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    RFQ-XL3G-40350-XL3G0-001

    Uploaded by

    Pamela
    The document is a request for quotation (RFQ) from Nissan for parts for a new production plant. It requests information on the supplier's ability to meet Nissan's environmental, quality, and volume requirements. Specifically, it asks about the supplier's ISO 14001 certification and ability to satisfy substance restrictions. It also requests quality targets of 3 ppm defects, a 0.005% warranty claim rate, and commitments to on-time delivery and design change adoption ratios of 100%. The RFQ requests tooling quotes and proposals to reduce costs through part commonality and single tools across regions. It provides projected annual volumes of 300,000 vehicles over 5 years for the parts included in the RFQ.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    RFQ-XL3G-40350-XL3G0-001

    Uploaded by

    Pamela
    28 views11 pages
    The document is a request for quotation (RFQ) from Nissan for parts for a new production plant. It requests information on the supplier's ability to meet Nissan's environmental, quality, and volume requirements. Specifically, it asks about the supplier's ISO 14001 certification and ability to satisfy substance restrictions. It also requests quality targets of 3 ppm defects, a 0.005% warranty claim rate, and commitments to on-time delivery and design change adoption ratios of 100%. The RFQ requests tooling quotes and proposals to reduce costs through part commonality and single tools across regions. It provides projected annual volumes of 300,000 vehicles over 5 years for the parts included in the RFQ.

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    01. RFQ-XL3G-40350-XL3G0-001

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    The document is a request for quotation (RFQ) from Nissan for parts for a new production plant. It requests information on the supplier's ability to meet Nissan's environmental, quality, and volume requirements. Specifically, it asks about the supplier's ISO 14001 certification and ability to satisfy substance restrictions. It also requests quality targets of 3 ppm defects, a 0.005% warranty claim rate, and commitments to on-time delivery and design change adoption ratios of 100%. The RFQ requests tooling quotes and proposals to reduce costs through part commonality and single tools across regions. It provides projected annual volumes of 300,000 vehicles over 5 years for the parts included in the RFQ.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    28 views11 pages

    RFQ-XL3G-40350-XL3G0-001

    Uploaded by

    Pamela
    The document is a request for quotation (RFQ) from Nissan for parts for a new production plant. It requests information on the supplier's ability to meet Nissan's environmental, quality, and volume requirements. Specifically, it asks about the supplier's ISO 14001 certification and ability to satisfy substance restrictions. It also requests quality targets of 3 ppm defects, a 0.005% warranty claim rate, and commitments to on-time delivery and design change adoption ratios of 100%. The RFQ requests tooling quotes and proposals to reduce costs through part commonality and single tools across regions. It provides projected annual volumes of 300,000 vehicles over 5 years for the parts included in the RFQ.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 11

    REQUEST FOR QUOTATION (RFQ)

    Please answer following questionnaire in case the planned production plant scheduled for Nissan products stated in this RFQ.

    Project Code XL3G


    Destination plant of Nissan for delivery
    Supplier Code
    Supplier Name
    First five digits of a part your company mainly delivers to Nissan
    Name of the plant
    Manufacturing plant Address of the plant
    Existing or Newly constructed

    1.- Environmental File (E-File)

    Requirement

    Nissan technical Satisfy each country's regulation concerning Environment-Impacting Substances (EIS) as well
    standards as the latest edition of NES M0301 "Restricted Use of Substances". Agree / Disagree

    To complete IMDS data entry by three months after design release or the time of delivery,
    whichever comes first, in complying with NES M0302 "Substance data input standard by Agree / Disagree
    IMDS".
    IMDS

    To indicate IMDS ID Number of products along with part inspection reports at the time of
    Agree / Disagree
    delivery.

    Acquisition of Does your company have either ISO 14001 or any management system equivalent to Yes / No
    ISO14001. ISO14001?

    2.- Supplier Packaging Proposal (for RFQ purpose only)


    Box per part specification
    Length(mm) 200
    Width(mm) 200
    Height(mm) 100
    Cost 10

    box illustration Parts critical points for quality assurance


    a) The box cointains 8 Chasis ASSY div
    2 chasis per bed.
    b) There shall be no defects such as "c
    "shrinkage cavities", "flaws"
    c) Material must be protected with bu

    d) Beds and divisors must be of carboa


    the components

    Box per year 37500


    Total cost for packing $ 375,000.00
    Cost for packig per part $ 1.25

    3.- QUALITY FILE (Quality related requirements)


    Brand Nissan Issue date 1/16/2023

    3-1 Quality Assurance

    -The supplier needs to assure the quality of part in accordance with 'Master Purchase Agreement' (MPA), and ASG (Alliance Supplier
    -The supplier shall establish 3 Supplier ANPQP representative (SAR) to implement ANPQP activity in the project.
    -The supplier shall complete ISO/TS16949 requirements.

    Agree / Disagree Agree

    3-2 Quality Target


    The supplier shall include the number below as "quality objetives" in product realization plan. (ISO/TS16949).

    1) PPM 3 ppm The number of nonconformity parts found and rejected by Nis
    delivered to Nissan in the same period, multiplied by 1,000,00

    2) Warranty Claim occurrence ratio 0.005% The number of market claims less than 12 months after vehicl
    by the number of parts delivered to Nissan in the same period

    3) No trouble caused to affect Nissan vehicle production including Nissan to take corrective measures of delivered vehicles. (The trou
    initiate recall, service campaing, etc.)

    Agree / Disagree Agree

    3-3 Gauge requirement


    Gauge required for parts quality confirmation need to be considered at tooling quotation.
    Agree / Disagree Agree

    4.- Request on Vendor Tooling Quotation


    Request
    1. Reduction for the number of process and increase tool sourcing from LCC countries.
    For Metal Parts : Reduce the number of Process, and increase Die sourcing from LCC countries.
    For Injection Parts : Increase tool (Mold) sourcing from LCC countries.
    2. Study for increasing part commonality including child parts with the other vehicles
    to reduce new Tool.
    　　　(1) Promote part commonality with the current vehicles produced.
    　　　(2) Promote part commonality with the other vehicles.
    　　　(3) Promote part commonality with supplier standard parts. (Tier-1,2,3)

    3. Study "single tool" & "disassy"in global considering components level


    To avoid multi-tool in global, study "single tool" & "disassy" considering components level.

    *Due Date: The same date as RFQ answer submission to NISSAN

    4-1 Request on Vendor Tooling Quotation Response

    Tooling Qty Total USD


    1) Dynamic cornering fatigue test 1 5000
    2) Dynamic radial fatigue test 1 5500
    3) 13 degree impact test 1 10000
    4) Dynamic Cornering fatigue test 1 1500
    5) Wheel and Tire press 2 1000
    6) Assy support workstation 4 10000
    7) Assy floor elevator 4 100000
    8) Visual Camera 1 2 15000
    9) Visual Camera 2 4 15000
    163000.00

    Cost per part 0.54

    5.- Volume Requirement FILE


    Select Answers to these questions from the drop-down menus

    5.1 Requirements for the Part Supply Control


    Parts Supplier has to guarantee the delivery quantity and due date requested by Nissan Production Control Department.
    Purchasing Agreement)

    5.2 Achievement of the Parts Supply Control commitment

    The Parts Supplier has to guarantee the Delivery On Time Ratio and the Design Change Adoption Ratio in each trial
    Item / Timing VC/ET MRD PT1 MRD PT2 MRD
    Delivery on time ratio(*1) 100% 100% 100%
    Design change adoption ratio(*2) 100% 100% 100%

    (*1)　On Time Delivery Ratio is the percentage of RANs delivered on the Nissan due date. (ie RANs on-time / Total RANs)
    (*2)　Design Change Adoption ratio is the percentage of design changes implemented per the Nissan request timing.
    (On-time adoption of Design Notes / Total quantity of Design Notes)

    5.3 Mass Production Trial Operation before launching (Confirmation of Full Volume Conditions)
    Parts Supplier has to operate a mass production trial to simulate the 4M mass production condition in
    advance of the SOP delivery date. This trial schedule has to be reflected in your Supplier Master Schedule.

    5.4 Finish goods stock preparation for the SOP stage.


    To support the commitment to On Time Delivery Ratio, the Parts Supplier is required to establish finished goods stocks in advance o
    Supplier to do so.

    5.5 Parts delivery confirmation


    Annual Volume (Vehicle) 300,000 uds. 5 years of production

    Parte # de parte VC/ET MRD PT1 MRD PT2MRD SOP MRD

    Chasis Assy 40350 L3G05 50 150 230 400

    Front Bumper 88200 L3G05 50 120 225 400

    Engine Room Assy 10200 L3G05 65 180 240 400

    Back Assy 58200 L3G05 85 165 235 400

    Rear Bumper 78200 L3G05 50 200 250 400

    Seat Assy 23100 L3G05 60 190 245 400

    Final Assy 30100 L3G05 70 200 238 400


    Total 430 1205 1663 2800
    RESPONSE
    5.1 Requirements for the Part Supply Control
    Agree / Disagree Agree

    5.2 Achievement of the Parts Supply Control commitment


    Agree / Disagree Agree

    5.3 Mass Production Trial Operation before launching (Confirmation of Full Volume Conditions)
    Agree / Disagree Agree
    5.4 Finish goods stock preparation for the SOP stage.
    Agree / Disagree Agree

    5.5 Parts delivery confirmation


    Agree / Disagree Agree

    6.- Product Cost Breakdown


    Purpose: To establish the final cost to Nissan including all manufacturing and packaging cost.

    Note: Logistic cost (Transportation) will be in charge by Nissan Milk Run.

    1) Currency of quotation:
    2) Date of establishment of the quotation:
    3) Base date of quotation:
    4) Product description:
    5) Product reference and revision number:

    6.1 Cost Objetives

    Parte # de parte Cost USD


    Chasis Assy 40350 L3G05 1250
    Front Bumper 88200 L3G05 300
    Engine Room Assy 10200 L3G05 2000
    Back Assy 58200 L3G05 1000
    Rear Bumper 78200 L3G05 300
    Seat Assy 23100 L3G05 1500
    Final Assy 30100 L3G05 6350

    6.1 Cost Response

    Item Cost Detail


    Packaging cost $ 1.25 Cost per part
    Tooling cost $ 0.54 Cost per part
    Manufacturing cost $ 150.00 Cost per part
    Material cost $ 200.00 Cost per part
    Total cost 351.7933

    Submit the response to the window person at Nissan in due date previous adjusted
    Q.

    Choose one from drop-down choices

    Agree

    Agree

    Agree

    Yes

    s ASSY divided in 4 beds,


    such as "cracks", "pin holes",

    ed with bubble paper.

    e of carboard to avoid damaging

    ce Supplier Guide).

    jected by Nissan in a period, divided by the parts


    d by 1,000,000.

    s after vehicles sales received in a period, divided


    same period, multiplied by 100.

    s. (The trouble by which Nissan has to


    partment. (as per MPA: Master

    trial
    SOP MRD
    100%
    100%

    n advance of SOP if Nissan request the Parts


    tail
    er part
    er part
    er part
    er part

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