IM2050

10/2016
REV05

INVERTEC 170TX 170TPX & 220TPX

OPERATORS MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
 Declaration of conformity

Lincoln Electric Bester Sp. z o.o.

Declares that the welding machine:

INVERTEC 170TX
INVERTEC 170TPX

conforms to the following directives:

2014/35/EU , 2014/30/EU

and has been designed in compliance with the

following standards:
EN 60974-1:2012, EN 60974-3:2014,
EN 60974-10:2014

20.04.2016

Piotr Spytek
Operations Director
Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
02/16

English I English
 Declaration of conformity

Lincoln Electric Bester Sp. z o.o.

Declares that the welding machine:

INVERTEC 220TPX

conforms to the following directives:

2014/35/EU , 2014/30/EU

and has been designed in compliance with the

following standards:
EN 60974-1:2012, EN 60974-3:2014,
EN 60974-10:2014

20.04.2016

Piotr Spytek
Operations Director
Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
02/16

English II English
 12/05
THANKS! For having choosen the QUALITY of the Lincoln Electric products.
Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For future reference record in the table below your equipment identification information. Model Name, Code &
Serial Number can be found on the machine rating plate.

Model Name:

......
Code & Serial number:

... ...
Date & Where Purchased:

... ...

ENGLISH INDEX
Technical Specifications (170TX/TPX) CE model ............................................................................................................ 1
Technical Specifications (170TPX) AUS models ............................................................................................................. 2
Technical Specifications (220TPX) CE and AUS model .................................................................................................. 3
Electromagnetic Compatibility (EMC) for 170TX/TPX ..................................................................................................... 4
Electromagnetic Compatibility (EMC) for 220TPX ........................................................................................................... 5
Safety .............................................................................................................................................................................. 6
Installation and Operator Instructions .............................................................................................................................. 7
WEEE ............................................................................................................................................................................ 19
Spare Parts.................................................................................................................................................................... 19
Electrical Schematic ...................................................................................................................................................... 19
Suggested Accessories ................................................................................................................................................. 19

English III English

Technical Specifications (170TX/TPX) CE model
NAME INDEX

INVERTEC 170TX CE K12054-1
INVERTEC 170TPX CE K12055-1
INPUT
Input Voltage U1 EMC Class Frequency

230Vac 15% A 50/60 Hz

Input Line Input Power at Rated Cycle Input Amperes I1max cos
100% (Stick) 3.2KW
100% (TIG) 2.5KW 30% Stick 30% Stick
230Vac
30% (Stick) 5.1KW 37A 0.6
35% (TIG) 3.7KW
RATED OUTPUT
Input Line Duty Cycle 40C Output Current I2 Output Voltage U2
(based on a 10 min. period)

100% (Stick) 110A 24.4V

100% (TIG) 130A 15.2V
230Vac
30% (Stick) 160A 26.4V
35% (TIG) 170A 16.8V
OUTPUT RANGE
Welding Current Range Open Circuit Voltage OCV U0
5 170A 63 Vdc
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse (time delayed) or Circuit Breaker Size Input Power Cable
16A 3x2.5mm2
DIMENSIONS AND WEIGHT
Height Width Length Net Weight
328 mm 212 mm 456 mm 12 Kg

Operating
Storage Temperature Operating Humidity (t=20C) Protection Degree
Temperature

-10C to +40C -25C to 55C Not Applicable IP23

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Technical Specifications (170TPX) AUS models
NAME INDEX
INVERTEC 170TPX AUS K12055-2
INPUT
Input Voltage U1 EMC Class Frequency

230Vac 15% A 50/60 Hz

Input Line Input Power at Rated Cycle Input Amperes I1max cos
100% (Stick) 3.2KW
100% (TIG) 2.5KW 30% Stick 30% Stick
230Vac
30% (Stick) 5.1KW 37 A 0.6
30% (TIG) 3.7KW
100% (Stick) 3.9 kW
230Vac 100% (TIG) 3.6 kW 25% Stick 30% Stick
(15A circuit
25% (Stick) 5.4 kW 37 A 0.6
braker)
25% (TIG) 5.3 kW
RATED OUTPUT
Input Line Duty Cycle 40C Output Current I2 Output Voltage U2
(based on a 10 min. period)

100% (Stick) 110A 24.4V

100% (TIG) 130A 15.2V
230Vac
30% (Stick) 160A 26.4V
30% (TIG) 170A 16.8V
100% (Stick) 85 A 23.4 V
230Vac 100% (TIG) 100 A 14 V
(15A circuit
braker) 25% (Stick) 160 A 24.4 V
25% (TIG) 170 A 16.8 V
OUTPUT RANGE
Welding Current Range Open Circuit Voltage OCV U0
5 170A 6.5 Vdc
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse (time delayed) or Circuit Breaker Size Input Power Cable
16A 3x2.5mm2
DIMENSIONS AND WEIGHT
Height Width Length Net Weight
328 mm 212 mm 456 mm 12 Kg

Operating
Storage Temperature Operating Humidity (t=20C) Protection Degree
Temperature

-10C to +40C -25C to 55C Not Applicable IP23

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Technical Specifications (220TPX) CE and AUS model
NAME INDEX
INVERTEC 220TPX CE K12057-1
INVERTEC 220TPX AUS K12057-2
INPUT
Input Voltage U1 EMC Class Frequency

115 - 230Vac 15% A 50/60 Hz

Input Line Input Power at Rated Cycle Input Amperes I1max cos
100% (Stick) 2.6 kW
100% (TIG) 2.3 kW
115Vac 28.3 A 0.997
35% (Stick) 3.3 kW
25% (TIG) 3.5 kW
100% (Stick) 3.9 kW
100% (TIG) 3.6 kW
230Vac 23.5A 0.998
35% (Stick) 5.4 kW
25% (TIG) 5.3 kW
RATED OUTPUT
Input Line Duty Cycle 40C Output Current I2 Output Voltage U2
(based on a 10 min. period)

100% (Stick) 130 A 25.2 V

100% (TIG) 150 A 16.0 V
230Vac
35% (Stick) 170 A 27.2 V
25% (TIG) 220 A 18.8 V
100% (Stick) 90 A 23.6 V
100% (TIG) 110 A 14.4 V
115Vac
35% (Stick) 110 A 24.4 V
25% (TIG) 160 A 16.4 V
OUTPUT RANGE
Welding Current Range Open Circuit Voltage OCV U0
63 Vdc for CE model
2 220A
6.5 Vdc for AUS model
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse (time delayed) or Circuit Breaker Size Input Power Cable
16A 3x2.5mm2
DIMENSIONS AND WEIGHT
Height Width Length Net Weight
328 mm 212 mm 456 mm 12 Kg

Operating
Storage Temperature Operating Humidity (t=20C) Protection Degree
Temperature

-10C to +40C -25C to 55C Not Applicable IP23

English 3 English
Electromagnetic Compatibility (EMC) for 170TX/TPX
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. The operator must install and operate
this equipment as described in this manual. If any electromagnetic disturbances are detected the operator
must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from
Lincoln Electric. This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-
voltage system, it is responsibility of the installer or user of the equipment to ensure, by consultation with the distribution
network operator if necessary, that the equipment may be connected.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting
the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.

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Electromagnetic Compatibility (EMC) for 220TPX
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. The operator must install and operate
this equipment as described in this manual. If any electromagnetic disturbances are detected the operator
must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from
Lincoln Electric. This equipment is compliant with EN 61000-3-12 and EN 61000-3-11 if the public low
voltage system impedance at the point of common coupling is lower than 0,322 . It is the responsibility of the installer
or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the system
impedance complies with the impedance restrictions.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting
the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.

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Safety
01/11

WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or
death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating
this equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could
cause serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from
the electrode, work clamp, and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode
holder directly on the welding table or any other surface in contact with the work clamp to avoid the
risk of accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some
pacemakers, and welders having a pacemaker shall consult their physician before operating this
equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and
EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as
required by EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use
enough ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to
the arc.
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding
area and have a fire extinguisher readily available. Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas. Do not weld on any
tanks, drums, containers, or material until the proper steps have been taken to insure that no
flammable or toxic vapors will be present. Never operate this equipment when flammable gases,
vapors or liquid combustibles are present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.

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 SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in
an environment with increased hazard of electric shock.

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the
correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do
not move or transport gas cylinders with the protection cap removed. Do not allow the electrode,
electrode holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders
must be located away from areas where they may be subjected to physical damage or the welding
process including sparks and heat sources.
CAUTION: The high frequency used for contact-free ignition with TIG (GTAW) welding, can interfere

HF with the operation of insufficiently shielded computer equipment, EDP centers and industrial robots,
even causing complete system breakdown. TIG (GTAW) welding may interfere with electronic
telephone networks and with radio and TV reception.

Installation and Operator Instructions

General Description
Invertec 170TX/TPX and 220TPX are constant current, Input Supply Connection
continous control arc welding power sources for stick The machines are a wide input voltage range: before
and tig process. They provide superior and reliable installing and turning it on, check the supplied input
starting characteristics and arc stability. voltage, phase, and frequency. The allowable input
The 220TPX has a PFC input that reduces the input voltage range, phase, and frequency are indicated in the
supply current requirements and allows wide input technical specification section of this manual and on the
voltage range operation. machines rating plate. Be sure that the machine is
grounded.
Read this entire section before installation or operation
of the machine. Make sure the power available at the input connection is
adequate for normal operation of the machine. The fuse
Location and Environment rating and cable sizes are both indicated in the technical
This machine will operate in harsh environments. specification section of this manual.
However, it is important that simple preventative
measures are followed to assure long life and reliable Input Supply From Engine Driven Generators
operation. The machine is designed to operate on engine driven
generators as long as the auxiliary can supply adequate
Do not place or operate this machine on a surface voltage, frequency and power as indicated in the
with an incline greater than 15 from horizontal. "Technical Specification" section of this manual. The
Do not use this machine for pipe thawing. auxiliary supply of the generator must also meet the
This machine must be located where there is free following conditions:
circulation of clean air without restrictions for air Vac peak voltage: below 410V.
movement to and from the air vents. Do not cover Vac frequency: in the range of 50 and 60Hz.
the machine with paper, cloth or rags when RMS voltage of the AC waveform:
switched on. from 115V to 230V 15%.(220TPX)
Dirt and dust that can be drawn into the machine 230vac 15%.(170TX/TPX)
should be kept to a minimum. It is important to check these conditions because many
This machine has a protection rating of IP23. Keep engine driven generators produce high voltage spikes.
it dry when possible and do not place it on wet Operation of this machine with engine driven generators
ground or in puddles. not conforming to these conditions is not recommended
Locate the machine away from radio controlled and may damage the machine.
machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Output Connections
Read the section on electromagnetic compatibility in A quick disconnect system using Twist-Mate cable
this manual. plugs is used for the welding cable connections. Refer
to the following sections for more information on
Do not operate in areas with an ambient
connecting the machine for operation of stick welding
temperature greater than 40C.
(MMA) or TIG welding (GTAW).
(+) Positive Quick Disconnect: Positive output
connector for the welding circuit.
(-) Negative Quick Disconnect: Negative output
connector for the welding circuit.

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Stick Welding (MMA) Remote Control Connection
This machine does not include a MMA welding kit Refer to the accessories section for a list
cables, but may be purchased separately. Refer to the of remote controls. If a remote control is
accessories section for more information. used, it will be connected to the remote
connector on the front of the machine.
First determine the proper electrode polarity for the The machine will automatically detect the
electrode to be used. Consult the electrode data for this remote control, turn on the REMOTE
information. Then connect the output cables to the LED, and switch to remote control mode. More
output terminals of the machine for the selected polarity. information on this mode of operation will be given in the
Shown here is the connection method for DC(+) welding. next section.

Rear Panel
A. Power Switch: It turns
ON / OFF the input
power to the machine.

B. Input cable: Connect it

to the mains.

C. Fan: Do not obstruct or

filter the fan inlet. The
Connect the electrode cable to the (+) terminal and the F.A.N. (Fan As
work clamp to the (-) terminal. Insert the connector with Needed) feature
the key lining up with the keyway and rotate automatically regulates
approximately turn clockwise. Do not over tighten. the speed of thefan. If
the Machine doesnt weld
For DC(-) welding, switch the cable connections at the for more than 5 minutes, it will enter Green Mode.
machine so that the electrode cable is connected to (-)
and the work clamp is connected to (+).
Green Mode
Green Mode is a feature that puts the machine in a
TIG Welding (GTAW) stand-by condition:
This machine does not include a TIG torch necessary for
The output is disabled
TIG welding, but one may be purchased separately.
The fan is turned OFF
Refer to the accessories section for more information.
Only the Power ON LED remains ON.
Most TIG welding is done with DC(-) polarity shown A moving red dash is shown in the display
here. If DC(+) polarity is necessary switch the cable
connections at the machine. This reduces the amount of dirt that can be drawn
inside the Machine and the power consumption.

To restore the Machine simply restart to weld.

NOTE: Green Mode long time condition: each

10min of continuous Green Mode the fan runs for
1min.

D. Gas Inlet: Connector for the TIG shielding gas.

Use the supplied gas line and connector to connect
the machine to the gas source. The gas source
must have a pressure regulator and flow gage
installed.
Connect the torch cable to the (-)
terminal of the machine and the work Controls and Operational Features
clamp to the (+) terminal. Insert the Machine Start-Up:
connector with the key lining up with When the machine is turned ON an auto-test is
the keyway and rotate approximately executed: during this test all the LEDs turn ON in
turn clockwise. Do not over sequence; at the same time the displays show 333 and
tighten. Finally, connect the gas hose from the TIG torch then 888.
to the gas connector (B) on the front of the machine. If The Machine is ready to operate when on the Front
necessary, an extra gas connector for the fitting on the Control Panel lights up the Power ON LED, the A
front of the machine is included in the package. Next, LED (placed on the middle of the synoptic) with one
connect the fitting on the back of the machine to a gas of the LED of the Welding MODE command. This
regulator on the cylinder of gas to be used. An input gas is the minimum condition: depending by the welding
line and the required fittings are also included in the selection others LEDs may be ON.
package. Connect the TIG torch trigger to the trigger
connector (A) on the front of the machine.

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 Remote Amptrol or Pedal are allowed (trigger is
ignored).

Connecting the Remote command excludes the

Output Current Knob of the Machines user
interface. Through the Remote command is
available the full Output Current Range.

TIG mode: in Local and remote mode the

output of the machine is OFF. A Trigger is
necessary to enable the output.

The Output Current range selectable from the

Remote command depends by the Machines user
interface Output Current Knob. Eg.: if the Output
Current is set to 100A with the Machines user
interface Output Current Knob, the Remote
command will adjust the Output Current from a
minimum of 2A to a maximum of 100A.

Remote Pedal: For a correct use, the option 30

must be enabled in the setup menu:
2-step sequence is automatically selected
Upslope / Downslope ramps and Restart are
disabled.
Spot, Bi-Level and 4-step functions arent
selectable

(Normal operation is restored when the Remote

command is disconnected.)

Thermal LED:
Front Panel Indicators and Controls

Power ON LED: This indicator will turn on when the machine is

overheated and the output has been disabled. This
normally occurs when the duty cycle of the machine has
been exceeded. Leave the machine on to allow the
This LED blinks during the machine start-up and lights
internal components to cool. When the indicator turns
up steadily when the machine is ready to operate.
off, normal operation is again possible.
If the Input Voltage Overrange protection becomes
VRD LED (enabled on Australian Machines only):
active, the Power ON LED starts blinking and an error
code is shown on the displays. The machine restarts
automatically when the Input Voltage returns in the
This machine is provided by VRD (Voltage Reduction
correct range. For further detail read the Error Codes
Device) function: this reduces the voltage at the output
and Troubleshooting section.
leads.
Remote LED:
The VRD function is enabled by factory default only
on machines that meet the AS 1674.2 Australian
Standards. (C-Tick logo " " on/near the Rating Plate
This indicator will turn on when a Remote command is
applied on the machine).
connected to the machine via the remote control
connector.
The VRD LED is ON when the Output Voltage is below
12V with the Machine at idle (no welding time).
If a Remote command is connected to the Machine, the
Output Current knob operates in two different modes:
For others machines this function is disabled (the LED is
STICK and TIG:
always OFF).
STICK mode: with a Remote command
connected the output of the machine is ON. A

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Mode Pushbutton: Memory Pushbutton:

This pusbutton allows to store (M) or recall (M) TIG

This pushbutton changes the welding modes of the
welding programs. 10 memory records (P01 to P10) are
machine:
available for the user.
Stick (SMAW)
Lift TIG (GTAW) To store or recall a record: Push until the Store (M) or
HF TIG (GTAW) Recall (M) LED is ON according to the desired
Spot TIG (GTAW) operation
The Spot TIG feature is selectable only if the option Into the follow display
10 is previously enabled in the Setup Menu. See
Setup menu section for options enabling /
disabling.

Each welding mode is is detailed in the Operating will appear, turning the knob, from P01 to P10, all the
instruction section. possible programs.

Trigger Mode Pushbutton: Then keep pushed for 4s

The Memory pushbutton is disabled during welding.

This pushbutton changes the trigger sequence in TIG
welding mode: See List of parameters and Factory stored programs
2-step / 4-step with restart This option is not section below for a complete list of factory stored
selectable by the Trigger Pushbutton and, if programs.
enabled, operates with 2 or 4 step mode:
Pulsing Mode Pushbutton:

This indicator will turn on if the restart option is

enabled for the current TIG trigger mode. Restart
can be enabled separately for 2-step and 4-step
modes from the Setup Menu. More information In the TIG welding modes, this pusbutton turns the
about restart is available in the Operating instruction pulsing function ON. When active, the LED next to the
section. pusbutton is turned ON. In Stick welding mode, this
2-step command is disabled.
4-step
Bi-Level When Pulse is active is possible to set Duty cycle (%),
Frequency (Hz) and Background (%) parameters.
Each trigger mode is detailed in the Operating instruction During TIG welding is not possible switch ON or OFF the
section. Pulse command: if ON, during welding is possible
operates on the values of Duty, Frequency and
SEL Pushbutton: Background current.

Output Current Knob:

The SELect pusbutton is used to scroll the TIG welding

parameters. At each pressure the relevant led is
switched on and the displays show the current value of
the parameter. If a parameter is disabled for the current It is used to set the Output Current used during welding.
mode of working it will be skipped. The user can then
modify this value turning the Output Current knob. If no This knob is also a multi-purpose command: see the
change is made after a timeout (4s), the displays and Operating Instruction section for a description of how to
LEDs will revert to the default state, where the Output use this command for parameters selection.
Current knob sets the output current.

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 Anti-Sticking: This is a function which decreases
V & A Display: the output current of the machine to a low level
when the operator makes an error and sticks the
electrode to the work piece. This decrease in
current allows the operator to remove the electrode
from the electrode holder without creating large
sparks which can damage the electrode holder.
Auto Adaptive Arc Force: this function increases
If the A LED is ON the meter displays the preset welding temporary the output current, used to clear
current (A) before welding and the actual welding current intermittent connections between the electrode and
during welding. If the V LED is ON the meter shows the the weld puddle that occur during stick welding.
voltage (V) at the output leads. To switch between
Current and Voltage visualization: This is an active control feature that guarantees the
best arrangement between the arc stability and
spatter presence. The feature "Auto Adaptive Arc
Force" has instead of a fixed or manual regulation,
Action Visualization an automatic and multilevel setting: its intensity
Press A/V depends by the output voltage and it is calculated in
Current real time by the microprocessor where are also
mapped the Arc Force levels. The control measure
Press A/V in each instant the output voltage and it determines
Voltage the amount of the peak of current to apply; that
value is enough to breaks the metal drop that is
being transferred from the electrode to the
A flashing dot on the Display indicates that the value workpiece as to guarantee the arc stability, but not
read is the average value of the previous welding time. too high to avoid spatters around the welding
This feature shows the average value for 5seconds after puddle. That means:
every welding time. Electrode / workpiece sticking prevention, also
with low current values.
If a remote control is connected (the Remote LED is Spatters reduction.
ON), the meter (A) indicates the preset and the actual
welding current following the instruction explained in the The welding operations are simplified and the
Remote LED description above. welded joins looks better, also if not brushed after
the welding.
The Display can also show the following set of
characters: In Stick mode, two different setup are available:
SOFT Stick: For a welding with a low spatter
presence.
CRISP Stick (Factory Default): For an aggressive
welding, with an increased Arc stability.

To switch between Soft and Crisp:

SOFT CRISP
Action Visualization
01, ..10 For program records At idle, before welding Current/Voltage
PROGRAM Press SEL
E 01, ......99 For error codes

See Operating Instruction section for a detailed Press SEL
description of the functions described by these
indications.
Wait 4s or start welding to
store the changes Current
Operating Instruction
Lift TIG (GTAW welding)
Stick (SMAW) Welding To select Lift TIG welding:
To select Stick welding:
Action Visualization
Action Visualization

Press MODE several times until the LED above lights up

Press MODE several times until the LED above lights up
When the mode pusbutton is in the Lift TIG position, the
stick welding functions are disabled and the machine is
When the Stick position is selected, the following
ready for Lift TIG welding. Lift TIG is a method of
welding features are enabled:
starting a TIG weld by first pressing the TIG torch
Hot Start: This is a temporary increase in the output electrode on the work piece in order to create a low
current during the start of the stick welding process. current short circuit. Then, the electrode is lifted from
This helps ignite the arc quickly and reliably. the work piece to start the TIG arc.

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HF TIG (GTAW welding)
To select HF TIG welding:
Action Visualization

Press MODE several times until the LED above lights up

1 S
When the mode pushbutton is in HF TIG position, the
2 A
stick welding functions are disabled and the machine is
3 S
ready for HF TIG welding. During the HF TIG mode, the
TIG arc is started by HF without pressing the electrode 4 A
on the work piece. The HF used for starting the TIG arc 4a %
will remain on for 3 seconds; if the arc is not started in 4b Hz
this time limit, the trigger sequence must be restarted. 4d A
5 S
The HF arc start strength can be adjusted in the setup 6 A
menu by changing the value of option 40. Four arc start 7 S
strengths are available, ranging from 1 (smooth, suitable
for thin electrodes) to 4 (strong, suitable for thick 1 PREFLOW
electrodes). The default value for this option is 3. In the TIG welding modes, this function controls the
shielding gas Preflow time. In Stick welding mode,
Spot TIG (GTAW welding) this is not used.
The Spot TIG feature is selectable only if the option 10 2 START CURRENT
is previously enabled in the Setup Menu. This function controls the initial current when a TIG
welding is started. For an explanation of the Start
To select Spot TIG welding: operation, refer to the trigger sequences explained
Action Visualization below.
3 UPSLOPE
In the TIG welding modes, this function controls the
Press MODE several times until the LED above lights up linear increase of the current from Start to Set
Current. Refer to the trigger sequence section
This welding mode is especially thought to tack or weld below to understand how Upslope is activated. In
thin materials. It uses HF start and immediately delivers Stick welding mode, this is not used.
the set current without any upslope/downslope. The 4 SET CURRENT
welding time can be either linked to the trigger or set This function is used to set the Output Current used
with the spot time control. during welding.
4a DUTY CYCLE (PULSING ON-TIME)
If the spot time (option 11 of the Setup Menu) is When the pulse feature is ON, this function controls
enabled from the setup menu, in order to change the the pulsing on-time. During the on-time the output
spot time: current is equal to the Set Current.
4b FREQUENCY
When the pulse feature is ON, this function controls
the pulsing frequency, that is the square wave
Action Visualization represented in the diagram above (Hz).
At idle, before welding Current/Voltage 4d BACKGROUND
Press SEL When the pulse feature is ON, this function controls
Spot time the pulsing Background current. This is the current
during the low portion of the pulse waveform.
5 DOWNSLOPE
At this point the spot time can be adjusted by turning the In the TIG welding modes, this function controls the
Output Current knob. Setting the spot time to 0 will linear decrease of the current from Set to Crater
disable the fixed time function and the welding time will Current. Refer to the trigger sequence section
be linked to the TIG torch trigger. below to understand how Downslope is activated.
In Stick welding mode, this is not used.
NOTE: The HF start strength is adjusted by setup option 6 CRATER
40, as described in the HF Tig section above. This function controls the final current value after
the Downslope. For an explanation of the Crater
See Setup menu section for options enabling / operation, refer to the trigger sequences explained
disabling. below.
7 POSTFLOW
Tig Welding Sequences (only model 220TPX- In the TIG welding modes, this function controls the
170TPX) shielding gas Postflow time. In Stick welding mode,
At each pressure of the SEL this is not used.
pusbutton the LEDs lights up in the
following order:

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 TIG Trigger Sequences
During welding the Sel pushbutton is enabled for the
TIG welding can be done in either the 2-step or 4-step
following functions:
mode. The specific sequences of operation for the
Output current trigger modes are explained below.
Only if Pulse Function is active: is possible operates
on the values of Duty (%), Frequency (Hz) and Legenda of the symbols used:
Background current (A).
Torch Pushbutton
The new parameter value is automatically saved. Output Current
Gas Pre-flow
Tig Welding Sequences (only model 170TX)
At each pressure of the SEL Gas
pusbutton the LEDs lights up in the
following order:
Gas Post-flow

2-Step Trigger Sequence

To select 2-Step sequence:
Action Visualization

Press several times until the LED above lights up

1 S
2 % With the 2-step trigger mode and a TIG welding mode
3 S selected, the following welding sequence will occur.
4 A
5 S
6 %
7 S

1 PREFLOW
In the TIG welding modes, this function controls the
shielding gas Preflow time. In Stick welding mode,
this is not used.
2 START CURRENT
This function controls the initial current when a TIG
welding is started. For an explanation of the Start
operation, refer to the trigger sequences explained
below.
3 UPSLOPE
In the TIG welding modes, this function controls the 1. Press and hold the TIG torch trigger to start the
linear increase of the current from Start to Set sequence. The machine will open the gas valve to
Current. Refer to the trigger sequence section start the flow of the shielding gas. After the preflow
below to understand how Upslope is activated. In time, to purge air from the torch hose, the output of
Stick welding mode, this is not used. the machine is turned ON. At this time the arc is
4 SET CURRENT started according to the selected welding mode.
This function is used to set the Output Current used After the arc is started the output current will be
during welding. increased at a controlled rate, or upslope time, until
5 DOWNSLOPE the Welding current is reached.
In the TIG welding modes, this function controls the
linear decrease of the current from Set to Crater If the torch trigger is released during the upslope
Current. Refer to the trigger sequence section time the arc will stop immediately and the output of
below to understand how Downslope is activated. the machine is turned OFF.
In Stick welding mode, this is not used.
6 CRATER 2. Release the TIG torch trigger to stop welding. The
This function controls the final current value after machine will now decrease the output current at a
the Downslope. For an explanation of the Crater controlled rate, or downslope time, until the Crater
operation, refer to the trigger sequences explained current is reached and the output of the machine is
below. turned OFF.
7 POSTFLOW
In the TIG welding modes, this function controls the After the arc is turned OFF, the gas valve will
shielding gas Postflow time. In Stick welding mode, remain open to continue the flow of the shielding
this is not used. gas to the hot electrode and work piece.

During welding the Sel pushbutton is not enabled.

The new parameter value is automatically saved.

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 4-Step Trigger Sequence
To select 4-Step sequence:
Action Visualization

Press several times until the LED above lights up

With the 4-step trigger mode and a TIG welding mode

selected, the following welding sequence will occur.

As shown above, it is possible to press and hold the TIG

torch trigger a second time during downslope to end the
downslope function and maintain the output current at
the Crater current. When the TIG torch trigger is
released the output will turn OFF and the postflow time
will start. This operation sequence, 2-step with restart
disabled, is the default setting from the factory.

2-Step Trigger Sequence with Restart Option 1. Press and hold the TIG torch trigger to start the
To select 2-Step with restart sequence: sequence. The machine will open the gas valve to
Action Visualization start the flow of the shielding gas. After the preflow
time, to purge air from the torch hose, the output of
the machine is turned ON. At this time the arc is
+
started according to the selected welding mode.
See Setup menu section below
After the arc is started the output current will be at
the Start current. This condition can be maintained
then:
as long as necessary.

Press several times until the LED above lights up If the Start current is not necessary, do not hold the
TIG torch trigger as described at the beginning of
this step. In this condition, the machine will pass
If the 2-step restart option is enabled from the setup
from Step 1 to Step 2 when the arc is started.
menu the following sequence will occur:
2. Releasing the TIG torch trigger starts the upslope
function. The output current will be increased at a
controlled rate, or upslope time, until the Welding
current is reached. If the torch trigger is pushed
during the upslope time the arc will stop immediately
and the output of the machine is turned OFF.

3. Press and hold the TIG torch trigger when the main
part of the weld is complete. The machine will now
decrease the output current at a controlled rate, or
downslope time, until the Crater current is reached.

4. This Crater current can be maintained as long as

necessary. When the TIG torch trigger is released
the output of the machine is turned OFF and the
1. Press and hold the TIG torch trigger to start the postflow time will start.
sequence as described above.
As shown here, after
2. Release the TIG torch trigger to start the the TIG torch trigger is
downslope. During this time press and hold the TIG quickly pressed and
torch trigger to restart welding. The output current released from step 3A,
will increase again at a controlled rate until the it is possible to press
Welding current is reached. This sequence can be and hold the TIG torch
repeated as many times as necessary. When the trigger another time to
welding is complete release the TIG torch trigger. end the downslope
When the Crater current is reached the output of the time and maintain the
machine is turned OFF. output current at the
Crater current. When
the TIG torch trigger is
released the output will
turn OFF.

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This sequence operation, 4-step with restart disabled, is As shown here, again
the default setting from the factory. after the TIG torch
trigger is quickly
4-Step Trigger Sequence with Restart Option pressed and released
To select 4-Step with restart sequence: from step 3A, it is
Action Visualization possible to quickly
press and release the
+ TIG torch trigger a
See Setup menu section below second time to end the
downslope time and
then: stop welding.

Press several times until the LED above lights up

If 4-step restart is enabled from the setup menu the

following sequence will occur for steps 3 and 4 (steps 1 Bi-Level (A1/A2) Trigger sequence
and 2 are not altered by the restart option): The Bi-Level feature is selectable only if the option 20
is previously enabled in the Setup Menu.

To select Bi-Level sequence:

Action Visualization

Press several times until the LED above lights up

With this sequence the arc is started as in the 4S

sequence, this means that steps 1 and 2 are the same.

3. Quickly press and release the TIG torch trigger.

The machine will switch the current level from A1 to
3. Press and hold the TIG torch trigger. The machine A2 (background current). Each time this trigger
will now decrease the output current at a controlled action is repeated the current level will switch
rate, or downslope time, until the Crater current is between the two levels.
reached. 3A. Press and hold the TIG torch trigger when
the main part of the weld is complete. The
4. Release the TIG torch trigger. The output current machine will now decrease the output current at
will again increase to the Welding current, like in a controlled rate, or downslope time, until the
step 2, to continue welding. Crater current is reached. This Crater current
can be maintained as long as necessary.
If the weld is completely finished, use the following
sequence instead of step 3 described above. NOTE: The Restart option and the Pulse function are not
3A. Quickly press and release the TIG torch available for Bi-Level Trigger sequence.
trigger. The machine will now decrease the
output current at a controlled rate, or downslope
time, until the Crater current is reached and the
output of the machine is turned OFF. After the
arc is turned OFF the postflow time will start.

As shown here, after

the TIG torch trigger is
quickly pressed and
released from step 3A,
it is possible to press
and hold the TIG torch
trigger another time to
end the downslope
time and maintain the
output current at the
Crater current. When
the TIG torch trigger is
released the output will
again increase to the
Welding current, like in step 4, to continue welding.
When the main part of the weld is complete go to step 3.

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Setup menu List of menu options
The setup menu contains more parameters that are 00 Exit point
hidden from the main control panel functionality. 01 2-step restart
02 4-step restart
To enter the Setup menu: 10 Spot welding
Push and hold SEL and MODE pushbuttons 11 Spot fixed time
20 Bi-Level
+ 30 Foot Pedal
40 Arc start strenght
Keep SEL + MODE pushed until the display shows 99 Reset to factory default

To change a setting push SEL, then rotate the encoder
(Output Current Knob) to modify the setting, and push
SEL again to confirm the new value.

Error Codes and troubleshoting.

Then release the Pushbuttons
If an error occurs, turn Off the machine, wait for a few
seconds, then turn ON again. If the error remains, a
maintenance is required. Please contact the nearest
technical service center or Lincoln Electric and report the
error code displayed on the meter of the Front Panel.

now is shown the option number 00

01 99
Select the desired option: on the left display is shown
the option number

then press SEL to confirm

ON / OFF
ON / OFF (or 1 / 2 / 3 / 4 only for option 40)
Now enable, disable or change the option value: on the
right display is shown the option status

Save the desired option by pressing the SEL

pushbutton

To exit the setup menu select the 00 option and keep

the SEL button pushed for 5 seconds until normal
operation is resumed.

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 Error code table Maintenance
Input voltage too low
LED is blinking. WARNING
Indicates that an Input Undervoltage For any maintenance or repair operations it is
01
protection is active; the Machine restarts recommended to contact the nearest technical service
automatically when the Input Voltage returns center or Lincoln Electric. Maintenance or repairs
in the correct range. performed by unauthorized service centers or personnel
Input voltage too high will null and void the manufacturers warranty.

LED is blinking. The frequency of the maintenance operations may vary

02 Indicates that an Input Voltage Overvoltage in accordance with the working environment. Any
protection is active; the Machine restarts noticeable damage should be reported immediately.
automatically when the Input Voltage returns
in the correct range. Check cables and connections integrity. Replace, if
Wrong input connection necessary.
LED is blinking.
Indicates that the machine is incorrectly wired. Keep clean the machine. Use a soft dry cloth to
03 clean the external case, especially the airflow inlet /
To restore the machine: outlet louvers.
Turn OFF the machine and check the
input connection. WARNING
DC bus short circuit Do not open this machine and do not introduce anything
into its openings. Power supply must be disconnected
LEDs blink slowly together. from the machine before each maintenance and service.
Indicates that an Internal Power Circuitry fault After each repair, perform proper tests to ensure safety.
05 condition is detected.

To restore the machine:

Turn OFF then ON the Mains Switch to restart
the machine.
Inverter voltage lock out
LEDs blink alternatively.
Indicates that an Internal Auxiliary Voltage
06 fault condition is detected.

To restore the machine:

Turn OFF then ON the Mains Switch to
restart the machine.
Fan fault
The cooling fan is blocked or faulty.

To restore the machine:

Turn OFF the Mains Switch then and
check if the fan is being blocked by
something that stops the blades.

WARNING
DO NOT OPEN THE MACHINE!
10 Perform the check through the air inlet
louvers placed in the machine rear side.
DO NOT INTRODUCE OBJECTS
INSIDE OF THE LOUVERS! Danger of
electric shock.

Turn ON the Mains Switch to restart the

machine and make a short weld, in order
to verify that the fan is restarted.

If the fan remains inactive a maintenance

from a Service is necessary.

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List of parameters and Factory stored programs
List of parameters and Factory Configuration program:
Selectable Value Range Displayed value

Parameter Factory Configuration

Preflow 0.3s 0 - 5s (step 0.1s) Current selected value (s)
Lift TIG 2-step: 22A Not adjustable
Lift TIG 4-step: 30%
Start Current Current selected value (A)
HF TIG 2-step: 30% 5 - 200%
HF TIG 4-step: 30%
Upslope 0.1s 0 - 5s (step 0.1s) Current selected value (s)
5 - 170A (Stick) (220TPX)
2 - 220A (TIG) (220TPX)
Set Current 50A Current selected value (A)
5 - 170A (Stick) (170TX/TPX)
5 - 170A (TIG) (170TX/TPX)
Duty Cycle 10 - 90% (step 5%)
50% Current selected value (%)
(ONLY 220/170 TPX) (f>300Hz Duty=50%)
0.1 - 10Hz (step 0.1Hz)
Frequency (f)
50Hz 10 - 300Hz (step 1Hz) Current selected value (Hz)
(ONLY 220/170 TPX)
300 - 500Hz (step 10Hz)
Background
30% 10 - 90% (step 1%) Current selected value (%)
(ONLY 220/170 TPX)
Downslope 0s 0 - 20s (step 0.1s) Current selected value (s)
Crater 30% 5 - 100% (step 1%) Current selected value (A)
Postflow 5s 0 - 30s (step 1s) Current selected value (s)

TIG SPOT WELDING (to previously enable with option 10 in Setup menu)
Selectable Value Range Displayed value

Parameter Features
Trigger = 2-step
No restart function enabled
Spot Current Preflow time = 0s 2 - 220A (220TPX)
Current selected value (A)
(ONLY 220/170 TPX) Upslope time = 0s 5 - 170A (170TPX)
Downslope time = 0s
Postflow time = 0s

TIG SPOT FIXED TIME (to previously enable with option 11 in Setup menu)
Selectable Value Range Displayed value

Parameter Features
Spot Time 0 (manual trigger) 0 - 5s (step 0.1s) Welding time (s)

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WEEE
07/06
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE)
English

and its implementation in accordance with national law, electrical equipment that has reached the end of its
life must be collected separately and returned to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on approved collection systems from our local
representative.
By applying this European Directive you will protect the environment and human health!

Spare Parts
12/05
Part List reading instructions
Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service
Department for any code number not listed.
Use the illustration of assembly page and the table below to determine where the part is located for your particular
code machine.
Use only the parts marked "X" in the column under the heading number called for in the assembly page (# indicate
a change in this printing).

First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine, that
contains a picture-descriptive part number cross-reference.

Electrical Schematic
Refer to the "Spare Part" manual supplied with the machine.

Suggested Accessories
KIT-200A-25-3M Cable Kit 200A - 25 mm2 - 3m
KIT-200A-35-5M Cable Kit 200A -35mm2 -5m
KIT-250A-35-5M Cable Kit 250A -35mm2 -5m
GRD-200A-35-xM Ground cable 200A -35mm2 -5/10m
K10513-17-x TIG torch LT 17 G -140A -4/8m
K10513-9-x TIG torch LT 9 G -110A -4/8m
K10513-26-x TIG torch LT 26 G -180A -4/8m
K14147-1 Remote control - 15 m
K14148-1 Extension cord 15m (*)
K870 Foot Amptrol.
(*) Only 2 Extension Cord for a maximum total length of 45m can be used.

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