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    MRP Assignment Answers

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    qertusa
    The product structure tree shows that end item E requires 1 unit of A, which requires 1 unit of B and 1 unit of C. B requires 2 units of M, and C requires 1 unit of R. The MRP for R is provided: Gross requirements for 120 units of R are shown. Scheduled receipts of 100 R in week 1 are noted. Projected on-hand balances are calculated week-to-week. Net requirements are determined. Planned order releases match net requirements.

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    MRP Assignment Answers

    Uploaded by

    qertusa
    350 views8 pages
    The product structure tree shows that end item E requires 1 unit of A, which requires 1 unit of B and 1 unit of C. B requires 2 units of M, and C requires 1 unit of R. The MRP for R is provided: Gross requirements for 120 units of R are shown. Scheduled receipts of 100 R in week 1 are noted. Projected on-hand balances are calculated week-to-week. Net requirements are determined. Planned order releases match net requirements.

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    MRP

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    The product structure tree shows that end item E requires 1 unit of A, which requires 1 unit of B and 1 unit of C. B requires 2 units of M, and C requires 1 unit of R. The MRP for R is provided: Gross requirements for 120 units of R are shown. Scheduled receipts of 100 R in week 1 are noted. Projected on-hand balances are calculated week-to-week. Net requirements are determined. Planned order releases match net requirements.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    350 views8 pages

    MRP Assignment Answers

    Uploaded by

    qertusa
    The product structure tree shows that end item E requires 1 unit of A, which requires 1 unit of B and 1 unit of C. B requires 2 units of M, and C requires 1 unit of R. The MRP for R is provided: Gross requirements for 120 units of R are shown. Scheduled receipts of 100 R in week 1 are noted. Projected on-hand balances are calculated week-to-week. Net requirements are determined. Planned order releases match net requirements.

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    © All Rights Reserved
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    Download as docx, pdf, or txt
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    MRP Assignment Answers

    The following product structure tree indicates the components needed to assemble one unit of product W. Determine
    the quantities of each component needed to assemble 100 units of W.
    End item P is composed of three subassemblies, K,L and W. K is assembled using 3 Gs and 4 Hs, L is made of 2 Ms, and 2
    Ns, and W is made of 3 Zs. On hand inventories are 20 Ls, 40 Gs, and 200 Hs. Scheduled receipts are 10 Ks at the start of
    week 3, 30Ks at the start of week 6, and 200Ws at the start of week 3. One Hundred Ps will be shipped at week 6, and
    another at week 7. Lead times are 2 weeks for subassemblies and 1 week for G, H, M. Final assembly of P requires 1
    week. Develop each of the following:

    a) Bill of Materials

    b) Master schedule for P

    c) Develop the MRP Tables for items P, K, G and H.

    a) Product Structure Tree / Bill of Material

    K L W

    3G 4H 2M 2N 3Z

    b)
    Beg.
    Weeks 1 2 3 4 5 6 7
    Master Inv.
    Schedule
    Quantity 100 100
    c)

    Beg.
    P LT = 1 wk. 1 2 3 4 5 6 7
    Inv.
    Gross requirements 100 100
    Scheduled receipts
    Projected on hand
    Net requirements 100 100
    Planned-order receipts 100 100
    Planned-order releases 100 100

    Beg.
    K LT = 2 wk. 1 2 3 4 5 6 7
    Inv.
    Gross requirements 100 100
    Scheduled receipts 10 30
    Projected on hand 10 10 10
    Net requirements 90 70
    Planned-order receipts 90 70
    Planned-order releases 90 70

    Beg.
    G(3) LT = 1 wk. 1 2 3 4 5 6 7
    Inv.
    Gross requirements 270 210
    Scheduled receipts
    Projected on hand 40 40 40 40
    Net requirements 230 210
    Planned-order receipts 253 231
    Planned-order releases 253 231

    H(4) LT = 1 wk. Beg. 1 2 3 4 5 6 7


    Inv.
    Gross requirements 360 280
    Scheduled receipts
    Projected on hand 200 200 200 200 40
    Net requirements 160 240
    Planned-order receipts 200 240
    Planned-order releases 200 240
    Eighty units of end item E are needed at the beginning of week 6. Three cases (30
    units per case) of J have been ordered and one case is scheduled to arrive in week
    3, one in week 4, and one in week 5. Note: J must be ordered by the case, and B
    must be produced in multiples of 120 units. There are 60 units of B and 20 units of
    J now on hand. Lead times are two weeks each for E and B, and one week for J.

    a. Prepare a material requirements plan for component J.

    b. Suppose that in week 4 the quantity of E needed is changed from 80 to 70. The
    planned-order releases through week 3 have all been executed. How many more Bs and Js will be on hand in week 6?

    ANSWERS:

    (a)

    Beg.
    Week 1 2 3 4 5 6
    Master Inv.
    Schedule
    Quantity 80

    Beg.
    E LT = 2 wks. 1 2 3 4 5 6
    Inv.
    Gross requirements 80
    Scheduled receipts
    Projected on hand
    Net requirements 80
    Planned-order receipts 80
    Planned-order releases 80

    Beg.
    B(2) LT = 2 wks. 1 2 3 4 5 6
    Inv.
    Gross requirements 160
    Scheduled receipts
    Projected on hand 60 60 60 60 60 20 20
    Net requirements 100
    Planned-order receipts 120
    Planned-order releases 120
    Beg.
    J(4) & J(3) LT = 1 wk. 1 2 3 4 5 6
    Inv.
    Gross requirements 480 240
    Scheduled receipts 30 30 30
    Projected on hand 20 20 20 50 80 50 50
    Net requirements 460 160
    Planned-order receipts 480 180
    Planned-order releases 480 180

    (b)

    Beg.
    Week 1 2 3 4 5 6
    Master Inv.
    Schedule
    Quantity 70

    Beg.
    E LT = 2 wks. 1 2 3 4 5 6
    Inv.
    Gross requirements 70
    Scheduled receipts
    Projected on hand
    Net requirements 70
    Planned-order receipts 70
    Planned-order releases 70

    Beg.
    B(2) LT = 2 wks. 1 2 3 4 5 6
    Inv.
    Gross requirements 140
    Scheduled receipts
    Projected on hand 60 60 60 60 60 40 40
    Net requirements 80
    Planned-order receipts 120
    Planned-order releases 120
    Beg.
    J(4) & J(3) LT = 1 wk. 1 2 3 4 5 6
    Inv.
    Gross requirements 480 210
    Scheduled receipts 30 30 30
    Projected on hand 20 20 20 50 80 80 80
    Net requirements 460 130
    Planned-order receipts 480 180
    Planned-order releases 480 180

    There will be an additional 20 units of B and 0 units of J.


    The product structure tree for end item E follows. The manager wants to know the
    material requirements for ordered part R that will be needed to complete 120 units of E
    by the start of week 5. Lead times for items are one week for level 0 items, one week for
    level 1 items, and two weeks for level 2 items. There is a scheduled receipt of 60 units of
    M at the start of week 2 and 100 units of R at the start of week 1. Lot-for-lot ordering is
    used.

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