Reverse Power Troubleshoot
Reverse Power Troubleshoot
Reverse Power Troubleshoot
It'spresumedthedieselgenerator(generatorset)hadbeenworkingfineforsometimeandhasjuststarted
exhibitingthisbehaviour.
Theamountofpowerproducedbyageneratorset(primemoverandgenerator)isdirectlyproportionalthe
amountofenergyflowingintotheprimemover.Inyourcase,theprimemoverisadieselengine,sothe
amountofpowerbeingproducedbythedieselisafunctionoftheamountofdieselflowingintotheengine.
Itrequiresacertainamountoffuelforadieselgeneratorjusttoreachandmaintainratedspeedtoperform
synchronization.And,oncethegeneratorsetissynchronizedtothegrid(orwithothergeneratorsandtheir
primemovers)toincreasetheamountofpowerbeingproducedbyyourdieselgeneratorit'snecessaryto
increasetheamountoffuelflowingintothedieseloverandabovetheamountrequiredjusttoreachand
maintainsynchronizingspeed.Ifthefuelisnotsufficienttomaintaindieselgeneratorspeedatsynchronous
speedthenthegridtowhichthedieselgeneratorissynchronizedwillsupplypowertothegeneratorcalled
"motorizing"thegeneratortokeepthespeedatsynchronousspeed.ThisisNOTagoodconditionfordiesel
generatorsbecausethegenerator,whichhasbecomeamotorwhenthishappens(whenreversepoweris
flowingINTOthegeneratorfromthegrid)isactuallyspinningthedieselbecausetheamountoffuelflowing
intothedieselisnotsufficienttokeepthegensetspinningatsynchronousspeed.Dieselsdon'tlikethisvery
muchandthat'swhytherearereversepowerrelays,toprotecttheprimemovers(thedieselinyourcase)from
damagecausedbythegeneratorspinningtheprimemover.
Ifthegeneratorsetdoesn'tpickuploadoncesynchronized,thenthere'ssomethingwrongwitheitherthefuel
rack/controlsystem,orthereissomerestrictionlimitingtheflowofliquidfuelintothediesel.I'veseepaper
elementsofdieselfuelfiltersswellupandrestricttheflowofdieselfuelthroughthemwhenthereissome
waterinthedieselfuel(whichthereshouldn'tbebutsometimesithappens).Or,thedieselfuelfiltersarejust
pluggedfromdirt.Orthefuelrackhas"loosened"andeventhroughtheactuatorisatfullstroke,thefuelrack
isn't.Or,theinjectorsaredirty/plugged.
Reversepoweroccurswhentheenergyflowrateintothegeneratorprimemoverisn'tsufficienttokeepthe
generatorspinningatsynchronous(rated)speed.Whenageneratorandit'sprimemoveraresynchronizedtoa
grid,itHAStospinatthespeedrelativetothefrequencyofthegrid(synchronousspeed).Ifitdoesn't,thegrid
willsupplypowertothegeneratorsettokeepitspinningatsynchronousspeedandthat'sreversepower.(The
generatoractuallybecomesamotoranddrives,spins,theprimemoverwhichisn'tgoodforsomeprime
movers.)
Solveyourfuelflowrateproblemandyouwillsolveyourreversepowerproblem.
A generator can go into reverse power whether leading or lagging power factor.
This occurs when drive to the generator is lost. IE. if diesel driven, then loss of fuel
to engine.
As AC. generators are synchronous and when operating in parallel, then if one loses
the prime mover, then the other generators will attempt to keep it running by
supplying power to it. The generator with problems will then run as a motor, putting
extra load onto the remaining generators, which could very well lead to losing all
generators due to overload, as well as driving the prime mover, which may have
tripped due to low lubricating oil and therefore destroy the engine.
A reverse power trip relay will then detect this change and trip the circuit breaker for
the generator with a problem.
If you now make angle 'a' 0 then cos 0 = 1, or unity and kVA = kW,(a straight vertical
line and no kVAr component).
Now all that is generated is what is being used.(Neglecting other losses).
If you now make angle 'a' 90 then cos 90 = 0 and kVA = kVAr, (a straight horizontal
line and no kW component).
Now all that is generated is not being used, it is simply circulating between
generators.
This is the reason why electricity suppliers impose penalties for consumers with low
power factors.
The supplier has to pay for the generated kVA, but the consumer is only paying for
the kW used.