig.21 Controller components ............................................................................................45
Fig.22 Cables.....................................................................................................................48
Fig.23 Label(for EU)......................................................................................................50
Fig.24 Label(for US)......................................................................................................52
Easy worn parts list............................................................................................................54
Fig.1 Frame assembly
1
Fig.1 Frame assembly
No. Art No. Item Qty. Note Standard
20 9000008076 Spindle 4
21 9000010037 Wheel kit 2
22 0000027107 Bearing 8 6204-2Z GB/T276
2
3
Fig. 1 Frame assembly
No. Art No. Item Qty. Note Standard
9000010016 Charger(For EU) 1 24V/55A
9000010017 Charger(For AUS) 1 24V/55A
29
9000010018 Charger(For UK) 1 24V/55A
9000010019 Charger(For USA) 1 24V/55A
30 9000008047 Rubber ring 2
31 9000008057 Chain shaft 2
32 0000024012 Nut 2 M10 GB/T6173=ISO8675
33 9000008269 Battery cover assembly 1
34 0000023042 Screw 4 M6×10 GB/T70.1=ISO4762
35 9000008266 Gap plate 1
36 9000007783 Nut 4 M10
37 9000008270 Door plank 1
38 0000023006 Washer 4 10 GB/T93
39 0000023088 Screw 4 M10×25 GB/T70.1=ISO4762
40 9000008264 Pin head 1
41 9000007788 Spring 1
42 9000008267 Battery cover lock 1
43 9000008265 Handle 1
44 0000026004 Circlip 12 15 GB/T894.1
45 2410411001 Barrel 6
46 0000027060 Bearing 12 6202 GB/T276
47 2410407001 Shaft 6
48 2410400001 Roller 6
49 0000026052 Circlip 1 12 GB/T896
50 9000008268 Fixing shaft 1
51 9000008048 Torsion bar shaft assembly 1
52 0000013001 Bushing 2 20×23×20
53 9000008340 Suspension rubber 2
9000010430 Push rod kit 1150
54 2
9000010431 Push rod kit 1220
55 9000010400 enter roller kit 2
4
Fig.2 Battery
Fig. 2 Battery
No. Art No. Description Qty. Note Standard
9000008293 Battery(Bolt type) Bolt type
1 1
9000010035 Battery Weld type
2 9000010038 Connector 1 Only for bolt type battery
5
Fig.3 Truck body assembly(Foldable)
6
Fig.3 Truck body assembly(Foldable)
No. Art No. Item Qty. Note Standard
1 9000007920 Left vent components 1
2 9000008732 Main cover 1
3 1000423003 Screw 2 M10X30 tailor- made
4 2000423001 Screw 1 M10X15 tailor- made
5 9000007923 Right vent components 1
6 9000007891 Protective arm 1
7 9000007862 Pedal components 1
8 9000008273 Steering wheel assembly 2
9 0000023006 Washer 8 10 GB/T93
10 0000023222 Bolt 8 M10×25 GB/T5783=ISO4017
11 9000008733 Truck body 1
12 0000024013 Nut 1 M10 GB/T6170= ISO4032
13 0000023029 Screw 1 M10×35 GB/T70.1=ISO4762
14 9000008734 Electric steering components 1
15 9000010279 Top board 1
16 0000023088 Screw 10 M10×25 GB/T70.1=ISO4762
17 9000007940 Instrument components 1
18 0000023053 Screw 4 M6×12 GB/T70.1=ISO4762
19 9000008285 Middle cover 1
20 9000008286 Top cover 1
21 9000007790 Screw 2 M10×55 tailor- made
22 9000007791 Screw 4 M10×35 tailor- made
23 9000008063 Protective arm cover 1
24 9000007792 Screw 1 M10×45 tailor- made
25 0000023080 Screw 4 M10×16 GB/T70.1=ISO4762
26 9000007783 Nut 12 M10
27 0000023091 Screw 6 M6×12 GB/T70.3=ISO10642
28 9000008287 Fixing shaft components 4
29 9000008060 Connecting rod 2
30 1000413001 Bushing 2 20×23×15
31 0000026001 Circlip 4 15 GB/T896
7
Fig.3 Truck body assembly(Foldable)
8
Fig.3 Truck body assembly(Foldable)
No. Art No. Item Qty. Note Standard
32 9000007801 Shoulder harness 2 20×23×15
33 9000008282 Protective arm assembly board 1
34 0000023142 Screw 4 M12×25 GB/T70.1=ISO4762
35 0000025024 Washer 4 12 GB/T93
9
Fig.4 Truck body assembly (Fixed)
10
Fig. 4 Truck body assembly(Fixed)
No. Art No. Description Qty. Note Standard
1 9000008305 Rubber pad 1
2 9000008303 Pedal components 1
3 0000027068 Bearing 2 6203 GB/T276=ISO3290
4 9000010044 Supporting wheel 1
5 9000008298 Bushing 11
6 0000023156 Screw 13 M12×25 GB/T70.1=ISO4762
7 9000008273 Steering wheel assembly 2
8 0000023006 Washer 8 10 GB/T93
9 0000023222 Bolt 8 M10×25 GB/T5783=ISO4017
10 9000008301 Right ring components 1
11 9000008294 Truck body components 1
12 9000007923 Right vent components 1
13 9000008307 Right protective backrest 1
14 0000023091 Screw 6 M6×12 GB/T70.3=ISO10642
15 9000008281 Fixing shaft components 2
16 9000008309 Steering wheel components 1
17 9000008300 Top board 1
18 0000023088 Screw 10 M10×25 GB/T70.1=ISO4762
19 9000007940 Instrument components 1
20 0000023053 Screw 4 M6×12 GB/T70.1=ISO4762
21 9000008286 Top cover 1
22 9000007790 Screw 2 M10×55 tailor- made
23 9000007791 Screw 4 M10×35 tailor- made
24 9000008064 Without protective arm cover 1 tailor- made
25 9000007792 Screw 1 M10×45
26 9000008285 Middle cover 1
27 0000023080 Screw 4 M10×16 GB/T70.1=ISO4762
28 0000023029 Screw 1 M10×35 GB/T70.1=ISO4762
29 0000024013 Nut 1 M10 GB/T6170= ISO4032
30 9000008287 Fixing shaft components 4
31 9000007801 Shoulder harness 2 20×23×15
11
12
Fig. 4 Truck body assembly(Fixed)
No. Art No. Description Qty. Note Standard
32 0000026001 Circlip 4 15 GB/T896
33 9000008060 Connecting rod 2
34 1000413001 Bushing 2 20×23×15
35 9000008302 Left ring assembly 1
36 9000007920 Left vent assembly 1
37 0000023044 Screw 8 M8×20 GB/T70.1=ISO4762
38 9000008306 Left protective backrest 1
39 9000007783 Nut 17 M10
40 9000008282 Protective arm assembly board 1
41 0000025024 Washer 10 12 GB/T93
42 9000008304 Main cover assembly 1
43 9000008296 Protective rubber block 1
44 9000010045 Washer 1
45 9000008469 Anti vibration pad 1
46 0090000046 Washer 1 8 GB/T97.1
47 9000007787 Spring 4
48 9000008295 Rubber ring 4
49 0000023602 Screw 1 M8x45 GB/T70.1=ISO4762
50 0000025001 Washer 1 8 GB/T93
51 0000026005 Circlip 1 17 GB/T894.1
52 0000025144 Washer 2 18x3 GB/T95
53 9000008297 Supporting wheel shaft 1
54 9000010043 Wheel kit 1
55 9000010432 Steering wheel kit 2
13
Fig.5 Protective arm
14
Fig.6 Foldable platform
15
Fig. 6 Foldable platform
No Art No. Description Qty. Note Standard
1 9000007867 Pedal pad 1
2 9000007869 Rotating shaft 1
3 9000007799 Shoulder harness 4 20×23×16.5
4 9000007863 Welded foot platform 1
5 0000023555 Screw 2 M6×16 GB/T70.2=ISO7380
6 2000421001 Air spring 1
7 0000024014 Nut 1 M16×1.5 GB/T6173 =ISO8675
8 9000007873 Cam 1
9 9000007866 Cam shaft 1
10 0000025012 Washer 2 5 GB/T93
11 0000023032 Washer 2 5 GB/T95
12 0000023107 Screw 2 M5×16 GB/T70.1=ISO4762
13 9000009799 Switch transition plate 1
14 9000008328 Proximity switch 1 NBN5-F7-E5
15 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762
16 9000007864 Welded assembly seat 1
17 0090000048 Washer 4 12 GB/T97.1
18 0000025024 Washer 4 12 GB/T93
19 9000007874 Line hanging board 1
20 0000024006 Lock nut 4 M12 GB/T889.1=ISO7040
21 0090000450 Screw 4 M12×45 GB/T70.2=ISO7380
22 9000007865 Damping pad 2
23 9000007872 Anti-vibration pad 2
24 9000007871 Anti-vibration washer 2
25 0000031001 Spring 8 16.3×31.5×1.75 GB/T1972
26 9000007870 Fixed bolt 2
27 0000028033 Split pin 2 3.2×20 GB/T91
28 9000007868 Assembly seat cover 1
29 0000025010 Washer 6 6 GB/T93
30 0000023045 Screw 6 M6×12 GB/T70.2=ISO7380
Suspension
31 9000008897 2
components
16
Fig.7 Steering wheel assembly
17
Fig. 7 Steering wheel assembly
No. Art No. Item Qty. Note Standard
1 0000024085 Lock nut 1 M12 GB/T889.1=ISO7040
2 9000008279 Dust cover 2
3 1000425003 Washer 2 SL20.2.3-8
4 9000008278 Shaft sleeve 1
5 0000027001 Bearing 2 6204 GB/T276=ISO3290
6 2020416001 Castor 1 124×60
7 0000023336 Bolt 1 M12×110 GB/T5782=ISO4014
8 9000003638 Wheel kit 1
9 9000008277 Wheel frame components 1
10 0000027069 Bearing 1 30205 GB/T297
11 9000008276 Rotating arm components 1
12 1000419001 PU spring 1 LPT20.2.3-1
13 1000431001 Spring 1 LPT20.2.3-2A
14 9000008274 Adjusting bolt 1
15 9000008275 Baseplate assembly 1
16 9000008280 Fixing shaft 1
17 0000025010 Washer 1 6 GB/T93
18 0000023040 Screw 1 M6×16 GB/T70.1=ISO4762
19 9000010036 Limiting shaft 1
20 0000026079 Circlip 1 9 GB/T896
21 1000523002 Screw 1 M6×14T
22 0000028004 Pin 1 4×14 GB/T119.2=ISO2338
23 9000007795 Bushing 2 18×20×10
24 1000426001 Circlip 1 SL20.2.3-11
18
Fig.8 Electrical steering components(Foldable)
19
Fig.8 Electrical steering components(Foldable)
No. Art No. Item Qty. Note Standard
1 9000007422 Welded bearing seat 1
2 9000000240 Bearing 2 61810 GB/T276=ISO3290
3 0000023042 Screw 3 M6X10 GB/T70.1=ISO4762
4 0000023034 Screw 4 M10x20 GB/T70.1=ISO4762
5 9000007423 Welded fixing seat 1
6 0000026043 Circlip 1 50 GB/T894.1
7 9000000244 Damper 1
8 9000008736 Transition linking block 1
9 9000008735 Potentiometer fixing plate 1
10 0000023032 Washer 4 5 GB/T95
11 0000025022 Washer 4 5 GB/T93
12 0000023311 Screw 4 M5X10 GB/T70.1=ISO4762
13 9000010209 Potentiometer 1 PSC360-F2AA
14 0000023853 Screw 2 M4X16 GB/T70.1=ISO4762
15 9000007424 Nylon block 1
16 0000023073 Screw 4 M4x10 GB/T70.1=ISO4762
20
Fig.9 Electrical steering components(Fixed)
21
Fig. 9 Electrical steering components(Fixed)
No. Art No. Description Qty. Note Standard
1 0000026043 Circlip 1 50 GB/T894.1
2 0000027109 Bearing 1 71810C GB/T292
3 0000023675 Screw 12 M5×16 GB/T70.2=ISO7380
4 0000025015 Washer 12 5 GB/T93
5 9000008316 Bearing seat 1
6 9000008310 Nylon cover 1
7 9000007789 Torsional spring 1
8 9000008311 Welded rotating axle 1
9 9000008315 Bearing cover plate 2
10 2070418001 Bushing 1
11 9000008312 Welded locating plate 1
12 9000008313 Welded tiller seat 1
13 0000027108 Bearing 1 61906 GB/T276=ISO3290
14 9000010209 Potentiometer 1 PSC360-F2AA
15 9000008314 Potentiometer assembly plate 1
22
Fig.10 Instrument components
4 9000000760 Indicator 1
23
Fig.11 Hydraulic system(Foldable)
24
Fig. 11 Hydraulic system(Foldable)
No. Parts No. Item Qty. Note Standard
1 9000007860 Hydraulic cylinder 1
2 9000008288 Pump station assembly board 1
3 9000008289 Anti-vibration pad 1
4 0000023034 Screw 4 M10×20 GB/T70.1=ISO4762
5 0000023006 Washer 4 10 GB/T93
6 1020300001 Cylinder components 1
7 1020301001 Cylinder body 1
8 0000022112 Y seal ring 1 50×60×8 GB/T10708.1
9 0000022031 Dust ring 1 50×58×6.5 GB/T10708.3
10 1020300003 Piston rod 1
11 0000026003 Circlip 2 20 GB/T894.1
12 1020407001 Pin roll 1
13 1020404005 Cylinder fixing frame 1
14 0000023053 Screw 3 M6×12 GB/T70.1=ISO4762
15 9000007843 Straight joint 1
16 9000008324 YGE hose clamp 1
17 9000007824 90° tube assembly 1
18 9000007831 G straight joint 1
19 2000300001 DC power unit 1
20 9000003639 Seal kit 1
21 0000025001 Washer 1 8 GB/T93
22 0000023415 Screw 1 M8×10 GB/T70.1=ISO4762
23 1000434015 Horn 1 DC24V
25
Fig.12 Hydraulic system(Fixed)
26
Fig. 12 Hydraulic system(Fixed)
No. Parts No. Description Qty. Note Standard
1 9000007860 Hydraulic cylinder 1
2 9000008288 Pump station assembly board 1
3 9000008289 Anti-vibration pad 1
4 0000023034 Screw 4 M10×20 GB/T70.1=ISO4762
5 0000023006 Washer 4 10 GB/T93
6 1020300001 Cylinder components 1
7 1020301001 Cylinder body 1
8 0000022112 Y seal ring 1 50×60×8 GB/T10708.1
9 0000022031 Dust ring 1 50×58×6.5 GB/T10708.3
10 1020300003 Piston rod 1
11 0000026003 Circlip 2 20 GB/T894.1
12 1020407001 Pin roll 1
13 1020404005 Cylinder fixing frame 1
14 0000023053 Screw 3 M6×12 GB/T70.1=ISO4762
15 9000007843 Straight joint 1
16 9000008324 YGE hose clamp 1
17 9000007824 90° tube assembly 1
18 9000007831 G straight joints 1
19 2000300001 DC power unit 1
20 9000003639 Seal kit 1
21 0000025001 Washer 1 8 GB/T93
22 0000023415 Screw 1 M8×10 GB/T70.1=ISO4762
23 1000434015 Horn 1 DC24V
27
Fig.13 Pump system
28
Fig. 13 Pump system
No. Art No. Description Qty. Note Standard
1 2000335001 Pump contactor 1
Carbon brush
2 2000335002 1 Iskra
(components)
3 2000334001 Motor 1 Iskra
4 2000323001 Plug 1
5 2000300002 Valve body 1
6 2000335003 Electromagnetic valve 1
7 2000335004 Check valve 1
8 2000323002 Screw 4
9 2000335005 Flow control valve 1
10 2000323003 Plug 1
11 2000335006 Overflow valve 1
12 2000322004 O ring 1
13 2000317008 Oil elbow 1
14 2000317009 Oil elbow 1
15 2000300003 Gear pump 1
16 2000317010 Oil suction pipe 1
17 2000300004 Filter 1
1 2.2kw(Iskra
□ 2000300001 Pump station 1
motor)
29
Fig.14 Drive assembly
30
Fig. 14 Drive assembly
No. Art No. Item Qty. Note Standard
1 9000010280 Spring components 2
2 2000223001 Screw 2 M10×180
3 2000208001 Spring guide bushing 2
4 9000010281 Spring 2
5 2000212001 Spring guide rod 2
6 0000023042 Screw 8 M6×10 GB/T70.1=ISO4762
7 0000025010 Washer 10 6 GB/T93
8 2000202006 End cap 4
9 2000231001 Spring 4
10 2000207001 Spring spindle 4
11 0000025002 Washer 18 10 GB/T95
12 0000023006 Washer 18 10 GB/T93
13 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762
14 2000202004 Outer V block 2
15 2000202008 Roller 24
16 2000202005 Inner V block 2
17 0000023094 Screw 4 M12×30 GB/T70.1=ISO4762
18 9000010298 Proximity switch 2 Fi4-M12-ON6L/L70
19 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762
20 0000023172 Screw 6 M8×30 GB/T70.1=ISO4762
21 0000025001 Washer 6 8 GB/T93
22 9000008291 Wheel frame components 1
23 2000202003 Pad 2
24 0000023095 Bolt 2 M14×60 GB/T5783= ISO4017
25 9000008684 Cable fixing button 2 UC-5
26 0000023071 Screw 2 M4×8 GB/T818= ISO7045
27 9000008258 Top board 1
28 9000008290 Bearing frame 1
29 0000025024 Washer 4 12 GB/T93
31
Fig.14 Drive assembly
32
Fig. 14 Drive assembly
No. Parts No. Item Qty. Note Standard
30 0000024012 Nut 4 M10 GB/T6172.1= ISO4035
33
Fig.15 AC drive AC steer assembly
34
Fig.16 Tiller assembly(Foldable)
35
Fig. 16 Tiller assembly(Foldable)
No. Art No. Description Qty. Note Standard
1 1100100001 Canbus control tiller 1 C 94300-90 (REMA)
2 0000023232 Bolt 2 M8×25 GB/T5783
3 1000123003 Screw 4 M4×8 GB/T70.2=ISO7380
36
Fig.17 Tiller assembly(Fixed)
37
Fig. 17 Tiller assembly(Fixed)
No. Parts No. Description Qty. Note Standard
1 1100100001 Canbus Handle 1 94300-90(REMA)
2 0000023034 Screw 2 M10×20 GB/T70.1=ISO4762
3 9000008318 Left tiller arm cover 1
4 9000008317 Welded tiller arm 1
5 9000008319 Right tiller arm cover 1
6 0000023047 Screw 2 M8×25 GB/T70.1=ISO4762
38
Fig.18 Canbus handle
39
Fig.18 Canbus handle
No. Art No. Description Qty. Note Standard
1 1010114001 Left drive knob 1
2 1000114015 Hon button 1
3 1000131009 Hon button spring 5
4 1000113004 Camshaft bushing 2
5 1000137001 Magnet body 4 ▲
6 1000131010 Emergency reverse spring button 4
7 0000023058 Screw 3 M6X10 GB/T70.1=ISO4762
8 0000023057 Screw 2 M3X16 GB/T70.1=ISO4762
9 0000025017 Washer 2
10 1010114003 Right drive knob 1
11 1000107002 Drive knob axle 1
12 1000137002 PCB clip 1
13 1000134005 Sensor 2
14 1000103012 Upper part of the tiller 1
15 1000103013 Lower part of the tiller 1
16 1000114017 Left button 1
17 1000137003 Magnet fixing seat 2
18 1000131011 Torsional spring 2
19 1000114018 Emergency reverse spring button seat 1
20 1000114020 Emergency reverse spring button cover 1
21 1000114021 Switch cover 1
22 1000114022 Right button 1
23 0000023060 Screw 1 ST4.2X25 GB/T845= ISO 7049
24 1000134006 LED Bi-color light 1
25 1000103014 LED Bi-color light seat 1
26 1000131012 Right drive knob torsional spring 1
27 1000131013 Left drive knob torsional spring 1
28 1100135001 PCB 1
40
Fig.19 Electric equipment assembly(Foldable)
41
Fig. 19 Electric equipment assembly(Foldable)
No. Art No. Description Qty. Note Standard
1 9000008616 Controller components 1
42
Fig.20 Electric equipment assembly(Fixed)
43
Fig. 20 Electric equipment assembly(Fixed)
No. Art No. Description Qty. Note Standard
1 9000008616 Controller components 1
44
Fig.21 Controller components
45
Fig. 21 Controller components
No. Art No. Item Qty. Note Standard
46
Fig. 21 Controller components
47
Fig.22 Cables
48
Fig. 22 Cables
No. Art No. Item Qty. Note Standard
49
Fig.23 Label(for EU)
Foldable
Fixed
50
Fig.23 Label(for EU)
No. Art No. Description Qty. Note Standard
A 9000003570 Sign read and follow this instruction 1
B 9000003573 ‘No passengers’ decal 1
C 9000008538 Sign capacity sticker(2500 kg) 1
D 9000005967 Lifting sticker 2
9000008737 CE sticker 1 foldable
E
9000008342 CE sticker 1 fixed
F 9000008555 Filling sticker 1
51
Fig.24 Label(for US)
Foldable
Fixed
52
Fig.24 Label(for US)
No. Art No. Description Qty. Note Standard
A 9000003570 Sticker to read and follow these instructions 1
C 9000009407 Capacity sticker (5500 LBS) 1
D 9000005967 Crane hook label 2
F 9000008555 Filling sticker 1
G 9000003575 Warning sticker 1
H 9000003576 Warning sticker 1
I 9000003577 Warning sticker 1
J 9000003580 Warning sticker 1
K 9000003579 Warning sticker 1
9000008737 CE sticker 1 foldable
L
9000008342 CE sticker 1 fixed
53
Easy worn parts list
Shoulder
24 9000007799 4 Fig.6/3
harness 20×23×16.5
25 2000421001 Air spring 1 Fig.6/6 Foldable
platform
26 9000008897 Suspension components 2 Fig.6/27
54
27 0000027069 Bearing 30205 1 Fig.7/10 Steering GB/T297
28 1000419001 PU spring 1 Fig.7/12 wheel
29 9000007795 Bushing 18×20×10 2 Fig.7/23 assembly
55