Zxun Uspp
Zxun Uspp
Zxun Uspp
Version: V4.11.10
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: [email protected]
LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
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are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
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covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
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The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
I
5.2.1 Installation Flow ....................................................................................... 5-3
5.2.2 Introduction to Adjustable Base ................................................................. 5-4
5.2.3 Positioning Adjustable Base...................................................................... 5-6
5.2.4 Mounting an Adjustable Base.................................................................... 5-8
5.2.5 Testing Insulation ................................................................................... 5-10
5.2.6 Installing a Cabinet..................................................................................5-11
5.3 Direct Installation Mode .................................................................................... 5-13
5.3.1 Installation Flow ..................................................................................... 5-13
5.3.2 Installing Expansion Anchor Bolts............................................................ 5-13
5.3.3 Fixing a Cabinet ..................................................................................... 5-15
5.3.4 Testing Insulation ................................................................................... 5-17
5.4 Jointing Neighboring Cabinets........................................................................... 5-18
5.5 Securing Cabinet from the Top .......................................................................... 5-19
II
6.5.5 Installing Top and Top-Side Panels .......................................................... 6-30
6.5.6 Installing Side Doors............................................................................... 6-33
6.5.7 Cabinet Labels ....................................................................................... 6-35
6.5.8 Installing Antistatic Floor Brackets ........................................................... 6-36
III
10.8 Other Check Items ......................................................................................... 10-3
IV
About This Manual
Introduction
This manual introduces the ZXUN USPP hardware installation procedure. Specifically,
it introduces the installation preparation, unpacking and acceptance, cabinet installation,
equipment installation inside a cabinet, cable installation, alarm system installation, and
the self-check after the installation is complete. With this manual, builders can get familiar
with the features of the hardware installation so that can install the equipment securely,
properly, abiding by the specifications. Additionally, special descriptions for difficulties,
personnel and equipment security are provided.
Intended Audience
This manual is intended for engineers and technicians who perform hardware installation
of ZXUN USPP.
Prerequisite Skill
To use this manual effectively, users should have a general understanding of wireless
telecommunications technology. Familiarity with the following is helpful:
l The ZXUN USPP system and its various components
l The ZXUN USPP hardware structure
Chapter Summary
Chapter 1, Safety Instructions Introduces the security statement and security symbols you
need to know during the installation.
Chapter 2, Installation to Hardware Introduces the equipment commissioning flow, the hardware
Installation installation flow, hardware installation precautions, and
hardware composition.
Chapter 3, Installation Preparation Introduces the preparation for the hardware installation.
Chapter 4, Unpacking and Introduces the unpacking and acceptance flow after the
Acceptance hardware reaches.
I
Chapter Summary
Chapter 7, Equipment Installation Introduces the devices internal a cabinet and how to install
Inside a Cabinet the devices.
Chapter 9, Alarm System Installation Introduces how to install the alarm system.
Chapter 10, Hardware Installation Introduces the check items after the hardware installation
Check is complete.
Chapter 11, Power-On and Power-Off Introduces how to power on or power off the system.
Appendix A, Packing, Storage, and Introduces how to pack, store, and transport the product.
Transportation
Appendix B, List of Checks Before Provides the form of checks before power-on.
Power-On
Conventions
ZTE documents employ the following typographical conventions.
Typeface Meaning
Bold Menus, menu options, function names, input fields, radio button
names, check boxes, dropdown lists, dialog box names, window
names.
CAPS Keys on the keyboard and buttons on screens and company name.
II
Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibilities to the earth we live
on, this document shall serve as a formal declaration that ZXUN USPP manufactured
by ZTE CORPORATION is in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following
substances:
l Lead (Pb)
l Mercury (Hg)
l Cadmium (Cd)
l Hexavalent Chromium (Cr (VI))
l PolyBrominated Biphenyls (PBBs)
l PolyBrominated Diphenyl Ethers (PBDEs)
I
II
Chapter 1
Safety Instructions
Table of Contents
Safety Declaration ......................................................................................................1-1
Safety Signs ...............................................................................................................1-3
Precautions
The safety precautions introduced below are only supplementary to the local safety codes.
l Electric shock danger
Electric cables and electric equipment are usually most dangerous.
During installation, remember to wear rubber shoes. Do not intentionally expose to
electric shock or touch the terminal with bare hands to check whether the device is
electrified.
Do not rely on the lightning protection system all the time, especially during
overhauling. At that time the lightning protection system may be damaged or its
construction may not be completed yet.
Be careful about lightning when working on indoor cables that are connected with
outdoor cables during lightning storm.
The raised floor is a part of the HVAC system. After removing the floor, dust under
the floor flies up in the air. It is required to wear safety glasses and dust-proof masks.
1-1
The floor base is made of metal. Before removing the floor, mark the mounting location
and directions on the floor for easy restoration.
l Overhead passage danger
Do not creep or walk on the beam or rack. Wear safety protection devices when
working on the overhead passage.
Do not throw any things down from the overhead passage. Use fishing strings or bags
to carry things up and down when they cannot be reached.
l Creeping space danger
Telecommunication cables are laid on the ceiling or under the raised floor. These
places are called creeping space.
Wear a hard hat to prevent your head from being injured by hard or sharp things in the
creeping passage. Make sure there is sufficient illumination in the creeping passage.
Use the electric torch or other illuminating devices if necessary.
Wear a dustproof mask to prevent dust, fiber insulated things and other things that
may result in respiratory trouble.
When moving in the creeping space, only choose surfaces or support racks suitable
for creeping or walking.
When working on the ceiling, do not throw any things down. Use fishing strings or
bags to carry the things up and down when they cannot be reached. Do not put any
things on the ceiling.
l Antistatic precautions
Static electricity is an electric charge built up on persons or objects through friction. It
may damage device components.
Make sure to wear the antistatic wrist strap shown in Figure 1-1 when
inserting/extracting a board, holding a board or touching device components during
maintenance. The antistatic wrist strap must be connected to the corresponding
jack in the cabinet.
1-2
Caution sign
Antistatic sign
The safety signs in the above table conform to the national standard GB 2894-1996 Safety
Signs.
Precautions
The precautions in this manual are divided into four safety levels, which are descried below.
Danger!
Indicates a potentially hazardous situation that, if not avoided, will result in serious injuries
or death, or equipment damages and breakdown.
Warning!
Indicates a potentially hazardous situation that, if not avoided, could result in major or
serious injuries, equipment damages or interruption of major services.
Caution!
Indicates a potentially hazardous situation that, if not avoided, could result in serious
injuries, equipment damages or interruption of part of services.
1-3
Tip:
Indicates a potentially hazardous situation that, if not avoided, could result in injuries,
equipment damages or interruption of part of services.
1-4
Commissioning Flow
Figure 2-1 shows the equipment installation and commissioning flow. This is a general
flow from the beginning to the end (final acceptance) of the engineering, which is helpful
for the field engineering personnel to have an overall understanding of the whole hardware
installation process. This manual describes one part of the overall flow in the equipment
installation, that is, hardware installation.
2-1
Flow Description
Each installation phase is described as follows:
1. Engineering survey (including first environment acceptance)
Before site survey, the engineers must get familiar with contents of the contract and the
technical proposal, know the configuration and technical requirements of the contract,
and understand terms and conditions of the project and the schedule in order to make
full preparations. After arriving at the site, designers communicate with the equipment
operator and the sales representative to devise a plan. With the help of customer
representatives, designers conduct site survey and record information.
2-2
Based on contents of the Project Survey Report and with reference to the Installation
Design Specifications and related industrial design specifications, the engineering
designers make engineering installation design, draw normalized installation drawings
and produce an Engineering Design Document in both text and electronic versions.
The Engineering Design Document includes:
l Design basis, existing equipment overview and present project overview
l Network organizational structure and implementation of services
l Detailed equipment configuration list
l System data and subscriber data
Engineering installation drawings includes site survey diagram and system
configuration, network diagram, electric wiring diagram and layout chart.
3. Second environment acceptance
The Engineering Supervisor conducts the second check for running equipment
environment according to the items specified in Environment Acceptance Report.
Forward the environment requirements for the equipment installation and require the
operator to meet conditions for a guaranteed project. If conditions are not satisfied,
the project supervisor advises the operator for rectification as soon as possible.
After environment acceptance check, perform the unpacking inspection. If conditions
are not satisfied, the project supervisor fills in the Construction Suspension and
Resumption Report and explains the reasons. The project supervisor should negotiate
with the carrier, requesting the carrier to improve the commissioning environment as
soon as possible and agreeing on the commissioning time.
If only several items do not meet the installation conditions in the equipment installation
environment, on the precondition that the installation is not affected, installation can
be implemented first after friendly negotiation of both parties. However, in this case,
related matters must be included into the acceptance conclusions of the Environment
Acceptance Report.
2-3
2-4
If the software isnt installed in the equipment, the site installation personnel must install
the software properly conforming to the corresponding software installation manual.
Strictly comply with the requirements during the installation.
8. System test
The system test personnel should prepare appropriate (software and hardware) tools,
technical manuals, forms and office data.
The test personnel should perform the corresponding data configuration according
to the requirements of corresponding data configuration manual and practical onsite
condition. Ask the carrier to communicate with the peer-end office if necessary.
Upon completion of the test, the test personnel should complete the Test Records form
for the product.
9. Preliminary acceptance
The test personnel should first submit an Application for Preliminary Acceptance to the
carrier, and then negotiate the acceptance time and personnel.
11. Cutover
Upon completion of the preliminary acceptance, ZTE personnel should work together
with the carrier to perform cutover on the equipment according to the cutover plan
prepared by the carrier. ZTE Corporation is responsible for ensuring the normal
operation of the equipment during the cutover.
The acceptance test engineers should work together with the equipment maintenance
engineers from the local representative office to hand over related documents and
electronic documents to the carrier.
2-5
During the trial run, unless the carrier has special requirements, the installation
personnel should observe the equipment that has gone through the cutover, for one
to three days before leaving the site to make sure it operates normally.
The local representative office of ZTE Corporation should periodically inquire the
carrier about the equipment operation. During the trial run, the carrier should complete
and archive the Operation Records form. If some major specifications are not up to
requirements, the local representative office should solve the problem as soon as
possible and negotiate with the carrier over the time when the equipment will be put
into official operation.
Installation Flow
Figure 2-2 and Figure 2-3 show the hardware installation flow, which is helpful for the field
engineering personnel to have an overall understanding of the whole hardware installation
process.
2-6
2-7
Flow Description
Each installation phase is described as follows:
l Installation Preparation
Before the installation, the engineers should get familiar with the equipment room,
equipment configurations and composition, and prepare the engineering design
documents, installation guide documents, installation tools and equipment carrying
implements that are required in hardware installation.
l Cabinet Installation
2-8
If the equipment room is equipped with antistatic floor, the cabinet should be secured
on a base which is installed on the floor first. If the equipment room is equipped with
cement floor, the cabinet can be installed directly on the ground. If multiple cabinets
are installed, the cabinets should be installed firstly before being connected with each
other. The shelf and other accessories should be installed after cabinet installation.
l Power/Grounding Cable Installation
Before connection of the power and grounding cables, the equipment cabinet, primary
power supply and the grounding system should be installed in position. The cable
binding should be done after installation of all the power cables and grounding cables.
l Internal Cable Installation
The internal cables include clock cables, RS485 cables and monitoring cables. The
internal cable installation is usually finished before product delivery. The user can
refer to related contents in this manual for equipment check and maintenance.
l External Cable Layout
All the external cables are installed on site, which include transmission system cables,
IP access cables and E1/T1 trunk cables.
l Alarm System Installation
The alarm system is composed of an alarm box.
l Board Installation
The boards are installed after shelf installation. If the shelves and boards are generally
packed separately, it is required to install them on site. During the installation, make
sure the cable connection and the installation position is correct and the installation
operation must strictly conform to the installation flow. If the shelves and boards are
packed along with the cabinet, you only need to check the fixation of the shelves and
boards to see whether there is any loose connection.
l Hardware Installation Check
A comprehensive check is needed after hardware installation so that the equipment
can be powered on successfully. The hardware installation check includes the
checking of cabinet installation, cable connection and layout, auxiliary devices, and
other items.
l Power-On and Power-Off
The power-on and power-off operations mainly include procedures of checking before
equipment power-on and equipment power-on/power-off.
2-9
active cooperation of the technical personnel from the carrier. They should learn the
structure, installation, cable layout and debugging procedures of the equipment so as to
properly maintain the equipment in the future. ZTE engineers should check the equipment
room environment under the cooperation of the technical personnel from the carrier, learn
the carrier's communication networking, system data configuration, equipment running
status, transmission device interfaces and the lengths of various kinds of cables involved
so that the project commissioning can be implemented smoothly.
Precautions
l Prior to the installation, carefully read this manual and related manuals, and strictly
follow the installation flow and requirements mentioned in this manual during the
installation.
l The equipment hardware should be installed by those who have attended trainings
on the communication equipment installation and have adequate installation skills.
l During the installation, be conscious of personal safety, and avoid electrical shock and
personal injury.
l The installation technicians should wear insulation shoes during the installation.
l The installation technicians should wear antistatic wrist strap in plugging/unplugging
boards. In a dry environment, the static electricity accumulated on the human body
can produce high-voltage static electricity. When the operators with static electricity
touch electronic components, the discharge of the electricity can damage electronic
components. Antistatic wrist strap can release the electrostatic charges in the human
body and thereby avoid damage to the components.
l The power cable layout must conform to the related requirements, with -48 V power
cable using the blue wire and -48 V power ground cable using the black wire. Do not
connect them reversely. Before powering on the equipment, use the multimeter to
measure the voltage to see whether the reading is normal. The power cable must be
able to bear the power supply for the whole cabinet with full configuration and also
make allowance based on it.
l Keep the boards at least 10 cm away from strong DC magnetic field or the cathode-ray
tube of the monitor of the maintenance console.
l To prevent pins on the board from being bent, do not force the board into the slot.
Plug the boards along the slots, and avoid contact between parallel boards to avoid
any short circuit.
l Hold the circuit boards at the edges and do not contact the circuits, components or
connectors of the board. Handle with care, and be careful of hand injury.
l Both ends of each cable should be labelled for convenient maintenance in the future.
2-10
Note:
13U ETCA shelf is a shelf with a height of 13U (1U=44.45 millimeters) and satisfying
the ATCA specifications; in this manual, it is abbreviated as a 13U shelf.
SLB SLI Optional, used for signaling processing during TDM access
or ATM over E1 access.
Fan - - Mandatory
subrack
Power - - Mandatory
module
2-11
Power - - - Mandatory
Distribu-
tion Box
l Purchased PC. Configure it as required. Usually it is used to install the Agent, the
NMS client, and so on.
l Purchasd HSM. Configure it as required.
2-12
Check Items
The check items of equipment room construction are described as follows:
1. Equipment room layout
Generally, the equipment room is divided into main equipment room and auxiliary
equipment room. The main equipment room is used to install the principal equipment
of the system, while the auxiliary equipment room is used to install such auxiliary
equipment as the operation and maintenance equipment, Uninterrupted Power
Supply (UPS), and accumulator batteries. To make the main equipment run in an
independent environment and be maintained and managed conveniently, the main
and auxiliary equipment rooms must be separated yet not far from each other to make
the connecting lines between them as short as possible.
The operation and maintenance console should be so arranged as to allow the
operation and maintenance personnel face the front side of the main equipment.
Generally, the main equipment room and the operation and maintenance room are
separated with a glass wall. Principal equipment and the primary power supply should
not be installed in the same room.
3-1
Figure 3-1 Equipment Room Plane Layout Schematic Diagram (Unit: mm)
The height of an equipment room indicates the net height from the undersurface of the
beam or the ventilation pipe to the surface of floor.
In the case of overhead cabling, the height of the equipment room must not be less than
3 m. In the case of underfloor cabling, the height of the equipment room must not be
less than 2.7 m. The engineering design document must contain special instructions
covering the cable routing methods.
The bearing capacity of the floor in the main equipment room should be no less than
450 kg/m2. The bearing capacity of the floor in the auxiliary equipment room should
be no less than 300 kg/m2.
5. Passage
3-2
The door, corridor, elevator or stair must be of appropriate size to let the equipments
pass if they are required to be moved. Doors should be at least 1.8 m wide and 2.2 m
high, and installed with locks for security proposes.
6. Cabling rack, groove and hole
The grooves and cabling racks are used to lay out various cables.
When overhead cabling mode is employed, the cabling racks must be 2.5 m to 3 m high
above the ground, and cabling racks of different heights can be connected through
ladders. When the underground cabling mode is employed, hidden pipes, ground slots
and openings shall be reserved under the floorboard, and their quantities, locations
and sizes shall meet the cabling requirements, with the convenience considered for
maintenance and cabling in future capacity expansion.
Various grooves shall have damp-proof measures taken, the margins and corners of
which shall be level and regular. The gap between the floor and the cover boards shall
be closed. The lighting and power lines shall be laid in a hidden way.
Warning!
Be careful in the construction if there are power cables in the grooves or holes.
3-3
Check Items
The equipment room environment checking items are described as follows:
1. ElectroMagnetic Interference (EMI)
3-4
The equipment room should be located far away from high-power radio transmitting
stations, radar stations, and high-frequency large-current equipment. The radiate
electric field strength in the equipment room should be less than 300 mv/m, and the
magnetic field strength should be less than 11 Gs.
Generally, you can take the following measures to prevent EMI:
l The equipment room or the specific EMI source must be shielded.
l The barrier shield must be placed between the primary device and the device
featuring high-frequency radiation such as transmitters, and different power
supply circuits are provided for each device.
l The cables or conducting wires laid in the pipe must be properly grounded and
the shielding of all the cables must be grounded.
l The signal cable should be the twisted-pair cable to enable the voltage induced
by circuit radiation on both lines to counteract each other.
l The power cable layout must be separated from signal cable layout.
l The grounding cables of the DC power supply must be separated from the one of
the AC power supply in the equipment room.
2. Static Electricity
The static electricity will damage devices and its harm to the devices is persistent
and potential. The accumulated harm will cause intermittent failure and performance
deterioration of the equipment. The static electricity also causes software failure,
resulting in malfunction or even misoperation of electronic switches and control circuits.
The static induction is generated from outside electric fields such as high-voltage
transmission line and lightning or from internal systems such as indoor environment,
flooring materials, integral equipment structure etc. In addition, the operation and
maintenance personnel may discharge static electricity through the body when
touching the equipment.
In order to eliminate the harm of static electricity discharge, you should take the
following measures:
l The equipment must be well grounded. The equipment should be grounded with
copper foils at several points. (The copper foils between the cement ground and
the semi-conductive floor are connected with the grounding cables.)
l The operation and maintenance personnel should wear antistatic wrist strap when
working. The antistatic wrist strap must be connected to the static electricity
discharge hole on the equipment cabinet.
l The ground material, fabric walls and ceiling materials must comply with the
antistatic requirements. Table 3-1 shows the details.
3-5
Ceiling Use antistatic products. Usually gypsum board is used. It's prohibited
material to use common plastic materials.
Wall surface Use antistatic wallpaper. Usually the wall is painted with gypsum coating or
material lime coating. It is prohibited to use common wallpaper or plastic wallpaper.
3. Dustproof
Dust on the equipment can cause electrostatic adsorption, which may result in bad
contact. As a result, the equipment running may be seriously affected. In order for
normal equipment running, the dustproof requirements for the equipment room are as
follows:
l The concentration of dust that is more than 5 m in diameter should be less than
18,000 grains/cm3.
l There must be no explosive, conductivity, magnetic and corrosive dust in the
room. There must be no harmful and corrosive gases or gases that damage the
insulation properties of equipment, such as SO2, H2S and NH3, NO2, etc.
Suggested dustproof measures:
l Use the double-layer glass for the external windows and dustproof sealing strip
for the door. It is better to use the skylight airproof room equipped with dustproof
devices if conditions are available.
l Keep lab coat and slippers clean and replace them regularly.
l Put the operating equipment in the outer room. The equipment room must avoid
regular visit and door opening and closing.
l Paint the wall surface and the ceiling of the equipment room with anti-adsorption,
anti-fire, and the moisture-proof coating, or apply wallpaper onto the wall surface
or the ceiling. Use lusterless paint for the coating.
l Coating on the roof and wall, doors, windows and the ground must adhere to
the surfaces tightly and not come off easily. The coating should provide good
protection against sand and dust intrusion.
l The relative humidity in the equipment room must be high enough to reduce
electrostatic adsorption of the dust.
4. Illumination
Install incandescent lights (or emergency lights) at the proper locations between racks.
Avoid long-time exposure to light or sunlight to prevent aging or distortion of circuit
boards or components caused by high temperature.
It is recommended to use color glasses, and dark non-transparent curtains for
windows. The major illuminators in the equipment room must be fluorescent lamps
on the ceiling, with an average illumination intensity of 300 ~ 450 lx.
5. Fire Prevention
The main building for the equipment room must meet the requirements defined in the
national standard GBJ 16-87 Code for Design of Building Fire Protection or the related
3-6
standards made in local areas. The equipment room must be equipped with sufficient
fire-fighting equipment and reserved fire control passages according to the local fire
prevention laws. Do not store any flammable or explosive articles in the main or
auxiliary equipment room, and signs bearing No Smoking or No Open Flames shall
be posted at conspicuous places. Fire protection equipment must be easily accessible
and no fire hydrant is needed in the equipment room.
It is recommended to install alarm devices for smoke and high temperature and inspect
them frequently.
6. Water Supply and Drainage
To prevent any water from coming in the equipment room, no water pipes or drain
pipes should run through the equipment room.
7. Heating Facilities
The heating facilities should have no valve or bulkhead in the equipment room and
must not leak.
Note:
The temperature and humidity of the operating environment inside the equipment room
are measured at the spot that is 1.5 m above the floor and 0.4 m before the rack when
there is no protective plate in front or at the back of the equipment rack.
To keep the temperature and humidity in the equipment room matching the
above-mentioned conditions during equipment running, the equipment room must be
equipped with air-conditioners and ventilation facilities. Generally, the main equipment
room is provided with air-conditioning equipment, and other auxiliary equipment
rooms are provided with the air-conditioning equipment that runs seasonally as
required (based on the climates and economic capability of operator).
3-7
9. Ventilation Facility
The equipment room should be properly ventilated. The content ratio of fresh air
delivered to the equipment room is not less than 5%, to guarantee the appropriate
air freshness inside the room and prevent dust.
10. Air-Conditioning
The capacity of the air-conditioning system shall be calculated on the quantities of the
heat produced by the principal equipment of the system and external heat sources.
The heat produced by external heat sources includes that radiated by the sun to the
equipment room through windows or walls and that brought and produced by the
maintenance personnel who enter and stay inside the equipment room.
As the hot air flow features upward movement and the cooling system of the main
equipment adopts up-draught mode, when installing a centralized air-conditioning
system, it is better to use the ventilation mode of "inlet down, outlet up". The air inlet
should be under the movable floor, helping heat dissipation for equipment.
The air-conditioning equipment should be dual systems as backups of each other
especially in the main equipment room in order for system running safety and
reliability. The capacity of each system should be greater than half of the total
required air-conditioning capacity at least.
Danger!
Make sure the operator and equipment is safe when checking power supply. Be careful to
use correct measurement range when using the multimeter.
Check Items
The check items of equipment room power supply are described as follows:
1. Power supplies should be led into the equipment room to meet the engineering
requirements.
2. There must be clear symbols to identify power sockets of different voltages in the
equipment room.
3-8
3. The AC power supply devices must contain not only mains lead-in but also UPS or
inverter as well as generating equipment.
4. The indices of DC, AC power and UPS are as follows:
l DC power requirements
Voltage amplitude: The nominal voltage of the power supply provided by the
power equipment in the equipment room is -48 V. Its fluctuation range is -40 V~57
V.
The noise level indexes of DC power supply voltages shall meet the general
technical specifications of the Ministry of Posts and Telecommunications (MPT).
DC power must have power-surge protection and indication.
l AC power requirements
Three-phase power supply: 380 V10%, 50 Hz5%, waveform distortion 5%
Single-phase power supply: 220 V10%, 50 Hz5%, waveform distortion5%
The requirement for voltage frequency of the standby generator is the same as
above, with a waveform distortion of 5%~10%.
l UPS requirements
Input voltage: 220 V10%
Input frequency: 50 Hz5%
Power factor: 0.95
Output voltage: 220 V3%~220 V5%
Output frequency: 50 Hz~60 Hz
Harmonic distortion: 5%
Output waveform: sine wave
Work mode: online
Dynamic latency: 2 ms
5. Power consumption
System power consumption is related to the power supply capacity of the equipment
room. Table 3-3 states the actual configuration and power consumption details.
3-9
Ground System
The grounding system comprises of ground cables, ground bus-bars, ground in-lead
cables and ground body. Figure 3-2 shows the ground system cabling.
3-10
l Grounding body: the conductor that is buried underneath the ground and in contact
with the earth.
l Ground bus-bar: the common grounding bus bar of the grounding cable that are led
out from the equipment room and the power supply room.
l Ground lead-in cable: the connecting line between the grounding busbar and the
grounding body.
l Ground cable: the connecting line between the communication equipment and the
grounding busbar.
3-11
the circuits and components of the equipment and the ground. In this case, the
components and the circuits are very likely to break down. This is called ground
level breakdown effect.
If the working ground, the protection ground, and the lightning protection ground of
the building are connected to one grounding body, the electromagnetic induction
will increase both the level of the circuits of the communication equipment and
the ground level when a lightning strikes at the building. In this case, there is no
sharp potential between the components and the circuits of the equipment and
the ground, which means that they are not likely to be damaged.
3. Grounding system design
The interrelationship between the lightning protection ground, protection ground and
working ground must be rational in the ground system design. Each potential is same
and does not interfere with one another, and also can resist external interference.
To meet different grounding requirements, there are three kinds of grounding systems,
which are described as follows:
l Star distribution system
In this kind of system, the working ground cables and protection ground cables
at different ground points are separated from each other. The advantage of star
distribution system is that the loop current influence is lessened.
l Net distribution system
In this kind of system, the working ground cables and protection ground cables
are connected with each other at several points, forming a grounding net.
The advantage of net distribution system is that the effective cross-sectional area
of the ground conductor conducting the ground current is increased to reduce the
voltage drop on the ground conductor. In case of partial ground cable failure, the
grounding system is still able to protect the operators and the equipment. This
kind of system may cause interference to some sensitive devices and affect their
normal running. Therefore it is not suitable for sensitive devices sometimes.
l Star-Net hybrid distribution system
The advantage of this kind of system is that a part of grounds can adopt net
distribution systems while some devices sensitive to hum or noise can adopt star
distribution systems, and each system does its best without interfering with one
another.
4. Common grounding system
The user should choose the ground distribution system according to the actual
situations and the equipment requirements. There are two kinds of common
grounding systems:
l Typical grounding system for single-story building equipment room
In the power room, there is a common ground bus (grounding busbar), on
which bolt ground terminals are provided. All the devices to be grounded are
3-12
connected to the common ground bus. If the length in any horizontal direction
of the building exceeds 60 m, the second common ground bus is needed. The
maximum distance between the two grounding systems should not exceed 60 m.
The large-diameter insulated strand cable are used to connect the two grounding
systems.
l Typical grounding system for multi-story building equipment room
The ground cable led from the backbone is an insulated strand cable. It is led from
the common ground bus (grounding busbar) at the ground floor and led upward to
connect the grounding cable buses on each floor of the building. The connection
can adopt either brazing or fusing to ensure the electric continuity. The equipment
on each floor must be connected to each grounding cable bus on the same floor
with the equipment.
5. Ground resistance requirements
The resistance for the equipment room in joint grounding mode should be less than 1
.
Check Items
l Power supply
Check whether the external power cable and the one connecting cabinet are prepared
properly and sufficiently for the project. There must be clear symbols to identify power
sockets of different voltages.
l Transmission equipment
Check whether the transmission equipment is ready.
l Distribution shelf
The Optical Distribution Shelf (ODF) and the Digital Distribution Shelf (DDF) are
installed or have ports in reservation.
l Other facilities
A special terminal console should be equipped for the terminal equipment, and it
should be installed in a proper position, in accordance with the requirements for the
equipment room floor layout plan.
3-13
Nail hammer
Rubber hammer
Diagonal pliers
Pliers
Paper knife
Crowbar
Monkey wrench
Electric drill
Electric saw
Vacuum cleaner
Ladder
Hacksaw
Plumb
3-14
Clamping pincers
Horizontal ruler
Multimeter
Network tester
Caution!
The meters cannot be used unless they are strictly calibrated and proven qualified.
The Engineering Survey Report should be filled in by the technical persons of the
equipment manufacturer. If the engineering survey cannot be completed in time, the
survey should be implemented by the carrier under entrustment and then the report is
mailed to the manufacturer. It is used for the preparation of the engineering auxiliary
materials.
The Environment Acceptance Report is used for the first inspection on the
equipment operation environment, checking whether the environment complies with
the installation requirements. If not, ask the carrier to improve the environment
conditions. The second environment acceptance is performed in the construction
implementation phase.
3-15
3-16
Unpacking Flow
The unpacking flow is described as follows:
1. Preliminary work
l The environmental conditions are accepted as qualified.
l Determine involved personnel of both parties. Both the customer representatives
and the supplier representatives must be involved in the acceptance.
l Determine the goods storage site and the custody method.
l Count the articles to see whether the total pieces of the goods match the quantity
in the packing list. Check if the packing case is damaged and if the delivery
destination is correct.
l Prepare corresponding tools, including a nail hammer, a crowbar, a paper knife
and a straight screwdriver.
2. Check the total amount of the articles.
The Equipment Acceptance List and Unpacking Acceptance Report are placed in
package #1. Open package #1 and take out the Unpacking Acceptance Report.
Check whether the total pieces of the goods match the quantity in the Acceptance
List and then archive the report.
3. Unpacking inspection
The packages can be opened if they are not damaged. Each package includes a
Packing List. The engineering supervisor must check item by item according to the
Packing List.
4-1
During the unpacking check, if any item is missing, lacked, in error, excessive
or damaged, the reason must be found and the Unpacking Acceptance Return
Notification must be filled by the engineering supervisor, and must be fed back to
ZTE in time.
The goods of ZTE may be packed in wooden case or carton. Different tools are
required to open them on site.
Caution!
ZTE does not assume any responsibility for any missing or damaged parts occurred
during unpacking unilaterally performed by the customer.
Precautions
Pay attention to the following aspects during the unpacking inspection:
l Use professional tools to open cases and do not operate wildly lest the devices in the
case should be damaged.
l Movement should be tender during unpacking. The coatings of the goods should
be protected. Please specially pay attention to the antistatic requirements for circuit
boards.
l Recycle the packing materials as much as possible. The waste should be dealt with
collectively and should not be discarded or burned randomly.
l Check the fittings and accessories according to the packing list after unpacking the
cases. If any item is lost, lacked, in error, excessive or damaged, contact ZTE office
immediately.
Context
To unpack the wooden case smoothly without damaging the cabinet, the operator should
open the case according to the related specifications.
4-2
The wooden case packaging for the cabinet is made up of a case, foam plate, pearl cotton,
plastic cover, inner package etc. The appearance of the wooden case and its internal
packing are shown in Figure 4-1 and Figure 4-2.
Steps
1. Move the packing case to or near the equipment room before unpacking, so as to
avoid damage of the cabinet while moving the case.
4-3
2. Use such tools as nail hammers, pliers, straight screwdrivers and crowbars to open
the top cover of the case (as indicated by the arrow on the case). The unpacking
schematic diagrams are shown in Figure 4-3.
Do not remove the plastic film for packing the cabinet before pulling it out.
End of Steps
4-4
Context
To unpack the carton smoothly without damaging the goods in it, the operator should open
the carton according to the related specifications.
Cartons are usually used to hold electronic components, parts, terminal equipment and
auxiliary materials. The carton packaging is shown in Figure 4-4 and Figure 4-5.
4-5
Steps
1. Use diagonal pliers to cut the packing tape.
2. Use a paper knife to rip the adhesive tape along the seam on the carton cover.
Do not insert the knife too deep to avoid scratching boards in the carton.
3. Open the carton and take out the foam boards.
4. Check the amount of boards inside to see whether it matches the packing list, and
take out the boards together with the packing bags.
5. Open the antistatic packing bag and take out the circuit boards.
When taking the circuit board out of the antistatic bag, wear antistatic wrist straps so
that static electricity does not damage the circuit board. Take notice of the influence
of environmental temperature and humidity. Usually desiccants are placed in each
antistatic bag to absorb the moisture inside the bag to keep it dry.
Caution!
When the equipment is moved to a hotter and damper place, wait for at least 30
minutes before unpacking it so as to avoid damages to the device caused by the
moisture accumulated on the equipment surface.
4-6
Note:
Generally the terminal devices are out-purchased. The packing carton specifications
are usually different with one of the board packing cartons. Unpack them according to
practical requirements of the equipment.
End of Steps
To ensure smooth installation work and normal equipment running, the operator should
check the cabinets, shelves and boards after unpacking the equipment. If any thing is
found unqualified or faulty, handle it in time.
Steps
1. Take the cabinet out of the wooden case and make sure it is placed on a solid ground
without inclination.
2. Check for any concave, protrusion, scratch, peeling, blistering or filthy mark on the
equipment surface.
3. Make sure fastening screws are not loosening, coming off or dislocating.
4. Check if all the auxiliary parts and accessories are completely provided.
5. Check if all the required boards are provided.
6. Check if the boards or the components on the boards are distorted, damaged or
missed.
7. Check if the board No. and the version No. are consistent with that provided on the
packing list.
End of Steps
4-7
After equipment inspection and acceptance, the equipment can be handed over to the
carrier if it needs to be kept by the carrier.
Steps
1. After the unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection.
2. According to the contract, if the goods are to be kept by the carrier after the unpacking
acceptance, the equipment carrier is responsible for goods safekeeping after the
signature and handover.
3. Each party holds one copy of the Report of Unpacking and Inspection. The engineering
supervisor returns the acceptance conclusion in the report within seven days to the
equipment supplier for archiving.
End of Steps
4-8
Installation Specifications
1. Cabinet layout requirement
l Easy for installation
l Easy for routine maintenance
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be 800 mm.
The distance between the front side and the wall should be 1,000 mm.
5-1
l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.
l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.
Installation Flow
The following figure shows the cabinet installation flow.
5-2
Flow
The following figure shows the flow of installing the adjustable base.
5-3
Category
The height-regulating base falls into type A, type B, and type C according to different
height-regulating ranges. The applicable range for each base type is shown in the following
table.
Type Applicability
The above-mentioned height-regulating ranges refer to the distance between the cabinet
bottom and the ground after the cabinet is installed, as shown in the following figure. Select
the suitable base according to actual conditions.
5-4
Appearance
A cabinet needs two bases for fixation. Taking type A as an example, the base appearance
is shown in the following figure.
Structure
Taking a base of type A as an example, the structure of the adjustable base used by
B6080-22 cabinet is shown in the following figure.
5-5
Context
This topic describes the procedure to determine the installation position of the adjustable
base for the marking and drilling operations before the base is installed.
Steps
1. If the equipment room ground is not measured, measure the level of the equipment
room with a level instrument to make sure that the cabinet will not incline after
installation.
2. Use one of the following methods to decide the position of expansion anchor bolts that
are used to mount a base.
l Based on the cabinet position, place the scoring template on the ground, and
mark the installation holes for the expansion anchor bolts.
l Measure a few marking points with a tape measure to decide the position of the
expansion anchor bolts. The hole pattern diagrams of the single cabinet and the
multi-cabinet are respectively shown in Figure 5-6 and Figure 5-7.
5-6
Figure 5-6 Hole Pattern For Installing A Single Cabinet (unit: mm)
5-7
Caution!
The mounting position of the base does not conflict with that of the antistatic floor
framework. Keep the integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding position.
3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement ground. Drill four
80~85mm-deep 20mm holes at each marked place of the expansion anchor bolt.
If the cement ground is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the spacing between holes, or lay down the adjustable bases, and see
whether the holes match the base.
If the deviation is a big one, reposition and re-drill the holes before installing the
expansion anchor bolts.
Result
The position and diameter of the holes meet the requirements.
Context
This topic describes the procedure to mount an adjustable base.
5-8
Steps
1. Slightly tighten the bolts of expansion nuts, and put the expansion anchor bolts
(including expansion tubes and bolts) vertically into holes.
2. Knock the bolt with a rubber hammer until the expansion tube of the expansion anchor
bolt is fully knocked into the floor.
3. Screw off the bolts, washers and big gaskets.
4. Clean the floor and the surface of the base.
5. Place in turn the insulating gasket and the adjustable bases at the places of the
expansion anchor bolts.
6. Fix the base to the ground with bolts, spring washers, big gaskets and insulating
washers. The fastening torque should reach 75 Nm.
The connection between the base and the floor is shown in the following figure.
Result
The adjustable base installed is shown in the following figure.
5-9
Follow-Up Action
Perform insulation test on the adjustable base.
Note:
In order to avoid re-installing the cabinet due to unqualified insulation, perform insulation
test when an adjustable base is secured.
Context
This topic describes the procedure to check whether the cabinet is in disconnected status
with a multimeter, thus to avoid the static electrostatic discharge generated between the
cabinet and the floor affects the equipment safety.
Steps
1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.
5-10
If Then
3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
End of Steps
Context
This topic describes the procedure to fix a cabinet on the adjustable base.
Steps
1. Lift the cabinet onto the two outmost bases manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
2. Fix the cabinet to the adjustable base with bolts M1230, spring washers and big
gaskets. The fastening torque should reach 75 Nm, as shown in the following figure.
The connection between the base and the floor is shown in the following figure.
5-11
Note:
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.
5-12
Flow
The flow of installing a cabinet in the direct-to-ground installation mode is shown in the
following figure.
5-13
l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.
Context
This topic describes the procedure to fixi the expansion anchor bolts for the cabinet
installation of the direct-to-ground installation mode.
Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Measure a few marking points with a tape measure to determine the position of the
expansion anchor bolts.
The marking line diagrams of the single cabinet and the multi-cabinet are respectively
shown in Figure 5-12 and Figure 5-13.
Figure 5-12 Marking Lines For Installing A Single Cabinet (unit: mm)
5-14
3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement floor. Drill four
80~85mm-deep 20 holes at each marked place of the expansion anchor bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the hole distance.
If the deviation is large, reposition and re-drill the holes before installing the expansion
anchor bolts.
6. Slightly tighten the nuts and bolts, and put the expansion tubes and bolts vertically into
holes.
7. Knock the expansion anchor bolt with a rubber hammer until the expansion tube of the
expansion anchor bolt is fully knocked into the floor.
8. Screw off the bolts, washers and gaskets.
9. Clean the floor.
End of Steps
5-15
Context
This topic describes the procedure to fix a cabinet in the direct-to-ground installation mode.
Steps
1. Place the insulating gaskets on the cabinet installing holes in the ground.
2. Lift the cabinet onto the outmost group of expansion anchor bolts on the equipment
room ground manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
3. Fix the cabinet to the ground with bolts M1230, spring washers, insulating washer
and big gaskets. The fastening torque should reach 75 Nm, as shown in the following
figure.
The connection between the base and the floor is shown in the following figure.
5-16
Note:
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
In order to avoid re-installing the cabinet due to unqualified insulation, perform
insulation test after a cabinet is fixed.
4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts under the
cabinet. The level and verticality errors should not be greater than 3 mm.
5. Clean the floor.
End of Steps
Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.
Context
This topic describes the procedure to check whether the adjustable base is in disconnected
status with a multimeter, thus to avoid the static electrostatic discharge generated between
the cabinet and the floor affects the equipment safety.
Steps
1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.
5-17
If Then
3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
Context
This topic describes the procedure to joint two adjacent cabinets.
Steps
1. Loosen the M4X12 bolts and remove the cabinet jointing part on the cabinet top.
2. Fix the cabinet jointing part as shown in the following figure to joint the cabinets
together.
End of Steps
5-18
Context
Besides the securing measures taken at the cabinet bottom, for a cabinet higher than 2
meters should also be secured from the top.
l If the holes on the cabinet top for securing purpose are just under the cable rack in
the equipment room, the cabinet may be secured directly to the cable rack with the
vertical plates.
l If the vertical plates can not reach the cable rack even when they are adjusted, the
horizontal plates should also be used to secure the cabinet to the cable rack.
Steps
1. Fix the vertical plates to the cabinet top at the holes for securing.
2. Adjust the vertical plates to make them nearest to the cable rack.
l If the vertical plates may reach the cable rack, secure them to the cable rack with
locking bars, as shown in the following figure.
5-19
l If the vertical plates can not reach the cable rack, use the horizontal plate to joint
the vertical plates and the cable rack, as shown in the following figure.
5-20
End of Steps
Follow-Up Action
Cut off the superfluous parts of vertical plates and horizontal plates to make a good
appearance.
5-21
5-22
Installation Specification
1. Cabinet layout requirement
l Easy for installation.
l Easy for routine maintenance.
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load.
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be 800 mm.
The distance between the front side and the wall should be 1,000 mm.
6-1
l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.
l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.
Installation Flow
Figure 6-1 shows the cabinet installation flow.
6-2
6.1.3 Accessories
Cabinet Leg
Before delivery, the cabinet bottom is installed with four legs. Figure 6-2 shows the leg
structure.
6-3
l Locking nut: fasten the locking nuts upward to lock the connection between the legs
and the cabinet.
l Height-adjusting nut: loosen the locking nut first, and then adjust the height of the
cabinet with a wrench.
l Maximum regulating height: 25mm.
Adjusting Washer
The adjusting washer is used to adjust the height of the cabinet or height-regulating base.
There are two heights of gaskets: 1 mm and 2 mm, as shown in Figure 6-4.
6-4
1. 1 mm gasket 2. 2 mm gasket
Flow
Figure 6-5 shows the flow of installing the adjustable base.
6-5
Category
The height-regulating base falls into type A, type B, and type C according to different
height-regulating ranges. The applicable range for each base type is shown in Table 6-1.
Type Applicability
The above-mentioned height-regulating ranges refer to the distance between the cabinet
bottom and the floor after the cabinet is installed, as shown in Figure 6-6. Select the
suitable base according to actual conditions.
6-6
Appearance
A cabinet needs two bases for fixation. The base appearance is shown in Figure 6-7,
Figure 6-8 and Figure 6-9.
6-7
Structure
The structure of the adjustable base used by B6080-20 cabinet is shown in Figure 6-10,
taking the adjustable base B for example.
6-8
Steps
1. Measure the height of the antistatic floor.
2. Loose the base height locking bolts, adjust the movable brackets up or down according
to the arrow direction indicated in Figure 6-11.
3. Determine the holes for connecting the movable bracket to the fixed bracket of the
adjustable base. The hole positions corresponding to the floor heights are described
in Table 6-2.
Table 6-2 Antistatic Floor Height(mm)- Adjustable Base Bracket Hole Cross-Reference
Antistatic Floor
160H185 185H210 210H235 235H260 260H285
Height (H)
Adjustable Base First Level on Second Level First Level on Second Level Third Level on
Fixed Bracket Hole Type A on Type A Type B on Type B Type B
Antistatic Floor
285H310 310H335 335H360 360H385 385H410
Height (H)
6-9
Adjustable Base Fourth Level on First Level on Second Level Third Level on Fourth Level on
Fixed Bracket Hole Type B Type C on Type C Type C Type C
Antistatic Floor
410H435 435H460 460H485 485H510
Height (H)
Adjustable Base Fifth Level on Sixth Level on Seventh Level Eighth Level on
Fixed Bracket Hole Type C Type C on Type C Type C
4. Connect the movable bracket to the fixed bracket with the height locking bolts that
come with the adjustable base and then use a torque spanner to tighten the bolts and
lock the height to 45 Nm (Newton Metre).
When tightening the bolts for base heights, follow the principle first the middle, next the
two sides to ensure the movable bracket is reliably connected with the fixed bracket.
When connecting the brackets of the type A or B bases, use 3 height locking bolts for
each joint. When connecting the brackets of the type C base, use 4 height locking
bolts for each joint so as to enhance security of the connection as the base is higher
than type A and B bases.
End of Steps
Example
If the antistatic floor height is 380 mm, the mounting hole position should be the third level
on Type C base, as referred in Table 6-2. Specifically, the mounting hole refers to the fixed
bracket holes on the third level from the bottom up, as marked with "A" in Figure 6-11.
Prerequisites
l Tools and meters are ready.
l The Engineering Design and Construction Drawings are ready.
l Four M1280 expansion bolts are ready, with flat washers and spring washers that
come with the base.
Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Use one of the following methods to decide the position of expansion bolts that are
used to mount a base.
6-10
l Based on the cabinet position, place the scoring template on the floor, and mark
the installation holes for the expansion bolts.
l Measure a few marking points with a tape measure to decide the position
of the expansion bolts. The hole pattern diagrams of the single cabinet and
the multi-cabinet are respectively shown in Figure 6-12 and Figure 6-13. The
numerical values are shown in Table 6-3.
6-11
Cabinet A B C D E F G
B6080-20 800 650 (single cabinet) / 625 666 464 L1+93 L2+67 136
Cabinet (multi-cabinet)
L1 is the distance between the side door and the equipment room wall. L1800 mm
L2 is the distance between the front door and the equipment room wall. L21,000 mm
Caution!
The mounting position of the base does not conflict with that of the antistatic floor
framework. Keep the integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding position.
3. At each marked place of the expansion bolt, use both hands to hold the drill handle
tightly and straightly to keep the bit vertical to the cement floor. Drill four 90mm-deep
14 holes at each marked place of the expansion bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
6-12
5. Measure the spacing between holes, or lay down the adjustable bases, and see
whether the holes match the base.
If the deviation is a big one, reposition and re-drill the holes before installing the
expansion bolts.
6. Clean the floor.
End of Steps
Result
The position and diameter of the holes meet the requirements.
Prerequisites
l Tools and meters are ready.
l Installation holes for the adjustable base are made.
l The height of the adjustable base is adjusted according to the measured floor height.
For details, refer to topic 6.2.3 Adjusting Base Height.
Steps
1. Remove washers and nuts from expansion bolts, and put the expansion tubes and
bolts vertically into holes.
2. Knock the expansion bolt with a rubber hammer until the expansion tube of the
expansion bolt is fully knocked into the floor.
The connection between the base and the floor is shown in Figure 6-14.
6-13
Prerequisites
l Tools and meters are ready.
l The adjustable base is mounted.
l Anchor plate kit is ready, including anchor plates and insulating washers. Bolts
(M1230) are ready, with flat washers and spring washers.
Steps
1. Loosen the locking nuts at the cabinet legs.
6-14
2. Lift the cabinet onto the two outmost bases manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
3. Adjust the cabinet height through the height-regulating nuts.
Leave a space (less than 10 mm) between the cabinet bottom and the antistatic floor,
for opening and closing the front and back doors, as shown in Figure 6-15.
1. Antistatic floor
4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts. The level
and verticality errors should not be greater than 3 mm.
5. Fasten the locking nuts upward to lock the connection between the legs and the cabinet
by increasing the fastening torque to 45 Nm.
6. Press the cabinet legs with anchor plates, and then put on the insulating washers.
If Then
7. Fix the cabinet with plain washers, spring washers, and bolts by increasing the
fastening torque to 45 Nm, as shown in Figure 6-16.
Note:
The insulation test should be conducted each time after the legs of one cabinet are
fixed. The workload will multiply if the insulation test is conducted only at a later stage
of the installation and find most cabinets have to be reinstalled again.
6-15
a. Regulate and fasten the outmost cabinet after a row of cabinets are positioned.
b. Regulate and fasten other cabinets one by one by taking it as reference, and so
forth.
c. Connect two adjacent cabinets.
d. Fix the cabinet with plain washers, spring washers, and bolts.
e. Repeat Steps i~iv to install cabinets in other rows.
End of Steps
Result
Figure 6-17 shows the single cabinet installed on the adjustable base.
6-16
Prerequisites
l Tools and meters are ready.
l Cabinet installation is completed.
Steps
1. Set the multimeter to the resistor side.
6-17
2. Use two measure probes of the multimeter to respectively contact the metal part of the
cabinet leg and the expansion bolt to measure the resistance.
If Then
3. Check whether the insulating washer is installed, and whether the insulating rubber
cushions of the cabinet legs and the insulating anchor plates are damaged. Rectify
those noncompliant parts according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
End of Steps
Flow
The flow of installing a cabinet with the direct-to-ground installation mode is shown in Figure
6-18.
6-18
Prerequisites
l Tools, meters and installation parts are ready.
l The Engineering Design and Construction Drawings are ready.
Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Use one of the following methods to decide the hole-position of expansion bolts.
l Based on the cabinet position, place the scoring template on the floor, and mark
the installation holes for the expansion bolts.
l Measure a few marking points with a tape measure to decide the position of
the expansion bolts. The marking line diagrams of the single cabinet and the
multi-cabinet are respectively shown in Figure 6-19 and Figure 6-20.
6-19
The values of L1, L2, A, B, C, D, E, and F in the figure are shown in Table 6-4.
6-20
Table 6-4 Sizes of Marking Lines For Direct Cabinet Installation (Unit: mm)
Cabinet A B C D E F
B6080-20 Cabinet 800 666 648 (single cabinet)/ L2+67 L1+65 520
623(multi-cabinet)
L1 is the distance between the side door and the equipment room wall. It must be equal to or greater than 800 mm.
L2 is distance between the front door and the equipment room wall. It must be equal to or greater than 1000 mm.
3. At each marked place of the expansion bolt, use both hands to hold the drill handle
tightly and straightly to keep the bit vertical to the cement floor. Drill four 90mm-deep
14 holes at each marked place of the expansion bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
6. Remove washers and nuts from expansion bolts, and put the expansion tubes and
bolts vertically into holes.
7. Knock the expansion bolt with a rubber hammer until the expansion tube of the
expansion bolt is fully knocked into the floor.
End of Steps
Result
Figure 6-21 shows the installed expansion bolts in the case of single cabinet installation.
Figure 6-21 Completing Installing Expansion Bolts of A Single Cabinet (Unit: mm)
6-21
Prerequisites
l Tools and meters are ready.
l Anchor plate kit is ready, including pressure plates and insulating washers.
l The washers and nuts on the bolts are removed.
Steps
1. Loosen the locking nuts at the cabinet legs.
2. Lift the cabinet onto the outmost group of expansion bolts on the equipment room
ground manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
3. Adjust the height of the cabinet above the ground through the height-adjusting nuts of
the cabinet legs.
The height of the cabinet should leave a space between the bottom of the decorative
panel and the ground, after the cabinet is installed with the decorative panel. For
example, if there is a space of 2 mm, the height A of the cabinet bottom above the
ground is about 88 mm. Figure 6-22 shows the distance between the bottom of the
cabinet and the ground.
6-22
4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts. The level
and verticality errors should not be greater than 3 mm.
5. Fasten the locking nuts upward to lock the connection between the legs and the cabinet
by increasing the fastening torque to 45 Nm.
6. Press the cabinet legs with anchor plates, and then put on the insulating washers.
If Then
7. Fix the cabinet with plain washers, spring washers, and nuts by increasing the
fastening torque to 45 Nm, as shown in Figure 6-23.
Note:
The insulation test should be conducted each time after the legs of one cabinet are
fixed. The workload will multiply if the insulation test is conducted only at a later stage
of the installation and find most cabinets have to be reinstalled again.
a. Regulate and fasten the outmost cabinet after a row of cabinets are positioned.
b. Regulate and fasten other cabinets one by one by taking it as reference, and so
forth.
c. Connect two adjacent cabinets.
d. Fix the cabinet with plain washers, spring washers, and bolts.
End of Steps
Result
The single cabinet being fixed is shown in Figure 6-24.
Prerequisites
l Tools and meters are ready.
l Cabinet installation is completed.
Steps
1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively contact the metal part of the
cabinet leg and the expansion bolt to measure the resistance.
6-24
If Then
3. Check whether the insulating washer is installed, and whether the insulating rubber
cushions of the cabinet legs and the insulating anchor plates are damaged. Rectify
those noncompliant parts according to the actual conditions.
End of Steps
Prerequisites
l Tools and meters are ready.
l Placement of all cabinets is completed.
l Anchor plate kit including pressure plates and insulating washers, the hexagonal bolts
and the screw assemblies are ready.
Steps
1. After a row of cabinets are in position, face to the front of the cabinet, and adjust the
height-adjusting nuts of the cabinet legs from the first cabinet from left to right to make
the cabinets in one row stand at the same height.
Make sure that the horizontal and vertical deviations are not greater than 3 mm.
2. Fasten each locking nut M16 on the legs upward from left to right to fix the nut tightly
to the legs.
Make sure that the connection between the legs and the cabinet is firm and reliable.
3. The top/bottom shelves of the cabinet all have two junction plates. Fix the adjacent
junction plates together with hexagonal bolts (M516), plain washers, spring washers
and nuts to connect two cabinets tightly, as shown in Figure 6-25.
6-25
4. The top/bottom rear columns of the cabinet all have two installation holes. The left
rear column has been installed with nuts M5. Fix the two cabinets tightly with M512
screw assemblies. Figure 6-25 shows the connection of bottom rear columns.
End of Steps
Prerequisites
l Tools and meters are ready.
l Engineering installation and construction design drawings are present.
Steps
1. Install the horizontal troughs, which should be parallel to the cabinet row or intersected
with it in a right angle.
2. Install the vertical troughs, which should be strictly vertical to the ground.
6-26
3. Install the hangers for cable chutes/racks, which should be installed firmly, neatly, and
vertically without tilt.
4. Use the sub-cover for protection where the cable trough passes a floor hole or the wall
hole.
After the cables are laid and bound, cover plates should be used to seal the holes. Both
the sub-cover and the cover plates should be made from fireproof materials whose
paint is better in the same color of the floor or walls.
5. Install the unilateral or bilateral cable troughs along the wall. The supports in the wall
should be firm and reliable, evenly spaced in the horizontal direction. After installation,
the troughs should look neat in line and in order.
End of Steps
Result
The installed cable trough should meet the following requirements:
l It should be reliably and correctly installed and vertical to the cabinet row; Inter-row
chutes/racks should run straight;
l There should be no dust in the cable chutes/racks;
l Chutes/racks for high-current cables and low-current ones must be separated from
one another;
l Shielding measures should be taken if high-current cables run in a cable chute/rack
for low-current cables.
Note:
The decorative panels are only installed for the cabinet installed in direct-to-ground mode.
The cabinet installed on the adjustable base does not need them. For multiple cabinets
in a single row, just install the front/rear decorative panels for each cabinet, and the side
decorative panels for a row.
Prerequisites
l Tools and meters are ready.
6-27
l Installation assemblies including front and rear decorative panels, side decorative
panels junction plate and screws are ready.
Steps
1. Align the connecting holes of the front and rear decorative panels with the connecting
holes of the bottom beam of the cabinet. Fasten the front and rear decorative panels
with screws.
2. For multiple cabinets in a single row, just install the front/rear decorative panels for
each cabinet, and the side decorative panels for a row.
3. Align the connecting holes of the side decorative conversion plate with the connecting
holes of the front and rear decorative panels. Tighten them with screws.
4. Align the connecting holes of the side decorative panels with the connecting holes of
the side decorative conversion plate. Tighten them with screws, as shown in Figure
6-26.
End of Steps
6-28
Prerequisites
Tools are ready.
Steps
1. Unlock and open the door.
2. Screw off the screws at both ends of the ground wire (yellow and green), and remove
the ground wire at the lower part of the doors.
3. Pull down the pin roll of the door on the direction of the arrow shown in Figure 6-27 to
detach the pin roll from the hinge on the door.
Support the door with hands to prevent it from falling.
4. Lift the door slightly upwards, and move the door outwards.
6-29
Prerequisites
l Related components are installed completely before assembling of doors.
l The front and rear doors are ready for installation.
Steps
1. Align the lower-left pivot hole of the door to the axis of the lower hinge of the door, and
install the lower part of the door.
2. Pull down the pin roll of the door to align it with the hole of the upper hinge of the door.
Loosen the pin roll, and install the upper part of the door.
3. Connect the ground wire (yellow and green) between the lower part of the door and
the rack with the cross pan combination screws M816.
End of Steps
Result
Open and close the door to make sure that it can be opened flexibly.
Prerequisites
l Tools and meters are ready.
l The installation parts including M512 combination screws and the top and top-side
panels.
6-30
Steps
1. Connect the front and rear top panels to the cabinet top with M512 combination
screws, as shown in Figure 6-28.
2. Select the related operation step according to different types of cabinet installation.
If Then
3. Install the front and rear top panels of other cabinets one by one after fixing the front
and rear top panels of the first one.
4. Connect the side installation holes of neighboring top panels to the long round hole of
the junction plate.
Figure 6-29 shows the structure of the junction plate.
6-31
6. Fix the angle with the top-side panel on the cabinet top.
7. Fasten the top-side panel and the top panel with M512 combination screws.
Note:
For multiple cabinets in a single row, just install the top-side panels at both sides of
the row.
End of Steps
Result
A row of cabinets is installed with top and top-side panels, as shown in Figure 6-31.
6-32
Prerequisites
l Tools and meters are ready.
l Installation parts including side doors and M512 combination screws are ready.
Steps
1. Take out the side doors from the package box.
Handle with care lest the doors should be damaged.
2. Hang the side door onto the column of the cabinet by using the hook plate on the back
of the side door. Adjust the position of the side door to align the connecting hole of the
side door with that of the cabinet.
6-33
3. Inside the cabinet, connect the side door with the junction plate on the upper and lower
frames of the cabinet with M512 combination screws.
4. Use the M512 combination screws to go through the rear column inside the cabinet
to connect with the installation hole of the side door.
Figure 6-32 shows the installation of a side door.
6-34
End of Steps
Label Position
Besides the product nameplate, a cabinet is attached with the customer information
label and the cabinet serial number label. These two labels are usually attached to a
conspicuous place on the upper right corner of the cabinet.
Figure 6-33 shows the position of the label to be attached. To attach a label, stick the label
120 mm away from the frame.
It shows the shipment information of the cabinet for unpacking inspection easily, such
as product name, shipment number, and receiver address.
l Row/column label
It refers to the row and column where the cabinet is located in an equipment room.
6-35
Prerequisites
l Cabinet installation is completed.
l The cable wiring is complete.
Context
The appearance of the antistatic floor bracket is shown in Figure 6-34.
Note:
The bracket height can be regulated, ranging from 37 mm to 93 mm, which is determined
based on the specific site conditions.
Steps
1. Place the antistatic floor brackets on the installation position shown in Figure 6-35.
6-36
6-37
6-38
Flow
The installation flow is shown in Figure 7-1.
7-1
Requirements
The equipment installed in the cabinet such as the disk array or Ethernet switch etc. should
not only satisfy the functional and electrical requirements but also conform to the following
rackmount requirements:
l As for the outsourcing device of 19 inch structure with self-contained rackmount kit,
such as disk array, both the device and the rackmount kit should satisfy the rackmount
requirements on size. Apart from the self-contained rackmount kit, the bracket made
by ZTE is also provided.
l As for the outsourcing device of 19 inch structure without self-contained rackmount
kit, such as switch, the device should satisfy the rackmount requirements on size. The
bracket made by ZTE is provided for device installation.
l If the outsourcing device is not of 19 inch structure, the mechanical part is necessary
to assist in rack-mounting.
7-2
7-3
l You have read the content of Chapter 3 and have confirmed that all the requirements
are satisfied.
l The cabinet installation is completed and satisfies relating requirements.
l The equipment to be installed has been unpacked and handed over to the operator
after check and acceptance.
l The equipment to be installed has been placed near the cabinet and is easy to be
moved.
l Make sure the input power switch and other power switches of all devices are in off
status.
l All external cables including power cables should be removed.
l Do not install the shelf containing too many boards when it is installed in the cabinet.
Otherwise the equipment may be broken due to the failure of balancing the shelf
containing too many boards.
Note:
The antistatic wrist strap may only help avoid the static on your body damaging the board,
but can not prevent the static on your clothes from doing so. So an antistatic coat is
recommended for you.
Prerequisites
The cabinet and shelves are installed and properly grounded.
Steps
1. Put the antistatic wrist strap on one of your wrist, and then tighten the latch.
Make sure that the strap contacts well with your skin.
2. Insert the grounding terminal of the antistatic wrist strap into the ESD socket on the
cabinet or a shelf.
A shelf has two ESD interfaces, one on the front panel and the other on the back panel,
both marked with .
End of Steps
7-4
Note:
Keep balance of the equipment during installation.
Prerequisites
l Determine the shelf installing location according to the engineering planning.
l Make sure there is no blocker inside or around the cabinet.
l Tools and instruments are ready.
Steps
1. Install the left rail bracket and right rail bracket of the cabinet respectively on the front
and rear rack columns. Keep level of the height of both brackets. The operator can
use the fixation holes at the same height.
2. Fix four floating nuts respectively on the front rack columns on the left and right sides
over the rail brackets. They match with the installation holes on the front-end flange
on both sides of the shelf.
3. Hold up the shelf bottom and the handles on both sides and move the shelf in front
of the cabinet. The placing direction of the cabinet and the shelf should be consistent
with each other.
Note:
Do not hold the handles of the fan subrack and the power module, the chute or other
module components in the shelf to lift the shelf.
4. Lift the shelf and put it on the left and right rail brackets and then push it along the
rails brackets into the rack until both sides of the flanges at the front part of the cabinet
contact the rack columns.
5. Insert the combination screws into the floating nuts previously fixed on the front rack
columns through the flange holes and then tighten each screw to secure the shelf.
End of Steps
7-5
Follow-Up Action
Check the following items:
Prerequisites
l The board to install is ready.
l Tools and instruments (including a Phillips screwdriver) are ready.
l You have worn an antistatic wrist strap.
Context
The chassis management module and the chassis data module are generally installed in
the factory. You may just need to install the processing blades (including data processing
blades, OSS processing blades and signaling link blades) and switching boards according
to the actual configuration.
l The processing blades should be installed in front slots 16 and 914, and their rear
boards should be installed in the corresponding rear slots.
l The switching boards should be installed in front slots 7 and 8, and their rear boards
should be installed in the corresponding rear slots.
Note:
Because the rear boards do not support hot swap, you should install a rear board first and
then install its front board.
Steps
1. If blank planes have been installed in slots, unscrew the captive screws of the false
planes and dismount false planes.
2. Use the Phillips screwdriver to remove the breakwind plate on the installation girder
over the backplate.
3. Take out the board from the ESD package according to ESD protection regulations.
7-6
4. Hold the board panel and open the extractors to the maximum extent possible.
5. Hold the board plane and wrenches, and insert the board smoothly into the guiding
rail of the slot until it cannot move forward.
6. Hold both extractors on the board, and push the board into the slot until the gliding
blocks on the extractors are clasped onto the shelf.
7. Tighten the captive screw on the panel in the clockwise direction with a screwdriver.
9. Check and make sure that a false plane is installed in each blank slot of the shelf to
ensure ventilation, heat dispersion, electromagnet screen and dustproof.
End of Steps
l Determine the corollary equipment to be used and the installation locations according
to the networking configuration requirements.
l Refer to documentation of related products for descriptions of corollary equipment
installation procedures.
7-7
7-8
Note:
The cable configurations are subject to the actual situations.
8-1
8-2
8-3
l This chapter takes Typical Configuration 1 for example to introduce the installation of
power cables and ground cables. For the case of Typical Configuration 2, you can
refer to this chapter.
l The following may be help references for you to install the cables.
For the cable installation directions, refer to Chapter 6, Cables of ZXUN USPP
(V4.11.10) Universal Subscriber Profile Platform Hardware Description.
8-4
Requirements
Cable layout requirements are described as follows:
8-5
l The fibers should be sorted in order before they are bound. Do not forcibly pull the
fibers during binding.
l The labels on both ends of the fiber should be clear, where the content should reflects
the corresponding relations between each layer or each rack.
l The fibers that are not used currently should be covered with protective jackets, and
also coiled around, bound and fixed in order.
l For safety of the operating personnel and the equipment, be cautious in the
operations.
l The power cables must be properly connected according to their types and usages
as indicated by their colors and wire sizes.
l Before installing the power cables, label both ends of each cable to prevent
misconnection.
Cabling Principles
l Keep the power cables and the ground cables straight, and bend the cables in a
smooth arc when necessary. Cables of different colors must be separated and neatly
arranged without crossing one another. The cables should be bound into bundles.
l Before the cabling of power cables and ground cables, measure the accurate distance
between the DC power distribution cabinet and the wiring terminal of the equipment
cabinet, and then reserve sufficient lengths of cables for the cabling. If the cables
are found short, the whole cabling process has to be reworked with longer cables
(connector or welding joint not allowed for extension).
l Cut off the excessive cables and do not coil them.
l Power cables and ground cables should be routed separately from other cables.
When power cables or ground cables are routed parallel to signal cables, they must
not be bound together with the signal cables. An enough space of at least 100 mm
is required.
l The both ends of the cables are labeled clearly. The connection places are secure
and in good contact. The cable bending positions are not sharp, so that the cables
are not over stretched at the root and connectors.
l While fixing the lugs of the cables, if two or more cables are to be connected to the
binding post, the lugs should be installed in a crossing angle or back-to-back rather
than overlapping each other. If the lugs have to be overlapped, they should be bent
to an angle of 45 or 90 before installation. It is necessary to install the smaller one
8-6
above the bigger one. This principle is also recommended for any other cases where
lugs should be fixed.
l If the cables must be bent, the radius of the bend should be at least five times larger
than the diameter of the cable.
l After cabling, the cables should have no crossing or twists and be properly stretched.
Binding Principles
l Power cables and ground cables should be bond separately from signal cables and
should not be bond together in the same bundle with signal cables.
l The distance between two cable tis should be about 200 mm.
l Do not stretch the cables when installing and routing the cables. No binding should
be made at bends.
l Select and use proper cable ties (150 mm or 300 mm) according to the size and
quantity of cables.
l The cable ties should be placed in the same direction. The extra parts of the cable
ties should be cut off, free of burrs.
l The power cables from the 48V terminals of the unified PDU are respectively
connected to the 48V DC negative bus bar of the DC distribution board or the DC
power supply.
l The power cables from the 48V RTN terminals of the unified PDU are respectively
connected to the positive bus bar of the DC distribution board or the DC power supply.
l The connection of the protective ground (PGND) of an equipment cabinet is the same
as the case where a DC distribution cabinet is available.
8-7
Prerequisites
l The cabinet and the devices inside the cabinet are installed.
l The power cables and the protective ground cables are made according to their wiring
mode and routes.
l Every power switch is in OFF position.
l Necessary tools and meters are ready.
l Before operating with the power on, make sure you have done all necessary insulation
operations.
Steps
1. Do the following according to their wiring mode and routes of the power cables and
the protective ground cables.
If Then
Upward wiring is used, i. Paste a temporary label at each end of a cable, so that you can
identify the cable easily when you are routing the cable. The con-
tents on the label may be the same as the corresponding formal
label.
ii. Lead the power cables and the protective ground cables out from
the DC distribution cabinet to the cable rack, and lead the cables
along the cable rack to the top of each equipment cabinet.
Downward wiring is i. Paste a temporary label at each end of a cable, so that you can
used, identify the cable easily when you are routing the cable. The con-
tents on the label may be the same as the corresponding formal
label.
ii. Lead the power cables and the protective ground cables out from
the DC distribution cabinet, through antistatic floor, and to under
each equipment cabinet. Then lead the cables to the top of each
equipment cabinet along the central post.
2. Fix the cabinet power cables and the protective ground cables.
Note:
The unified PDU supports dual 3-channel -48V inputs and maximum 6 -48V power
cables and 6 -48V RTN power cables.
8-8
b. Lead out the blue -48V power cable from the hole (for the power cable) on the top
of the cabinet into the cabinet. Connect the power cable to the 48V input terminal
of the unified PDU, and tighten the screw.
c. Lead out the black -48V RTN power cable from the hole (for the power cable) on
the top of the cabinet into the cabinet. Connect the power cable to the 48V RTN
input terminal of the unified PDU, and tighten the screw.
3. Check the installation: Set the multimeter to the resistance function. Fix the two pens
respectively to the 48V terminal and the 48V RTN terminal of the unified PDU or the
distribution cabinet. If the multimeter makes no noise, there is no short circuit.
4. Clean the site.
a. Put the tools at the specified place.
b. Retrieve the surplus materials.
c. Clear the garbage and keep the site clean.
End of Steps
8-9
Prerequisites
l The power cables and the ground cables to the cabinet are installed.
l The devices inside the cabinet are installed.
l Every air switch of the unified PDU is in OFF position.
l Necessary tools and meters are ready.
Steps
1. Wear an antistatic wrist strap (or antistatic gloves) with the ground terminal inserted in
the ESD socket of the cabinet.
Note:
There 2 ground terminals on the back of a shelf, one in the bottom right corner,
the other in the bottom left corner. You need only to connect the ground cable to
either of the terminals.
b. Connect one end of the ground cable to the ground terminal, and tighten the
combination screw.
c. Connect the other end of the ground cable to the nearest ground terminal inside
the cabinet, and tighten the connection.
3. Connect the power cables to the shelf.
Caution!
Ensure that the power cables (if connected) will not block the way in which the NCDM
board may be removed.
a. Find the specific power cable to be connected to the shelf according to the label
on the cable.
8-10
Note:
Power cables coming from Area A (at the right side) of the unified PDU should be
routed along the vertical cable rack at the right side. Power cables coming from
Area B (at the left side) of the unified PDU should be routed along the vertical
cable rack at the left side.
b. Use a Phillips screwdriver to remove the screws of the protective cover of the
NPEM and remove the NPEM.
c. Use a Phillips screwdriver to remove the screws of terminals 48V and RTN.
d. Connect one end (the OT terminal) of a blue DC power cable to a 48V terminal
of the NPEM, and tighten the screw.
Note:
A shelf has two NPEMs. Each NPEM has 2 48V terminals, -48V A and -48V B.
So totally four blue DC power cables should be connected.
e. Connect one end (the OT terminal) of a black DC power cable to an RTN terminal
of the NPEM, and tighten the screw.
Note:
A shelf has two NPEMs. Each NPEM has 2 RTN terminals, RTN A and RTN B.
So totally four black DC power cables should be connected.
f. Install the protective cover of the NPEM, and tighten the screws.
4. Bind the power cables in a bundle, bend the bundle in a proper arc, and then route the
cables upward along the vertical cable rack.
5. Connect the power cables to the unified PDU.
a. Connect one end (the OT terminal) of each blue DC power cable to a 48V terminal
of the unified PDU.
b. Connect one end (the OT terminal) of each black DC power cable to a -48VRTN
terminal of the unified PDU.
6. Clean the site.
a. Put the tools at the specified place.
8-11
8-12
Composition
The alarm system consists of the alarm server (usually the NMS server) and the alarm
box, as shown in Figure 9-1.
l The alarm server can specify the alarm levels of the alarm short message to the alarm
box, and the mobile number for receiving the short message.
l The alarm server sends the alarm message to the alarm box through the TCP/IP
protocol, and then the MS module in the alarm box sends the short message to the
specified number.
l The alarm information is displayed on the screen, accompanied by the alarm indicator
and the alert tone.
9-1
Function
The alarm box has the following functions:
l Sending alarm short messages: The alarm box sends the current alarm information
to the mobile phone of the specified carrier personnel.
l Alarm tone: The alarm box uses Chinese/English voice or buzz for alarm. When using
the sound of a buzzer for alarm, the alarm level of the current alarm is indicated by
alarm tone with different durations.
l Alarm indicator: The alarm box lightens different indicators (red, blue, yellow, and
green) according to different alarm levels.
l LCD display: After the alarm box receives alarm information from the alarm server, you
can view the history alarms by pressing buttons or from the display screen (at most 10
pieces of alarm information can be reserved), and configure the working parameters
for the alarm box.
l Transferring early warning information: the alarm box transfers the data (such as
alarm data, early warning data) from the alarm server to the early warning center,
thus the maintenance personnel can know, analyze and troubleshoot the foreground
faults.
l Remote access function: The alarm server can access not only the near-end alarm
boxes (in the same network section with the alarm server) but also the remote alarm
boxes in different network sections by adding routes on the alarm box. In this way,
the alarm box can be placed in the office room, which is more flexible.
l Multi-office-in-one: One alarm box can simultaneously connect with up to five alarms
servers that usually are not within the same network section. Therefore, this function
needs to coordinate with the extension function.
l Detecting and reporting network storm: the engineer sets the threshold for the network
storm according to actual network status, thus to avoid network congestion caused
by the data broadcast.
Technical Parameter
The technical parameters of the alarm box are shown in Table 9-1.
Item Parameter
9-2
Item Parameter
Power 25 W
Prerequisites
l Tools and meters are ready.
l The position for installing the alarm box is determined.
l The hook board is removed from the back of the alarm box.
Context
The alarm box is installed in a control room or an office room for providing alarm information
with different severities.
The alarm box should be installed in an outstanding location, so that alarms can be seen
or heard easily. It should be mounted on the wall about 1.5 m above the ground to facilitate
operations on it.
Steps
1. Mark installation holes on the wall with the hook board, or mark lines according to the
dimensions shown in Figure 9-2.
The alarm box should be installed about 1,500 mm above the ground, and the lines
should be parallel to the ground surface or wall surface.
9-3
4. Fix the hook plate to the wall with four M5 sunk head wood screws, as shown in Figure
9-2.
5. Align the hook holes at the back of the alarm box with the hangers of the hook plate
and hang the alarm box onto the hangers.
Figure 9-3 and Figure 9-4 show the alarm box installation.
9-4
6. Lock the alarm box so that it cannot be taken down from the hook plate.
End of Steps
Prerequisites
l The alarm box is installed completely.
l Both power cable and signal cable are installed completely based on the equipment
layout.
l Tools and meters are ready.
9-5
Context
The power cable and signal cable should have a jacket before they are fixed on the wall.
The cable layout should be neat and regular. The cable should be bent smoothly at the
turning point. To avoid damage, do not strain the cable.
Steps
1. One end of the direct-connecting network cable with RJ-45 connectors is plugged into
the network interface on the alarm box. The other end is connected with the network
interface of the alarm server or the LAN HUB port where the alarm server is located.
2. One end of the power cable with an aviation socket male connector is plugged into the
alarm box. The other end of it is connected to the -48 V DC power supply of the DC
power distribution cabinet or the service cabinet.
3. Install the PVC wiring trough based on the installation position and cabling of the alarm
box.
l If the cables go to the same destination (such as in a cabinet) at the other end,
install the PVC wiring trough along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in cable racks), or install the
PVC cable chute along the wall to the ground, and then run the cables through
the cable trough under the raised floor into the cabinet (cabling under the raised
floor, in which case the cable trough is optional).
l If the other ends of these cables are not at the same position, divide these cables
at proper location and enclose them in independent narrower PVC cable trough,
and then lay them along the cable troughs along the wall or under the floor.
4. Install the power cable and network cable in the PVC wiring trough, and then cover
the trough.
End of Steps
9-6
10.1 Overview
The operator should check the on-site environment of the equipment room, installation of
the cabinet, cables and other auxiliary devices before equipment power-on procedures.
The operator can make rectification if any problem is found so that the equipment power-on
and system running are normal.
The hardware installation check includes the following items:
l On-site environment
l Cabinet installation
l Shelf installation
l Power and ground cables wiring
l Internal cable wiring
l Alarm box installation
l Other installation
Caution!
Switch off the power before checking the correctness of the equipment and cable
installations so as to prevent body injury or damage to the equipment due to wrong or
loose cable connection.
10-1
l There should be no cable ties, wire ends and desiccant and other unwanted objects
in the cable chutes, inside/outside the cabinets or under the raised floor around the
cabinets.
l Articles that are not useful in the equipment room should be cleared and required
articles should be placed in order in the equipment room.
l The operator console should be neat and tidy and the raised floor should look clean
and smooth.
l The shelf installation direction should be correct without any inclining and loose
symptom.
l The rail brackets of the shelf do not become deformed.
l The extractor of the board is closely engaged with the faceplate closely touch the
upper and lower grooves.
l The board does not deviate from the slot guide on the shelf.
l The KVM switch operation is smooth and the switch display is normal.
l All the free slots are covered with blank panels.
10-2
l To connect the power cables or ground cables to the connection terminals, use the
pliers to shape the cables as wiring. The wiring should be flat and straight.
l In cabling, the cable connected to the connection terminal farther from the cabling end
should be deployed at the outer side. The cable connected to the connection terminal
nearer to the cabling end should be deployed at the inner side.
l The cables in rack should be bound separately without being mixed with other cables.
The same rule also applies to the cables in troughs or ditches.
l The power cables and grounding cables should go through the racks on two sides
of the cabinet and be fixed on the inner sides of the racks. The cable ties should be
located outside the racks.
l The contact surface of the power cable lug should closely fit the cabinet connector
board smoothly and tightly.
l No splice or welding joint is allowed on the cable.
10-3
l The circuit boards should be installed in the correct positions and none should be
missing.
l All the select switches and control switches of the equipment should be in their speci-
fied initial positions.
l Working ground, protection ground and lightning protection ground of the cabinet
equipment are grounded all right, and the ground resistance meets the technical
requirement.
l Fuses meet the nominal requirements.
l No short-circuit exists between the positive and negative power supplies.
10-4
Check Items
Note:
While checking before power-on, carefully check and fill in the check list prior to power-on
included in Appendix B, List of Checks Before Power-On.
11-1
l The rear boards are plugged in position and the screws on the panels are tightened.
In addition, the board extractors are closely properly.
l The CMM/NCMM and blades are plugged in position, and the screws on the faceplates
are tightened. In addition, the board extractors are opened.
11.2 Powering-On
Abstract
This topic describes the procedure to power on ETCA shelf.
Prerequisites
Checking before power-on is already made.
Context
Check the hardware running status following the powering on sequence and make sure
the hardware platform is running in good condition.
The CMM/NCMM is powered on firstly and then it detects all FRUs in turn. If the FRU
meets the power-on requirement, it will be powered on and controlled by the CMM/NCMM.
Steps
1. Turn on the -48V power switch outside the cabinet to provide power supply to the
cabinet.
2. Turn on the power to the DC power distribution box in the cabinet.
3. Power on the corollary equipment.
4. Turn the power switch of the KVM switch to the "ON" position and turn on the KVM
switch's input power switch.
5. Turn the four switches of the active and standby PEMs to the "ON" position orderly
from left to right.
Note:
There are two sets of power supply systems on the shelf. Each set can provide power
for the whole shelf.
End of Steps
11-2
Result
Check for exceptions of the equipment and handle them referring to the corresponding
indicator status.
l After the system is powered on, all the fans start rotating from full speed to constant
speed without abnormal sound.
l The H/S blue indicators of the CMM/NCMM, processing blades and switching boards
are off and the health indicator starts green flashes. Other indicators are also in normal
status.
l The indicators of the shelf and modules are in normal status.
11.3 Powering-Off
Abstract
This topic describes the procedure to power off the ETCA shelf, including the cabinet and
the boards inside it etc.
Note:
All parts of the ETCA shelf should be powered off in sequence so as to ensure the
equipment safety.
Prerequisites
l All services running on the blades are stopped.
l All the processing blades, switching boards and CMMs/NCMMs are in power-off
status.
Steps
1. Turn off the power supplies of the corollary equipment.
3. Turn the four switches of the active and standby PEMs/NPEMs to the "OFF" position
orderly from left to right.
4. Turn off the power of the DC power distribution box in the cabinet.
End of Steps
11-3
11-4
A.1 Packing
The equipment adopts the integral packing mode. Except the heavy parts, the equipment
is packed in wooden case integrally.
When packing the equipment, the cabinet is first covered with an antistatic plastic bag
before being packed in the wooden case. And some foam plastics and damp proof bags
are placed around it. The cabinet can be packed vertically or laid down in the case with its
front door facing upwards, as shown in Figure A-1.
Some parts are packed separately in the cartons. When packing them, they are first
covered with an antistatic bag, and some foam plastics are placed around them before
they are packed in the carton. Then some damp proof bags are placed on them.
A-1
A.2 Storage
The equipment storage should conform to the following requirements:
l The storage place requires damp-proof, dustproof, shockproof and anticorrosion
facilities, with air conditioners and illuminating facilities. Keep the goods away from
direct sunlight or other heat sources. Do not open the windows and curtains at
random. Record the indoor temperature and humidity on a daily basis. Take antistatic
measures for the static-sensitive products.
l Arrange the goods orderly. Keep the shelves clean and in order. Organize the storage
area into sections and set up plates to mark the sections.
l Maintain a complete, clear and timely updated storage records using a computer or a
book. Assign location numbers or necessary identifiers to all the stored goods.
l Check the condition of the stock regularly. If the goods are damp or damaged, report it
to the supervisor-in-charge. Check the inventory monthly to ensure that the accounts,
goods and cards are in consistency.
l Install antistatic floor at the entrance of the warehouses.
l Distribute all the materials in all the warehouses based on the First-in-First-Out
principle.
l If the equipment is stored for half a year, it should be unpacked for inspection
and powered on for more than 2 hours. After that resume packing and storing the
equipment.
A.3 Transportation
Take the following precautions when transporting the equipment:
l Operate according to the transportation marks on the containers.
l When loaded, the heavier or bigger containers are arranged at the bottom. Keep the
bar center height less than 2 m. Pile the containers regularly and securely. Do not
overload the truck.
l Follow the relevant height limits when loading. Load the containers into the truck such
that they are balanced. Deflection to the sides is not allowed.
l On road, the speed of the truck must be 25 km/h to 45 km/h based on the actual road
conditions.
l Never load flammables, explosives and corrosives on the same truck that carries the
equipment.
l Rain-proof, dustproof, sun-proof and anti-impact measures are necessary in
transporting the equipment. For open truck transportation, cover the goods with
tarpaulin.
l In rail transport, use vans.
l The trailer or other vehicles loaded with the communication equipment can be carried
by open wagons by rail transport.
A-2
A-3
A-4
Check the correctness and reliability of the power cable and ground
cable connections.
Check whether the switches of the active and standby PEMs are in
OFF position.
Make sure the shelf is well grounded and the ground resistance meets
the related technical requirements.
Check whether the fan sub-rack and the active and standby
PEMs/NPEMs are installed in position and if the screws on them are
tightened.
The rear boards matched with the processing blades and the switching
boards are plugged in position and the screws on the panels are
tightened. In addition, the board extractors are closely properly.
B-1
B-2
I
ZXUN USPP Hardware Installation Guide
II
Figures
III
Figures
V
Tables
ATM
- Asynchronous Transfer Mode
CDM
- Chassis Data Module
CMM
- Chassis Management Module
CMP
- Calling Main Processor
DC
- Direct Current
DRSync
- Disaster Reserved Sync
ESD
- Electrostatic Discharge
ETCA
- Enhanced ATCA
FE
- Front End
FRU
- Field Replaceable Unit
HVAC
- Heating Ventilation and Air Conditioning
KVM
- Keyboard, Video and Mouse
NCMM
- New Chassis Management Module
NMS
- Network element Management System
NPEM
- New Power Entry Module
VII
ZXUN USPP Hardware Installation Guide
OMM
- Operation & Maintenance Module
OMP
- Operation & maintenance Main Processer
PC
- Personal Computer
PDU
- Power Distribution Unit
PEM
- Power Entry Module
PVC
- Polyvinyl Chloride
SIPI
- Signaling IP bearer Interface
SMP
- Signal Main Processor
TDM
- Time Division Multiplexing
UAGW
- Universal Access Gateway
ZTE
- Zhongxing Telecommunications Equipment
VIII