09 Materials Handling

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The document discusses materials handling equipment including ladle hooks, lifting beams, and magnetic lifters. It also describes engineering services like lifting studies, equipment inspection and testing, and repair work.

Some of the engineering services provided include lifting studies, crane assessments, equipment inspection, repair, non-destructive testing, load testing, and surface treatments.

The different types of beams described are basic lifting beams, basic spreader beams, and purpose built beams.

09 Materials Handling.

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09 Materials Handling.qxd 27/1/12 12:52 PM Page 2

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CUSTOM ENGINEERED SOLUTIONS

Our Engineering Services Include:


Lifting Studies.
Crane Assessments.
Incident Reports.
Assessing existing designs.
Stripping down cleaning and inspecting.
Assessing suitability for repair of damaged elements.
Reassembling with new bearings, manufactured parts and
replacement shackles and rigging equipment etc. as required.
Performing NDT examination for cracks and or other flaws.
Assessing dimensional wear against loading requirements.
Proof load testing.
Re-painting, zinc plating, galvanising or other surface
treatments as required.
Re-applying signage.

We repair customers own items including:


Lifting Beams
Pulley Blocks
Rope fittings The above pictures show a C Hook that has cracking in the welds due to
poor design and construction. The lower picture depicts the profile
Swivels of a C Hook designed by Nobles engineers using Finite Element Analysis
(FEA). FEA highlights the stress areas which enables our engineers to
And others design accordingly.
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Handling

300kg WLL Pipe Lifter

Nobles Engineers work with a metal smelter to supply heavy duty Ladle
Hooks that are used to lift ladles of molten steel in a 130 tonne payload.
The hooks are a unique design of plates and hot rivets that are able to
15 Tonne HV Motor Lifting Beam, 2.5m x 1.5m nominal size effectively withstand the arduous environment.

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CUSTOM ENGINEERED SOLUTIONS - BIG LIFT
Nobles Big-Lift Division forms an integral part of Nobles Engineering. Our test facility is regularly employed not only for our own
We have fully NATA accredited testing facilities to 1,000 tonnes manufacture but in the testing of customers own equipment for
capacity. The 1,000 tonne machine is capable of applying a load proof load testing, destruction testing and R & D purposes.
over a 35m length.
Nobles Big-Lift Division also has a 2,500 tonne wire rope swaging
press making Nobles the leaders in large wire rope sling supply
in Australia.

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BEAM PRODUCTS

Lifting Beams & Spreaders Other Types


Nobles are at the forefront of lifting and spreader beam design. There are, of course other types of beam, most of which are
In addition to our growing range of standard products a large adjustable versions of the basic three. Other common types worth
number of the spreader/lifting beams manufactured by Nobles considering are X-beams, spreader frames and H-beams.
are purpose built.
How to Order Lifting & Spreader Beams
Cost, Ease of Use, Stability & Headroom
1. WLL required Tonnes or Kgs
Generally a higher cost beam will result in very good ease of use
and long life while the availability of headroom greatly affects the 2. Centre distance of load or pick
stability of the lift. Nobles engineers have the expertise and up points mm
experience to provide the best solution for any given 3. Headroom mm
lifting/spreader beam application. 4. Length of sling leg mm
Beam Types: 5. Angle of sling leg 60, 90 or 120
6. Type of attachments at A, B, C & D Oblong Links,
Chain Connectors,
Shackles, Hooks etc.

A
1. Basic Lifting Beam 3
Has a centre lifting lug at the top to accommodate a crane hook
and has a bottom lug at each end for connecting slings or in some
instances for hooking directly to the load.
B Lifting Beam
4
D
2
2. Basic Spreader Beam
Literally "spreads" a two legged top sling. A spreader beam has A
better stability than a lifting beam and a higher potential capacity
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for a given size of steel section used.


5

3. Combination Beam
This beam is a combination of (1.) & (2.) and offers the versatility
of a dual purpose beam. Spreader Beam
4 C
D 2
Lifting Stability is a function of:
1. The lifting beams height (A).

A
A

2. The centre of gravity (G) in comparison to the lower hanging 3. Lower slings as short as
points (B). possible to avoid movement.

4. The shape of the trapezoid


B+ made by the lifting beam,
G G slings and the load.
B-
Risk
of drop
Where (B) is lower than (G), (A) must be longer than (B)

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TELESCOPIC SPREADER BEAMS
Nobles Telescopic Spreader Beams are for users who need Disassembly
a high quality spreader beam with the versatility of telescopic Nobles telescopic spreader beams can all be disassembled fully to
adjustment but not the additional weight and complex instructions enable inspection of the complete spreader beam sections. Many
required when a centre lug is provided. Our beams are given a designs do not allow for this and pose risk from internal corrosion
single load rating for simplicity. failure or jamming of the sections.
Galvanised Finish
The galvanised surface finish is more durable than either paint or
powder coating. Galvanising provides important protection for the
outer tube and prevents any internal rust which may cause
potential for hidden risk of failure.

Hole C

B
A

Outer Section
WARNING
Outer Always ensure that the correct sling angles and sizes are used.
Adjustment Always check the security of the load before lifting.
Holes Ensure that inner member does not drop when extending.
Top Lug Hole Never extend or retract a suspended spreader beam.
Locking Bolt Never drill additional adjustment holes or use non-original
adjustment holes.
Inner Section Never use the beam without the locking pin in place and ensure

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that it is fully inserted.
Bottom Lug Hole
Use only the original locking pin supplied.
Large beam sections can be heavy, follow proper manual
Lug holes are sized to suit Grade S shackles
handling procedures when extending or retracting.

WLL at Maximum
Stock Code all Lengths A A B C D Tare (kg) Sling Angle
(tonnes) (min) (max) (increment) (degrees)
NZTSB020-024-036 2 2400 3600 100 21 16 45 90
NZTSB025-008-012 2.5 800 1200 100 21 16 15 90
NZTSB025-009-014 2.5 900 1400 100 21 16 19 90
NZTSB050-012-019 5 1200 1900 100 25 25 45 90
NZTSB050-018-030 5 1800 3000 100 25 25 36 90
NZTSB050-030-050 5 3000 5000 100 25 25 190 90
NZTSB050-040-070 5 4000 7000 100 25 25 250 90
NZTSB080-018-030 8 1800 3000 100 28 25 65 90
NZTSB080-024-043 8 2400 4300 100 28 25 70 90
NZTSB100-020-032 10 2000 3200 100 32 32 62 90
NZTSB110-029-048 11 2900 4800 100 32 32 174 90
NZTSB120-023-037 12 2300 3700 100 34 45 120 90
NZTSB120-025-040 12 2500 4000 100 34 45 118 90
NZTSB150-017-024 15 1700 2400 100 38 45 180 90
NZTSB150-030-050 15 3000 5000 100 38 45 195 90
NZTSB200-018-025 20 1800 2500 100 43 45 315 90
NZTSB200-023-037 20 2300 3700 100 43 45 210 90
NZTSB240-025-042 24 2500 4200 100 43 40 310 90
NZTSB300-025-037 30 2500 3700 100 54 50 315 90
NZTSB500-024-035 50 2400 3500 100 68 80 410 90
NZTSB500-025-037 50 2500 3700 100 66 80 465 90
All dimensions are in mm Other sizes are available on request

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COMBINATION BEAMS
Nobles Combination Beams are available in various styles to Finishes
provide you with maximum versatility.
Our beams are available with a variety of finishes, from
Combination Beams can be used as either a lifting or spreading galvanised, painted or powder coated. Our finishes are applied
beam. while the beam is fully dismantled, ensuring the best possible
result.
Design
Our design team benefits from 100 years of experience, and all
Adjustment
aspects are considered to ensure ease of use, durability and Our Combination Beams are designed for maximum adjustment
reliability. and flexibility so your beam can be adjusted to suit your needs on
site.
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WARNING
Always ensure that the correct sling angles and sizes are used.
Always check the security of the load before lifting.
Ensure that inner members do not drop when extending.
Never extend or retract the beam when suspended.
Never drill additional adjustment holes or use non-original
adjustment holes.
Never use the beam without the locking pin in place and ensure
that it is fully inserted.
Use only the original locking pin supplied.
Large beam sections can be heavy, follow proper manual
handling procedures when extending or retracting.

WLL Spreading WLL Lifting Range


Stock Code
(max. tonnes) (max. tonnes) (mm)
NZ3SB086-021-036 8.6 1.6 2100 - 3600
PESBCAJ100-21-36 10.0 1.5 2100 - 3600
PESBCAJ100-30-50 10.0 1.65 3000 - 5000
PESBCAJ150-27-42 15.0 3.7 2700 - 4200
PESBCAJ150-40-60 15.0 2.1 4000 - 6000
PESBCAJ200-40-60 20.0 3.2 4000 - 6000
PESBCAJ250-25-40 25.0 2.5 2570 - 4070
NZ3SB250-025-040 25.0 6.0 2500 - 4000
PESBCAJ300-26-41 30.0 3.25 2600 - 4100
PESBCAJ300-40-60 30.0 12.5 4000 - 6000
Other sizes and capacities are available on request.
Dimensions are subject to commercial tolerances and change without notice.

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CONTAINER SPREADER BEAMS
Our Container Spreader Beams are designed to survive the
demanding conditions of container handling, with attention to
quality materials, durable lugs and ease of use.
Designed to suit either 20' or 40' shipping containers, when
coupled with our tested sling assemblies and container hooks, our
Container Spreader Beams will last the distance.

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WARNING
Always ensure that the correct sling angles and sizes are used.
Always check the integrity of the container and its lifting points
before lifting.
Ensure that the container contents are secure before lifting.
Ensure that the contents within the container is evenly
distributed to maintain a balanced lift.
Always ensure that the container hooks or lifting attachments are
correctly secured in the container lift points before lifting.
Lug design for NZ models Lug design for PE models Always ensure that the container doors are secured before lifting.

WLL
Stock Code Lug Style
(tonnes)
NZCONT052 5.2 60
PESB135-02400 13.5 90
PESB250-02400 25.0 90
NZCONT285 28.5 60
NZCONT356 35.6 60
PESB420-02400 42.0 90
NZCONT460 46.0 60

Other sizes and capacities are available on request.


Stock codes listed above are for the beam only, slings and other attachments are not included but can be supplied as required.

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BASIC LIFTING BEAMS

Nobles basic beams are a simple and useful solution to a range of


lifting applications. The basic beam can be used to balance sling
loads, reduce headroom, protect delicate loads and properly align
slings with clamps.

Versatile
Three lug holes on each end allow for both single and double leg
slinging from both ends. In addition to the extensive range of
standard basic beams, Nobles can design and manufacture to
your specific requirements, including a hot dipped galvanised
finish.

Rugged
Designed in accordance with AS 4991 for general purpose lifting
with a design life of up to 20,000 cycles, with properly slotted and
gusseted lugs. Like all Nobles beams, these are individually proof
tested and stamped in our accredited test facility.

E
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L J

Effective Length
R

Stock Code WLL Effective Tare D E J L R


(tonnes) Length (kg) (mm) (mm) (mm) (mm) (mm)
(mm)
NZLBSG43015-1000 1.5 1000 25 20 16 130 63 19
NZLBSG43015-2000 1.5 2000 46 20 16 130 63 19
NZLBSG43015-3000 1.5 3000 75 20 16 130 63 19
NZLBSG43015-4000 1.5 4000 115 20 16 130 63 19
NZLBSG43035-1000 3.5 1000 38 25 16 140 70 19
NZLBSG43035-2000 3.5 2000 78 25 16 140 70 19
NZLBSG43035-3000 3.5 3000 125 25 16 140 70 19
NZLBSG43035-4000 3.5 4000 180 25 16 140 70 19
NZLBSG43055-1000 5.5 1000 55 32 20 200 100 22
NZLBSG43055-2000 5.5 2000 115 32 20 200 100 22
NZLBSG43055-3000 5.5 3000 205 32 20 200 100 22
NZLBSG43055-4000 5.5 4000 250 32 20 200 100 22

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SPREADER BEAM END CAPS

Nobles range of Spreader Beam End Caps provide you with a Due to their nature, care and attention does need to be paid
flexible way of spreading a variety of distances without the need when planning a lift using a system like this. Please carefully
to own a range of different beams. consult our Care and Use Guide and contact your local Nobles
office when in doubt.
At lower capacities, our NZSPEND range simply requires Grade
350 SHS (AS1163) cut to the length you need, and Grade C350LO
(AS1163) pipe to suit our PESBEC range of large capacity caps.
Our End Caps are the solution when you need a quick change for
one-off lifts without the need of a specially engineered beam, or
for when you need to be able to frquently change the spreading
distance.

SHS End Caps


are open ended

Closed End Caps are also


available for SHS and can
be supplied as a fully
encapsulated beam kit.

PESBEC25
WARNING
To safely and correctly use Nobles spreader end caps the load

Materials
Handling
tables must be obeyed. For each load stated correctly sized slings
must be used.
The connection made to the end cap lugs must be with shackles
to ensure that the connection is properly loaded and that wear
will not be excessive.
Always check the security of the end cap mounting bolts before
each lift.
PESBEC100 Never use beams with kinks, bends, corrosion or otherwise
suspect section with end caps and always use the correct grade
specified in the load table.
Only use the mounting bolts supplied by Nobles.
If you are ever in doubt how to safely use this product contact
your Nobles branch for advice.
Spreader ends and beam sections should always be subject to
proof load testing prior to being put into service.

PESBEC250

Max. WLL Max. Beam Length


Stock Code Beam Type
(tonnes) (mm)
NZSPEND300 2.1 2,000 50 x 50 x 5 SHS
NZSPEND1 3.25 2,000 65 x 65 x 5 SHS
NZSPEND2 6.5 3,000 89 x 89 x 5 SHS
PESBEC25 25.0 11,300 273 x 6.5 Pipe
PESBEC50 50.0 15,200 324 x 12.7 Pipe
PESBEC100 100.0 11,000 324 x 9.5 Pipe
PESBEC145 145.0 11,100 324 x 12.7 Pipe
PESBEC250 250.0 12,000 406 x 12.7 Pipe

Dimensions are subject to commercial tolerances and change without notice


Cut, drill, paint (if applicable) and test charges apply if Nobles supply beam
section or complete spreader beam assembly.

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MODULIFT BEAM SYSTEMS
The Modulift System is a wide range of modular spreader system Interchangeable The modular struts allow for multiple lengths
components, offering a variety of different spans for your lifting to be configured for a variety of lifts. Mix and
needs. match end units with struts when long
length, light weight lifts are required.
The sizes range from 2 to 5,000 tonnes, with spans available from
0.3m to 53m. Economical One Modulift System can be used over and
over again for many years when maintained
Nobles stock systems from 50 to 110 tonnes, other systems and tested properly.
available on request.
Portable The longest strut is only 6 meters, and many
The flexibility of the modular configuration enables the Modulift of the components can be handled by one
System to be reused time and time again, providing a cost person.
effective solution.
Lightweight Modulift Systems are designed to provide a
lightweight solution, saving lifting capacity for
your payload, not rigging.

End Unit Strut Drop


Link

Drop Link Strut End Unit


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Handling

Max. WLL Max. Beam Length Weight Per Set Top Shackle Lower Shackle
(tonnes) (m) (kg) (tonnes) (tonnes)
50 6 - 11 551 35 25
70 7 - 12 908 55 35
100 6 - 12 908 85 55
110 11 - 16 1547 85 55
170 8 - 16 1567 120 85

Other sizes from the complete Modulift range available on request.

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GOODS CAGES
Nobles extensive experience in producing lifting devices has seen Our PEPC1000 and PEPC1000S cages are available powder coated
us design and construct many cages over the years. These latest as standard.
designs provide an affordable solution for lifting goods,
incorporating compliance with AS 4991, rugged, durability and Slings are not included as standard but can be supplied on
quality construction. request. Dimensions are subject to commercial tolerances and can
change without notice.
Our NZTC0101210DS stackable tool cage is galvanised, suits
standard pallets and is 1m high for easy and safe stacking.

PEPC1000
NZTC0101210DS

WLL Tare Mass


Stock Code Stackable Finish
(tonnes) (kg)
NZTC0101210DS 1.0 220 Yes Galvanised
PEPC1000 1.0 180 No Powder Coated

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Handling
PEPC1000S 1.0 180 Yes Powder Coated

DROP SIDE GOODS CAGES

Safely lift goods using either a forklift or crane


Design allows cages to be stacked
Easy gate release
Painted safety yellow with WLL clearly marked
Fully tested and certified for use

PEGCDS0750

Stock WLL Tare Mass Length Width Height


Code (tonne) (kg) (mm) (mm) (mm)
PEGCDS0750 0.75 105 800 800 800
PEGCDS1000 1.0 180 1200 1200 1065

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Materials Handling
OFF-SHORE LIFTED EQUIPMENT
Nobles manufacture Offshore Lifted Equipment to your Offshore Workshops/Containers
requirements. We can design, fabricate and certify to the following:
12 Tonne MGM 2.44m (8') x 3.05m (10') x 3.05m (10') High Cube
EN 12079:2006 - OFFSHORE CONTAINERS AND RIGGING
12 Tonne MGM 2.44m (8') x 2.44m (8') x 6.1m (20') Standard
DNV 2.7-1:2006 - OFFSHORE CONTAINERS AND RIGGING
8 Tonne MGM 2.44m (8') x 3.05m (10') x 3.05m (10') High Cube
DNV 2.7-2:1995 - OFFSHORE SERVICE CONTAINERS
4 Tonne MGM 2.44m (8') x 2.44m (8') x 2.44m (8') Mini
DNV 2.7-3:2006 - PORTABLE OFFSHORE UNITS
3 Tonne MGM 1.83m (6') x 1.52 (5') x 2.13 (7') Mini
W1000AG400 - WOODSIDE LIFTING EQUIPMENT
Features:
Nobles design team are ISO 9001 accredited
Fitted out to suit customer requirements
Third party review carried out by ISO 9001 accredited company
Zone 1, Class 1 electrical
Fabrication carried out by ISO 3834 accredited company
Air conditioner
NATA certification in accordance with the nominated
offshore standard Internal gantry crane
Offshore paint
Materials
Handling

Offshore Half Height Open Top Baskets


(2 Tonne to 25 Tonne MGM) Pallet Size to 17m in length

Features:
Aluminium lids with stainless steel gas struts
Fork Pockets
Tarpaulins
Stackable

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Materials Handling
OFF-SHORE LIFTED EQUIPMENT

Offshore Tool Baskets


Features:
Designed to customer requirements
Aluminium lids with stainless steel gas struts
Stainless steel greasable hinges
Docking rubber
Water tight seals/stainless steel drain plugs
Hardwood gluts with stainless steel bolts
Fork pockets
Stackable

Offshore Waste Baskets


(300 kg to 6 Tonne MGM)
Features:
Hot dip galvanised
Water tight seals

Steel Wheelie Bins Compactor Bins Open Top Bins

Materials
Handling
Miscaellaneous Offshore Equipment

Gas Bottle
Cages

Cement
Head Frame

Rov Parking
Stand

Tech Inspect
All Offshore Lifted equipment manufactured by Nobles is entered
into our Tech Inspect on-line asset management system.
Tech Inspect provides a complete history of the lifted equipment
asset from cradle to grave including:
All visual inspections
All CVI inspections
All proof load tests
All MPI inspections
A picture is also attached to the asset record
All documentation including the CCLE and the most recent
of the above listed certificates are attached to the asset record

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FORK LIFT JIBS

Forklift Jib
Stock Code: NZFJA020
Excellent general purpose jib well suited to areas with
confined clearances
Adjustable to 5 different lengths
2 tonne maximum lifting capacity
Simple to fit and easy to use
Fully tested and certified with WLL clearly marked at each
extension point
2000KG 1650KG 1300KG 950KG 800KG

304
50
60

225 TYP.
50 720 161
KSBFG13
920 2T SHACKLE
125 1300 TARE: 85KG

2000KG 1650KG 1300KG 950KG 800KG

2200
Materials
Handling

Incline Adjustable Forklift Boom


Stock Code: PEFLJA045

Excellent general purpose jib well suited to areas with


confined clearances
Allows forklift to be easily and safely adapted for lifting tasks.
Incline provides additional lifting clearance
4.5 tonne lifting capacity
Adjustable to 3 different lengths
Simple to fit and easy to use
Painted safety yellow
Fully tested and certified with WLL clearly marked
641
621
2500kg
3500kg
4500kg

70

470 1184 1441 224

401
1250kg

2160

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Materials Handling
BULK BAG LIFTERS
Robust
Nobles fabrication design standards ensure our Bulk Bag Lifters
are designed with proper leg redundancy as if they were multi leg
slings.
Proof Tested
We proof test 100% of bulk bag lifters we design and D
manufacture to twice the working load limit.
A
Proven
Nobles bulk bag lifters have seen service across Australian
industry for many years. We produce lifters covering all sizes
and connection preference and custom make as required if the
standard range is not suitable.

WARNING
C

E
Use of bulk bag lifters is only as safe as the load itself respect
the safety and integrity of the bag and its load. Use bags within

A
manufacturers specifications.
Always ensure that connections to the bag are secure and
properly made to all lifting points. A

Stock WLL Tare Mass A C D E F


Code (tonnes) (kg) (mm) (mm) (mm) (mm) (mm)
NZBUL1000-05 0.5 21 1000 50 12 32.5 118
NZBUL0500-10 1.0 12 500 50 12 32.5 118
NZBUL0900-10 1.0 19 900 50 12 32.5 118

Materials
Handling
NZBUL1000-10 1.0 21 1000 50 12 32.5 118
NZBUL1200-10 1.0 24 1200 50 12 32.5 143
NZBUL1000-15 1.5 25 1000 50 12 32.5 143
NZBUL1000-20 2.0 30 1000 50 12 32.5 132
NZBUL1000-25 2.5 37 1000 60 16 27.5 148
NZBUL1000-30 3.0 41 1000 60 16 27.5 148

A-FRAME GANTRY
Nobles A-Frame Gantries are designed for easy assembly with
only two bolts required at each end. The A-Frame legs can also
be reversed if required. High quality polyurethane swivel brake
castors are used for all four wheels ensuring a safe and smooth
operation and a long service life.
2.5 m

Clear WLL
Stock Code
Height x Width (tonne)

NZMAFG020-025 2.5 m 2

Other sizes and capacities are available on request. 2.5 m


Available in yellow painted or galvanised surface finish

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Materials Handling
FORK TYPE PALLET LIFTER
The Fork Type Pallet Lifter is used for transportation of pallets in a
manner similar to that of a standard forklift but where forklift
access is unavailable. Fork Type Pallet Lifters are typically used on
overhead travelling cranes and are particularly useful when quick
connection to the load is required such as when moving goods on
a warehouse floor or when loading or unloading a flat bed truck WARNING
under a crane.
Always ensure that loads are not able to fall off pallets and
Method of Operation
cause injury.
Nobles Fork Type Pallet Lifters have an adjustable position lifting Always ensure that loads are evenly distributed.
link on the top arm. To move an empty pallet lifter this lug is
placed in the rearward position, where empty lifter balance is Always check that the load is correctly balanced with a slight
rearward tilt and minimal (<5) side tilt.
achieved. Once the lifter is correctly oriented beneath a palletised
load the lug is placed in a position to achieve a balanced lift. Always take care to avoid collisions or excessive load swing
use slow crane speeds and control movement where possible.
Other Uses Always ensure that the top link and width adjustments are
Fork type pallet lifters can be used for loads other than pallets secure before lifting.
such as steel plate, long loads using two lifters, stillages etc. Always ensure that the fork tynes are adjusted to the maximum
Custom pallet fork type devices can be made in various sizes to practical width.
suit different applications. In any case care must be taken to Always ensure that loads are lifted at low heights to eliminate
ensure that the load is even and balanced and replicates the risk to people from objects falling from pallets.
distributed loading of a pallet upon the tynes of the lifter.
Materials
Handling

Stock Code NZPLG020 Stock Code PEPH160


WLL 2 tonne WLL 1.6 tonne
Surface Finish Galvanised Surface Finish Y14 Yellow Painted
Tare Mass 138 kg Tare Mass 110 kg

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Materials Handling
IBC LIFTER
Stock Code: NZIBC1000L010
This device is used to transport IBC containers by crane where a
more secure method than a fork-type pallet lifter is required.
This lifter is also well suited where space is a premium.
These lifters can be custom manufactured to suit specific
applications on request.
Includes all chain, safety hooks and connectors,
and is fully tested as a complete unit.

WARNING
Always ensure that pallet bars are secure before lifting
Always use well made pallets that are in good condition
Always secure the load and never lift loose loads near people or
to significant heights
Never lift loads narrower than the minimum load width
Always ensure the correct slings are used

PALLET BARS

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Handling
Pallet Bars are available separately for general lifting and have a
WLL of 2 tonne per pair. Care should be taken to ensure bars are
secure when used for lifting without the top frame. For stability,
end hooks are provided to keep the bars spread apart. Other
methods of spreading the bars may not be sufficiently secure to
ensure safety. In such cases an alternative pallet bar arrangement
may be required.
Bars without stabilising hooks can be supplied for tasks where
alternative methods of ensuring security are provided.
Suitability
Standard bars for use without frame are intended for standard
pallets which have outer frames of nominal size 49 x 99 x
1165mm. This should include most major brand name pallets.
Other Products
Pallet bars for special environments (e.g. offshore use), and
products which work like pallet bars for lifting loads other than
pallets can also be supplied.
Minimum Load Width
Pallet bars are designed for lifting pallets which distribute the load
on the bars. This allows the use of smaller sections that are
easier to handle and fit a wider variety of pallet openings. It is
important that a point load (or a load that is too narrow) is not
applied to the bars, as this will cause failure. To guard against
this, our pallet bars are stamped with a specified "minimum load
width". The minimum load width for standard pallet bars and
frame or standard pallet bars only is 900mm. Stock Code NZPLB0020 PEPB020
WLL 2 tonne per pair 2 tonne per pair
Tare Mass 10 kg per bar 8.5 kg per bar
Surface Finish Y14 Yellow Painted Y14 Yellow Painted

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Materials Handling
PALLET CAGES
Our Pallet Cage NZPLC020 is designed to safely and easily lift
palletised loads that are not securely wrapped or enclosed.
Pallet Loads of materials or goods such as bricks can be quickly
lifted with our Pallet Cage by simply removing the tynes, sliding
the cage over the load, then installing and securing the tynes at
the base.
Designed with high quality adjustable lifting lugs, lockable tynes
and clever storage, our Pallet Cage will help you lift more often,
quickly, and with greater safety.

WARNING NZPLC020
Always check the security of the load before lifting and ensure
that objects cannot fall through the base of the pallet. All pallets
should have the load wrapped before placing in the pallet cage. Stock WLL Tare Mass
Code (tonne) (kg)
Always ensure that pallets fit properly and are in good condition.
If you are in doubt about how to use this product correctly NZPLC020 2.0 192
contact your nearest Nobles branch for advice and clarification. Bar
610 Storage
R26

Top Lugs suit


1486

Max. Sling
Angle 120
Materials
Handling

100 Bar Width 610


1537
54 Bar Height 1390
DRUM LIFTERS
Drum Lifter
Stock Code: NZDL005
NZDL005
For use on standard 215-225 litre (44 gallon) drums with or
without lids.
Clamp is of a lightweight design and features a handle on the
spine for steering the clamp and the suspended drum.
The handle at the top clicks into place as the clamp is fitted
to the drum keeping it in place to aid slinging.
Finished in zinc plating making them resistant to scratches
and corrosion and come complete with detailed care in use
instructions.

Drum Lifting Frame


Stock Code: PESDL0500 (single) PEDDL1000 (double)
Stock Code: NZDLF005 (single)

Easy to load open or lidded drums


Minimal headroom used
Painted safety yellow and marked with WLL
Fully tested and certified for use

PESDL0500 PEDDL1000

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09 Materials Handling.qxd 27/1/12 12:53 PM Page 19

Materials Handling
C - HOOKS

Nobles offer a range of C-Hooks to suit a variety of needs, Ordering a C-Hook


designed with the experience that comes from 100 years of being
in the business. WLL required and any Style required:
capacity restrictions for Counter weighted,
You can select from a number of existing designs, or we can the crane to be used spring loaded or
manufacture to suit your specific site or process requirements. adjustable lug style
Custom designs can take into account the specific types, sizes
and dimensions of your coils, any restrictions on space and
headroom, and what sort of adjustment may be needed.
No matter the design, all Nobles C-Hooks are designed,
manufactured and tested in Australia to the highest standards,
giving you peace of mind, and are made with attention to detail
that is unmatched.

Maximum
Minimum
Coil O.D.
Coil I.D.

Range of coil widths


required

Materials
Handling
C-Hooks are manufactured to your
specific requirements.

Headfitting can be flexible


(as shown) or fixed (drive-in) Indicate any restrictions on
Lifting Positions Counterweight counterweight size/shape
(Shackle) Block
L
H

DIM 1 Renewal
B

A
Wear Pads

DIM 2
R
N T DIM 3
DIM 4

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09 Materials Handling.qxd 27/1/12 12:53 PM Page 20

Materials Handling
PIPE LIFTING EQUIPMENT

Horizontal Pipe Hooks


Nobles Horizontal Pipe Hooks are designed for lifting pipes using a Urethane or rubber pads for delicate loads such as threaded
2 legged sling. The hooks are designed so that at the correct sling pipe.
angle the forces generated keep the hooks in place.
Varying surface finishes, we recommend hot dip galvanising
The hooks are available with several optional extras including: or zinc plating but yellow painted or plain black finish are
available.
Handle on the rear for easy fitment.
Varying openings or depth sizes.
Varying pad configuration depending on the type and pipe
diameter to be lifted. Positive clamping arrangements for when loads may flex or
sling angles vary.
Materials
Handling

Stock WLL Tare A B C D E T W S Handle


Code per pair each (mm) (mm) (mm) (mm) (mm) (mm) (mm) (deg) Position
(tonnes) (kg)
NZHPH007 0.75 1.3 56 92 19 60 72 8 12 60 - 90 Top
NZHPH015 1.5 1.9 56 92 21 60 72 12 12 60 - 90 Top
1
NZHPH020P 2.0 9.0 225 290 21 102 80 16 50 60 - 90 -
NZHPH0461 4.6 10.0 87 126 24 126 96 20 50 60 - 90 -
NZHPH0601 6.0 12.0 85 122 24 146 90 25 50 60 - 90 Top
NZHPH1001 10.0 23.0 139 250 31 150 120 32 50 60 - 90 Top
NZHPH170 17.0 16.0 50 114 37 123 100 32 72 60 - 90 Top
NZHPH2101 21.0 90.0 130 330 45 220 207 50 200 60 - 90 Side
1 Denotes designed for use with concrete as well as steel pipe

WARNING
Always use Pipe Hooks and eyebolts in accordance with good
lifting and rigging practice.
Always check the strength and stability of the pipe or load
before lifting.
Always check that the correct pad arrangement has been
selected to ensure a safe and stable lift and to avoid damaging
the lifted pipe.
Always check that the correct sling angles are employed to
ensure the correct function and design of Pipe Hooks.
Always check that the correct sling sizes and capacities are used.

216
09 Materials Handling.qxd 27/1/12 12:53 PM Page 21

Materials Handling
CONCRETE LIFTING EQUIPMENT

Concrete Slab Lifters


Nobles Concrete Slab Lifters allow users to lift pieces of concrete
safely, quickly and more easily than ever before.
Most slab lifters require an additional lifting or spreader beam to
ensure the lifters are perfectly straight, requiring extra time on
site.
The Nobles Concrete Slab Lifter is engineered with users in mind,
able to be side loaded up to a 60included angle.
The lifters also have tabs at the sides that prevent rotation when
positioned in the cutout, making them safer and easier to use
than ever before.

25.0
21.0
Plated Finish

14.0
30.0 39.0
150.0

WLL Max. Included


Stock Code
(tonnes) Angle
NECPL02 2.0 (pair) / 1.0 (single) 60

Materials
Handling
95.0 25.0

Pipe Lifting Eyebolt


Nobles Pipe Lifting Eyebolt is designed for the lifting of concrete
pipes via holes in the pipe walls. The eye is fed down through a
hole in the pipe wall and the tongue is positioned through the eye
inside the pipe to secure the connection. As with all pipe lifting
operations users must ensure the adequacy of the pipe to be
lifted.

WARNING
Always use Pipe Hooks and eyebolts in accordance with good
lifting and rigging practice.
Always check the strength and stability of the pipe or load
before lifting.
Always check that the correct pad arrangement has been
selected to ensure a safe and stable lift and to avoid damaging
the lifted pipe. Stock Code Description
Always check that the correct sling angles are employed to
ensure the correct function and design of Pipe Hooks. NEPLE Eyebolt only
Always check that the correct sling sizes and capacities are used. NEPLT Tongue only
Always ensure the tongue of the Pipe Lifting Eyebolt is well
seated as load is taken up and that it bears evenly on the inner
wall of the pipe under load.
Do not use Tag Lines with Pipe Hooks or Lifters

217
09 Materials Handling.qxd 27/1/12 12:53 PM Page 22

Materials Handling
GAS BOTTLE TROLLEYS
Nobles Oxy and Acetylene Trolleys are designed for versatility
with the needs of boilermakers in mind. The trolleys have
provision for handling by crane or forklift and have handles
positioned for easy manoeuvring.
Each cylinder is retained via a 35mm, 1500kg webbing tie down
strap or an integrated frame and is held at the base within steel
rings to prevent any slippage.
The NZOATR and NZOPTR trolleys feature a telescopic lift point.
The telescopic lift point enables the crane hook to clear delicate
gas regulators and fittings when the trolley is suspended. When
the trolley is not suspended the lift point is lower and integral to
the handle. This prevents the risk of facial injury when tilting
and pushing.
Standard finish is painted yellow but hot dip galvanised finish is
also available.

WARNING
Always use Oxy and Acetylene Bottle Lifters in accordance with
NZOATR
good lifting and rigging practice.
Always check the security and stability of the load before lifting.
Materials
Handling

NZOPTR PEGBT0200G

Stock WLL Tare Bottle Bottle A B D E F G H J K L


Code (kg) (kg) Type 1 Type 2 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
NZOATR 250 55 Oxygen-G Acetylene-G 682 736 400 160 83 1506 1754 24 40 73
NZOPTR 250 65 Oxygen-G LPG-S 742 790 400 160 83 1476 1954 24 40 73
PEGBT0100D 100 26 Oxygen-D Oxygen-D 834 500 200 175 67.5 1501 - 12 40 60
PEGBT0150E 100 30 Oxygen-E Oxygen-E 710 500 200 175 67.5 1522 - 12 40 61
PEGBT0200GOXY 180 50 Oxygen-G Oxygen-G 870 535 400 160 60 1805 - 16 50 85
PEGBT0200G 200 55 Oxygen-G Acetylene-G 871 590 400 160 60 1405 - 16 50 95
PEGBT0200GOXYPRO 260 60 Oxygen-G Propane-S 1000 684 400 160 63 1342 - 10 19 19

218
09 Materials Handling.qxd 27/1/12 12:53 PM Page 23

Materials Handling
GAS BOTTLE LIFTERS

Oxy and Acetylene bottles frequently require transport around


work sites. They are amongst the most dangerous cargoes that WARNING
can be lifted and may be securely transported with Nobles
cylinder lifters. Bottles are required to be separately lashed to the Always use Oxy and Acetylene Bottle Lifters in accordance with
lifting device and this is achieved using 250 kg webbing tie down good lifting and rigging practice.
straps, or an integrated frame. Always check the security and stability of the load before lifting.
Oxy bottle lifters can be made in a variety of configurations
including fully caged types.
Standard finish is painted yellow but hot dip galvanised finish is
also available.

Materials
Handling

NZOBLF NZOABLF

Stock WLL Tare (kg) Bottle Bottle Bottle A B E F H


Code (kg) Qty Type (1) Type (2) (mm) (mm) (mm) (mm) (mm)
NZABLF 150 20 1 Acetylene - G - 375 330 38 13.5 1295
NZOBLF 150 15 1 Oxygen - G - 329 287 38 13.5 1885
NZOABLF 280 43 2 Oxygen - G Acetylene - G 650 420 24 12 1706
NZOOBLF 250 32 2 Oxygen - G Oxygen - G 500 360 24 12 1706

219
09 Materials Handling.qxd 16/2/12 3:38 PM Page 24

Materials Handling
RAIL HANDLING PRODUCTS
351.5 389
Rail Lifting Clamps
Stock Code: NZ1139

These scissor style rail lifting clamps contain a locking latch to

329.5
ensure the load remains secure. These can be used with
additional lifting attachments such as spreader beams to
distribute the load or provide improved control.

454.2
111

0.0

68.3
6

185.7
74.6
152.4

150.0

0 Wood Block
15

56
Lock Handle
Jack Stand
Stock Code: NY233

The 7.5 tonne Jack Stand is a highly versatile stand for


Materials
Handling

workshops. It features spring loaded castor wheels which can be


1697

used to move the stand around easily.


960
When loaded, the force is transferred to secure base plates and
the wheels are disengaged, improving safety and reducing the
risk of a load moving.

Adjustable Stand
Stock Code: NY229
120.0
This adjustable stand is a simple, robust and versatile stand that
can be used in a variety of applications. Each stand has a 4 tonne
capacity and is available in a painted finish as standard.

120.0
150.0

110.0
110.0

1340.0
900.0

110.0
110.0

600.0 600.0

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09 Materials Handling.qxd 27/1/12 12:53 PM Page 25

Materials Handling
NOBLES RIG-MATE VERTICAL PLATE CLAMP
Inspection Before Use Care In Use

WARNING WARNING
Plate clamps should be inspected before each use. Plate clamps should always be used in line with good lifting and
rigging practice and as per the manufacturers recommendations.
Incorrect Plate clamp use could result in a dangerous situation
The pre-use check for plate clamps should include that could cause property damage, serious injury or death.
the following:

1. Check body for deformation, cracks and corrosion. 1. Do not lift or transfer a load over people.
2. Check body to ensure identification, WLL and grip range are 2. Do not exceed the WLL of the clamp.
all clearly legible.
3. Do not lift a load with the locking mechanism in the unlocked
3. Check that the following are free from dirt, grease and any position.
other impediments. Also check the following components for
correct operation and signs of wear, corrosion, cracks and 4. Always use a safety hook to lift the clamp. Never use an open
distortion. hook without a safety catch.

Cam and Pad 5. Always position clamps in line with the safety hook.

Rivets / Bolts / Nuts 6. Always ensure plate is correctly inserted into the jaw of the
clamp.
Spring
7. Clamps that have been overloaded or damaged in any way
Connecting link should be immediately taken out of service and returned to
Top Shackle A. Noble & Son Ltd for repair or replacement.

Locking Device 8. Do not use clamps on material with hardness in excess of


300 Brinell.
9. Do not lift more than one plate at a time.
Check shackle eye
for wear 10. Do not use the clamp for horizontal transfer of materials

Materials
Handling
11. Do not lift plate with mill scale, grease or any other coating
that may prevent the gripping surface from making solid
contact with the plate.
12. Do not lift tapered plates.
13. Do not weld or modify the clamp.
Check shackle
for twisting or 14. Do not use clamps to handle material with temperatures
distortion below minus 18C and above 107C.
Check locking
mechanism for correct 15. Do not exceed an included sling angle of 60 degrees when
operation doing a two clamp lift with a two legged sling.

Check body for


deformation

Check WLL
and markings

Check pad and


cam for wear

Inspection of Vertical Plate Clamp

221
09 Materials Handling.qxd 27/1/12 12:53 PM Page 26

Materials Handling
NOBLES RIG-MATE VERTICAL PLATE CLAMP
TO AS 4991

The Nobles RIG-MATE Vertical Plate Clamp is designed as a Special features of RIG-MATE vertical plate clamps include:
standard plate clamp for the lifting and turning of steel plate,
steel structures such as H and I beams and the lifting of steel Fully forged body.
pipes etc. As with all RIG-MATE products the clamp has a Grip ranges and WLL hard stamped into body.
durable and lightweight design. The clamp operates by the use
of positive clamping force that increases in ratio to the weight Safety locking mechanism.
of the load lifted. The clamp has a safety lock to ensure: Heat treated cam and pad to ensure long-life and
Positive clamping at the commencement of a lift resist wear.

Safeguard against the clamp disengaging if the load sling Proof load tested at manufacture.
becomes slack due to the lifted item coming into contact Complies with AS 4991.
with the floor of any other object.

WARNING
Read and understand operating instructions before using
this equipment.
Conduct Pre-Use Inspection.
Do not lift more than the rated WLL.
Do not stand or move under load or move load over people.
Materials
Handling

WLL Grip Range A (min) B C (max) D Net Weight


Stock Code
(tonnes) H (mm) (mm) (mm) (mm) (mm) (kg)
BRVPC010 1 0-22 241 66 127 48 3.8
BRVPC020 2 0-30 271 79 168 58 5.6
BRVPC030 3 0-35 319 88.5 187 62 8.8
BRVPC050 5 0-50 390 100 235 70 15.5

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09 Materials Handling.qxd 27/1/12 12:53 PM Page 27

Materials Handling
CROSBY IP UNIVERSAL CLAMPS
Available in capacities of 0.5 to 30 tonnes, with 1 to 6 stocked
nationally.
Jaw openings available: 0 to 155mm.
Welded alloy steel body for strength and smaller size. Forged
alloy components where required.
Individually Proof Tested to 2 times the Working Load Limit
with certifcation.
Working Load Limit and jaw opening permanently stamped
on body.
J

K
E

H A

G F

Stock WLL Weight A B C D E F G H J K


Code (Tonne) kg / ea (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
GPIPU10001 1.0 2.40 0 - 19 44.5 139 222 30.2 114 41.4 38.1 - 9.91
GPIPU10002 2.0 8.50 0 - 35 78.2 201 372 69.9 190 61.2 55.1 - 16.0
GPIPU10003 3.0 14.8 0 - 40 100 253 445 74.9 225 78.2 59.9 - 19.8
GPIPU10045 4.5 16.0 0 - 40 100 253 445 74.9 225 82.0 65.0 - 19.8

Materials
Handling
GPIPU10006 6.0 24.0 0 - 51 126 302 525 80.3 292 84.1 94.7 43.9 19.8

CROSBY IP HORIZONTAL CLAMPS


Available in capacities of 0.75 thru 25 tonnes, with
1.5 to 6 stocked nationally (Higher WLL and jaw openings
are available upon request).
Wide variety of jaw openings available: 0 to 100mm.
Welded alloy steel body for strength and smaller size.
Forged alloy components where required.
Individually Proof Tested to 2 times the Working Load Limit
with certifcation.
Working Load Limit and jaw opening permanently stamped
on body.

Stock WLL/Pair Weight A B C E F G H J K


Code (Tonne) kg / pair (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
GPIPHTONZ015 1.5 9.0 0 - 60 114 16 22 87 153 110 16 52
GPIPHTONZ003 3.0 14.0 0 - 60 117 20 26 87 163 120 20 69
GPIPHTONZ006 6.0 25.0 0 - 60 143 25 36 96 213 130 20 69

223
09 Materials Handling.qxd 27/1/12 12:53 PM Page 28

Materials Handling
SBB PLATE CLAMPS
Patented unique "torque confirmation device" (visible red ring
indicates when tightening force is achieved)
For horizontal and vertical lifting applications
Spring type pressure lock locking device
Twin shackle allows movement in both directions
Double safety feature with screw type vise and automatic
clamping mechanism
Main body is forged special alloy steel with galvanised finish
Clamp screw and swivel jaw made of alloy steel
and induction hardened
Tightening force must be minimum of 150kgf-cm
Conforms to AS 4991

PWBA Model WLL Hardness Effective Weight


Part No (tonnes) Range Thickness (kg)
(mm)

44925 SBB-05 0.5 Hv 85 - 320 1 - 40 1.8


44926 SBB - 1 1 Hv 85 - 320 1 - 40 4
44927 SBB - 2 2 Hv 85 - 320 1 - 40 7.6
43497 SBB - 3 3 Hv 85 - 320 5 -35 8.3
43496 SBB - 5 5 Hv 85 - 320 10 - 40 14.3

SBBA PLATE CLAMPS


Materials
Handling

Patented unique "torque confirmation device" (visible red ring


indicates when tightening force is achieved)
Suitable for most bisalloy steel
Spring type pressure lock locking device
Twin shackle allows movement in both directions
Double safety feature with screw type vise and automatic
clamping mechanism
Main body is forged special alloy steel
Clamp screw and swivel jaw made of alloy steel
and induction hardened
For steel plate with higher hardness range
Tightening force must be minimum of 300kgf-cm
Conforms to AS4991-2004

PWBA Model WLL Hardness Effective Weight


Part No (tonnes) Range Thickness (kg)
(mm)

44732 SBBA-05 0.5 Hv 85 - 600 1 - 40 1.8


49600 SBBA-1 1 Hv 85 - 600 1 - 40 4
49601 SBBA-2 2 Hv 85 - 600 1 - 40 7.6
49602 SBBA-3 3 Hv 85 - 600 5 -35 8.3

WARNING
Read and understand operating instructions before using
this equipment.
Conduct Pre-Use Inspection.
Do not lift more than the rated WLL.
Do not stand or move under load or move load over people.

224
09 Materials Handling.qxd 27/1/12 12:53 PM Page 29

Materials Handling
NE PLATE CLAMPS
Wedge clamp method using a handle
Stopper cam locking mechanism to prevent slippage
Screw type wedge clamping mechanism with smooth rotation
Guide pin which allows visual indication of locking

Part No Model WLL Hardness Jaw Effective Weight


(tonnes) Range Opening Thickness
(mm) (mm)
Min - Max

45005 NE- 0.5t 0.5 Hv 85-250 0 - 20 3 - 20 5.8


45006 NE - 1t 1 Hv 85-250 5 - 25 5 - 25 8.6
45007 NE - 2t 2 Hv 85-250 5 - 30 5 - 30 15.1
45008 NE - 3t 3 Hv 85-250 10 - 35 10 - 35 23.6

WARNING
Read and understand operating instructions before using
this equipment.
Conduct Pre-Use Inspection.
Do not lift more than the rated WLL.
Do not stand or move under load or move load over people.

Materials
Handling
WEIGHT EFFICIENT HORIZONTAL PLATE CLAMP

Specifically designed to be both simple and lightweight the Nobles


Weight Efficient Horizontal Plate Clamp can be made to any
practical size. Weight is an important consideration especially in
larger capacities and the Nobles 10 tonne per pair clamp is only
23.5 kgs each but has a grip range to 150mm.
The clamp cam action makes lifting stacks of plate safer by
gripping down on the top plate. The clamps are designed for use
in pairs on the ends of a 2 legged sling with a maximum 60
included sling angle.

Stock Code Description WLL


NZWEHPC0012510 0 - 125mm 10 tonne per pair
Opening
Adjustment
NZWEHPC2515016 25 - 150mm 16 tonne per pair
Opening
Adjustment

Custom designs based on this concept are available to suit a


variety of specifications with modified throat depth and or
sling angle.

225
09 Materials Handling.qxd 27/1/12 12:53 PM Page 30

Materials Handling
HEIGHT ADJUSTABLE HORIZONTAL PLATE CLAMPS
Nobles Height Adjustable Horizontal Plate Clamps are extremely
versatile and ideal for a number of horizontal plate and plate pack
lifting applications. The adjustable height provides superior
gripping range to standard horizontal plate clamps while still
maintaining an extremely effective clamping action that is so
important to help secure the top and intermediate layers when
lifting more than one plate at a time. The cam clamp is also
useful in helping to prevent mishaps from slippage of plates when
lifted slightly off their centre of gravity or minor collisions that
may dislodge plates. An added advantage is that by use of the
cam clamping action, the clamps are less susceptible to sling
angle variations. Nonetheless, maximum sling angle restrictions
must be observed.
Horizontal plate clamps, when used on loads that are neither
square nor circular, would be subjected to side loads if used on
multi leg slings, thus they must be used in conjunction with a
lifting beam as shown. Nobles can design and provide suitable
lifting beams as required.

Stock Code Description WLL


NZHPCA030 0 - 300mm 3 tonne per pair
Opening
Adjustment
NZHPCA050 0 - 300mm 5 tonne per pair
Opening
Adjustment

WARNING
Always use Horizontal Plate Clamps in accordance with good
Materials
Handling

lifting and rigging practice


Always check the security and stability of the load before lifting.
Do not use the clamps on sling included angles that exceed 60
unless they have been specifically designed for the purpose.
Always use a correctly designed and certified lifting beam to A lifting or spreader beam is required for Nobles range of
ensure stability of lift if the load is other than square or round Horizontal Plate Clamps when more than one pair of clamps is
and more than one pair of clamps need to be used. needed in the lifting operation. Nobles can design and provide
suitable lifting beams as required.

HORIZONTAL PLATE GRABS (Use without beam)


Nobles Horizontal Plate Grabs are designed to lift rectangular
shaped rigid plates or packs of plates without the need to use a
spreader or lifting beam.
The plate grabs are easy to handle and engage and feature a
latch to hold them in the open position until the lift commences.

WARNING
Always ensure that the plate grabs are attached to the load in a
central and balanced manner.
Always ensure that the plate grabs are seated correctly on the
load and that the lift is done in a slow and careful manner. This
will enable the grabs to lock on the load effectively. Stock Code Description WLL
Always ensure correct sling sizes and angles are used. NZHPG020 0 - 125mm 2 tonne per pair
Always ensure plate or plate pack is rigid and bending flex is Opening
minimised. Plates or plate packs with excessive bend or flex may Adjustment
be able to prise the plate grabs open. Consideration must be NZHPG050 0 - 150mm 5 tonne per pair
given to the ratio of the plate length in relation to thickness to
Opening
ensure excessive bend and flex does not occur.
Adjustment

226
09 Materials Handling.qxd 27/1/12 12:53 PM Page 31

Materials Handling
NOBLES RIG-MATE PERMANENT MAGNETIC LIFTER
Inspection Before Use 6. Always place the magnetic lifter on the work piece surface in
a position that will ensure an even lift and ensure the sliding
A pre-use check should always be conducted before a magnet is key on the handle is automatically locked by the security pin
used. Check the operation of the handle, handle button, sliding so the handle cannot turn back. Then attach the lifting device
key and security pin to ensure they are in good operating or sling to the magnet shackle for hoisting. If the lifter is
condition. Also check for excessive wear, corrosion or placed with its line of lifting force deviating from the centre of
deformation of the lifting shackle. If there is any damage to the gravity of the work piece, the work piece will incline and the
security function and it is no longer effective or the magnet has lifting capacity of the magnetic lifter will decrease in ratio to
signs of deformation or excessive wear or corrosion the magnet the inclining angle. If this occurs put the work piece down and
shall be withdrawn from service immediately. reposition the magnet to a more central position so a more
balanced lift will be achieved.
Care In Use 7. When using the Nobles RIG-MATE RGL series permanent
magnetic lifter care should be taken to lift loads in a careful
1. The lifting capacity of the magnet is influenced by the work and sensible manner. Good lifting and rigging practices should
piece thickness and surface finish. Before operation, it is always be applied to the use of a permanent magnetic lifter.
necessary to inspect the work piece thickness to ascertain
8. Ensure that the magnetic lifter holding surfaces are clean and
the likely lifting capacity of the magnet. Refer to the steel
smooth.
thickness lifting capacity curve shown on the side of the
magnetic lifter and in the Operating manual. 9. Do not attempt to repair, adjust or alter the performance of
the magnetic lifter. If repairs or maintenance is required
2. It is also necessary to inspect the work piece surface finish.
contact A. Noble & Son Ltd.
If its roughness (Ra) is less than 0.3 mm the lifting capacity
is 100%. If the Ra is 0.3 mm or more an air gap will exist. 10. We recommend that our magnetic lifters be re-tested every
Estimate the gap to find out the percentage reduction of the 2 years to ensure correct operation and WLL.
magnet lifting capacity from the air gap lifting capacity curve
shown on the side of the magnetic lifter and in the Operating 11. It is recommended that only one work piece be lifted at a
manual. time with the magnetic lifter.

3. The work piece composition also influences the lifting 12. Store the magnetic lifter in a dry and airy place when not
capacity. As a rule of thumb the following assumptions can be in use.
made:
Working Load Limit Deration
The lifting capacity coefficient of low-carbon steel may

Materials
Handling
reach 100%.
The lifting capacity coefficient of medium-carbon steel may
reach 95%.
The lifting capacity coefficient of high-carbon steel may
reach 90%.
The lifting capacity coefficient of low-alloy steel may
reach 75%.
The lifting capacity coefficient of cast-iron may reach 50%.

A simple rule of thumb test of the effectiveness of the


magnetic lifter on a certain work piece or in a certain
condition can be to insert a standard piece of copy paper
between the magnet and the work piece. A slow and
careful test lift can be conducted. If the magnetic lifter
works effectively with the paper inserted it should be
effective for use in the application.

4. When lifting and handling cylindrical work pieces, the


magnetic lifter should be placed on the cylindrical surface at
a position where a balanced lift will be achieved. As the
cylindrical surface contacts the V-slot of the magnetic lifter
along only 2 lines the actual lifting capacity (WLL) of the
magnet will generally be reduced to only 30-50% of the rated
lifting capacity (WLL). The actual decrease of the lifting
capacity is related to the diameter of the work piece being
lifted.
5. The environmental conditions for using the magnetic lifters
should be as follows:
Ambient temperature under 80C
No strong vibrations or shocks are permitted as this could
cause the work piece to detach from the magnetic lifter.
The work piece to be lifted should be free of corrosion.

227
09 Materials Handling.qxd 27/1/12 12:53 PM Page 32

Materials Handling
NOBLES RIG-MATE PERMANENT MAGNETIC LIFTER
TO AS 4991

The Nobles RIG-MATE RGL series, permanent magnetic lifters The turning of the control handle changes the orientation of the
are used for lifting and handling plate or cylinder-form work pole-core engaging and disengaging the magnet in the ON or OFF
pieces of ferromagnetic materials. As with all RIG-MATE products positions. When in the ON position the holding face forms a pair
the RGL series magnets have a compact and durable design. of longitudinal magnetic poles along the bottom lifting face.
RGL series magnets are made from NdFeB permanent magnet, The safe, reliable and efficient RIG-MATE RGL series magnets
which generates very high holding power in the magnetic circuit. are suitable for a wide range of applications across industry.
Special features of RIG-MATE Permanent
Magnetic Lifters include:
Use of high-energy magnetic material ensures
a compact, lightweight and durable design
Maximum Breakaway force is 3.5 times the WLL
Simple locking switch handle enables safe,
quick and easy one-handed operation with
no "Kick Back"
Very low residual magnetism for quick
and efficient handling of work pieces
Large shackle top fitting for easy
attachment of slings and rigging
V slot in bottom lifting face for lifting
rounds as well as flats
Clear markings of derations for varying
shaped work pieces, lifting conditions,
air gap, steel thickness etc.
Individually fully proof load tested at manufacture

NOTE: Do not attempt to turn handle unless


Materials
Handling

the magnet is on ferromagnetic material.

WARNING
Read and understand operating instructions before using
this equipment. H
Conduct Pre-Use Inspection. R
Do not lift more than the rated WLL.
Do not stand or move under load or move load over people. B L

Stock Code BRPML0100 BRPML0300 BRPML0600 BRPML1000 BRPML2000 BRPML3000 BRPML6000


Model No. RGL-1 RGL-3 RGL-6 RGL-10 RGL-20 RGL-30 RGL-60
Rated WLL 100 300 600 1,000 2,000 3,000 6,000
Holding Force (kgf)
Maximum 350 1,050 2,100 3,500 7,000 10,500 21,000
Breakaway Force (kgf)
Net Weight (kg) 3 10 24 50 125 220 420
L (mm) 92 162 232 258 378 458 600
B (mm) 62 92 122 176 234 286 430
H (mm) 67 91 117 163 212 264 355
R (mm) 126 150 196 284 426 521 520

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