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    Mahindra Yellow Belt (MYB) / Mahindra Green Belt (MGB) Project Submission Form (TQM-30)

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    BALACHANDAR S
    The document outlines a Mahindra Green Belt project that addressed noise issues from the AFB due to improper greasing procedures, bench fitting issues during drilling, and tool wear causing poor surface finish on clutch sleeves. The project team identified these root causes and implemented solutions like operator training, process monitoring, machine setup changes, inspection procedures, and communication of lessons learned. The benefits of the project included eliminating the gate audit issue, learning opportunities, and annual cost savings.

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    Mahindra Yellow Belt (MYB) / Mahindra Green Belt (MGB) Project Submission Form (TQM-30)

    Uploaded by

    BALACHANDAR S
    119 views1 page
    The document outlines a Mahindra Green Belt project that addressed noise issues from the AFB due to improper greasing procedures, bench fitting issues during drilling, and tool wear causing poor surface finish on clutch sleeves. The project team identified these root causes and implemented solutions like operator training, process monitoring, machine setup changes, inspection procedures, and communication of lessons learned. The benefits of the project included eliminating the gate audit issue, learning opportunities, and annual cost savings.

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    The document outlines a Mahindra Green Belt project that addressed noise issues from the AFB due to improper greasing procedures, bench fitting issues during drilling, and tool wear causing poor surface finish on clutch sleeves. The project team identified these root causes and implemented solutions like operator training, process monitoring, machine setup changes, inspection procedures, and communication of lessons learned. The benefits of the project included eliminating the gate audit issue, learning opportunities, and annual cost savings.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    119 views1 page

    Mahindra Yellow Belt (MYB) / Mahindra Green Belt (MGB) Project Submission Form (TQM-30)

    Uploaded by

    BALACHANDAR S
    The document outlines a Mahindra Green Belt project that addressed noise issues from the AFB due to improper greasing procedures, bench fitting issues during drilling, and tool wear causing poor surface finish on clutch sleeves. The project team identified these root causes and implemented solutions like operator training, process monitoring, machine setup changes, inspection procedures, and communication of lessons learned. The benefits of the project included eliminating the gate audit issue, learning opportunities, and annual cost savings.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 1

    Mahindra Yellow Belt (MYB)/ Mahindra Green Belt(MGB) Project Submission

    Form (TQM-30)

    Project type - MYB MYB-Recetification MGB

    Division: FES Date:

    PU: Rudrpaur -Quality Assurance Project Completion No.: F'17/MYB/PQA/01

    Problem Title & Definition (Include status before & after):

    AFB Noise issue.

    Date of
    Root Causes Identified Solutions Implemented
    Implementation

    Disciplinary issue for process Skipping 1. OJT given for performing the greasing operation
    15.10.16
    for greasing. 2. Q-Alarm displayed on station

    Action on generation on supplier end -


    1) 100% proper bench fitting.
    Bench fitting not done properly and
    2) Material will be verified by QA inspector at bench fitting stage.
    spindle play during drilling operation for 02.11.16
    3) Machine setup changed from manual drilling machining to hydraulic drilling
    fork tip up down
    machining.
    4) Paint identification mark after 100% inspection.

    Actions at Supplier End :


    1. Strictly ensure a tool re-sharpening frequency during machining and proper
    Tool Wear out causing the surface finish
    verify at final inspection stage and identify by blue colour dot mark 12.11.16
    not ok of clutch sleeve
    2. Aware to machining operator and final inspector regarding surface finish
    issue by one point lesson study

    1) No. of Grease strokes (Grease Qty.) frozen with all plants and design. (10
    Grease not getting completely filled in Strokes to 19 Strokes) 25.12.16
    specified nos. of strokes 2) Fixed Counter Arrangement for Grease dispensing at AFB due to blind Joint.

    Benefits of the Project: Tangible - Quantitative (Reduction in rejection, Cost, R/1000, Rework etc.

    After taking proper action at greasing stage ,the issue eliminated in gate audit.
    Action planning is already given above.

    Benefits of the Project: Intangible - Qualitative


    Learning of tools , morale , Team Work etc.

    Uploaded on KAIZEN website - Yes No Give Project I.D-

    Annual Savings: One Time Recurring

    Champion: Mr. Ramesh Susheel 214170


    (PU / PG Leader) Name Token No. Contact No. (Cell No.)
    Team Leader: Brijesh Kumar Singh 160069 Quality Assurance
    Function
    Team Members: 1 Santosh Singh 160204 Quality Assurance
    (Supplier, Customer, 2 Heera singh 160124 Quality Assurance
    Support functions, 3 Anshul Saini 23167376 Quality Assurance
    customers etc.) 4 Ram prakash 23175750 Quality Assurance
    5 Vinay Kashyap 23178034 Quality Assurance
    6
    Impact on: Productivity Cost Quality Delivery Safety Morale (ESI)
    System Revenue CSI / SSI
    (pl. highlight the relevant Box - Refer original TQM 25 form of registration of this project)
    Approval ( Pl write name & date while signing)
    MGB Candidate: Quality Approval: Savings validated by Finance:

    Brijesh Kumar Singh


    PUL / PGL QA
    Accepted by:

    Excellence Enabler Champion - PUL/PGL Business Excellence

    TQM 30 Rev. No.02 Page 1 Of 1

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