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    Heat Balence

    Uploaded by

    Santanu Pachhal
    The document contains technical specifications for a cement plant, including a clinker output of 6000 TPH, elevation of 250 meters, barometric pressure of 10020 mmwg, and duct diameter of 2.35 meters. It also lists air constituents by volume percentage and calculates density of gas. Charts provide details on dynamic pressure measurement, volume flow, mass flow, clinker rate, fan efficiency determination, and power factors. The document aims to analyze plant performance parameters.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Heat Balence

    Uploaded by

    Santanu Pachhal
    70 views544 pages
    The document contains technical specifications for a cement plant, including a clinker output of 6000 TPH, elevation of 250 meters, barometric pressure of 10020 mmwg, and duct diameter of 2.35 meters. It also lists air constituents by volume percentage and calculates density of gas. Charts provide details on dynamic pressure measurement, volume flow, mass flow, clinker rate, fan efficiency determination, and power factors. The document aims to analyze plant performance parameters.

    Original Description:

    hkm

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    The document contains technical specifications for a cement plant, including a clinker output of 6000 TPH, elevation of 250 meters, barometric pressure of 10020 mmwg, and duct diameter of 2.35 meters. It also lists air constituents by volume percentage and calculates density of gas. Charts provide details on dynamic pressure measurement, volume flow, mass flow, clinker rate, fan efficiency determination, and power factors. The document aims to analyze plant performance parameters.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    70 views544 pages

    Heat Balence

    Uploaded by

    Santanu Pachhal
    The document contains technical specifications for a cement plant, including a clinker output of 6000 TPH, elevation of 250 meters, barometric pressure of 10020 mmwg, and duct diameter of 2.35 meters. It also lists air constituents by volume percentage and calculates density of gas. Charts provide details on dynamic pressure measurement, volume flow, mass flow, clinker rate, fan efficiency determination, and power factors. The document aims to analyze plant performance parameters.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 544

    Plant:

    Location of port:

    Clinker output 6000


    Elevation: 250
    Barometric pres: 10020
    Duct diameter 2.35
    Area 4.3391071429
    Ambient Temperture 25
    Process Temperture 374
    Static Pressure -483
    Pitot tube Factor 0.84
    static pressure at fan outlet 100
    Density of gas calculation

    Air constituents %Vol


    Oxygen 70
    Carbon di oxide 30
    Carbon mono oxide 10
    Nitrogen 22

    Density of gas 1.99002


    688.7697452337

    Dynamic pressure measurement

    Avarage dynamic pressure #VALUE!


    Velocity #VALUE!
    Volume flow #VALUE!
    Volume flow #VALUE!
    Mass flow #VALUE!
    Clinker Rate 6000000
    Specific mass flow #VALUE!
    Specific gas flow #VALUE!

    Fan Efficiency determination

    Fan Total Pressure 583


    Compressibility coefficient 2.5
    Absorbed power 1000
    Air power #VALUE!
    Shaft power 970
    Fan efficiency #VALUE!
    Voltage rating 100
    Current 200
    Power factor 0.85
    Power 29444
    Air power/0.80 #VALUE!
    Power saving #VALUE!
    TPH
    Meter
    mmwg
    Meter
    Meter²
    °C
    °C
    mmwg

    mmwg

    kg/Nm^3
    Kg/m^3

    mmwg
    m/sec
    m^3/hr
    Nm^3/hr
    kg/hr
    kg/hr
    Kg/Kg Clinker
    Nm³/Kg Clk

    mmwg

    KW
    KW
    KW

    KW P SHAFT
    KW
    Pabs -(Fixed losses + Copper losses + Stray load loss @ 3% of motor absorbed power)
    Date:
    Plant:
    Location of port:

    Clinker output 6000 TPH


    Elevation: 250 Meter
    Barometric pres: 10020 mmwg
    Duct diameter 2.35 Meter
    Area 4.3391071429 Meter²
    Ambient Temperture 25 °C
    Process Temperture 374 °C
    Static Pressure -483 mmwg
    Pitot tube Factor 0.84
    static pressure at fan outlet 100 mmwg
    Density of gas calculation

    Air constituents %Vol


    Oxygen 70
    Carbon di oxide 30
    Carbon mono oxide 10
    Nitrogen 22

    Density of gas 1.99002 kg/Nm^3


    688.7697452337 Kg/m^3

    Dynamic pressure measurement

    Avarage dynamic pressure #VALUE! mmwg


    Velocity #VALUE! m/sec
    Volume flow #VALUE! m^3/hr
    Volume flow #VALUE! Nm^3/hr
    Mass flow #VALUE! kg/hr
    Clinker Rate 6000000 kg/hr
    Specific mass flow #VALUE! Kg/Kg Clinker
    Specific gas flow #VALUE! Nm³/Kg Clk

    Fan Efficiency determination

    Fan Total Pressure 583 mmwg


    Compressibility coefficient 2.5
    Absorbed power 1000 KW
    Air power #VALUE! KW
    Shaft power 970 KW
    Fan efficiency #VALUE!
    Voltage rating 100
    Current 200
    Power factor 0.85
    Power 29444
    Air power/0.80 #VALUE! KW P SHAFT
    Power saving #VALUE! KW
    Date:
    Pabs -(Fixed losses + Copper losses + Stray load loss @ 3% of motor absorbed power)
    Plant:
    Location of port:

    Clinker output 6000


    Elevation: 250
    Barometric pres: 10020
    Duct diameter 2.35
    Area 4.3391071429
    Ambient Temperture 25
    Process Temperture 374
    Static Pressure -483
    Pitot tube Factor 0.84
    static pressure at fan outlet 100
    Density of gas calculation

    Air constituents %Vol


    Oxygen 70
    Carbon di oxide 30
    Carbon mono oxide 10
    Nitrogen 22

    Density of gas 1.99002


    688.7697452337

    Dynamic pressure measurement

    Avarage dynamic pressure #VALUE!


    Velocity #VALUE!
    Volume flow #VALUE!
    Volume flow #VALUE!
    Mass flow #VALUE!
    Clinker Rate 6000000
    Specific mass flow #VALUE!
    Specific gas flow #VALUE!

    Fan Efficiency determination

    Fan Total Pressure 583


    Compressibility coefficient 2.5
    Absorbed power 1000
    Air power #VALUE!
    Shaft power 970
    Fan efficiency #VALUE!
    Voltage rating 100
    Current 200
    Power factor 0.85
    Power 29444
    Air power/0.80 #VALUE!
    Power saving #VALUE!
    Date:

    TPH
    Meter
    mmwg
    Meter
    Meter²
    °C
    °C
    mmwg

    mmwg

    kg/Nm^3
    Kg/m^3

    mmwg
    m/sec
    m^3/hr
    Nm^3/hr
    kg/hr
    kg/hr
    Kg/Kg Clinker
    Nm³/Kg Clk

    mmwg

    KW
    KW
    KW

    KW P SHAFT Pabs -
    (Fixed
    KW losses +
    Copper
    losses +
    Stray
    load loss
    @ 3% of
    motor
    absorbed
    power)
    Plant:
    Location of port:

    Clinker output 6000


    Elevation: 250
    Barometric pres: 10020
    Duct diameter 2.35
    Area 4.3391071429
    Ambient Temperture 25
    Process Temperture 374
    Static Pressure -483
    Pitot tube Factor 0.84
    static pressure at fan outlet 100
    Density of gas calculation

    Air constituents %Vol


    Oxygen 70
    Carbon di oxide 30
    Carbon mono oxide 10
    Nitrogen 22

    Density of gas 1.99002


    688.7697452337

    Dynamic pressure measurement

    Avarage dynamic pressure #VALUE!


    Velocity #VALUE!
    Volume flow #VALUE!
    Volume flow #VALUE!
    Mass flow #VALUE!
    Clinker Rate 6000000
    Specific mass flow #VALUE!
    Specific gas flow #VALUE!

    Fan Efficiency determination

    Fan Total Pressure 583


    Compressibility coefficient 2.5
    Absorbed power 1000
    Air power #VALUE!
    Shaft power 970
    Fan efficiency #VALUE!
    Voltage rating 100
    Current 200
    Power factor 0.85
    Power 29444
    Air power/0.80 #VALUE!
    Power saving #VALUE!
    TPH
    Meter
    mmwg
    Meter
    Meter²
    °C
    °C
    mmwg

    mmwg

    kg/Nm^3
    Kg/m^3

    mmwg
    m/sec
    m^3/hr
    Nm^3/hr
    kg/hr
    kg/hr
    Kg/Kg Clinker
    Nm³/Kg Clk

    mmwg

    KW
    KW
    KW

    KW P SHAFT
    KW
    Date:
    Pabs -(Fixed losses + Copper losses + Stray load loss @ 3% of motor absorbed
    power)
    Clinker Output
    Elevation
    Barometric pressure

    S.N. Fan number Suction area(m^2)

    1 471FA1 0.44

    2 471FA2 0.43

    3 471FA3 0.43

    4 471FA4 0.53

    5 471FA5 0.53

    6 471FA6 0.68

    7 471FA7 0.68

    8 471FAE 0.66

    9 471FAF 0.34

    10 471FA9 0.28

    11 471FAA 0.77

    12 471FAB 0.82
    13 471FAC 0.77

    14 471FAD 0.74

    15 471FAH 1.18

    16 471FAI 1.4

    Blower Flow calculation

    sl no
    Suction area(m^2)
    1
    Axial air blower 1

    2 Radial air blower


    1

    3 Coal transport air blower

    4 Slc pc blower

    5 ILC PC Blower
    6000 TPH
    250 m
    10020 mmwg

    Fan outlet static pressure(mmwg) Temperture(˚c)


    Outlet pressure(mmwc) Temperture(˚c) ve
    Air Velocity (m/sec)
    velocity(m/sec) Avarage velocity(m/sec)

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!
    Avarage air velocity(m/sec) Volume(m^3/hr)

    #DIV/0!
    #DIV/0!

    #DIV/0!
    #DIV/0!

    #DIV/0!
    #DIV/0!

    #DIV/0!
    #DIV/0!

    #DIV/0!
    #DIV/0!

    #DIV/0!
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    #DIV/0!
    #DIV/0!

    #DIV/0!
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    #DIV/0!
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    #DIV/0!
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    #DIV/0!

    #DIV/0!
    #DIV/0!
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    #DIV/0!

    #DIV/0!
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    #DIV/0!
    #DIV/0!

    #DIV/0!
    #DIV/0!

    Total flow
    specefic gas comsumption

    Volume(m^3/hr) Volume(Nm^3/hr)

    #DIV/0! #DIV/0!

    #DIV/0! #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!
    Fan inlet
    Specific gas consp. Power Pressure
    Volume(Nm^3/hr) Nm3/kg clinker kW mmWC

    #DIV/0! #DIV/0!

    #DIV/0! #DIV/0!

    #DIV/0! #DIV/0!

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    #DIV/0! #DIV/0!

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    #DIV/0! #DIV/0!

    Total flow #DIV/0! (Nm^3/hr)


    ecefic gas comsumption #DIV/0! Nm3/kg clinker
    Total Head developed by Efficiency
    fan
    mmWC %

    0 #DIV/0!

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