01 IM2050rev11 - ENG
01 IM2050rev11 - ENG
01 IM2050rev11 - ENG
02/2021
REV11
OPERATOR’S MANUAL
ENGLISH
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications (170TX/TPX) CE model ............................................................................................................... 1
Technical Specifications (170TPX) AUS model .................................................................................................................. 2
Technical Specifications (220TPX) CE model ..................................................................................................................... 3
Technical Specifications (220TPX) AUS model .................................................................................................................. 4
ECO design information ...................................................................................................................................................... 5
Electromagnetic Compatibility (EMC) for 170TX/TPX ......................................................................................................... 7
Electromagnetic Compatibility (EMC) for 220TPX............................................................................................................... 8
Safety .................................................................................................................................................................................. 9
Installation and Operator Instructions ................................................................................................................................ 11
WEEE ............................................................................................................................................................................... 24
Spare Parts ....................................................................................................................................................................... 24
REACh .............................................................................................................................................................................. 24
Authorized Service Shops Location .................................................................................................................................. 24
Electrical Schematic .......................................................................................................................................................... 24
Suggested Accessories ..................................................................................................................................................... 25
English I English
Technical Specifications (170TX/TPX) CE model
NAME INDEX
INVERTEC 170TX CE K12054-1
INVERTEC 170TPX CE K12055-1
INPUT
Input Voltage U1 EMC Class Frequency
230Vac ± 15% A 50/60 Hz
Input Line Input Power at Rated Cycle Input Amperes I1max cosφ
100% (Stick) 3.2KW
100% (TIG) 2.5KW 30% Stick 30% Stick
230Vac
30% (Stick) 5.1KW 37A 0.6
35% (TIG) 3.7KW
RATED OUTPUT
Input Line Duty Cycle 40°C Output Current I2 Output Voltage U2
(based on a 10 min. period)
English 1 English
Technical Specifications (170TPX) AUS model
NAME INDEX
INVERTEC 170TPX AUS K12055-2
INPUT
Input Voltage U1 EMC Class Frequency
230Vac ± 15% A 50/60 Hz
Input Line Input Power at Rated Cycle Input Amperes I1max cosφ
100% (Stick) 3.2KW
100% (TIG) 2.5KW 30% Stick 30% Stick
230Vac
30% (Stick) 5.1KW 37 A 0.6
30% (TIG) 3.7KW
100% (Stick) 2 kW
240Vac 100% (TIG) 1.9 kW 25% Stick 30% Stick
(15A circuit
15% (Stick) 5.2 kW 37 A 0.6
braker)
25% (TIG) 3.8 kW
RATED OUTPUT
Input Line Duty Cycle 40°C Output Current I2 Output Voltage U2
(based on a 10 min. period)
Operating
Storage Temperature Operating Humidity (t=20°C) Protection Degree
Temperature
-10°C to +40°C -25°C to 55°C Not Applicable IP23
English 2 English
Technical Specifications (220TPX) CE model
NAME INDEX
INVERTEC 220TPX CE K12057-1
INPUT
Input Voltage U1 EMC Class Frequency
115 - 230Vac ± 15% A 50/60 Hz
Input Line Input Power at Rated Cycle Input Amperes I1max cosφ
100% (Stick) 2.5 kW
100% (TIG) 2.1 kW
35% (Stick) 3.3 kW
115Vac 30,8 A 0.97
25% (TIG) 3.4 kW
60% (Stick) 2.9 kW
60% (TIG) 2.2 kW
100% (Stick) 3.9 kW
100% (TIG) 3.0 kW
35% (Stick) 5.5 kW
230Vac 24.2 A 0.97
25% (TIG) 5.3 kW
60% (Stick) 4.3 kW
60% (TIG) 3.6 kW
RATED OUTPUT
Input Line Duty Cycle 40°C Output Current I2 Output Voltage U2
(based on a 10 min. period)
Operating
Storage Temperature Operating Humidity (t=20°C) Protection Degree
Temperature
-10°C to +40°C -25°C to 55°C Not Applicable IP23
English 3 English
Technical Specifications (220TPX) AUS model
NAME INDEX
INVERTEC 220TPX AUS K12057-2
INPUT
Input Voltage U1 EMC Class Frequency
240Vac ± 15% A 50/60 Hz
Input Line Input Power at Rated Cycle Input Amperes I1max cosφ
100% (Stick) 3.9 kW
100% (TIG) 3.0 kW
35% (Stick) 5.5 kW
240 Vac 24.2 A 0.97
25% (TIG) 5.3 kW
60% (Stick) 4.3 kW
60% (TIG) 3.6 kW
RATED OUTPUT
Input Line Duty Cycle 40°C Output Current I2 Output Voltage U2
(based on a 10 min. period)
Operating
Storage Temperature Operating Humidity (t=20°C) Protection Degree
Temperature
-10°C to +40°C -25°C to 55°C Not Applicable IP23
English 4 English
ECO design information
The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation
2019/1784/EU.
IDLE STATE
Condition Presence
MIG mode
TIG mode X
STICK mode
After 30 minutes of non-working
Fan off X
The value of efficiency and consumption in idle state have been measured by method and conditions defined in the
product standard EN 60974-1:20XX.
Manufacturer’s name, product name, code number, product number, serial number and date of production can be read
from rating plate.
1 XXXXXXX 2
XXXXXXXXXX
3 Code: XXXXX XXXXXX-X 4
S/N: P1YYMMXXXXX
P1 YY MM XXXXX
5A 5B 5C 5D
Where:
1- Manufacturer name and address
2- Product name
3- Code number
4- Product number
5- Serial number
5A- country of production
5B- year of production
5C- month of production
5D- progressive number different for each machine
English 5 English
Typical gas usage for MIG/MAG equipment:
Wire DC electrode positive
Wire Feeding Gas flow
Material type diameter Current Voltage Shielding Gas
[m/min] [l/min]
[mm] [A] [V]
Carbon, low
0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO2 25% 12
alloy steel
Austenic Ar 98%, O2 2% /
0,8 ÷ 1,6 85 ÷ 300 21 ÷ 28 3-7 14 ÷ 16
stainless steel He 90%, Ar 7,5% CO2 2,5%
Copper alloy 0,9 ÷ 1,6 175 ÷ 385 23 ÷ 26 6 - 11 Argon 12 ÷ 16
Magnesium 1,6 ÷ 2,4 70 ÷ 335 16 ÷ 26 4 - 15 Argon 24 ÷ 28
Tig Process:
In TIG welding process, gas usage depends on cross-sectional area of the nozzle. For comonnly used torches:
Notice: Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into
the welding pool.
Notice: A cross wind or draft moving can disrupt the shielding gas coverage, in the interest of saving of protective gas
use screen to block air flow.
End of life
At end of life of product, it has to be disposal for recycling in accordance with Directive 2012/19/EU (WEEE), information
about the dismantling of product and Critical Raw Material (CRM) present in the product, can be found at
https://www.lincolnelectric.com/en-gb/support/Pages/operator-manuals-eu.aspx
English 6 English
Electromagnetic Compatibility (EMC) for 170TX/TPX
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. The operator must install and operate this
equipment as described in this manual. If any electromagnetic disturbances are detected the operator must
put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln
Electric. This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-voltage
system, it is responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network
operator if necessary, that the equipment may be connected.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the
work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.
English 7 English
Electromagnetic Compatibility (EMC) for 220TPX
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. The operator must install and operate this
equipment as described in this manual. If any electromagnetic disturbances are detected the operator must
put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln
Electric. This equipment is compliant with EN 61000-3-12 and EN 61000-3-11 if the public low voltage
system impedance at the point of common coupling is lower than 0,322 Ω. It is the responsibility of the installer or user
of the equipment to ensure, by consultation with the distribution network operator if necessary, that the system
impedance complies with the impedance restrictions.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the
work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.
English 8 English
Safety
01/11
WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or
death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from the
electrode, work clamp, and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode
holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk
of accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers,
and welders having a pacemaker shall consult their physician before operating this equipment.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and
EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as required
by EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use
enough ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to
the arc.
English 9 English
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher readily available. Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks,
drums, containers, or material until the proper steps have been taken to insure that no flammable or
toxic vapors will be present. Never operate this equipment when flammable gases, vapors or liquid
combustibles are present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct
shielding gas for the process used and properly operating regulators designed for the gas and pressure
used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or
transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,
work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
CAUTION: The high frequency used for contact-free ignition with TIG (GTAW) welding, can interfere
HF
with the operation of insufficiently shielded computer equipment, EDP centers and industrial robots,
even causing complete system breakdown. TIG (GTAW) welding may interfere with electronic
telephone networks and with radio and TV reception.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in
an environment with increased hazard of electric shock.
The manufacturer reserves the Right to make changes and/or improvements in design without upgrade at the same time
the operator’s manual.
English 10 English
Installation and Operator Instructions
General Description It is important to check these conditions because many
Invertec 170TX/TPX and 220TPX are constant current, engine driven generators produce high voltage spikes.
continous control arc welding power sources for stick Operation of this machine with engine driven generators
and tig process. They provide superior and reliable not conforming to these conditions is not recommended
starting characteristics and arc stability. and may damage the machine.
The 220TPX has a PFC input that reduces the input
supply current requirements and allows wide input Output Connections
voltage range operation. A quick disconnect system using Twist-Mate cable
plugs is used for the welding cable connections. Refer
Read this entire section before installation or operation to the following sections for more information on
of the machine. connecting the machine for operation of stick welding
(MMA) or TIG welding (GTAW).
Location and Environment (+) Positive Quick Disconnect: Positive output
This machine will operate in harsh environments. connector for the welding circuit.
However, it is important that simple preventative (-) Negative Quick Disconnect: Negative output
measures are followed to assure long life and reliable connector for the welding circuit.
operation.
Do not place or operate this machine on a surface Stick Welding (MMA)
with an incline greater than 15° from horizontal. This machine does not include a MMA welding kit
Do not use this machine for pipe thawing. cables, but may be purchased separately. Refer to the
This machine must be located where there is free accessories section for more information.
circulation of clean air without restrictions for air
movement to and from the air vents. Do not cover First determine the proper electrode polarity for the
the machine with paper, cloth or rags when switched electrode to be used. Consult the electrode data for this
on. information. Then connect the output cables to the
Dirt and dust that can be drawn into the machine output terminals of the machine for the selected polarity.
should be kept to a minimum. Shown here is the connection method for DC(+) welding.
This machine has a protection rating of IP23. Keep it
dry when possible and do not place it on wet ground
or in puddles.
Locate the machine away from radio controlled
machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in
this manual.
Do not operate in areas with an ambient temperature
greater than 40°C. Connect the electrode cable to the (+) terminal and the
work clamp to the (-) terminal. Insert the connector with
Input Supply Connection the key lining up with the keyway and rotate
The machines are a wide input voltage range: before approximately ¼ turn clockwise. Do not over tighten.
installing and turning it on, check the supplied input
voltage, phase, and frequency. The allowable input For DC(-) welding, switch the cable connections at the
voltage range, phase, and frequency are indicated in the machine so that the electrode cable is connected to (-)
technical specification section of this manual and on the and the work clamp is connected to (+).
machine’s rating plate. Be sure that the machine is
grounded. TIG Welding (GTAW)
This machine does not include a TIG torch necessary for
Make sure the power available at the input connection is TIG welding, but one may be purchased separately.
adequate for normal operation of the machine. The fuse Refer to the accessories section for more information.
rating and cable sizes are both indicated in the technical
specification section of this manual. Most TIG welding is done with DC(-) polarity shown
here. If DC(+) polarity is necessary switch the cable
Input Supply From Engine Driven Generators connections at the machine.
The machine is designed to operate on engine driven
generators as long as the auxiliary can supply adequate
voltage, frequency and power as indicated in the
"Technical Specification" section of this manual. The
auxiliary supply of the generator must also meet the
following conditions:
Vac peak voltage: below 410V.
Vac frequency: in the range of 50 and 60Hz.
RMS voltage of the AC waveform:
from 115V to 230V ± 15%.(220TPX)
230vac ± 15%.(170TX/TPX)
English 11 English
Connect the torch cable to the (-) Controls and Operational Features
terminal of the machine and the work Machine Start-Up:
clamp to the (+) terminal. Insert the When the machine is turned ON an auto-test is
connector with the key lining up with executed: during this test all the LEDs turn ON in
the keyway and rotate approximately sequence; at the same time the displays show “333” and
¼ turn clockwise. Do not over then “888”.
tighten. Finally, connect the gas hose from the TIG torch The Machine is ready to operate when on the Front
to the gas connector (B) on the front of the machine. If Control Panel lights up the “Power ON” LED, the “A”
necessary, an extra gas connector for the fitting on the LED (placed on the middle of the synoptic) with one
front of the machine is included in the package. Next, of the LED of the Welding “MODE” command. This
connect the fitting on the back of the machine to a gas is the minimum condition: depending by the welding
regulator on the cylinder of gas to be used. An input gas selection others LEDs may be ON.
line and the required fittings are also included in the
package. Connect the TIG torch trigger to the trigger
connector (A) on the front of the machine.
Rear Panel
A. Power Switch: It turns ON
/ OFF the input power to
the machine.
Green Mode
Green Mode is a feature that puts the machine in a
stand-by condition:
The output is disabled
The fan is turned OFF
Only the Power ON LED remains ON.
A moving red dash is shown in the display
English 12 English
Remote LED: Thermal LED:
This indicator will turn on when a Remote command is This indicator will turn on when the machine is
connected to the machine via the remote control overheated and the output has been disabled. This
connector. normally occurs when the duty cycle of the machine has
been exceeded. Leave the machine on to allow the
If a Remote command is connected to the Machine, the internal components to cool. When the indicator turns
Output Current knob operates in two different modes: off, normal operation is again possible.
STICK and TIG:
VRD LED (enabled on Australian Machines only):
STICK mode: with a Remote command
connected the output of the machine is ON. A
Remote Amptrol or Pedal are allowed (trigger is This machine is provided by VRD (Voltage Reduction
ignored). Device) function: this reduces the voltage at the output
leads.
TIG mode: in Local and remote mode the output For others machines this function is disabled (the LED is
of the machine is OFF. A Trigger is necessary to always OFF).
enable the output.
Mode Pushbutton:
For 170TX/TPX: The Output Current range This pushbutton changes the welding modes of the
selectable from the Remote command depends by machine:
the Machine’s user interface Output Current Knob. Stick (SMAW)
Eg.: if the Output Current is set to 100A with the Lift TIG (GTAW)
Machine’s user interface Output Current Knob, the HF TIG (GTAW)
Remote command will adjust the Output Current from Spot TIG (GTAW)
a minimum of 2A to a maximum of 100A. The Spot TIG feature is selectable only if the “option
10” is previously enabled in the Setup Menu. See
For 220TPX: The Output Current range selectable “Setup menu” section for options enabling / disabling.
from the Remote command depends by the
Machine’s user interface Output Current Knob. Eg.: Each welding mode is is detailed in the Operating
if the Output Current is set to 100A with the instruction section.
Machine’s user interface Output Current Knob, the
Remote command will adjust the Output Current from Trigger Mode Pushbutton:
the minimum current to a maximum of 100A.
The output current set by Output Current Knob is
shown for 3 second whenever the knob is moved.
After the 3 second the value shows is the current
select by the Remote command.
This pushbutton changes the trigger sequence in TIG
Remote Pedal: For a correct use, the “option 30” welding mode:
must be enabled in the setup menu: 2-step / 4-step with restart This option is not
2-step sequence is automatically selected selectable by the Trigger Pushbutton and, if enabled,
Upslope / Downslope ramps and Restart are operates with 2 or 4 step mode:
disabled.
Spot, Bi-Level and 4-step functions aren’t
selectable This indicator will turn on if the restart option is enabled
for the current TIG trigger mode. Restart can be
(Normal operation is restored when the Remote enabled separately for 2-step and 4-step modes from the
command is disconnected.) Setup Menu. More information about restart is available
in the Operating instruction section.
2-step
4-step
Bi-Level
Each trigger mode is detailed in the Operating instruction
section.
English 13 English
SEL Pushbutton: Output Current Knob:
Memory Pushbutton:
Press A/V
will appear, turning the knob, from P01 to P10, all the Voltage
possible programs.
Then keep pushed for 4s A flashing dot on the Display indicates that the value
read is the average value of the previous welding time.
This feature shows the average value for 5seconds after
every welding time.
The Memory pushbutton is disabled during welding. If a remote control is connected (the Remote LED is
ON), the meter (A) indicates the preset and the actual
See “List of parameters and Factory stored programs” welding current following the instruction explained in the
section below for a complete list of factory stored “Remote LED” description above.
programs.
The Display can also show the following set of
Pulsing Mode Pushbutton: characters:
English 14 English
Operating Instruction Lift TIG (GTAW welding)
To select Lift TIG welding:
Stick (SMAW) Welding Action Visualization
To select Stick welding:
Action Visualization
Press MODE several times until the LED above lights up
When the mode pusbutton is in the Lift TIG position, the
Press MODE several times until the LED above lights up stick welding functions are disabled and the machine is
ready for Lift TIG welding. Lift TIG is a method of starting a
When the Stick position is selected, the following TIG weld by first pressing the TIG torch electrode on the
welding features are enabled: work piece in order to create a low current short circuit.
Hot Start: This is a temporary increase in the output Then, the electrode is lifted from the work piece to start the
current during the start of the stick welding process. TIG arc.
This helps ignite the arc quickly and reliably.
HF TIG (GTAW welding)
Anti-Sticking: This is a function which decreases the
To select HF TIG welding:
output current of the machine to a low level when the
Action Visualization
operator makes an error and sticks the electrode to
the work piece. This decrease in current allows the
operator to remove the electrode from the electrode Press MODE several times until the LED above lights up
holder without creating large sparks which can
damage the electrode holder.
When the mode pushbutton is in HF TIG position, the stick
Auto Adaptive Arc Force: this function increases welding functions are disabled and the machine is ready for
temporary the output current, used to clear HF TIG welding. During the HF TIG mode, the TIG arc is
intermittent connections between the electrode and started by HF without pressing the electrode on the work
the weld puddle that occur during stick welding. piece. The HF used for starting the TIG arc will remain on
for 3 seconds; if the arc is not started in this time limit, the
This is an active control feature that guarantees the trigger sequence must be restarted.
best arrangement between the arc stability and
spatter presence. The feature "Auto Adaptive Arc The HF arc start strength can be adjusted in the setup
Force" has instead of a fixed or manual regulation, menu by changing the value of option 40. Four arc start
an automatic and multilevel setting: its intensity strengths are available, ranging from 1 (smooth, suitable for
depends by the output voltage and it is calculated in thin electrodes) to 4 (strong, suitable for thick electrodes).
real time by the microprocessor where are also The default value for this option is 3.
mapped the Arc Force levels. The control measure
in each instant the output voltage and it determines Spot TIG (GTAW welding)
the amount of the peak of current to apply; that value The Spot TIG feature is selectable only if the “option 10” is
is enough to breaks the metal drop that is being previously enabled in the Setup Menu.
transferred from the electrode to the workpiece as to
guarantee the arc stability, but not too high to avoid To select Spot TIG welding:
spatters around the welding puddle. That means: Action Visualization
Electrode / workpiece sticking prevention, also
with low current values.
Spatters reduction. Press MODE several times until the LED above lights up
The welding operations are simplified and the welded This welding mode is especially thought to tack or weld thin
joins looks better, also if not brushed after the materials. It uses HF start and immediately delivers the set
welding. current without any upslope/downslope. The welding time
can be either linked to the trigger or set with the spot time
In Stick mode, two different setup are available: control.
SOFT Stick: For a welding with a low spatter
presence. If the spot time (“option 11” of the Setup Menu) is enabled
CRISP Stick (Factory Default): For an aggressive from the setup menu, in order to change the spot time:
welding, with an increased Arc stability.
English 15 English
Tig Welding Sequences (only model 220TPX- During welding the Sel pushbutton is enabled for the
170TPX) following functions:
At each pressure of the SEL Output current
pusbutton the LEDs lights up in the Only if Pulse Function is active: is possible operates
following order: on the values of Duty (%), Frequency (Hz) and
Background current (A).
English 16 English
TIG Trigger Sequences
TIG welding can be done in either the 2-step or 4-step
mode. The specific sequences of operation for the
trigger modes are explained below.
Gas
Gas Post-flow
As shown above, it is possible to press and hold the TIG
torch trigger a second time during downslope to end the
2-Step Trigger Sequence
downslope function and maintain the output current at
To select 2-Step sequence:
the Crater current. When the TIG torch trigger is
Action Visualization
released the output will turn OFF and the postflow time
will start. This operation sequence, 2-step with restart
disabled, is the default setting from the factory.
Press several times until the LED above lights up
2-Step Trigger Sequence with Restart Option
With the 2-step trigger mode and a TIG welding mode
To select 2-Step with restart sequence:
selected, the following welding sequence will occur.
Action Visualization
+
See “Setup menu” section below
then:
English 17 English
4-Step Trigger Sequence 4-Step Trigger Sequence with Restart Option
To select 4-Step sequence: To select 4-Step with restart sequence:
Action Visualization Action Visualization
+
Press several times until the LED above lights up See “Setup menu” section below
With the 4-step trigger mode and a TIG welding mode then:
selected, the following welding sequence will occur.
English 18 English
As shown here, again after Torch control functions
the TIG torch trigger is Valid only for 220TPX
quickly pressed and The torch control functions are available if up/down
released from step 3A, it is module on the torch is assembled on torch and “Option
possible to quickly press 50” is enabled in the Setup Menu. There are two
and release the TIG torch functions available:
trigger a second time to Option 50 “Cur” change set current value:
end the downslope time Three operating modes, corresponding to different states
and stop welding. of the machine, are identified:
Before welding: pressing the UP or DOWN key
causes a change of value of the Set current
While welding: pressing the UP or DOWN key
causes a change of value of the Set current during
Bi-Level (A1/A2) Trigger sequence
all phases of welding process except during the start
The Bi-Level feature is selectable only if the “option 20”
functions, where the UP/DOWN function is masked.
is previously enabled in the Setup Menu.
Pre/post Flow: pressing the UP or DOWN key
causes a change of value of the Set current.
To select Bi-Level sequence:
Action Visualization
The change will be realized in two ways depending on
pressed button time:
Press several times until the LED above lights up Step function
Pressing the UP/DOWN button for a minimum time
With this sequence the arc is started as in the 4S of 200ms and releasing it, causes the set current
sequence, this means that steps 1 and 2 are the same. raises/falls of 1A.
Ramp function
3. Quickly press and release the TIG torch trigger. Pressing the UP/DOWN button for a time greaterthan
The machine will switch the current level from A1 to 1 sec., the set current start to increase/decrease with
A2 (background current). Each time this trigger a (5A/s) ramp. If press for more then 5 ses
action is repeated the current level will switch increase/decrease with a ramp of (10A/s).
between the two levels. The current ramp will end when the UP/DOWN button
3A. Press and hold the TIG torch trigger when previously pressed is released.
the main part of the weld is complete. The When a remote (pedal or RC-pot) device is present,
machine will now decrease the output current at depending on welding process selected, the UP/DOWN
a controlled rate, or downslope time, until the behavior is different.
Crater current is reached. This Crater current
can be maintained as long as necessary. SMAW:
In SMAW welding mode, the remote device set the
NOTE: The Restart option and the Pulse function are not amperage setting in the whole range, bypassing the
available for Bi-Level Trigger sequence. main control knob in front User interface. In that case the
signals coming from UP/DOWN are ignored.
GTAW:
In GTAW mode of welding, the remote device set the
percentage of the main set delivered by the machine.
Regulating the main amperage, the UP/DOWN with
remote device will work as described above.
English 19 English
Setup menu List of menu options
The setup menu contains more parameters that are Options Options Value
hidden from the main control panel functionality. 00 Exit point --
To enter the Setup menu: 01 2-step restart On/Off
Push and hold “SEL” and “MODE” pushbuttons 02 4-step restart On/Off
10 Spot welding On/Off
+
11 Spot fixed time On/Off
Keep “SEL” + “MODE” pushed until the display shows 20 Bi-Level On/Off
“ ” 30 Foot Pedal On/Off
40 Arc start strenght 1/2/3/4
50* Torch control function Off/Cur/Job
51* Limit max current Off/[Ampere]
Then release the Pushbuttons 52* Limit min current Off/[Ampere]
99 Reset to factory default
* valid only for 220TPX
01 99
Select the desired option: on the left display is shown
the option number
English 20 English
Error Codes and troubleshoting. Maintenance
If an error occurs, turn Off the machine, wait for a few
seconds, then turn ON again. If the error remains, a WARNING
maintenance is required. Please contact the nearest For any maintenance or repair operations it is
technical service center or Lincoln Electric and report the recommended to contact the nearest technical service
error code displayed on the meter of the Front Panel. center or Lincoln Electric. Maintenance or repairs
performed by unauthorized service centers or personnel
Error code table will null and void the manufacturers warranty.
Input voltage too low
The frequency of the maintenance operations may vary
LED is blinking. in accordance with the working environment. Any
01 Indicates that an Input Undervoltage protection noticeable damage should be reported immediately.
is active; the Machine restarts automatically
when the Input Voltage returns in the correct Check cables and connections integrity. Replace, if
range. necessary.
Input voltage too high Keep clean the machine. Use a soft dry cloth to
LED is blinking. clean the external case, especially the airflow inlet /
02 Indicates that an Input Voltage Overvoltage outlet louvers.
protection is active; the Machine restarts
automatically when the Input Voltage returns in WARNING
the correct range. Do not open this machine and do not introduce anything
Wrong input connection into its openings. Power supply must be disconnected
LED is blinking. from the machine before each maintenance and service.
Indicates that the machine is incorrectly wired. After each repair, perform proper tests to ensure safety.
03
To restore the machine:
Turn OFF the machine and check the input
connection.
DC bus short circuit
LEDs blink slowly together.
Indicates that an Internal Power Circuitry fault
05 condition is detected.
WARNING
DO NOT OPEN THE MACHINE! Perform
10 the check through the air inlet louvers
placed in the machine rear side.
DO NOT INTRODUCE OBJECTS INSIDE
OF THE LOUVERS! Danger of electric
shock.
English 21 English
Customer Assistance Policy
The business of The Lincoln Electric Company is
manufacturing and selling high quality welding equipment,
consumables, and cutting equipment. Our challenge is to
meet the needs of our customers and to exceed their
expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our
products. We respond to our customers based on the best
information in our possession at that time. Lincoln Electric
is not in a position to warrant or guarantee such advice,
and assumes no liability, with respect to such information
or advice. We expressly disclaim any warranty of any
kind, including any warranty of fitness for any customer’s
particular purpose, with respect to such information or
advice. As a matter of practical consideration, we also
cannot assume any respon- sibility for updating or
correcting any such information or advice once it has
been given, nor does the provision of information or
advice create, expand or alter any warranty with respect
to the sale of our products
Lincoln Electric is a responsive manufacturer, but the
selection and use of specific products sold by Lincoln
Electric is solely within the control of, and remains the sole
responsibility of the customer. Many variables beyond the
control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service
requirements.
Subject to Change – This information is accurate to the
best of our knowledge at the time of printing. Please refer
to www.lincolnelectric.com for any updated information.
English 22 English
List of parameters and Factory stored programs
List of parameters and Factory Configuration program:
Selectable Value Range Displayed value
Parameter Factory Configuration
TIG SPOT WELDING (to previously enable with option 10 in Setup menu)
Selectable Value Range Displayed value
Parameter Features
Trigger = 2-step
No restart function enabled
Spot Current Preflow time = 0s 2 - 220A (220TPX)
Current selected value (A)
(ONLY 220/170 TPX) Upslope time = 0s 5 - 170A (170TPX)
Downslope time = 0s
Postflow time = 0s
TIG SPOT FIXED TIME (to previously enable with option 11 in Setup menu)
Selectable Value Range Displayed value
Parameter Features
1It's possible change the maximum and mimimum selectable current with “Option 51” and "Option 52" in the Setup
Menu. If [Off] the set current are the “factory default”, otherwise it is possible set another current.
English 23 English
WEEE
07/06
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE)
and its implementation in accordance with national law, electrical equipment that has reached the end of
its life must be collected separately and returned to an environmentally compatible recycling facility. As
the owner of the equipment, you should get information on approved collection systems from our local
representative.
By applying this European Directive you will protect the environment and human health!
Spare Parts
12/05
First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine, that
contains a picture-descriptive part number cross-reference.
REACh
11/19
Electrical Schematic
Refer to the "Spare Part" manual supplied with the machine.
English 24 English
Suggested Accessories
KIT-200A-25-3M Cable Kit 200A - 25 mm2 - 3m
KIT-200A-35-5M Cable Kit 200A -35mm2 -5m
KIT-250A-35-5M Cable Kit 250A -35mm2 -5m
GRD-200A-35-zM Ground cable 200A -35mm2 z = 5 or 10m
K10513-17-z TIG torch LT 17 G -140A z = 4m or 8m Ergo
K10529-17-z TIG torch LTP 17 G -140A z = 4m or 8m Ergo
K10529-17-8F TIG torch LTP 17 G -140A 8m Lever (French)
K10529-17-4VS TIG torch LTP 17 G -140A 4m Valve Conn 10-25
K10529-17-zV TIG torch LTP 17 G -140A z = 4m or 8m Valve Conn 35-50
K10513-9-z TIG torch LT 9 G -110A z = 4m or 8m Ergo
K10513-26-z TIG torch LT 26 G -180A z = 4m or 8m Ergo
K10529-26-z TIG torch LTP 26 G -180A z = 4m, 8m or 12m Ergo
K10529-26-zX TIG torch LTP 26 G Flex Neck -180A z = 4m or 8m Ergo
K10529-26-8F TIG torch LTP 26 G -180A 8m Lever (French)
K10529-26-zV TIG torch LTP 26 GV – 180A z = 4m or 8m Valve Conn 35-50
KP10529-1 Switch module 1-button + 10K Poti Module + 6 Pins plug for LTP torches
KP10529-2 Switch module 1-button for LTP torches
KP10529-3 Switch module 3-button for LTP torches
K14147-1 Remote control - 15 m
K14148-1 Extension cord 15m (*)
K870 Foot Amptrol.
(*) Only 2 Extension Cord for a maximum total length of 45m can be used.
English 25 English