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    Water Cycle

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    Fahrul Fauzi
    This document discusses the water cycle of a coal-fired boiler. It explains that the goal of boiler circulation is to generate steam while cooling the furnace. It achieves this through maintaining water treatment programs and avoiding overfiring. The natural circulation principle and boiling process are described. The water cycle involves feedwater entering the economizer and steam drum before flowing down and back up the furnace tubes to become steam separated in the steam drum. The steam then flows to the superheater and out of the boiler.

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    Water Cycle

    Uploaded by

    Fahrul Fauzi
    220 views16 pages
    This document discusses the water cycle of a coal-fired boiler. It explains that the goal of boiler circulation is to generate steam while cooling the furnace. It achieves this through maintaining water treatment programs and avoiding overfiring. The natural circulation principle and boiling process are described. The water cycle involves feedwater entering the economizer and steam drum before flowing down and back up the furnace tubes to become steam separated in the steam drum. The steam then flows to the superheater and out of the boiler.

    Original Description:

    Water Cycle (sirkulasi air) dalam boiler.

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    This document discusses the water cycle of a coal-fired boiler. It explains that the goal of boiler circulation is to generate steam while cooling the furnace. It achieves this through maintaining water treatment programs and avoiding overfiring. The natural circulation principle and boiling process are described. The water cycle involves feedwater entering the economizer and steam drum before flowing down and back up the furnace tubes to become steam separated in the steam drum. The steam then flows to the superheater and out of the boiler.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    220 views16 pages

    Water Cycle

    Uploaded by

    Fahrul Fauzi
    This document discusses the water cycle of a coal-fired boiler. It explains that the goal of boiler circulation is to generate steam while cooling the furnace. It achieves this through maintaining water treatment programs and avoiding overfiring. The natural circulation principle and boiling process are described. The water cycle involves feedwater entering the economizer and steam drum before flowing down and back up the furnace tubes to become steam separated in the steam drum. The steam then flows to the superheater and out of the boiler.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 16

    Tanjung Jati B Training

    WATER CYCLE
    Coal Fired Boiler Design & Performance.1
    P.T. Central Java Power
    Tanjung Jati B Units 1 & 2

    2 x 660MW (net)

    Boiler Precipitator FGD Absorber


    Tanjung
    Coal Fired Jati& B
    Boiler Design Training
    Performance.2
    Coal Fired Boiler
    Design & Performance

    WATER CYCLE
    OVERVIEW

    Coal Fired Boiler Design & Performance.3


    Boiler Circulation Goal

    The goal is to generate the required steam flow at


    the required outlet conditions while providing
    adequate cooling to protect the furnace.

    Coal Fired Boiler Design & Performance.4


    Adequate Boiler Water Circulation is
    Important

    Maximize the life of the Furnace tubes

    Maximize Boiler efficiency

    Avoid internal tube scaling, plugging of tubes and


    failures

    Coal Fired Boiler Design & Performance.5


    How do we achieve our goal?

    1. Maintain a good water treatment program.

    2. Do not overfire boiler under certain steam load


    conditions. Over-firing at low boiler pressures
    and low boiler load (start-up) is a common
    mistake.

    Coal Fired Boiler Design & Performance.6


    Natural Circulation Principle

    Coal Fired Boiler Design & Performance.7


    Boiling

    (Good) (Bad)

    Coal Fired Boiler Design & Performance.8


    The Circulation Loop

    Coal Fired Boiler Design & Performance.9


    Water Cycle

    Coal Fired Boiler Design & Performance.10


    Water Cycle
    Feedwater enters the Economizer through the
    feedwater stop and check valves, and passes
    through the economizer tubes, the economizer
    stringer support tubes, and on to the outlet
    headers.
    From the Economizer
    outlet header, feedwater is
    piped into both ends of the
    Steam Drum and is
    distributed along the drum
    length by means of a
    perforated feedpipe.

    Coal Fired Boiler Design & Performance.11


    Steam/Water
    Steam Cycle
    Drum Internals
    Steam Drum Steam Outlet

    Primary
    Scrubbers

    Secondary
    Scrubbers

    Feedwater
    Cyclone Piping
    Separators
    or cans

    Vortex Feedwater
    Eliminator Downcomers (x3) Inlet (at end of Drum)

    Coal Fired Boiler Design


    Ta n j u&ngPerformance.12
    J a ti B Tra i ni n g
    Water Cycle
    Feedwater mixes with the hot water in the Steam
    Drum.
    Water from the steam drum flows down the
    Downcomers located outside the boiler.
    Water from the downcomer is distributed to the
    furnace wall tubes via the
    inlet supply tubes and
    headers.
    Then, the boiler water
    flows up the furnace tubes
    to the steam drum.

    Coal Fired Boiler Design & Performance.13


    FURNACE
    REARWALL ECONOMIZER
    Water STEAM DRUM
    HEADER OUTLET
    HEADERS

    Cycle FURNACE
    FRONT WALL
    HEADER

    ECONOMIZER
    DOWNCOMERS INLET
    HEADERS

    Coal Fired Boiler Design & Performance.14


    Steam Drum
    In the Steam Drum, the steam is separated from
    the steam/water mixture by way of Cyclone
    Separators and Scrubbers.
    The dry steam passes through multiple
    connections to the headers supplying the furnace
    roof tubes and convection pass wall tubes and
    then to the primary superheater inlet header.
    STEAM OUTLET

    SCRUBBERS CYCLONE
    SEPARATORS

    Coal Fired Boiler Design & Performance.15


    Coal Fired Boiler
    Design & Performance

    WATER CYLCLE
    (END)

    Coal Fired Boiler Design & Performance.16

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