Hook Irizar Forge
Hook Irizar Forge
Hook Irizar Forge
GUIDE
METRIC
The organization where forging comes true. • Onshore target industries: Industrial, Hydro,
Located in the most industrial powerhouse valley Steel & Aluminium, Paper... for outdoor &
in the Basque Country, Irizar Forge is a young indoor cranes.
organization only +90 years old with a non stop
investment policy in World Class facilities and • Shore target industries: Port & Harbour,
human team. Shippyards, Nuclear.
4 generations accumulated experience and the • Offshore target industries: Oil & Gas,
young energy is the right combination to lead the Renewables for top site & Subsea appliance.
Heavy Duty Material Handling Industry.
With activity both in the Onshore and Offshore, Focused in heavy duty appliance critical
where the most critical lifting & mooring operations components at abnormal & extreme
are held: conditions where long lifetime and high
safety factors are required:
2
COME & DISCOVER: IN FORGE WE TRUST:
YOUR FORGE BOUTIQUE FOR LIFTING & MOORING
CRITICAL COMPONENTS.
SHANK HOOKS
EYE HOOKS
HOOK BLOCKS
CUSTOM HOOKS
4
SUBSEA LIFTING & MOORING APPLICATIONS (OFFSHORE)
ROV HOOKS
CONNECTORS
5
BRIEFING
1. What? Lifting & Mooring solutions
• Key focus: safety related crane components and subsea lifting & mooring forged accessories.
• Top products: Forged hooks, swivel hooks, crane blocks & shackles for lifting appliance,
onshore & offshore. Sling friendly ROV hooks, ROV shackles and sling-chain connectors for
subsea & mooring appliance.
3. How? Forged
6
CAPABILITIES
Irizar Forge
Forging is the main process and the preferred & valued technology to produce key products described
in this product guide.
Presses up to 3.000t force for close die and open die forging.
Furnaces 8m3 for heating process before forging and normalizing process after forging.
Bending machines up to 300mm.
Presses up to 10.000t force for close die and open die forging.
Furnaces 20m3 for heating process before forging and normalizing process after forging.
Bending machines up to 500mm.
7
Auxiliary processes divided in additional 5 workshops
Irizar test
This unit of the organization is focused on the Complete Quality Management Assurance of
the Product & Organization: Product Quality Assurance.
AII kind of Tests & lnspections are held in order to comply with most Worldwide lnternational
Rules & Standards: DT, NDT & PTL tests are held for a full product guarantee.
PTL, Proof Test Load is the key test, where a physical over load is applied to the product following
lnternational rules & standards: three benchs are calibrated to operate this key test, being the largest
one 6000t bench.
As a consequence product particular type approvals and Company certificates are kept to operate
in the internal business being the most populars ABS, DNV-GL, LR and BV.
From Company Qualitification point of view, the Company is certified additionally by TÜV for
Quality (ISO9001), Environmental (ISO14001) & HSE (ISO45001) point of view.
8
TABLE OF CONTENTS
1 CRANE HOOKS 10
2 CRANE BLOCKS 40
3 SUBSEA HOOKS 52
4 SHACKLES 64
5 SWIVELS 70
6 CONNECTORS 74
7 ROPE ACCESSORIES 78
9
1. CRANE HOOKS
Intro
The hook is one of the most critical safety related to be substituted by EN13001-3-5:2016 new
item of any crane, and its relative cost compared standard, as the only one harmonized crane
to crane complete cost, makes this component to shank hook standard in force, together with
be the priority item from safety point of view. antecessor ISO17440.
Different industrial technologies and steel grades
are used worldwide but the safest and more Crane hooks can achieve different mechanical
efficient is the forging technology. This is why properties depending on the crane purpose and
100% of Irizar hooks are forged. concept design. These properties are divided
During the edition of this catalogue all European in 5 classes depending on the achievable Yield
old national conflicting standards are withdrawn Point and Tensile Strength as follows:
These minimum values will be used as design All hooks must be load tested at the end of the
values by the crane manufacturer, being chemical process to validate the design and guarantee the
compositions and material grades under manu general integrity. This test must be done to the
facturer responsibility to comply with these sole hook as a component and/or together with
minimum values. the crane during the final test loading. Generally
speaking, the hook tested as a component is at
There are different crane hooks design concepts higher force than the one applied to the crane
depending on: because the required normative safety factors.
• Hook shape: can be symmetrical or asymme
trical but always must work aligned. In case For an unequivocal hook selection based on
of any misaligned, technical solutions are EN13001-3-5:2016, crane designer must fill the
available on request. input form (Annex 1) and return fully filled to our
• Hook section: can be concave, convex, Technical Department to assist in the right hook
round or similar depending on the rigging selection. The reason of this is because old Crane
accessories, in order to accommodate the Drive Groups classification (Annex 2 DIN15400
hook seat to the below the hook item. Drive Groups) considered operating times (not
• Hook body: can be single, double/Ramshorn, lifts) and new EN13001 is based on number of
triton, quadruple. Regularly depends on the work cycles, being more efficient on dynamic
loads and volumes of the load and lifting calculations and fatigue failures.
operations.
• Hook articulation: can be shank hook, eye Enjoy the Crane Hook range in the following
hook and fork hook. Regularly shank hooks pages.
are fitted with screw nut and crosshead.
10
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Unmachined
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SWIVELS
4 71 56 80 63 53 48 148 80 67 285 8,8
5 80 63 90 71 60 53 165 90 75 318 12,3
6 90 71 101 80 67 60 185 100 85 380 17,1
8 100 80 113 90 75 67 210 112 95 418 24
10 112 90 127 100 85 75 221 125 106 460 40
12 125 100 143 112 95 85 252 140 118 525 55
16 140 112 160 125 106 95 280 160 132 595 77
20 160 125 180 140 118 106 330 180 150 665 112
25 180 140 202 160 132 118 360 200 170 735 160
32 200 160 225 180 150 132 400 224 190 810 220
CONNECTORS
40 224 180 252 200 170 150 447 250 212 905 310
50 250 200 285 224 190 170 485 280 236 990 430
63 280 224 320 250 212 190 550 315 265 1120 600
80 315 250 358 280 236 212 598 355 300 1270 860
100 355 280 402 315 265 236 688 400 335 1415 1220
125 400 315 450 355 300 265 750 450 375 1590 1740
160 450 355 505 400 335 300 825 500 425 1790 2480
200 500 400 565 450 375 335 900 560 475 2048 3420
250 560 450 635 500 425 375 980 630 530 2305 4800
320 630 500 715 560 475 425 1080 710 580 2605 6770
ROPE ACCESSORIES
400 710 560 755 630 530 475 1195 800 630 2950 9405
11
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Machined fitted with nut
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 b2 d1 e3 h1 h2 d2 h11 d3 l3 l4 d7 h kg
2,5 63 50 72 53 45 42 132 67 58 36 M36 83 250 70 44 7,4
4 71 56 80 63 53 48 148 80 67 42 M42 93 281,5 80 49 10,3
5 80 63 90 71 60 53 165 90 75 45 M45 103 314,5 95 56 14,4
6 90 71 101 80 67 60 185 100 85 50 Rd50x6 112 375 115 60 20,7
8 100 80 113 90 75 67 210 112 95 56 Rd56x6 122 413 125 67 28,8
10 112 90 127 100 85 75 221 125 106 64 Rd64x8 135 446 145 76 40,9
12 125 100 143 112 95 85 252 140 118 72 Rd72x8 157 504,5 165 87 65,4
16 140 112 160 125 106 95 280 160 132 80 Rd80x10 170 576 175 91 90
20 160 125 180 140 118 106 330 180 150 90 Rd90x10 187 645 185 102 130
25 180 140 202 160 132 118 360 200 170 100 Rd100x12 207 716 205 113 184
32 200 160 225 180 150 132 400 224 190 110 Rd110x12 232 788 240 131 254
40 224 180 252 200 170 150 447 250 212 125 Rd125x14 257 885 270 144 361
50 250 200 285 224 190 170 485 280 236 140 Rd140x16 280 969 320 153 502
63 280 224 320 250 212 190 550 315 265 160 Rd160x18 322 1100 360 181 700
80 315 250 358 280 236 212 598 355 300 180 Rd180x20 357 1245 400 198 1007
100 355 280 402 315 365 236 688 400 335 200 Rd200x22 402 1388 445 228 1417
125 400 315 450 355 300 265 750 450 375 225 Rd225x24 465 1565 490 246 2026
160 450 355 505 400 335 300 825 500 425 250 Rd250x28 510 1761 530 274 2846
200 500 400 565 450 375 335 900 560 475 280 Rd280x32 613 2012 590 343 3862
250 560 450 635 500 425 375 980 630 530 320 Rd320x36 690 2272 680 383 5411
320 630 500 715 560 475 425 1080 710 580 370 Rd360x36 780 2565 760 433 7620
400 710 560 755 630 530 475 1195 800 630 415 Rd400x36 875 2878 865 482 10441
12
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Machined fitted with nut, crosshead and bearing
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook, Nut and Crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 b2 d1 e3 h1 h2 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
2,5 63 50 72 53 45 42 132 67 58 36 M36 250 80 125 30 70 44 9,2
SWIVELS
4 71 56 80 63 53 48 148 80 67 42 M42 281,5 90 140 35 80 49 13
5 80 63 90 71 60 53 165 90 75 45 M45 314,5 100 155 40 95 56 18,6
6 90 71 101 80 67 60 185 100 85 50 Rd50x6 375 125 185 45 115 60 27,4
8 100 80 113 90 75 67 210 112 95 56 Rd56x6 413 140 210 50 125 67 38
10 112 90 127 100 85 75 221 125 106 64 Rd64x8 446 160 230 55 145 76 54,6
12 125 100 143 112 95 85 252 140 118 72 Rd72x8 504,5 180 265 60 165 87 85,5
16 140 112 160 125 106 95 280 160 132 80 Rd80x10 576 190 275 70 175 91 114,5
20 160 125 180 140 118 106 330 180 150 90 Rd90x10 645 200 295 80 185 102 158,5
25 180 140 202 160 132 118 360 200 170 100 Rd100x12 716 220 318 90 205 113 222,6
32 200 160 225 180 150 132 400 224 190 110 Rd110x12 788 260 378 100 240 131 315
CONNECTORS
40 224 180 252 200 170 150 447 250 212 125 Rd125x14 885 285 415 110 270 144 443
50 250 200 285 224 190 170 485 280 236 140 Rd140x16 969 335 465 125 320 153 630
63 280 224 320 250 212 190 550 315 265 160 Rd160x18 1100 380 522 140 360 181 885
80 315 250 358 280 236 212 598 355 300 180 Rd180x20 1245 420 565 160 400 198 1254
100 355 280 402 315 365 236 688 400 335 200 Rd200x22 1388 470 645 180 445 228 1768
125 400 315 450 355 300 265 750 450 375 225 Rd225x24 1565 510 685 200 490 246 2491
160 450 355 505 400 335 300 825 500 425 250 Rd250x28 1761 550 750 220 530 274 3483
200 500 400 565 450 375 335 900 560 475 280 Rd280x32 2012 610 810 240 590 343 4791
250 560 450 635 500 425 375 980 630 530 320 Rd320x36 2272 700 920 260 680 383 6793
320 630 500 715 560 475 425 1080 710 580 370 Rd360x36 2565 790 1030 280 760 433 9443
ROPE ACCESSORIES
400 710 560 755 630 530 475 1195 800 630 415 Rd400x36 2878 895 1145 300 865 482 13220
13
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on BS2903:1980 design
Unmachined
14
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on BS2903:1980 design
Machined fitted with nut, crosshead and bearing
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 250t. • Mechanical properties: P, S, T, V, W.
• Hook, Nut and Crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 h1 h2 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
B5 65 49 65 39 38 60 60 30 M30 221 65 100 25 60 38 6
SWIVELS
B6,3 73 55 73 44 44 68 68 36 M36 250 80 125 30 70 44 8,5
B8 83 62 84 50 50 77 77 42 M42 281,5 90 140 35 80 49 12,5
B10 92 69 92 55 55 86 86 45 M45 314,5 100 155 40 95 56 17,5
B12,5 103 77 104 62 60 96 96 50 Rd50x6 375 125 185 45 115 60 25
B16 117 88 117 70 65 109 109 50 Rd50x6 375 125 185 45 115 60 33
B20 131 98 132 79 75 122 122 64 Rd64x8 446 160 230 55 145 76 50
B25 146 110 146 88 85 136 136 72 Rd72x8 504,5 180 265 60 165 87 71
B32 159 119 160 95 90 148 148 72 Rd72x8 504,5 180 265 60 165 87 87
B40 173 130 173 104 105 161 161 80 Rd80x10 576 190 275 70 175 91 113
B50 191 143 191 115 115 178 178 90 Rd90x10 645 200 295 80 185 102 147
CONNECTORS
B63 205 154 205 123 125 191 191 100 Rd100x12 716 220 318 90 205 113 189
15
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402 design
Unmachined
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook and Nut forged, heat treated and thread • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l3 l4 d7 h kg
2,5 50 40 65 40 42 112 208 50 36 M36 83 243,5 70 44 7,5
SWIVELS
4 56 45 73 48 48 124 238 60 42 M42 93 274 80 49 10,6
5 63 50 82 53 53 143 266 67 45 M45 103 306 95 56 14,6
6 71 56 92 60 60 160 301 75 50 Rd50x6 112 365,5 115 60 20,4
8 80 63 103 67 67 182 337 85 56 Rd56x6 122 403 125 67 30,3
10 90 71 116 75 75 192 377 95 64 Rd64x8 135 435 145 76 43,3
12 100 80 130 85 85 210 421 106 72 Rd72x8 157 492 165 87 61
16 112 90 146 95 95 237 471 118 80 Rd80x10 170 562 175 91 84
20 125 100 163 106 106 265 531 132 90 Rd90x10 187 628 185 102 117
25 140 112 182 118 118 315 598 150 100 Rd100x12 207 696 205 113 161
32 160 125 205 132 132 335 672 170 110 Rd110x12 232 768 240 131 230
CONNECTORS
40 180 140 230 150 150 375 754 190 125 Rd125x14 257 863 270 144 336
50 200 160 260 170 170 420 842 212 140 Rd140x16 280 944 320 153 464
63 224 180 292 190 190 460 944 236 160 Rd160x18 322 1072 360 181 644
80 250 200 325 212 212 515 1062 265 180 Rd180x20 357 1212 400 198 901
100 280 224 364 236 236 575 1186 300 200 Rd200x22 402 1351 445 228 1249
125 315 250 408 265 265 645 1330 335 225 Rd225x24 465 1522 490 246 1765
160 355 280 458 300 300 725 1505 375 250 Rd250x28 510 1714 530 274 2463
200 400 315 515 335 335 800 1685 425 280 Rd280x32 613 1962 590 343 3437
250 450 355 580 375 375 875 1885 475 320 Rd320x36 690 2217 680 383 4852
320 500 400 650 425 425 950 2125 530 370 Rd360x36 780 2505 760 433 6745
ROPE ACCESSORIES
400 560 450 730 475 475 1045 2375 600 415 Rd400x36 875 2820 865 482 9513
RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
2,5 50 40 65 40 42 112 208 50 36 M36 243,5 80 125 30 70 44 9,5
4 56 45 73 48 48 124 238 60 42 M42 274 90 140 35 80 49 13,5
5 63 50 82 53 53 143 266 67 45 M45 306 100 155 40 95 56 20,6
6 71 56 92 60 60 160 301 75 50 Rd50x6 365,5 125 185 45 115 60 27
8 80 63 103 67 67 182 337 85 56 Rd56x6 403 140 210 50 125 67 39,5
10 90 71 116 75 75 192 377 95 64 Rd64x8 435 160 230 55 145 76 57
12 100 80 130 85 85 210 421 106 72 Rd72x8 492 180 265 60 165 87 81
16 112 90 146 95 95 237 471 118 80 Rd80x10 562 190 275 70 175 91 108
20 125 100 163 106 106 265 531 132 90 Rd90x10 628 200 295 80 185 102 145,5
25 140 112 182 118 118 315 598 150 100 Rd100x12 696 220 318 90 205 113 199,5
32 160 125 205 132 132 335 672 170 110 Rd110x12 768 260 378 100 240 131 291
40 180 140 230 150 150 375 754 190 125 Rd125x14 863 285 415 110 270 144 418
50 200 160 260 170 170 420 842 212 140 Rd140x16 944 335 465 125 320 153 592
63 224 180 292 190 190 460 944 236 160 Rd160x18 1072 380 522 140 360 181 830
80 250 200 325 212 212 515 1062 265 180 Rd180x20 1212 420 565 160 400 198 1148
100 280 224 364 236 236 575 1186 300 200 Rd200x22 1351 470 645 180 445 228 1600
125 315 250 408 265 265 645 1330 335 225 Rd225x24 1522 510 685 200 490 246 2230
160 355 280 458 300 300 725 1505 375 250 Rd250x28 1714 550 750 220 530 274 3100
200 400 315 515 335 335 800 1685 425 280 Rd280x32 1962 610 810 240 590 343 4366
250 450 355 580 375 375 875 1885 475 320 Rd320x36 2217 700 920 260 680 383 6234
320 500 400 650 425 425 950 2125 530 370 Rd360x36 2505 790 1030 280 760 433 8791
400 560 450 730 475 475 1045 2375 600 415 Rd400x36 2820 895 1145 300 865 482 12220
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 1.000t (bottom hole excluded). • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SWIVELS
B15 108 129 83 108 40 70 580 2 219 412 50
B20 120 143 102 117 46 76 650 63 238 458 63
B25 133 157 114 132 46 86 715 71 267 510 79
B30 145 173 121 144 56 94 715 78 291 556 97
B35 153 184 127 156 56 101 790 84 313 584 118
B40 162 194 133 162 59 105 790 87 329 616 143
B45 170 203 140 175 59 114 885 94 351 654 175
B50 178 210 146 181 65 118 885 98 365 684 214
B60 191 229 152 200 65 130 965 108 400 732 262
B70 202 241 159 210 75 136 965 113 425 792 315
CONNECTORS
B80 211 260 165 225 75 147 1090 122 452 812 375
B100 229 289 178 251 84 163 1090 135 498 882 452
B120 242 311 191 273 90 177 1235 147 540 946 545
B140 255 327 203 289 97 188 1235 156 575 1004 655
B160 267 346 216 308 106 200 1235 166 610 1054 780
B180 279 365 229 327 113 213 1375 177 641 1118 935
B200 287 384 241 346 116 225 1375 187 679 1268 1109
B250 317 432 279 405 136 263 1550 219 762 1308 1335
B300 343 457 305 422 141 274 1745 228 804 1396 1610
B350 356 483 318 451 152 293 1745 244 845 1474 1915
ROPE ACCESSORIES
B400 381 518 343 479 161 311 1998 259 899 1570 2300
RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 d1 h L b1 T f1 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
B10 95 76 100 33 65 200 366 64 Rd64x8 435 160 230 55 145 76 46
B15 108 83 108 40 70 219 412 64 Rd64x8 435 160 230 55 145 76 58
B20 120 102 117 46 76 238 458 80 Rd80x10 562 190 275 70 175 91 73
B25 133 114 132 46 86 267 510 90 Rd90x10 628 200 295 80 185 102 91
B30 145 121 144 56 94 291 556 100 Rd100x12 696 220 318 90 205 113 112
B35 153 127 156 56 101 313 584 100 Rd100x12 696 220 318 90 205 113 135
B40 162 133 162 59 105 329 616 110 Rd110x12 768 260 378 100 240 131 165
B45 170 140 175 59 114 351 654 110 Rd110x12 768 260 378 100 240 131 203
B50 178 146 181 65 118 365 684 110 Rd110x12 768 260 378 100 240 131 246
B60 191 152 200 65 130 400 732 125 Rd125x14 863 285 415 110 270 144 301
B70 202 159 210 75 136 425 792 125 Rd125x14 863 285 415 110 270 144 362
B80 211 165 225 75 147 452 812 125 Rd125x14 863 285 415 110 270 144 435
B100 229 178 251 84 163 498 882 140 Rd140x16 944 335 465 125 320 153 524
B120 242 191 273 90 177 540 946 160 Rd160x18 1072 380 522 140 360 181 626
B140 255 203 289 97 188 575 1004 160 Rd160x18 1072 380 522 140 360 181 753
B160 267 216 308 106 200 610 1054 180 Rd180x20 1212 420 565 160 400 198 897
B180 279 229 327 113 213 641 1118 180 Rd180x20 1212 420 565 160 400 198 1085
B200 287 241 346 116 225 679 1268 200 Rd200x22 1351 470 645 180 445 228 1275
B250 317 279 405 136 263 762 1308 225 Rd225x24 1522 510 685 200 490 246 1550
B300 343 305 422 141 274 804 1396 250 Rd250x28 1714 550 750 220 530 274 1850
B350 356 318 451 152 293 845 1474 250 Rd250x28 1714 550 750 220 530 274 2221
B400 381 343 479 161 311 899 1570 280 Rd280x32 1962 610 810 240 590 343 2668
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 2.000t (bottom hole included). • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
SWIVELS
12 100 80 130 85 85 78 210 421 150 510 57
16 112 90 146 95 95 86 237 471 170 580 82
20 125 100 163 106 106 96 265 531 190 650 115
25 140 112 182 118 118 106 315 598 212 715 160
32 160 125 205 132 132 116 335 672 236 790 229
40 180 140 230 150 150 131 375 754 265 885 330
50 200 160 260 170 170 146 420 842 300 965 458
63 224 180 292 190 190 168 460 944 335 1090 638
80 250 200 325 212 212 188 515 1062 375 1235 892
100 280 224 364 236 236 208 575 1186 425 1375 1248
CONNECTORS
125 315 250 408 265 265 235 645 1330 475 1550 1757
160 355 280 458 300 300 260 725 1505 530 1745 2500
200 400 315 515 335 335 282 800 1685 600 1960 3560
250 450 355 580 375 375 312 875 1885 670 2210 5033
320 500 400 650 425 425 340 950 2125 750 2515 7095
400 560 450 730 475 475 378 1045 2375 840 2830 10010
21
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402-B design
Machined fitted with nut
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 D2 H15 h1 d2 h11 d3 l3 l4 d7 h kg
10 90 71 116 75 75 192 377 74 130 64 Rd64x8 135 435 145 76 47
12 100 80 130 85 85 210 421 78 150 72 Rd72x8 157 492 165 87 65,5
16 112 90 146 95 95 237 471 86 170 80 Rd80x10 170 562 175 91 92
20 125 100 163 106 106 265 531 96 190 90 Rd90x10 187 628 185 102 128
25 140 112 182 118 118 315 598 106 212 100 Rd100x12 207 696 205 113 177
32 160 125 205 132 132 335 672 116 236 110 Rd110x12 232 768 240 131 254
40 180 140 230 150 150 375 754 131 265 125 Rd125x14 257 863 270 144 368
50 200 160 260 170 170 420 842 146 300 140 Rd140x16 280 944 320 153 513
63 224 180 292 190 190 460 944 168 335 160 Rd160x18 322 1072 360 181 718
80 250 200 325 212 212 515 1062 188 375 180 Rd180x20 357 1212 400 198 1002
100 280 224 364 236 236 575 1186 208 425 200 Rd200x22 402 1351 445 228 1398
125 315 250 408 265 265 645 1330 235 475 225 Rd225x24 465 1522 490 246 1967
160 355 280 458 300 300 725 1505 260 530 250 Rd250x28 510 1714 530 274 2770
200 400 315 515 335 335 800 1685 282 600 280 Rd280x32 613 1962 590 343 3930
250 450 355 580 375 375 875 1885 312 670 320 Rd320x36 690 2217 680 383 5655
320 500 400 650 425 425 950 2125 340 750 370 Rd360x36 780 2505 760 433 7602
400 560 450 730 475 475 1045 2375 378 840 415 Rd400x36 875 2820 865 482 10705
22
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402-B design
Machined fitted with nut, crosshead and bearing
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 2.000t (bottom hole included). • Mechanical properties: P, S, T, V, W.
• Hook, Nut and crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 D2 H15 h1 d3 l4 b1 b2 d5 h9 d7 h kg
10 90 71 116 75 75 192 377 74 130 Rd64x8 435 160 230 55 145 76 61,7
SWIVELS
12 100 80 130 85 85 210 421 78 150 Rd72x8 492 180 265 60 165 87 87,5
16 112 90 146 95 95 237 471 86 170 Rd80x10 562 190 275 70 175 91 118,9
20 125 100 163 106 106 265 531 96 190 Rd90x10 628 200 295 80 185 102 161
25 140 112 182 118 118 315 598 106 212 Rd100x12 696 220 318 90 205 113 221,5
32 160 125 205 132 132 335 672 116 236 Rd110x12 768 260 378 100 240 131 323
40 180 140 230 150 150 375 754 131 265 Rd125x14 863 285 415 110 270 144 462
50 200 160 260 170 170 420 842 146 300 Rd140x16 944 335 465 125 320 153 656
63 224 180 292 190 190 460 944 168 335 Rd160x18 1072 380 522 140 360 181 921
80 250 200 325 212 212 515 1062 188 375 Rd180x20 1212 420 565 160 400 198 1281
100 280 224 364 236 236 575 1186 208 425 Rd200x22 1351 470 645 180 445 228 1788
CONNECTORS
125 315 250 408 265 265 645 1330 235 475 Rd225x24 1522 510 685 200 490 246 2496
160 355 280 458 300 300 725 1505 260 530 Rd250x28 1714 550 750 220 530 274 3485
200 400 315 515 335 335 800 1685 282 600 Rd280x32 1962 610 810 240 590 343 4911
250 450 355 580 375 375 875 1885 312 670 Rd320x36 2217 700 920 260 680 383 7037
320 500 400 650 425 425 950 2125 340 750 Rd360x36 2505 790 1030 280 760 433 9302
400 560 450 730 475 475 1045 2375 378 840 Rd400x36 2820 895 1145 300 865 482 13133
23
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Unmachined
24
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Machined fitted with nut
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 160t to 4.000t with equal load on • Mechanical properties: V, W.
4 prongs/horns. • Safety Factor: min. 4:1 with the highest material grade.
SHACKLES
• Hook and Nut forged, heat treated and thread fully • Load Test: requested / recommended.
machined as per DIN15403 design. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Material: super alloys. Breaking Test available upon request.
SWIVELS
20 200 125 100 163 106 150 265 575 132 125 Rd125x14 257 863 270 144 241
25 250 140 112 182 118 170 315 650 150 140 Rd140x16 280 944 320 153 342
32 320 160 125 205 132 190 335 730 170 160 Rd160x18 322 1072 360 181 490
40 400 180 140 230 150 212 375 816 190 180 Rd180x20 357 1212 400 198 743
50 500 200 160 260 170 236 420 908 212 200 Rd200x22 402 1351 445 228 958
63 640 224 180 292 190 265 460 1019 236 225 Rd225x24 465 1522 490 246 1348
80 800 250 200 325 212 300 515 1150 265 250 Rd250x28 510 1714 530 274 1879
100 1000 280 224 364 236 335 575 1285 300 280 Rd280x32 613 1962 590 343 2648
125 1260 315 250 408 265 375 645 1440 335 320 Rd320x36 690 2217 680 383 3725
160 1600 355 280 458 300 425 725 1630 375 370 Rd360x36 780 2505 760 433 5228
CONNECTORS
200 2000 400 315 515 335 475 800 1825 425 415 Rd400x36 875 2820 865 482 7420
250 2600 450 355 580 375 550 875 2100 475 480 Rd480x36 985 3175 975 540 10465
320 3200 500 400 650 425 625 950 2390 530 550 Rd550x36 1110 3570 1090 600 14790
400 4000 560 450 730 475 725 1045 2775 600 640 Rd640x36 1250 4020 1220 670 21240
25
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Machined fitted with nut, crosshead and bearing
QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No WLL (t) a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l4* b1 b2 d5 h9 d7 h kg
16 160 112 90 146 95 132 237 508 118 110 Rd110x12 768 260 378 100 240 131 231
20 200 125 100 163 106 150 265 575 132 125 Rd125x14 863 285 415 110 270 144 325
25 250 140 112 182 118 170 315 650 150 140 Rd140x16 944 335 465 125 320 153 472
32 320 160 125 205 132 190 335 730 170 160 Rd160x18 1072 380 522 140 360 181 679
40 400 180 140 230 150 212 375 816 190 180 Rd180x20 1212 420 565 160 400 198 1106
50 500 200 160 260 170 236 420 908 212 200 Rd200x22 1351 470 645 180 445 228 1321
63 640 224 180 292 190 265 460 1019 236 225 Rd225x24 1522 510 685 200 490 246 1838
80 800 250 200 325 212 300 515 1150 265 250 Rd250x28 1714 550 750 220 530 274 2523
100 1000 280 224 364 236 335 575 1285 300 280 Rd280x32 1962 610 810 240 590 343 3598
125 1260 315 250 408 265 375 645 1440 335 320 Rd320x36 2217 700 920 260 680 383 5115
160 1600 355 280 458 300 425 725 1630 375 370 Rd360x36 2505 790 1030 280 760 433 7220
200 2000 400 315 515 335 475 800 1825 425 415 Rd400x36 2820 895 1145 300 865 482 10195
250 2600 450 355 580 375 550 875 2100 475 480 Rd480x36 3175 1005 1265 320 975 540 14475
320 3200 500 400 650 425 625 950 2390 530 550 Rd550x36 3570 1110 1390 345 1090 600 20410
400 4000 560 450 730 475 725 1045 2775 600 640 Rd640x36 4020 1225 1520 370 1220 670 29100
26
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged cargo hooks based on BS2903:1980 design
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 50t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
SWIVELS
6,3 13 78 287 156 66 55 43 42 39 46 8
8 16 88 324 176 74 62 48 48 44 51 11
10 20 98 361 196 82 70 54 53 49 56 15
12,5 25 110 405 220 92 78 60 59 55 61 22
16 32 124 456 248 104 88 68 67 62 66 32
20 40 139 512 278 117 99 76 75 70 76 45
25 50 156 574 312 131 111 86 84 78 81 63
27
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single CHAIN hook based on DIN7540 design
• WLL: from 3t to 400t (for super alloy materials). • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
28
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single FIX hook based on IRIZAR DESIGN
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
SWIVELS
20 100 400 160 125 140 118 180 150 106 118 100 210 812 137
25 120 480 180 140 160 132 200 170 118 134 100 210 927 190
32 150 600 200 160 180 150 224 190 132 140 114 240 1052 272
40 200 800 224 180 200 170 250 212 150 150 137 290 1201 397
50 250 1000 250 200 224 190 280 236 170 170 147 310 1314 531
63 300 1200 280 224 250 212 315 265 190 190 158 330 1448 730
80 400 1600 315 250 280 236 355 300 212 205 184 380 1685 1033
100 500 2000 355 280 315 265 400 335 236 230 194 400 1871 1430
125 600 2400 400 315 355 300 450 375 265 255 215 450 2075 1998
160 800 3200 450 355 400 335 500 425 300 280 240 500 2294 2786
CONNECTORS
200 1000 4000 500 400 450 375 560 475 335 320 280 580 2450 3868
250 1250 5000 560 450 500 425 630 530 375 355 315 650 2810 5442
320 1550 6200 630 500 560 475 710 580 425 355 335 680 3060 7231
400 1800 7200 710 560 630 530 800 630 475 410 395 750 3430 9995
29
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single CARGO hook based on DIN82017 design
• WLL: from 10t to 100t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
30
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn FIX hook based on IRIZAR design
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
SWIVELS
20 100 400 125 100 106 132 106 531 118 100 210 713 113
25 120 480 140 112 118 150 118 598 134 100 210 799 153
32 150 600 160 125 132 170 132 672 140 114 240 872 213
40 200 800 180 140 150 190 150 754 150 137 290 1004 307
50 250 1000 200 160 170 212 170 842 170 147 310 1112 420
63 300 1200 224 180 190 236 190 944 190 158 330 1210 577
80 400 1600 250 200 212 265 212 1062 205 184 380 1408 831
100 500 2000 280 224 236 300 236 1186 230 194 400 1536 1096
125 600 2400 315 250 265 335 265 1330 255 215 450 1708 1576
160 800 3200 355 280 300 375 300 1505 280 240 500 1879 2187
CONNECTORS
200 1000 4000 400 315 335 425 335 1685 320 280 580 2125 3063
250 1250 5000 450 355 375 475 375 1885 355 315 650 2240 4072
320 1550 6200 500 400 425 530 425 2125 355 335 680 2390 5532
400 1800 7200 560 450 475 600 475 2375 410 395 750 2545 7526
31
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn B hook based on IRIZAR design
32
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn FORK hook based on DIN82019 design
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.
SWIVELS
20 100 400 125 100 132 106 531 135 80 85 550 170 125 159
25 120 480 140 112 150 118 598 150 89 95 624 200 142 227
32 150 600 160 125 170 132 672 170 102 110 720 230 165 343
40 200 800 180 140 190 150 754 180 120 125 815 260 185 496
50 250 1000 200 160 212 170 842 205 125 140 900 260 210 615
63 300 1200 224 180 236 190 944 205 130 150 1005 305 225 846
80 400 1600 250 200 265 212 1062 230 165 175 1130 350 260 1309
100 500 2000 280 224 300 236 1186 255 180 185 1260 370 275 1717
125 600 2400 315 250 335 265 1330 285 195 205 1390 405 300 2325
160 800 3200 355 280 375 300 1505 310 210 215 1525 435 320 3081
CONNECTORS
200 1000 4000 400 315 425 335 1685 350 230 240 1660 480 360 4248
250 1250 5000 450 355 475 375 1885 370 278 270 1815 590 405 6715
320 1550 6200 500 400 530 425 2125 370 280 290 1980 610 435 8088
400 1800 7200 560 450 600 475 2375 430 300 330 2375 660 495 11200
33
CUSTOM HOOKS
Forged heavy duty hooks
Irizar Forge team can accommodate any forged hook to the specific lifting
operation the market is ready to operate up to 4.000t, from safety, design,
material strength and certification point of view.
• WLL: up to 4.000t. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated, fully machined • General Tolerances: -0/+7% forged parts and
and fitted & assembled. Machining tolerances as per DIN15403.
• Material: carbon, alloys and super alloys. • Load Test: requested / recommended.
Stainless steels available upon request. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Mechanical properties: P, T, V. Breaking Test available upon request.
34
VARIETY OF SAFETY LATCHES FOR CRANE HOOKS
Standard latch
CRANE HOOKS
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Gravity latch
• Material: carbon & stainless steels.
• Suitable for: Single hooks only.
• Test: FAT upon request.
SWIVELS
CONNECTORS
ROPE ACCESSORIES
35
VARIETY OF SAFETY LATCHES FOR CRANE HOOKS
Locking latch
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.
Fix latch
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.
36
Easy-going latch
CRANE HOOKS
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Chain latch
• Material: carbon & stainless steels.
• Suitable for: Quad & Ramshorn hooks.
• Test: FAT upon request.
SWIVELS
CONNECTORS
ROPE ACCESSORIES
37
HOOK APERTURE
Double hook
Hook aperture width with opened safety latch
Single hook
Hook aperture width with opened safety latch
38
39
2. CRANE BLOCKS
Intro
The Crane block or Hook Block is considered the reducing rope diameter and increasing strength
complete component of the hoist and it’s linked ness thanks to very advanced materials, having
to the crane by the rope pulleys/sheaves though decreased the historical factor (rope diameter
the rope. (d1) x factor=sheave diameter (D). Please see
Chapter 7, Rope Accessories/Sheaves.
Its design depends on the crane purpose
and concept design whereas rope pulleys or The number of sheaves in the Hook Block will
sheaves and hook assembly design will be the depend on the total WLL of the Hook Block
key factor to achieve customer requirements and individual sheave WLL: falls is called to the
and expectations. Using the previous pages twisted rope, whereas 1 sheave has always 2 falls,
for the right hook selection, sheaves must keep 2 sheaves have 4 falls.
a proportional relation and must be symetric
to the gravity center of the Crane Block. The fall must have a certain angle for safety
Last decades sheaves diameter has been reasons: regularly the maximum angle is regulated
decreased thanks to wire ropes advanced by International Standards, being the most popular
technology using more flexible wire ropes, ones as shown below:
Modern Hook Block designs they need to respond Proof Test Load (PTL) is being performed at
to latest customer demands as: IRIZAR benches in order to cover a full guarantee
• Easy to dissassemble to exchange hook type to the crane operator.
and replace inner components and accessories
as bearings and sheaves. Complete Maintenance Manual is being delivered
• Easy to grease it during maintenance, in order to the customer full of recommendations and good
to keep all turning parts lubricated. practices from the original manufacturer for a safe
and long lifetime component.
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 2t to 32t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 8 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 1 (2 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).
SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave V M S P T kg
0,8 7-8 160 120 285 105 2 - 12
1,6 9 -10 200 140 345 131 4 6,3 20
2,5 15 -16 280 155 435 180 6,3 10 36
4 16 -18 355 175 500 223 10 16 73
5 16 -18 355 195 520 223 12,5 20 79
6 22 - 24 450 240 630 274 16 25 126
8 22 - 24 450 265 670 274 20 32 137
CONNECTORS
ROPE ACCESSORIES
41
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Two Sheaves Block
• WLL: from 4t to 64t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 16 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 2 (4 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).
42
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Three Sheaves Block
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 20t to 80t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 20 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 3 (6 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).
SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave L V M S P T kg
8 16 355 159 265 650 223 20 32 170
20 22 450 194,5 415 875 274 50 80 436
CONNECTORS
ROPE ACCESSORIES
43
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Four Sheaves Block
• WLL: from 6t to 100t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 25 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 4 (8 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).
44
OVERHEAD/GANTRY CRANE BLOCKS
Medium duty blocks
Four Sheaves Block
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 12t to 200t. Further sizes upon request. • Sheave: 4 (8 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.
SHACKLES
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 63 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloys upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.
SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope D L L1 V N P kg
5 12 290 200 53 195 395 12,5 180
6 12 290 220 53 240 460 16 200
8 16 400 240 53 265 565 20 240
10 20 400 270 60 280 580 25 270
16 20 400 320 65 370 680 40 420
20 20 440 350 80 415 740 50 563
25 22 450 410 80 460 785 63 570
CONNECTORS
45
OVERHEAD/GANTRY CRANE BLOCKS
Medium duty blocks
Six Sheaves Block
• WLL: from 50t to 300t. Further sizes upon request. • Sheave: 6 (12 falls). Cold Laminated, Welded or
• Hook: Single or Ramshorn. Forged and heat Solid. Further sheaves upon request.
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 63 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.
46
OVERHEAD/GANTRY CRANE BLOCKS
Heavy duty blocks
Two Sheaves Block
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 16t to 100t. Further sizes upon request. • Sheave: 2 (4 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.
SHACKLES
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 40 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.
SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope d2 e1 V W P kg
6 14 355 230 240 270 16 145
8 16 400 255 265 310 20 190
10 18 450 280 280 340 25 235
12 20 500 320 315 370 32 370
16 22 560 330 370 420 40 400
20 26 630 365 415 460 50 560
25 28 710 385 460 510 63 690
CONNECTORS
47
OVERHEAD/GANTRY CRANE BLOCKS
Heavy duty blocks
Four Sheaves Block
• WLL: from 60t to 500t. Further sizes upon request. • Sheave: 4 (8 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 125 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.
48
OFFSHORE CRANE BLOCKS
Single sheave offshore block
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 500t. • Bearing: axial for hook assembly + roller/spherical-
• Hook: Single or Ramshorn. Forged and heat roller for sheaves. Bronze bushing fully recommended.
SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside for
Max size: 125 acc to DIN15400. Material grades: offshore environment.
alloy (T/V). Further hook sizes upon request. • Sealings: for offshore topsite and subsea lifting.
• Sheave: 1 (2 falls). Solid sheave. • Certificate: EN10204-2.1. Load Test & FAT upon
request.
SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD W A B C E P kg
20 42 800 382 445,5 900 520 1090 80 1500
32 56 1080 485 532 1150 670 1410 125 3346
50 70 1350 575 654,5 1350 830 1720 200 5707
80 74 1410 665 838 1500 870 1830 320 7992
100 76 1450 738 926 1500 890 1840 400 9307
125 86 1650 783 1036,5 1650 1020 2110 500 12557
CONNECTORS
ROPE ACCESSORIES
49
OFFSHORE CRANE BLOCKS
Multiple sheaves offshore block
• WLL: from 80t to 2.000t. • Bearing: axial for hook assembly + roller/
• Hook: Ramshorn or Quad based on DIN15400 or spherical-roller for sheaves. Bronze bushing fully
others. Forged and heat treated fully machined recommended.
with nut & crosshead. Material grades: alloy (T/V). • Coating Protection: fully painted inside & outside for
See chapter 1 (Crane Hooks). offshore environment.
• Sheave: Multiple sheaves. Solid sheaves. • Sealings: for offshore topsite and subsea lifting.
• Certificate: EN10204-3.1. For 3.2 cert with
Worldwide classification societies upon request.
50
OTHER TYPE OF CRANE BLOCKS
CRANE HOOKS
• Hook: Single or Ramshorn based on DIN15400 or others. Forged and heat treated fully machined with nut &
crosshead. Material grades: carbon (P) or alloy (T/V). See chapter 1 (Crane Hooks).
• Sheave: 1 or 2 sheaves (2 or 4 falls). Cold Laminated or Technical Plastic.
• Bearing: axial for hook assembly + roller/ball for sheaves.
• Coating Protection: fully painted inside & outside.
• Certificate: EN10204-3.1. For 3.2 cert with Worldwide classification societies upon request.
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Mobile crane blocks
• WLL: from 8t to 100t. Further sizes upon request.
• Hook: Single or Ramshorn based on DIN15400
or others. forged and heat treated fully machined
SWIVELS
with nut & crosshead. Material grades: carbon (P)
or alloy (T/V). See chapter 1 (Crane Hooks).
• Sheave: 1 or multiple sheaves. Cold Laminated,
Welded, Solid or technical plastic.
• Bearing: axial for hook assembly + roller/ball for
sheaves.
• Coating Protection: fully painted inside & outside.
CONNECTORS
51
3. SUBSEA HOOKS
Intro
Subsea is considered Offshore environment and installation companies based on two criterias:
it´s divided into shallow water and deep water • Weight of mooring line in deep water.
(Presalt, Salt and Postsalt for latins). • Cost of commissioning & installation.
Subsea Deep Water application is considered one Irizar Forge is appraved by DNV & ABS to
of the most critical Offshore application because produce, test & certify Offshore Mooring
of the poor accessibility of the products, harsh Accessories in material R4 according to
environment and high costs to get the products “DNV-OS-E302 Offshore Mooring Chain” and
back to top site. Consequently maintenance jobs “ABS Guide for Offshore Mooring Chain”.
are difficult to manage and long life times are
required.
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 600t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
SHACKLES
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.
SWIVELS
100 400 160 125 140 118 180 150 106 118 100 210 1112 157
120 480 180 140 160 132 200 170 118 134 100 210 1277 220
150 600 200 160 180 150 224 190 132 140 114 240 1402 310
200 800 224 180 200 170 250 212 150 150 137 290 1551 450
250 1000 250 200 224 190 280 236 170 170 147 310 1664 630
300 1200 280 224 250 212 315 265 190 190 158 330 1848 840
400 1600 315 250 280 236 355 300 212 205 184 380 2085 1195
500 2000 355 280 315 265 400 335 236 230 194 400 2271 1635
600 2400 400 315 355 300 450 375 265 255 215 450 2475 2280
CONNECTORS
53
FORGED ROV EYE HOOKS
Standard shank ROV eye hook
• WLL: from 80t to 1.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.
54
FORGED ROV EYE HOOKS
ROV eye forged single chain hook based on DIN7540 design
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 400t. • Load Test: requested / recommended. IL0-3, FAT or
• Hook forged and heat treated. Guaranteed grain Breaking Test upon request.
SHACKLES
orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request
• Safety Factor: min. 4:1 with the highest material grade.
SWIVELS
34 40 78 114 51 460 140 109 118 103 80 20 216 35
35 50 89 130 50,5 520 158 124 135 116 90 23 231 51
36 63 99 144 64 548 176 138 151 130 101 25 272 68
37 80 110 102 63 610 198 155 168 145 113 30 228 80
38 100 125 116 74 650 225 175 195 172 133 38 264 125
39 150 160 130 86 765 250 200 225 199 160 38 302 250
40 200 180 150 102 850 275 225 260 237 195 45 354 365
41 250 200 170 120 928 310 255 290 269 210 45 410 515
42 300 220 190 140 1052 350 290 330 309,5 240 45 470 730
43 400 240 210 170 1195 400 320 380 345 270 45 550 1055
CONNECTORS
55
FORGED ROV HOOKS
KS ROV eye hook
• WLL: from 200t to 345t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated (nose welded). Breaking Test available upon request.
Body fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.
56
CUSTOMIZATION
FORGED ROV HOOKS UPON REQUEST
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
• WLL: from 50t to 1.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.
SWIVELS
FORGED ROV HOOKS | SLING DEFENDER ROV EYE HOOK
Overall dimensions (mm) Weight
WLL (t) MBL (t) A B C D E F R G H I kg
50 200 112 90 80 75 390 100 55 125 115 555 65
63 250 125 100 100 80 425 112 60 140 125 605 88
80 320 140 112 100 87 465 125 60 160 145 670 112
100 400 160 125 130 100 530 140 80 180 165 760 160
CONNECTORS
120 480 180 140 130 100 560 160 80 200 185 815 220
150 600 200 160 140 114 590 180 90 224 205 865 305
200 800 224 180 150 137 680 200 110 250 225 985 455
250 1000 250 200 170 147 750 224 125 280 250 1090 605
300 1200 280 224 190 158 865 250 140 315 285 1250 845
400 1600 315 250 205 184 910 280 170 355 320 1335 1180
500 2000 355 280 230 194 985 315 180 400 360 1455 1510
600 2400 400 315 255 215 1035 355 190 450 400 1555 2050
800 3200 450 355 280 240 1180 400 220 500 455 1775 3090
1000 4000 500 400 320 280 1340 450 240 560 510 2010 4380
ROPE ACCESSORIES
57
58
CUSTOMIZATION
FORGED ROV HOOKS UPON REQUEST
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 150t to 500t. • Safety Factor: min. 4:1.
SHACKLES
• Hook forged and heat treated. • Load Test: requested / recommended. ILO-3, FAT or
Guaranteed grain orienting. Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Surface Protection & Coatings: upon request Cert (R4) with ABS and DNV upon request.
SWIVELS
150 600 162 180 230 180 594 70 224 120 854 235 465 290
200 800 180 210 260 200 663 77 136 145 953 289 549 440
250 1000 200 250 290 224 724 90 150 164 1054 325 615 580
300 1200 205 300 320 250 853 100 160 170 1213 390 710 870
400 1600 240 320 350 280 894 105 180 180 1284 396 746 1055
500 2000 250 340 390 315 988 110 190 215 1398 428 818 1500
59
FORGED ROV HOOKS
Custom ROV hook
Irizar Forge team can accommodate any forged ROV hook to the specific subsea lifting
or mooring operation the market is ready to operate up to 2.000t, from safety, design, material
strength and certification point of view.
• WLL: from 20t to 2.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated (nose welded). Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • General Tolerances: -0/+7% for forged parts.
• Surface Protection & Coatings: upon request • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Safety Factor: min. 4:1. Cert (R4) with ABS and DNV upon request.
60
CRANE HOOKS
Other CUSTOM ROV hooks designs
• WLL: from 20t to 2.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • General Tolerances: -0/+7% for forged parts.
• Surface Protection & Coatings: upon request • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Safety Factor: min. 4:1. Cert (R4) with ABS and DNV upon request.
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
SWIVELS
CONNECTORS
ROPE ACCESSORIES
61
ROV FRIENDLY ACCESSORIES
Safety latch
• Material: stainless steel.
• Useful for: ROV operations opening and closing.
• Additional accessories: monkey fits, rope, eye bolts.
• Test: FAT upon request.
Monkey fist
• Material: textile.
• Suitable for: ROV operations handling.
• Additional accessories: rope.
• Test: FAT upon request.
62
Fishing device
CRANE HOOKS
• Material: stainless steel.
• Useful for: fishing and hooking other connectors.
• Additional accessories: rope, eye bolts.
• Test: FAT upon request.
CRANE BLOCKS
SUBSEA HOOKS
Handles
• Material: stainless steel.
• Suitable for: ROV operations and hook handling.
• Test: FAT upon request.
Padeyes SHACKLES
SWIVELS
• Material: non welded, belonging to forging.
• Useful for: hook handling operations.
• Additional accessories: shackle and lifting points.
• Test: FAT upon request.
CONNECTORS
ROPE ACCESSORIES
63
4. SHACKLES
Intro
Shackle is considered critical accessory from Under this specific conditions, forged material is
safety point of view because is one of the major the preferred technology to guarantee safety and
hardware link between the crane and the load, and long life time. For high safety factors during long
regularly works fix together with chain or non steel life times, super alloy steels are the valued ones
fittings as textile slings and similar terminals. to guarantee functionality, safe operating and low
maintenance costs during its long life time.
Related to lifting application, its considered a fix/
static temporary rigging accessory and does As for forged hooks, all shackles are produced
not belong to the crane itself. Straight design for operating temperatures from -40ºC to +200ºC,
shackles are regularly used for 1 pull and bow considered normal, abnormal and extreme
design shackles for various pulls. For heavy duty conditions.
lifting operations widebody is the referred and
valued product, that guarantees a safe radius of
the related sling into operation, that guarantees
a longer life time of the related sling.
64
HEAVY DUTY DEE FORGED SHACKLES
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 120t to 550t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
SWIVELS
200 520 500 125 120 180 260 813 239
250 565 460 140 130 195 280 795 268
300 595 500 150 140 205 300 855 332
350 630 520 160 150 220 320 910 403
400 665 580 170 160 235 340 965 484
450 700 600 180 170 250 360 1025 576
500 735 620 190 180 265 380 1080 678
550 795 665 215 190 285 405 1165 840
CONNECTORS
65
HEAVY DUTY BOW FORGED SHACKLES
• WLL: from 120t to 2.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
66
SLING FORGED SHACKLES
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 120t to 4.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
SWIVELS
250 520 550 120 120 180 240 850 300 540 230 125 253
300 580 600 134 140 195 280 947 350 628 265 140 365
400 655 620 160 160 230 330 1035 370 689 320 170 567
500 710 680 180 170 265 350 1125 440 779 340 180 715
600 795 720 200 180 290 405 1213 490 847 370 190 952
700 880 780 215 210 320 465 1330 540 957 400 210 1341
800 925 800 230 220 320 465 1358 555 990 420 220 1390
900 1010 850 250 235 370 480 1450 585 1060 440 235 2082
1000 1050 850 270 235 400 530 1490 615 1091 460 240 2115
1250 1210 960 300 275 455 570 1695 645 1205 560 285 2878
CONNECTORS
1550 1240 980 320 275 485 610 1745 680 1240 580 290 3135
1750 1325 1120 360 310 500 660 1960 700 1346 600 300 4520
2000 1365 1140 385 320 520 680 2012 720 1368 620 310 4600
2500 1380 1140 400 330 520 740 2065 730 1383 635 320 5180
3000 1410 1140 420 340 530 760 2080 740 1413 650 330 5555
3500 1480 1140 440 350 540 790 2130 750 1480 670 340 6520
4000 1510 1140 460 360 550 810 2140 760 1510 690 350 6995
Tolerances: Inner length +/-7,5%, other forged parts +/-5% and machined parts +/-1%.
67
CUSTOM MADE SHACKLES
Irizar Forge team can accommodate any forged shackle to the specific lifting,
rigging or mooring operation the market is ready to operate up to 4.000t, from
safety, design, material strength and certification point of view.
• WLL: from 120t to 4.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
• Tolerance: Inner Length +/- 7,5%, other forged parts
+/-5% and machined parts +/-1%.
68
69
5. SWIVELS
Intro
70
CUSTOMIZATION COMPLETELY
SWIVEL HOOKS UPON REQUEST WELDLESS
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL/SWL: from 50t to 1.500t. • Safety Factor: 4:1.
• Hook forged, heat treated and machined, • Sealings: for onshore lifting, offshore topsite and
as per DIN15400 design or others upon request. subsea lifting & mooring.
• Cover: free of weld. • Load Test: requested and recommended.
SHACKLES
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Most regular super alloy steel. Breaking Test available upon request.
• Coating Protection: fully painted.
SWIVEL HOOKS
Overall dimensions (mm) Weight
WLL (t) Hook No A B C F kg
70 25 500 429 600 1624 1000
SWIVELS
125 40 600 523 575 1827 1500
150 50 600 570,5 650 1783 1300
200 63 800 648 780 2289 3500
250 80 1000 738 1200 2515 8000
300 100 1000 814 1750 3342 12000
400 125 1000 908,5 1725 3931 12000
CONNECTORS
ROPE ACCESSORIES
71
CUSTOMIZATION COMPLETELY
EYE-EYE SWIVEL UPON REQUEST WELDLESS
SWIVEL | EYE-EYE
Overall dimensions (mm) Weight
WLL (t) A B C D1 D2 E F G H K Q kg
200 500 175 320 135 135 950 175 995 150 50 500 1114
300 600 200 365 155 155 1100 200 1150 180 50 600 1841
400 650 226 410 180 180 1150 226 1200 205 50 650 2150
72
CUSTOMIZATION COMPLETELY
EYE-CLEVIS SWIVEL UPON REQUEST WELDLESS
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL/SWL: from 50t to 1.500t. • Safety Factor: 4:1.
• Hook forged, heat treated and machined, • Sealings: for onshore lifting, offshore topsite and
as per DIN15400 design or others upon request. subsea lifting & mooring.
• Cover: free of weld. • Load Test & MBL: requested and recommended.
SHACKLES
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Most regular super alloy steel. Breaking Test available upon request.
• Coating Protection: fully painted.
SWIVEL | EYE-CLEVIS
Overall dimensions (mm) Weight
WLL (t) A B C D1 D2 E F G H K Q kg
200 500 185 320 135 135 950 175 995 150 50 500 1122
SWIVELS
300 600 210 365 155 155 1100 200 1150 180 50 600 1910
400 650 216 410 180 180 1150 226 1200 205 50 650 2285
CONNECTORS
ROPE ACCESSORIES
73
6. CONNECTORS
Intro
74
COMPLETELY
HEAVY DUTY MASTER LINK WELDLESS
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 155t to 1.500t. • Load Test: requested and recommended. ILO-3,
• Master links forged and heat treated. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: 5:1.
SWIVELS
300 1200 115 600 300 115 160
400-1 2000 115 490 250 115 135
400-2 2000 115 700 250 115 169
400-3 1600 155 800 400 205 525
500 2000 175 800 400 220 648
600 2400 195 800 400 230 763
700 2800 200 850 400 235 835
800 3200 210 850 400 245 922
900 3600 230 900 400 270 1182
1000 4000 240 900 400 280 1292
CONNECTORS
75
TRIPLATE
• WLL: from 120t to 700t. • Load Test: requested and recommended. ILO-3,
• Triplates forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
76
CUSTOM CONNECTORS
CRANE HOOKS
Irizar Forge team can accommodate any forged connector to the specific lifting, rigging
or mooring operation the market is ready to operate up to 1.500t, from safety, design, material
strength and certification point of view.
CRANE BLOCKS
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• General Tolerances: +/-5% forged parts and
machined parts +/-1%.
Y Links H Links
77
7. ROPE ACCESSORIES
Intro
In this guide Rope Accessories are divided into Diferents hardness in the groove can be achieved
Sheaves and Sockets. dependig on the material and the induction
treatment.
Sheave or Pulley has always been connected to
the rope industry because sheave is the vehicle for Bearing is naturally linked to the sheave to get
the rope to move: sheave is the road and bearing movement and rope can turn: depending on the
is the motor/vehicle to make the movement faster sheave, load and design main purpose, bearings
or slower. can be roller bearing, ball bearing, bronze bushing,
etc, depending on customer requirements.
Sheaves can be used in a crane (to guide ropes) Proof Test Load (PTL) is being performed at Irizar
and out of a crane equipment wherever the rope is. benches in order cover a full guarantee to the
crane operator.
78
SHEAVES
Metallic sheaves
Welded sheaves
One plate sheave
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• Material (steel): cold laminated 1 plate + 1 welding • Coating Protection: fully painted.
- Plates: S275JR • Rope diam: acc to customer requirement.
- Hub: S355 • Assembly: with bearing upon request. FAT upon
SHACKLES
• “D” diameter from Ø160mm to Ø800mm. request.
• Hardness (groove): min 200HB. • Certificate: EN10204-3.1. For 3.2, and Load Test
Further by induction treatment upon request. upon request.
SWIVELS
200 200 240 85 41 5,5 10 6209-2RS 45 5
280 280 335 110 48 8,5 16 6212-2RS 60 12
355 355 415 150 60 9,5 18 6217-2RS 85 17,5
450-1 450 520 180 72 12,5 24 6220-2RS 100 34
450-2 450 520 150 54 12,5 24 SL04 5020PP 100 31,5
550 550 630 180 65 13,5 25 SL04 5024PP 120 43
650 650 735 225 81 15 28 SL04 5030PP 150 67
CONNECTORS
ROPE ACCESSORIES
79
SHEAVES
Metallic sheaves
Welded sheaves
Two plates sheave
• Material (steel): cold laminated 2 plates + 2 welding • Coating Protection: fully painted.
- Rim: S355J2 • Rope diam: acc to customer requirement.
- Plates: S355J2+N • Assembly: with bearing upon request.
- Hub: E355 FAT upon request.
• “D” diameter from Ø160mm to Ø2000mm. • Certificate: EN10204-3.1. For 3.2, and Load Test
• Hardness (groove): min 200HB. upon request.
Further by induction treatment upon request.
80
SHEAVES
Metallic sheaves
Free of weld sheaves
Solid sheaves
CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• Material: Completely machined from solid. • Coating Protection: fully painted.
- Carbon steel. • Rope diam: acc to customer requirement.
- Alloy steel. • Assembly: with bearing upon request. FAT upon
SHACKLES
• “D” diameter up to Ø2000mm. request.
• Hardness: groove hardness depends on steel grade • Certificate: EN10204-3.1. For 3.2, and Load Test
& treatments. lnduction treatment upon request. upon request.
SWIVELS
CONNECTORS
ROPE ACCESSORIES
81
FORGED SOCKETS
Irizar Forge team can accommodate any forged socket to the specific lifting, rigging or mooring
operation the market is ready to operate up to 320t, from safety, design, material strength and
certification point of view.
82
CRANE HOOKS
Close forged sockets
CRANE BLOCKS
SUBSEA HOOKS
FORGED SOCKETS | CLOSE FORGED SOCKETS
Overall dimensions (mm) Weight
Art. No Wire Ø inch WLL (t) MBL (t) A B C D E F G kg
SHACKLES
IFCSS-140 3 1/4 - 3 3/8 140 700 311 184 92 146 311 330 102 143
IFCSS-150 3 1/2 - 3 5/8 150 750 330 197 99 159 330 356 102 166
IFCSS-190 3 3/4 - 4 190 950 362 216 108 178 356 381 108 217
IFCSS-240 4 1/2 240 1200 405 235 125 190 425 460 120 338
IFCSS-280 5 290 1400 515 270 138 210 475 500 140 579
IFCSS-400 5 1/2 - 6 400 2000 510 300 160 250 550 580 150 654
IFCSS-500 6 1/2 500 2500 600 325 175 300 600 675 175 1063
SWIVELS
Custom made sockets
CONNECTORS
ROPE ACCESSORIES
83
ANNEXES
Annex 1
84
Annex 2
Strength Strength
class
DRIVE GROUP class
M Hooks used in a drive group 1Bm 1Am 2m 3m 4m 5m M
P lower than 1Bm are not 1Bm 1Am 2m 3m 4m 5m - P
S included here. 1Bm 1Am 2m 3m 4m 5m - - S
T 1Bm 1Am 2m 3m 4m - - - - T
V 1Bm 1Am 2m 3m 4m - - - - - V
Hook Hook
Number
LIFTING CAPACITY, IN KG Number
006 320 250 200 160 125 100 - - - - 006
010 500 400 320 250 200 160 125 100 - - 010
012 630 500 400 320 250 200 160 125 100 - 012
020 1.000 800 630 500 400 320 250 200 160 125 020
025 1.250 1.000 800 630 500 400 320 250 200 160 025
04 2.000 1.600 1.250 1.000 800 630 500 400 320 250 04
05 2.500 2.000 1.600 1.250 1.000 800 630 500 400 320 05
08 4.000 3.200 2.500 2.000 1.600 1.250 1.000 800 630 500 08
1 5.000 4.000 3.200 2.500 2.000 1.600 1.250 1.000 800 630 1
1.6 8.000 6.300 5.000 4.000 3.200 2.500 2.000 1.600 1.250 1.000 1.6
2.5 12.500 10.000 8.000 6.300 5.000 4.000 3.200 2.500 2.000 1.600 2.5
4 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 3.200 2.500 4
5 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 3.200 5
6 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 6
8 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 8
10 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 10
12 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 12
16 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 16
20 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 20
25 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 25
32 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 32
40 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 40
50 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 50
63 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 63
80 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 80
100 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 100
125 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 125
160 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 160
200 1.000.000 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 200
250 1.250.000 1.000.000 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 250
85
Vocabulary & Abbreviations
86
87
INDEX BY PRODUCT NAME
1. CRANE HOOKS
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | UNMACHINED................................................................................. 11
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 12
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 13
SINGLE FORGED HOOKS BASED ON BS2903:1980 DESIGN | UNMACHINED........................................................................... 14
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING.............. 15
RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | UNMACHINED.......................................................................... 16
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 17
RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING....... 18
RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | UNMACHINED................................................................................ 19
RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING.............. 20
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | UNMACHINED...................................................................... 21
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT.............................................. 22
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING... 23
QUAD FORGED HOOKS BASED ON DIN15402-C | UNMACHINED............................................................................................ 24
QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT.................................................................... 25
QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING......................... 26
SINGLE FORGED CARGO HOOKS BASED ON BS2903:1980 DESIGN......................................................................................... 27
EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN.............................................................................................. 28
EYE FORGED SINGLE FIX HOOK BASED ON IRIZAR DESIGN...................................................................................................... 29
EYE FORGED SINGLE CARGO HOOK BASED ON DIN82017 DESIGN.......................................................................................... 30
EYE FORGED RAMSHORN FIX HOOK BASED ON IRIZAR DESIGN............................................................................................... 31
EYE FORGED RAMSHORN B HOOK BASED ON IRIZAR DESIGN.................................................................................................. 32
EYE FORGED RAMSHORN FORK HOOK BASED ON DIN82019 DESIGN...................................................................................... 33
2. CRANE BLOCKS
LIGHT DUTY BLOCKS | ONE SHEAVE BLOCK.......................................................................................................................... 41
LIGHT DUTY BLOCKS | TWO SHEAVES BLOCK....................................................................................................................... 42
LIGHT DUTY BLOCKS | THREE SHEAVES BLOCK..................................................................................................................... 43
LIGHT DUTY BLOCKS | FOUR SHEAVES BLOCK...................................................................................................................... 44
MEDIUM DUTY BLOCKS | FOUR SHEAVES BLOCK.................................................................................................................. 45
MEDIUM DUTY BLOCKS | SIX SHEAVES BLOCK...................................................................................................................... 46
HEAVY DUTY BLOCKS | TWO SHEAVES BLOCK....................................................................................................................... 47
HEAVY DUTY BLOCKS | FOUR SHEAVES BLOCK..................................................................................................................... 48
OFFSHORE CRANE BLOCKS | SINGLE SHEAVE BLOCK........................................................................................................... 49
88
3. SUBSEA HOOKS
FORGED ROV EYE HOOKS | LONG SHANK ROV EYE HOOK...................................................................................................... 53
FORGED ROV EYE HOOKS | STANDARD SHANK ROV EYE HOOK............................................................................................. 54
ROV EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN...................................................................................... 55
FORGED ROV HOOKS | KS ROV EYE HOOK............................................................................................................................. 56
FORGED ROV HOOKS | SLING DEFENDER ROV EYE HOOK...................................................................................................... 57
FORGED ROV HOOKS | LOAD TRANSFER ROV EYE HOOK....................................................................................................... 59
4. SHACKLES
HEAVY DUTY DEE FORGED SHACKLES..................................................................................................................................... 65
HEAVY DUTY BOW FORGED SHACKLES................................................................................................................................... 66
SLING FORGED SHACKLES...................................................................................................................................................... 67
5. SWIVELS
SWIVEL HOOKS....................................................................................................................................................................... 71
SWIVEL | EYE-EYE................................................................................................................................................................. 72
SWIVEL | EYE-CLEVIS............................................................................................................................................................ 73
6. CONNECTORS
CONNECTORS | HEAVY DUTY MASTER LINK.......................................................................................................................... 75
CONNECTORS | STANDARD TRIPLATE................................................................................................................................... 76
7. ROPE ACCESSORIES
METALLIC WELDED SHEAVES | ONE PLATE SHEAVE.............................................................................................................. 79
METALLIC WELDED SHEAVES | TWO PLATES SHEAVE............................................................................................................ 80
METALLIC FREE OF WELD SHEAVES | SOLID SHEAVES.......................................................................................................... 81
89
90
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