IntraOs 70 UNV Version 5.03 SERVICE
IntraOs 70 UNV Version 5.03 SERVICE
IntraOs 70 UNV Version 5.03 SERVICE
X-Ray Equipment
Service & Installation Manual
Blue X Imaging Srl Via Idiomi 1/8-33 20090 Assago ITALY e-mail [email protected]
IntraOs 70 Service & Installation Manual
2 3 4
1
1
5
6 7
18
10 11 12
8
16
13 14 15
9 17
POWER
SUPPLY
SET-UP KEYBOARD 5 V LED
MICROSWITCHES CONNECTOR
BACK UP TIMER
TEST POINT & LED
MICROPROCESSOR
WATCH DOG LED
POWER
SUPPLY
24 V LED
FUSE 4 FUSE 3
T50mA @230V T 315 mA
T80mA @115V
JUMPER HANDSWITCH
FUSE 2 JUMPERS
INPUT
MAINS LINE OUTPUT
NEUTRAL LINE TO MAINS
& LIVE TUBEHEAD SWITCH
HANDSWITCH
SOCKETS
INPUT
POWER SWITCH
LINE
IN OUT
X-RAY
HEAD
ELECTRONIC WALL
TIMER SUPPORT
NEUTRAL
GROUND
LIVE
FUSE F4
ZERO OHM
RESITOR HAND-SWITCH
CONNECTION
JUMPERS
FUSE F2
HAND-SWITCH
SOCKET TST2
IN
HAND-SWITCH
OUT SOCKET TST1
FUSE F1
tel.+39.0245712171
fax +39.0245703385
e-mail [email protected]
www.bluex.it
Table of Contents
1. INTRODUCTION ......................................................................... 8
1.1 Purpose ........................................................................................... 8
1.2 Equipment Classification ............................................................... 8
1.3 Applicable Standards ..................................................................... 8
1.4 Environmental Data ....................................................................... 8
1.5 Obligations of the Installer ............................................................. 9
1.6 Warning.......................................................................................... 9
1.7 Demonstration ................................................................................ 9
2. TECHNICAL DATA ................................................................... 10
2.1 System Supply ............................................................................. 10
2.2 Tube Housing Assemblies ........................................................... 10
2.3 Beam Limiting Device ................................................................. 11
2.4 AutoSet Timer .............................................................................. 11
2.5 Mechanical Suspension System ................................................... 12
2.6 Weights ........................................................................................ 12
3. ASSEMBLY AND INSTALLATION ......................................... 13
3.1 Wall Mounted Systems ................................................................ 13
3.2 Dip Switch Setting ....................................................................... 27
3.3 Mobile Systems ............................................................................ 29
4. MAINTENANCE ........................................................................ 33
4.1 Maintenance of Wall Adaptor ...................................................... 34
4.2 Maintenance of Support Arm ....................................................... 34
4.3 Maintenance of Scissor Arm ........................................................ 35
4.4 Maintenance of X-ray Head ......................................................... 37
4.5 Maintenance of Beam Limiting Device ....................................... 38
4.6 Maintenance of Timer .................................................................. 38
4.7 Checking Filament Pre-Heating Time ......................................... 38
4.8 Special Service Functions ............................................................ 39
5. MEASUREMENTS ..................................................................... 40
5.1 Line Voltage................................................................................. 40
5.2 Anode Voltage KVp.................................................................. 40
5.3 Anode Current mA .................................................................... 40
5.4 Exposure Time ............................................................................. 41
5.5 Leakage Radiation........................................................................ 42
5.6 Earth Resistance-.......................................................................... 42
5.7 Earth Leakage .............................................................................. 43
6/56 69 500 00210 V 5.03
IntraOs 70 Service & Installation Manual
1. INTRODUCTION
1.1 Purpose
The IntraOs 70 X-ray Equipment is design to fulfill the needs for intra-
oral radiography in the general dental practice.
The systems can be configured for wall or mobile solutions.
The available features make the use simple and grant long life with
minimum maintenance requirements.
The Operators Manual and the Service and Installation Manuals supplied
with the system are integral part of the product. The original language of
the Operators Manual is English.
1.2 Equipment Classification
IEC: IntraOs 70 is a Class I, type B equipment
FDA: IntraOs 60 is a Class II medical device equipment
(21 CFR 872-1800).
1.3 Applicable Standards
The IntraOs 70 system configurations, equipped with the AutoSet timer,
comply with the following standards.
IEC 601-1 General requirements for safety
IEC 601-1-2 Electromagnetic compatibility
General requirements for radiation protection in
IEC 601-1-3
diagnostic X-ray equipment
Particular requirements for the safety of high voltage
IEC 601-2-7
generators of diagnostic X-ray generators
Particular requirements for the safety of X-ray source
IEC 601-2-28 assemblies and X-ray tube assemblies for medical
diagnosis
21 CFR 1020.30 Diagnostic x-ray systems and their major components
21 CFR 1020.31 Radiographic equipment
93/42/EEC European Directive concerning medical devices (1993)
1.4 Environmental Data
Applicable ranges of temperature, humidity, and atmospheric pressure are
reported here below both for operation and transport conditions.
Ambient Transport & Storage
Temperature from 10 to 40 C from 20 to +50 C
Relative Humidity from 30 to 75% 10 to 90%
Pressure from 700 to 1060 hPa from 500 to 1060 hPa
DISCONNECT
INPUT HERE
POWER SWITCH
LINE
IN OUT
X-RAY
HEAD
ELECTRONIC WALL
TIMER SUPPORT
2. TECHNICAL DATA
2.1 System Supply
Line Voltage 115 V (from 99 V to 132 V in sub-ranges
depending on THA mounted)
230 V (from 198 V to 264 V in sub-ranges
depending on THA mounted)
Line Voltage Limited to the working range of the THA:
Working Range 108 - 132 V for 93 202 01300
207 - 253 V for 93 202 01700
Line Fuse Slow Blow: 6.3 A at 115 V, 4 A at 230 V,
second fuse to be activated in case of two
phases supply or mobile unit
Line Frequency 50/60 Hz 2 Hz
Line resistance 0.4 Ohm at 115 V, 0.8 Ohm at 230 V
2.6 Weights
Timer 3.7 lb (1.7 kg)
Tube-Head 14.5 lb (6.6 kg)
Round BLD 0.22 lb (0.1 kg)
Rectangular BLD 0.44 lb (0.2 kg)
Scissor Arm 25.8 lb (11.7 kg)
Short Support 6.2 lb (2.8 kg)
Medium Ext. 8.8 lb (4.0 kg)
Long Ext. 10.6 lb (4.8 kg)
Wall Adaptor 2.9 lb (1.3 kg)
Mobile Stand 64.8 lb (29.4 kg)
Tube Housing
Assembly
arm
Beam
Limiting
Device
Extension
Wall Arm
Support Timer and
manuals
E In case of a thin (wooden) wall not solid enough, the use of a steel
counter plate 2 mm thick can be the solution.
Make sure that the wall is solid enough to carry the load.
F The use of two reinforcing steel plates of about 4 times the surface of
the wall adaptor, one by each side of the wall, can help when a single
plate looks not adequate; additional bolts have to be used to hold
together the two plates.
Make sure that the wall is solid enough to carry the load.
Recommended Bolts
Diameter Class Core Section mm2
M 8X1.25 ISO 8.8 36.6
M 8X1 ISO 8.8 39.2
5/16 18 UNC SAE- Grade 5 33.8
5/16 24 UNF SAE- Grade 5 37.41
INPUT X-RAY
POWER SWITCH HEAD
LINE
IN OUT
ELECTRONIC WALL
TIMER SUPPORT
The cables (2 poles plus ground) to connect the power line to the timer
and the timer to the wall adaptor are not provided. Cables with large
section conductors have minimum electrical resistance and voltage drop.
LOCK-WASHER
COMMON BOLT FLAT WASHER
BONDING NUT BONDING CONDUCTOR
CONDUCTOR OF OF ARM
EXTENSION ARM (IN CASE)
NUT FLAT WASHER
GROUND PROVISION
TO TIMER
LOCK-WASHER
BLOCKING NUT FLAT WASHER
DO NOT REMOVE FLAT WASHER
SUPPLY
CABLE FROM
TIMER TO
TUBE HEAD
YELLOW-GREEN
GROUND PROVISION
TO TIMER YELLOW-GREEN
YELLOW-GREEN GROUND PROVISION
GROUND PROVISION ON TIMER
FROM MAINS
WALL TIMER
SUPPORT SIDE
SIDE
CONNECTING BLOCK
IN THE TIMER
MAINS SUPPLY
INPUT TO TIMER
LIVE GROUND
ZERO OHM
RESITOR
HAND-SWITCH
CONNECTION
FUSE F2 JUMPERS
HAND-SWITCH
SOCKET TST2
IN
HAND-SWITCH
OUT SOCKET TST1
FUSE F1
B Connect the three wires from the line voltage supply to the
terminal block (IN on the left) but do not connect any
outgoing wire (OUT on the right) to Wall Adaptor.
C Make sure that the live conductor is the hot one:
a Connect an AC voltmeter or a test light between the block terminal
live in and ground.
b Turn line voltage supply ON. If full line voltage is measured (test
lamp lights) the wiring is correct. If not turn line voltage supply
OFF, reverse live in and neutral in wires and repeat the
measurement; eventually the full line voltage should be read
between line and ground (test lamp lights).
c Make sure no voltage is read between neutral in and ground; if
not check line voltage distribution.
D Test the timer for full functionality keeping the output cables
disconnected so that power is not provided to the load.
E Connect the load.
V 5.03 69 500 00210 23/56
IntraOs 70 Service & Installation Manual
COUPLING
YOKE
C Attach the connectors of the supply and grounding wires and push
them into the side opening of the coupling yoke.
D Pull down the O-ring and push-up the handgrip pipe, then fix it in
place with the screw at bottom.
E Verify smooth movement of the tube head around its vertical and
horizontal axis. Tune side friction if necessary referring to section 4.4,
Maintenance of , at page 37 for details.
F Mount the cover on the yoke opening eventually.
DIP 1
TECHNIQUE DIPS 2-3 DIPS 5-6-7
FACTOR TUBE HEAD PRE HEATING
CORRECTION TYPE TIME
DIP 1 DIPS 5 6 7
Technique Factor Correction Pre Heating Time
Disabled 100 ms
Enabled 120 ms
DIPS 2- 3
140 ms
Tube Head Type
110 or 220
160 ms
VAC
115 or 230
180 ms
VAC
120 or 240
200 ms
VAC
127 or 250
220 ms
VAC
DIP 4
240 ms
Not used
DIP 8
Not used
POWER
SUPPLY
SET-UP KEYBOARD 5 V LED
MICROSWITCHES CONNECTOR
BACK UP TIMER
TEST POINT & LED
MICROPROCESSOR
WATCH DOG LED
POWER
SUPPLY
24 V LED
FUSE 4 FUSE 3
T50mA @230V T 315 mA
T80mA @115V
JUMPER HANDSWITCH
FUSE 2 JUMPERS
INPUT
MAINS LINE OUTPUT
NEUTRAL LINE TO MAINS
& LIVE TUBEHEAD SWITCH
HANDSWITCH
SOCKETS
arm
Tube Housing
Beam Assembly
Limiting
Device Timer and
manuals
Mounting
Weels
hardware
4. MAINTENANCE
Here in the following the list of recommended maintenance actions to
keep the IntraOs 70 system in compliance with the Performance
Standard.
It is the responsibility of the User to maintain the equipment in
compliance with the standard. Failure of the User to properly maintain the
equipment may relieve the Manufacturer, or its Agent, from
responsibility for any injury, damage or non compliance which may
result.
Maintenance for the IntraOs 70 system to be done regularly by a service
technician at least once every 24 months, with regular checks performed
by the operator every year.
Any defect or malfunction should be corrected immediately by qualified
personnel with adequate training.
Only original certified components and spare parts must be used for
repairs or replacements.
Correction of damages to the identification labels to be handled with the
Manufacturer.
Any defect or non-compliance must be reported promptly to the
Manufacturer or to its Local Agent.
FRICTION
SCREW
POSITION OF 21
DISK SPRINGS IN
FRICTION SCREW
7 GROUPS OF 3
FRICTION
SCREW
POSITION OF 15
DISK SPRINGS IN
FRICTION SCREW
5 GROUPS OF 3
B Check friction during rotation of Scissor Arm and adjust relevant
screw if needed.
C Verify that the technical label with identification data is in place and is
readable.
34/56 69 500 00210 V 5.03
IntraOs 70 Service & Installation Manual
FRICTION
POINT 2 SPRING
TUNING
POINT
SPRING FRICTION
TUNING POINT 4
POINT
LABEL
FRICTION
POINT 1
d Tune the springs using an allen key for even balancing with arm
section in intermediate
position.
e Tighten the two friction pins for little resistance to the movement,
and eventually tighten the socket set screw (allen) into the female
friction pin to block male and female friction pins together.
HOLDING
POSITION OF 8 SCREW
DISK SPRINGS IN
BLOCKED
FRICTION SCREW
4 GROUPS OF 2
FRICTION
SCREWS
5. MEASUREMENTS
All measurements to be done with the equipment supplied at nominal line
voltage with specified line resistance (see section 2.1 at page 10). The
tolerances on the measured values have to take into account the precision
of the each measurement instrument. Measurements have to be done by
trained personnel only to avoid the risk of electrical shock.
5.1 Line Voltage
The Line voltage can be measured using a Volt Meter for Alternate
Current within the proper range. A service function can be activated on
the AutoSet timer to display the current line voltage in V and frequency
in Hz (see section 4.8 of this Manual).
5.2 Anode Voltage KVp
The kVp level is the actual peak value of the Anode voltage which
stabilizes once the preheating time of the filament has elapsed (in about
0.2 s) and the high voltage transformer is actually loaded. The kVp level
can be measured with a non-invasive kVp meter placed in front of the
BLD following the instructions in the user manual of the instrument. A
correct measure can be done with an exposure time of 500 ms or more
having introduced a delay of the reading instrument of about 300 ms to
allow the voltage level to stabilize after the pre-heating time has elapsed.
5.3 Anode Current mA
WARNING. To prevent high voltage shock make sure the system
is disconnected from the power supply when connections to the
measurement points are performed. Electric discharge might
occur in case of improper operation.
The Anode current in mA is the actual average value of the tube current
which raises when the filament has warmed-up, after the pre-heating time
has elapsed.
Remove the back cover of the tube-head,
disconnect the jumper A1-A2 and replace it A1
with a precision resistor of 1000 Ohm.
The anode current can be read with a DC
voltmeter connected to points A1 and A2,
with the 1 V corresponding to 1 mA. A2
After the measurement disconnect the 1000
Ohm resistor and put back the jumper.
6. SPARE PARTS
6.1 Tube-Head
93 202 01300: G120N 120 V without BLD
93 202 01700: G230N 230 V without BLD
G
A
B D
C
Figure TH
93 150 12010
F E
Figure FA
D
A
B C
Figure EA
B
C
Figure WS
Figure MB
48/56 69 500 00210 V 5.03
IntraOs 70 Service & Installation Manual
B C E D
F
I
G H
Figure AU
Appendix A
System Components
Appendix B
Icons
Compliance to
IEC Type B
European Community
Equipment
Requirements
Compliance to
X-ray On
Canadian and US
Irradiation
Standards
Examine Annexed Line voltage supply
Documentation On - System Ready
Off (Disconnected
Increase Exposure
from Line voltage
Time (one step)
Supply)
Decrease Exposure On (Connected to
Time (one step) Line voltage Supply)
Child Small Patient ~ Alternate Current
Adult Large patient
Fuse
Upper Incisor Protective Earth
Neutral Point (for
Upper
N equipment permanent
Canine/Premolar
connected to line)
Live Point (for
Upper Molar L equipment permanent
connected to line)
Lower Incisor Inherent Filtration
Lower
Canine/Premolar g Focal Spot
Fragile,
Lower Molar
Handle With Care
Bite Wing -
Fear of Humidity
Interproximal
Up
Digital Receptor
Do Not Overturn
Radiography Push
Stacking Limit
Button
Separate Collection,
Ionizing Radiation
Do Not Dispose
Appendix C
Exposure Table
D Film
Digital
E Film
Small
Patient
Focus-Film Distance
D Film
Digital
E Film
23 cm
D Film
Digital
E Film Large
Patient
3,20 2,50 2,00 2,60 1,25 1,00 0,80 0,64 0,50 0,40 0,32
2,50 2,00 2,60 1,25 1,00 0,80 0,64 0,50 0,40 0,32 0,25
E Film
Small
Patient
Focus-Film Distance
Digital
D Film
E Film
33 cm
Digital
D Film
E Film
Large
Patient
Appendix D
Alarm Conditions
Appendix E
Identification Labels
Appendix F
Cooling Curves
kJ
5
0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
Tempo (min)
kJ
125
100
75
50
25
0
0 20 40 60 80 100 120 140 160 180 200
Tempo (min)
*6955000210*