Hook Irizar Forge

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PRODUCT

GUIDE
METRIC

HEAVY DUTY CHALLENGES.


FORGED SOLUTIONS.
WELCOME TO IRIZAR FORGE
The products presented in this Guide are not pure commodities and can vary depending on customer
or site specifications. The purpose of this Guide is to show what Irizar Forge does and can do, as
possibilities are multiple: adding or removing accessories, making them longer-shorter, wider, or
narrower. We can offer these designs, or we can accommodate them to your specific needs: design
& production flexibility is in our DNA. To know which products are standardized in our inventories
(stock position in Spain, Germany & US) please contact our Sales Department: [email protected].

The organization where forging comes true. • Onshore target industries: Industrial, Hydro,
Located in the most industrial powerhouse valley Steel & Aluminium, Paper... for outdoor &
in the Basque Country, Irizar Forge is a young indoor cranes.
organization only +90 years old with a non stop
investment policy in World Class facilities and • Shore target industries: Port & Harbour,
human team. Shippyards, Nuclear.

4 generations accumulated experience and the • Offshore target industries: Oil & Gas,
young energy is the right combination to lead the Renewables for top site & Subsea appliance.
Heavy Duty Material Handling Industry.

With activity both in the Onshore and Offshore, Focused in heavy duty appliance critical
where the most critical lifting & mooring operations components at abnormal & extreme
are held: conditions where long lifetime and high
safety factors are required:

• Hooks, rope sheaves and complete


crane blocks up to 5.000t SWL for
lifting& mooring.

• Additionally other mooring line


accesories as Shackles, H-Links,
Y-Links, Swivels and Sockets.

NOT LIMITED TO PRODUCTION:


Engineering, Manufacturing & Inspection
of crane components as well as lifting &
mooring accessories is our core business.

2
COME & DISCOVER: IN FORGE WE TRUST:
YOUR FORGE BOUTIQUE FOR LIFTING & MOORING
CRITICAL COMPONENTS.

DESIGN, CALCULATION & SIMULATION of critical safety related items


❱ 
is the first step to start advising customers interested in latest innovative
designs or just replacing an old non forged accessory to a new forged one
complying with all relative international rules & standards.

❱ PRODUCTION: After related design approvals production begins heating


selected steel.
• FORGING: is the main process to achieve safety factors and reduction
ratios guaranteeing the many benefits of forging against other
processes. Forging facilities are divided into two shops: one for parts up
to 5000kg (11.000 lbs) weight and the second for parts up to 20.000kg
weight (44.000 lbs).
• HEAT TREATMENT: after tensions created in the steel structure,
all parts are treated to achieve its final mechanical properties and
distress material having as result strong and long lifetime products.
• SURFACE FREE OF DEFECTS: non just an aesthetic matter, but small
unvisible indications could became a crack in the future failuring
the part provocating an accident.

❱ INSPECTION, TESTING & CERTS: To guarantee a free of defects


supply, DT & NDT inspections are held before, during & after production
processes complying with international rules, standards and customer
specs & requirements. The key proof is the overload test, having in-site
several benches up to 6000t. The company is certified by the most
popular classification societies as LRS, DNV-GL, ABS, BV, TUV, for major
approvals, type and design approvals.
3
IRIZAR FORGE PRODUCT RANGE

LIFTING APPLICATIONS (CRANE COMPONENTS)

SHANK HOOKS

EYE HOOKS

HOOK BLOCKS

CUSTOM HOOKS

4
SUBSEA LIFTING & MOORING APPLICATIONS (OFFSHORE)

ROV HOOKS

SWIVELS & BLOCKS

CONNECTORS

5
BRIEFING
1. What? Lifting & Mooring solutions

• Key focus: safety related crane components and subsea lifting & mooring forged accessories.

• Top products: Forged hooks, swivel hooks, crane blocks & shackles for lifting appliance,
onshore & offshore. Sling friendly ROV hooks, ROV shackles and sling-chain connectors for
subsea & mooring appliance.

2. Where? Onshore & Offshore

• Key focus: harsh environments.


Onshore (out & indoor): nuclear, hydro, ports, shipyards, civil construction, industrial processing.
Offshore (topsite ano subsea): oil&gas and renewables.

3. How? Forged

• Key technology: forging and weld free solutions.

• Scope: design, production, testing & certification.

4. Why? Safer, lighter, longer lifetime

• Irizar top key factors:


Safer.
Lighter.
Longer lifetime.

6
CAPABILITIES
Irizar Forge

Forging is the main process and the preferred & valued technology to produce key products described
in this product guide.

Forging process is achieved in two shops:

SHOP 1: forgings up to 5.000kg single weight

Presses up to 3.000t force for close die and open die forging.
Furnaces 8m3 for heating process before forging and normalizing process after forging.
Bending machines up to 300mm.

SHOP 2: forgings up to 20.000kg single weight

Presses up to 10.000t force for close die and open die forging.
Furnaces 20m3 for heating process before forging and normalizing process after forging.
Bending machines up to 500mm.

7
Auxiliary processes divided in additional 5 workshops

Flame cutting technology by O2 for 500 mm thickness.


Shot blasting & grinding machines to achieve smooth surfaces to guarantee free of defects forgings.
Machining milling & lathes for rought & final machining.
Assembly and painting for turnkey projects and finished products as complete blocks.

Irizar test

This unit of the organization is focused on the Complete Quality Management Assurance of
the Product & Organization: Product Quality Assurance.

AII kind of Tests & lnspections are held in order to comply with most Worldwide lnternational
Rules & Standards: DT, NDT & PTL tests are held for a full product guarantee.

PTL, Proof Test Load is the key test, where a physical over load is applied to the product following
lnternational rules & standards: three benchs are calibrated to operate this key test, being the largest
one 6000t bench.

As a consequence product particular type approvals and Company certificates are kept to operate
in the internal business being the most populars ABS, DNV-GL, LR and BV.

From Company Qualitification point of view, the Company is certified additionally by TÜV for
Quality (ISO9001), Environmental (ISO14001) & HSE (ISO45001) point of view.

8
TABLE OF CONTENTS

1 CRANE HOOKS 10

2 CRANE BLOCKS 40

3 SUBSEA HOOKS 52

4 SHACKLES 64

5 SWIVELS 70

6 CONNECTORS 74

7 ROPE ACCESSORIES 78

9
1. CRANE HOOKS
Intro

The hook is one of the most critical safety related to be substituted by EN13001-3-5:2016 new
item of any crane, and its relative cost compared standard, as the only one harmonized crane
to crane complete cost, makes this component to shank hook standard in force, together with
be the priority item from safety point of view. antecessor ISO17440.
Different industrial technologies and steel grades
are used worldwide but the safest and more Crane hooks can achieve different mechanical
efficient is the forging technology. This is why properties depending on the crane purpose and
100% of Irizar hooks are forged. concept design. These properties are divided
During the edition of this catalogue all European in 5 classes depending on the achievable Yield
old national conflicting standards are withdrawn Point and Tensile Strength as follows:

CLASS YT (Min. Yield Stress) US (Min. Ultimate FS (Fatigue Strength)


ƒy Strength) ƒu ∆ ac
N/mm2 N/mm2 N/mm2
P 315 490 195
S 390 540 210
T 490 700 250
V 620 800 275
W 770 970 310

These minimum values will be used as design All hooks must be load tested at the end of the
values by the crane manufacturer, being chemical process to validate the design and guarantee the
compositions and material grades under manu­ general integrity. This test must be done to the
facturer responsibility to comply with these sole hook as a component and/or together with
minimum values. the crane during the final test loading. Generally
speaking, the hook tested as a component is at
There are different crane hooks design concepts higher force than the one applied to the crane
depending on: because the required normative safety factors.
• Hook shape: can be symmetrical or asymme­
trical but always must work aligned. In case For an unequivocal hook selection based on
of any misaligned, technical solutions are EN13001-3-5:2016, crane designer must fill the
available on request. input form (Annex 1) and return fully filled to our
• Hook section: can be concave, convex, Technical Department to assist in the right hook
round or similar depending on the rigging selection. The reason of this is because old Crane
accessories, in order to accommodate the Drive Groups classification (Annex 2 DIN15400
hook seat to the below the hook item. Drive Groups) considered operating times (not
• Hook body: can be single, double/Ramshorn, lifts) and new EN13001 is based on number of
triton, quadruple. Regularly depends on the work cycles, being more efficient on dynamic
loads and volumes of the load and lifting calculations and fatigue failures.
operations.
• Hook articulation: can be shank hook, eye Enjoy the Crane Hook range in the following
hook and fork hook. Regularly shank hooks pages.
are fitted with screw nut and crosshead.

10
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Unmachined

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | UNMACHINED


Overall dimensions (mm) Weight
No a1 a2 a3 b1 b2 d1 e3 h1 h2 l1 kg
2,5 63 50 72 53 45 42 132 67 58 253 6,3

SWIVELS
4 71 56 80 63 53 48 148 80 67 285 8,8
5 80 63 90 71 60 53 165 90 75 318 12,3
6 90 71 101 80 67 60 185 100 85 380 17,1
8 100 80 113 90 75 67 210 112 95 418 24
10 112 90 127 100 85 75 221 125 106 460 40
12 125 100 143 112 95 85 252 140 118 525 55
16 140 112 160 125 106 95 280 160 132 595 77
20 160 125 180 140 118 106 330 180 150 665 112
25 180 140 202 160 132 118 360 200 170 735 160
32 200 160 225 180 150 132 400 224 190 810 220
CONNECTORS

40 224 180 252 200 170 150 447 250 212 905 310
50 250 200 285 224 190 170 485 280 236 990 430
63 280 224 320 250 212 190 550 315 265 1120 600
80 315 250 358 280 236 212 598 355 300 1270 860
100 355 280 402 315 265 236 688 400 335 1415 1220
125 400 315 450 355 300 265 750 450 375 1590 1740
160 450 355 505 400 335 300 825 500 425 1790 2480
200 500 400 565 450 375 335 900 560 475 2048 3420
250 560 450 635 500 425 375 980 630 530 2305 4800
320 630 500 715 560 475 425 1080 710 580 2605 6770
ROPE ACCESSORIES

400 710 560 755 630 530 475 1195 800 630 2950 9405

Tolerances: forging tolerance acc. to DIN15401.


Modifications: Shank length (L). Further dimensions upon request.

11
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Machined fitted with nut

• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.


• Hook and Nut forged, heat treated and thread • Safety Factor: min. 4:1 with the highest material grade.
fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 b2 d1 e3 h1 h2 d2 h11 d3 l3 l4 d7 h kg
2,5 63 50 72 53 45 42 132 67 58 36 M36 83 250 70 44 7,4
4 71 56 80 63 53 48 148 80 67 42 M42 93 281,5 80 49 10,3
5 80 63 90 71 60 53 165 90 75 45 M45 103 314,5 95 56 14,4
6 90 71 101 80 67 60 185 100 85 50 Rd50x6 112 375 115 60 20,7
8 100 80 113 90 75 67 210 112 95 56 Rd56x6 122 413 125 67 28,8
10 112 90 127 100 85 75 221 125 106 64 Rd64x8 135 446 145 76 40,9
12 125 100 143 112 95 85 252 140 118 72 Rd72x8 157 504,5 165 87 65,4
16 140 112 160 125 106 95 280 160 132 80 Rd80x10 170 576 175 91 90
20 160 125 180 140 118 106 330 180 150 90 Rd90x10 187 645 185 102 130
25 180 140 202 160 132 118 360 200 170 100 Rd100x12 207 716 205 113 184
32 200 160 225 180 150 132 400 224 190 110 Rd110x12 232 788 240 131 254
40 224 180 252 200 170 150 447 250 212 125 Rd125x14 257 885 270 144 361
50 250 200 285 224 190 170 485 280 236 140 Rd140x16 280 969 320 153 502
63 280 224 320 250 212 190 550 315 265 160 Rd160x18 322 1100 360 181 700
80 315 250 358 280 236 212 598 355 300 180 Rd180x20 357 1245 400 198 1007
100 355 280 402 315 365 236 688 400 335 200 Rd200x22 402 1388 445 228 1417
125 400 315 450 355 300 265 750 450 375 225 Rd225x24 465 1565 490 246 2026
160 450 355 505 400 335 300 825 500 425 250 Rd250x28 510 1761 530 274 2846
200 500 400 565 450 375 335 900 560 475 280 Rd280x32 613 2012 590 343 3862
250 560 450 635 500 425 375 980 630 530 320 Rd320x36 690 2272 680 383 5411
320 630 500 715 560 475 425 1080 710 580 370 Rd360x36 780 2565 760 433 7620
400 710 560 755 630 530 475 1195 800 630 415 Rd400x36 875 2878 865 482 10441

Tolerances: forging tolerance acc. to DIN15401. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.

12
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on DIN15401 design
Machined fitted with nut, crosshead and bearing

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook, Nut and Crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 b2 d1 e3 h1 h2 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
2,5 63 50 72 53 45 42 132 67 58 36 M36 250 80 125 30 70 44 9,2

SWIVELS
4 71 56 80 63 53 48 148 80 67 42 M42 281,5 90 140 35 80 49 13
5 80 63 90 71 60 53 165 90 75 45 M45 314,5 100 155 40 95 56 18,6
6 90 71 101 80 67 60 185 100 85 50 Rd50x6 375 125 185 45 115 60 27,4
8 100 80 113 90 75 67 210 112 95 56 Rd56x6 413 140 210 50 125 67 38
10 112 90 127 100 85 75 221 125 106 64 Rd64x8 446 160 230 55 145 76 54,6
12 125 100 143 112 95 85 252 140 118 72 Rd72x8 504,5 180 265 60 165 87 85,5
16 140 112 160 125 106 95 280 160 132 80 Rd80x10 576 190 275 70 175 91 114,5
20 160 125 180 140 118 106 330 180 150 90 Rd90x10 645 200 295 80 185 102 158,5
25 180 140 202 160 132 118 360 200 170 100 Rd100x12 716 220 318 90 205 113 222,6
32 200 160 225 180 150 132 400 224 190 110 Rd110x12 788 260 378 100 240 131 315
CONNECTORS

40 224 180 252 200 170 150 447 250 212 125 Rd125x14 885 285 415 110 270 144 443
50 250 200 285 224 190 170 485 280 236 140 Rd140x16 969 335 465 125 320 153 630
63 280 224 320 250 212 190 550 315 265 160 Rd160x18 1100 380 522 140 360 181 885
80 315 250 358 280 236 212 598 355 300 180 Rd180x20 1245 420 565 160 400 198 1254
100 355 280 402 315 365 236 688 400 335 200 Rd200x22 1388 470 645 180 445 228 1768
125 400 315 450 355 300 265 750 450 375 225 Rd225x24 1565 510 685 200 490 246 2491
160 450 355 505 400 335 300 825 500 425 250 Rd250x28 1761 550 750 220 530 274 3483
200 500 400 565 450 375 335 900 560 475 280 Rd280x32 2012 610 810 240 590 343 4791
250 560 450 635 500 425 375 980 630 530 320 Rd320x36 2272 700 920 260 680 383 6793
320 630 500 715 560 475 425 1080 710 580 370 Rd360x36 2565 790 1030 280 760 433 9443
ROPE ACCESSORIES

400 710 560 755 630 530 475 1195 800 630 415 Rd400x36 2878 895 1145 300 865 482 13220

Tolerances: forging tolerance acc. to DIN15401. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.

13
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on BS2903:1980 design
Unmachined

• WLL: from 5t to 250t. • Mechanical properties: P, S, T, V, W.


• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON BS2903:1980 DESIGN | UNMACHINED


Overall dimensions (mm) Weight
No a1 a2 a3 b1 d1 h1 h2 L* kg
B5 65 49 65 39 38 60 60 253 5
B6,3 73 55 73 44 44 68 68 285 6,5
B8 83 62 84 50 50 77 77 318 10
B10 92 69 92 55 55 86 86 380 14
B12,5 103 77 104 62 60 96 96 418 19
B16 117 88 117 70 65 109 109 452 27
B20 131 98 132 79 75 122 122 510 38
B25 146 110 146 88 85 136 136 582 53
B32 159 119 160 95 90 148 148 653 69
B40 173 130 173 104 105 161 161 724 91
B50 191 143 191 115 115 178 178 796 121
B63 205 154 205 123 125 191 191 796 154

Tolerances: -0/+7% forging tolerance.


Modifications: Shank length (L). Further dimensions upon request.

14
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged hooks based on recognized european designs
Single forged hooks based on BS2903:1980 design
Machined fitted with nut, crosshead and bearing

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 250t. • Mechanical properties: P, S, T, V, W.
• Hook, Nut and Crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 h1 h2 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
B5 65 49 65 39 38 60 60 30 M30 221 65 100 25 60 38 6

SWIVELS
B6,3 73 55 73 44 44 68 68 36 M36 250 80 125 30 70 44 8,5
B8 83 62 84 50 50 77 77 42 M42 281,5 90 140 35 80 49 12,5
B10 92 69 92 55 55 86 86 45 M45 314,5 100 155 40 95 56 17,5
B12,5 103 77 104 62 60 96 96 50 Rd50x6 375 125 185 45 115 60 25
B16 117 88 117 70 65 109 109 50 Rd50x6 375 125 185 45 115 60 33
B20 131 98 132 79 75 122 122 64 Rd64x8 446 160 230 55 145 76 50
B25 146 110 146 88 85 136 136 72 Rd72x8 504,5 180 265 60 165 87 71
B32 159 119 160 95 90 148 148 72 Rd72x8 504,5 180 265 60 165 87 87
B40 173 130 173 104 105 161 161 80 Rd80x10 576 190 275 70 175 91 113
B50 191 143 191 115 115 178 178 90 Rd90x10 645 200 295 80 185 102 147
CONNECTORS

B63 205 154 205 123 125 191 191 100 Rd100x12 716 220 318 90 205 113 189

Tolerances: -0/+7% forging tolerance. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
ROPE ACCESSORIES

15
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402 design
Unmachined

• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.


• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | UNMACHINED


Overall dimensions (mm) Weight
No a1 a2 a3 b1 d1 e f1 h l1 kg
2,5 50 40 65 40 42 112 208 50 250 6,9
4 56 45 73 48 48 124 238 60 280 9,7
5 63 50 82 53 53 143 266 67 312 13,4
6 71 56 92 60 60 160 301 75 375 16,8
8 80 63 103 67 67 182 337 85 415 25,3
10 90 71 116 75 75 192 377 95 450 36,3
12 100 80 130 85 85 210 421 106 510 50,5
16 112 90 146 95 95 237 471 118 580 71,1
20 125 100 163 106 106 265 531 132 650 99,5
25 140 112 182 118 118 315 598 150 715 138
32 160 125 205 132 132 335 672 170 790 197
40 180 140 230 150 150 375 754 190 885 286
50 200 160 260 170 170 420 842 212 965 394
63 224 180 292 190 190 460 944 236 1090 547
80 250 200 325 212 212 515 1062 265 1235 759
100 280 224 364 236 236 575 1186 300 1375 1060
125 315 250 408 265 265 645 1330 335 1550 1491
160 355 280 458 300 300 725 1505 375 1745 2115
200 400 315 515 335 335 800 1685 425 1998 3015
250 450 355 580 375 375 875 1885 475 2250 4268
320 500 400 650 425 425 950 2125 530 2550 6018
400 560 450 730 475 475 1045 2375 600 2895 8576

Tolerances: forging tolerance acc. to DIN15402.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: RSN up to No 10 and greater sizes RFN. For the largest hooks, other sections b1xH can be design.
16
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402 design
Machined fitted with nut

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.
• Hook and Nut forged, heat treated and thread • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l3 l4 d7 h kg
2,5 50 40 65 40 42 112 208 50 36 M36 83 243,5 70 44 7,5

SWIVELS
4 56 45 73 48 48 124 238 60 42 M42 93 274 80 49 10,6
5 63 50 82 53 53 143 266 67 45 M45 103 306 95 56 14,6
6 71 56 92 60 60 160 301 75 50 Rd50x6 112 365,5 115 60 20,4
8 80 63 103 67 67 182 337 85 56 Rd56x6 122 403 125 67 30,3
10 90 71 116 75 75 192 377 95 64 Rd64x8 135 435 145 76 43,3
12 100 80 130 85 85 210 421 106 72 Rd72x8 157 492 165 87 61
16 112 90 146 95 95 237 471 118 80 Rd80x10 170 562 175 91 84
20 125 100 163 106 106 265 531 132 90 Rd90x10 187 628 185 102 117
25 140 112 182 118 118 315 598 150 100 Rd100x12 207 696 205 113 161
32 160 125 205 132 132 335 672 170 110 Rd110x12 232 768 240 131 230
CONNECTORS

40 180 140 230 150 150 375 754 190 125 Rd125x14 257 863 270 144 336
50 200 160 260 170 170 420 842 212 140 Rd140x16 280 944 320 153 464
63 224 180 292 190 190 460 944 236 160 Rd160x18 322 1072 360 181 644
80 250 200 325 212 212 515 1062 265 180 Rd180x20 357 1212 400 198 901
100 280 224 364 236 236 575 1186 300 200 Rd200x22 402 1351 445 228 1249
125 315 250 408 265 265 645 1330 335 225 Rd225x24 465 1522 490 246 1765
160 355 280 458 300 300 725 1505 375 250 Rd250x28 510 1714 530 274 2463
200 400 315 515 335 335 800 1685 425 280 Rd280x32 613 1962 590 343 3437
250 450 355 580 375 375 875 1885 475 320 Rd320x36 690 2217 680 383 4852
320 500 400 650 425 425 950 2125 530 370 Rd360x36 780 2505 760 433 6745
ROPE ACCESSORIES

400 560 450 730 475 475 1045 2375 600 415 Rd400x36 875 2820 865 482 9513

Tolerances: forging tolerance acc. to DIN15402. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: RSN up to No 10 and greater sizes RFN. For the largest hooks, other sections b1xH can be design.
17
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402 design
Machined fitted with nut, crosshead and bearing

• WLL: from 5t to 2.000t. • Mechanical properties: P, S, T, V, W.


• Hook, Nut and Crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
2,5 50 40 65 40 42 112 208 50 36 M36 243,5 80 125 30 70 44 9,5
4 56 45 73 48 48 124 238 60 42 M42 274 90 140 35 80 49 13,5
5 63 50 82 53 53 143 266 67 45 M45 306 100 155 40 95 56 20,6
6 71 56 92 60 60 160 301 75 50 Rd50x6 365,5 125 185 45 115 60 27
8 80 63 103 67 67 182 337 85 56 Rd56x6 403 140 210 50 125 67 39,5
10 90 71 116 75 75 192 377 95 64 Rd64x8 435 160 230 55 145 76 57
12 100 80 130 85 85 210 421 106 72 Rd72x8 492 180 265 60 165 87 81
16 112 90 146 95 95 237 471 118 80 Rd80x10 562 190 275 70 175 91 108
20 125 100 163 106 106 265 531 132 90 Rd90x10 628 200 295 80 185 102 145,5
25 140 112 182 118 118 315 598 150 100 Rd100x12 696 220 318 90 205 113 199,5
32 160 125 205 132 132 335 672 170 110 Rd110x12 768 260 378 100 240 131 291
40 180 140 230 150 150 375 754 190 125 Rd125x14 863 285 415 110 270 144 418
50 200 160 260 170 170 420 842 212 140 Rd140x16 944 335 465 125 320 153 592
63 224 180 292 190 190 460 944 236 160 Rd160x18 1072 380 522 140 360 181 830
80 250 200 325 212 212 515 1062 265 180 Rd180x20 1212 420 565 160 400 198 1148
100 280 224 364 236 236 575 1186 300 200 Rd200x22 1351 470 645 180 445 228 1600
125 315 250 408 265 265 645 1330 335 225 Rd225x24 1522 510 685 200 490 246 2230
160 355 280 458 300 300 725 1505 375 250 Rd250x28 1714 550 750 220 530 274 3100
200 400 315 515 335 335 800 1685 425 280 Rd280x32 1962 610 810 240 590 343 4366
250 450 355 580 375 375 875 1885 475 320 Rd320x36 2217 700 920 260 680 383 6234
320 500 400 650 425 425 950 2125 530 370 Rd360x36 2505 790 1030 280 760 433 8791
400 560 450 730 475 475 1045 2375 600 415 Rd400x36 2820 895 1145 300 865 482 12220

Tolerances: forging tolerance acc. to DIN15402. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: RSN up to No 10 and greater sizes RFN. For the largest hooks, other sections b1xH can be design.
18
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on BS3017:1958 design
Unmachined

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 1.000t (bottom hole excluded). • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | UNMACHINED


Overall dimensions (mm) Weight
No a1 E d1 h L b1 L1* R T f1 kg
B10 95 114 76 100 33 65 510 2 200 366 40

SWIVELS
B15 108 129 83 108 40 70 580 2 219 412 50
B20 120 143 102 117 46 76 650 63 238 458 63
B25 133 157 114 132 46 86 715 71 267 510 79
B30 145 173 121 144 56 94 715 78 291 556 97
B35 153 184 127 156 56 101 790 84 313 584 118
B40 162 194 133 162 59 105 790 87 329 616 143
B45 170 203 140 175 59 114 885 94 351 654 175
B50 178 210 146 181 65 118 885 98 365 684 214
B60 191 229 152 200 65 130 965 108 400 732 262
B70 202 241 159 210 75 136 965 113 425 792 315
CONNECTORS

B80 211 260 165 225 75 147 1090 122 452 812 375
B100 229 289 178 251 84 163 1090 135 498 882 452
B120 242 311 191 273 90 177 1235 147 540 946 545
B140 255 327 203 289 97 188 1235 156 575 1004 655
B160 267 346 216 308 106 200 1235 166 610 1054 780
B180 279 365 229 327 113 213 1375 177 641 1118 935
B200 287 384 241 346 116 225 1375 187 679 1268 1109
B250 317 432 279 405 136 263 1550 219 762 1308 1335
B300 343 457 305 422 141 274 1745 228 804 1396 1610
B350 356 483 318 451 152 293 1745 244 845 1474 1915
ROPE ACCESSORIES

B400 381 518 343 479 161 311 1998 259 899 1570 2300

Tolerances: -0/+7% forging tolerance.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.
19
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on BS3017:1958 design
Machined fitted with nut, crosshead and bearing

• WLL: from 5t to 1.000t (bottom hole excluded). • Mechanical properties: P, S, T, V, W.


• Hook and Nut and Crosshead forged, heat treated • Safety Factor: min. 4:1 with the highest material grade.
and thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 d1 h L b1 T f1 d2 h11 d3 l4 b1 b2 d5 h9 d7 h kg
B10 95 76 100 33 65 200 366 64 Rd64x8 435 160 230 55 145 76 46
B15 108 83 108 40 70 219 412 64 Rd64x8 435 160 230 55 145 76 58
B20 120 102 117 46 76 238 458 80 Rd80x10 562 190 275 70 175 91 73
B25 133 114 132 46 86 267 510 90 Rd90x10 628 200 295 80 185 102 91
B30 145 121 144 56 94 291 556 100 Rd100x12 696 220 318 90 205 113 112
B35 153 127 156 56 101 313 584 100 Rd100x12 696 220 318 90 205 113 135
B40 162 133 162 59 105 329 616 110 Rd110x12 768 260 378 100 240 131 165
B45 170 140 175 59 114 351 654 110 Rd110x12 768 260 378 100 240 131 203
B50 178 146 181 65 118 365 684 110 Rd110x12 768 260 378 100 240 131 246
B60 191 152 200 65 130 400 732 125 Rd125x14 863 285 415 110 270 144 301
B70 202 159 210 75 136 425 792 125 Rd125x14 863 285 415 110 270 144 362
B80 211 165 225 75 147 452 812 125 Rd125x14 863 285 415 110 270 144 435
B100 229 178 251 84 163 498 882 140 Rd140x16 944 335 465 125 320 153 524
B120 242 191 273 90 177 540 946 160 Rd160x18 1072 380 522 140 360 181 626
B140 255 203 289 97 188 575 1004 160 Rd160x18 1072 380 522 140 360 181 753
B160 267 216 308 106 200 610 1054 180 Rd180x20 1212 420 565 160 400 198 897
B180 279 229 327 113 213 641 1118 180 Rd180x20 1212 420 565 160 400 198 1085
B200 287 241 346 116 225 679 1268 200 Rd200x22 1351 470 645 180 445 228 1275
B250 317 279 405 136 263 762 1308 225 Rd225x24 1522 510 685 200 490 246 1550
B300 343 305 422 141 274 804 1396 250 Rd250x28 1714 550 750 220 530 274 1850
B350 356 318 451 152 293 845 1474 250 Rd250x28 1714 550 750 220 530 274 2221
B400 381 343 479 161 311 899 1570 280 Rd280x32 1962 610 810 240 590 343 2668

Tolerances: -0/+7% forging tolerance. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.
20
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402-B design
Unmachined

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 2.000t (bottom hole included). • Mechanical properties: P, S, T, V, W.
• Hook forged and heat treated. Machining • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
recommended to perform by manufacturer. • Load Test: requested / recommended after machining.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | UNMACHINED


Overall dimensions (mm) Weight
No a1 a2 a3 b1 d1 D2 H15 e f1 h l1 kg
10 90 71 116 75 75 74 192 377 130 450 41

SWIVELS
12 100 80 130 85 85 78 210 421 150 510 57
16 112 90 146 95 95 86 237 471 170 580 82
20 125 100 163 106 106 96 265 531 190 650 115
25 140 112 182 118 118 106 315 598 212 715 160
32 160 125 205 132 132 116 335 672 236 790 229
40 180 140 230 150 150 131 375 754 265 885 330
50 200 160 260 170 170 146 420 842 300 965 458
63 224 180 292 190 190 168 460 944 335 1090 638
80 250 200 325 212 212 188 515 1062 375 1235 892
100 280 224 364 236 236 208 575 1186 425 1375 1248
CONNECTORS

125 315 250 408 265 265 235 645 1330 475 1550 1757
160 355 280 458 300 300 260 725 1505 530 1745 2500
200 400 315 515 335 335 282 800 1685 600 1960 3560
250 450 355 580 375 375 312 875 1885 670 2210 5033
320 500 400 650 425 425 340 950 2125 750 2515 7095
400 560 450 730 475 475 378 1045 2375 840 2830 10010

Tolerances: forging tolerance acc. to DIN15402.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.
ROPE ACCESSORIES

21
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402-B design
Machined fitted with nut

• WLL: from 10t to 2.000t (bottom hole included). • Mechanical properties: P, S, T, V, W.


• Hook and Nut forged, heat treated and thread fully • Safety Factor: min. 4:1 with the highest material grade.
machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT
Overall dimensions (mm) DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 D2 H15 h1 d2 h11 d3 l3 l4 d7 h kg
10 90 71 116 75 75 192 377 74 130 64 Rd64x8 135 435 145 76 47
12 100 80 130 85 85 210 421 78 150 72 Rd72x8 157 492 165 87 65,5
16 112 90 146 95 95 237 471 86 170 80 Rd80x10 170 562 175 91 92
20 125 100 163 106 106 265 531 96 190 90 Rd90x10 187 628 185 102 128
25 140 112 182 118 118 315 598 106 212 100 Rd100x12 207 696 205 113 177
32 160 125 205 132 132 335 672 116 236 110 Rd110x12 232 768 240 131 254
40 180 140 230 150 150 375 754 131 265 125 Rd125x14 257 863 270 144 368
50 200 160 260 170 170 420 842 146 300 140 Rd140x16 280 944 320 153 513
63 224 180 292 190 190 460 944 168 335 160 Rd160x18 322 1072 360 181 718
80 250 200 325 212 212 515 1062 188 375 180 Rd180x20 357 1212 400 198 1002
100 280 224 364 236 236 575 1186 208 425 200 Rd200x22 402 1351 445 228 1398
125 315 250 408 265 265 645 1330 235 475 225 Rd225x24 465 1522 490 246 1967
160 355 280 458 300 300 725 1505 260 530 250 Rd250x28 510 1714 530 274 2770
200 400 315 515 335 335 800 1685 282 600 280 Rd280x32 613 1962 590 343 3930
250 450 355 580 375 375 875 1885 312 670 320 Rd320x36 690 2217 680 383 5655
320 500 400 650 425 425 950 2125 340 750 370 Rd360x36 780 2505 760 433 7602
400 560 450 730 475 475 1045 2375 378 840 415 Rd400x36 875 2820 865 482 10705

Tolerances: forging tolerance acc. to DIN15402. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.

22
SHANK HOOKS BASED ON EN13001-3-5:2016
Ramshorn forged hooks based on recognized european standards
Ramshorn forged hooks based on DIN15402-B design
Machined fitted with nut, crosshead and bearing

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 2.000t (bottom hole included). • Mechanical properties: P, S, T, V, W.
• Hook, Nut and crosshead forged, heat treated and • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
thread fully machined as per DIN15403 design. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No a1 a2 a3 b1 d1 e f1 D2 H15 h1 d3 l4 b1 b2 d5 h9 d7 h kg
10 90 71 116 75 75 192 377 74 130 Rd64x8 435 160 230 55 145 76 61,7

SWIVELS
12 100 80 130 85 85 210 421 78 150 Rd72x8 492 180 265 60 165 87 87,5
16 112 90 146 95 95 237 471 86 170 Rd80x10 562 190 275 70 175 91 118,9
20 125 100 163 106 106 265 531 96 190 Rd90x10 628 200 295 80 185 102 161
25 140 112 182 118 118 315 598 106 212 Rd100x12 696 220 318 90 205 113 221,5
32 160 125 205 132 132 335 672 116 236 Rd110x12 768 260 378 100 240 131 323
40 180 140 230 150 150 375 754 131 265 Rd125x14 863 285 415 110 270 144 462
50 200 160 260 170 170 420 842 146 300 Rd140x16 944 335 465 125 320 153 656
63 224 180 292 190 190 460 944 168 335 Rd160x18 1072 380 522 140 360 181 921
80 250 200 325 212 212 515 1062 188 375 Rd180x20 1212 420 565 160 400 198 1281
100 280 224 364 236 236 575 1186 208 425 Rd200x22 1351 470 645 180 445 228 1788
CONNECTORS

125 315 250 408 265 265 645 1330 235 475 Rd225x24 1522 510 685 200 490 246 2496
160 355 280 458 300 300 725 1505 260 530 Rd250x28 1714 550 750 220 530 274 3485
200 400 315 515 335 335 800 1685 282 600 Rd280x32 1962 610 810 240 590 343 4911
250 450 355 580 375 375 875 1885 312 670 Rd320x36 2217 700 920 260 680 383 7037
320 500 400 650 425 425 950 2125 340 750 Rd360x36 2505 790 1030 280 760 433 9302
400 560 450 730 475 475 1045 2375 378 840 Rd400x36 2820 895 1145 300 865 482 13133

Tolerances: forging tolerance acc. to DIN15402. Machining tolerances as per DIN15403.


Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.
ROPE ACCESSORIES

23
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Unmachined

• WLL: from 160t to 4.000t with equal load on • Mechanical properties: V, W.


4 prongs/horns. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. Machining • Load Test: requested / recommended after machining.
recommended to perform by manufacturer. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Material: super alloys. Breaking Test available upon request.

QUAD FORGED HOOKS BASED ON DIN15402-C | UNMACHINED


Overall dimensions (mm) Weight
No WLL (t) a1 a2 a3 b1 d1 e f1 h l1* kg
16 160 112 90 146 95 132 237 508 118 790 154
20 200 125 100 163 106 150 265 575 132 885 221
25 250 140 112 182 118 170 315 650 150 965 312
32 320 160 125 205 132 190 335 730 170 1090 440
40 400 180 140 230 150 212 375 816 190 1235 624
50 500 200 160 260 170 236 420 908 212 1375 868
63 640 224 180 292 190 265 460 1019 236 1550 1231
80 800 250 200 325 212 300 515 1150 265 1745 1751
100 1000 280 224 364 236 335 575 1285 300 1998 2477
125 1260 315 250 408 265 375 645 1440 335 2250 3490
160 1600 355 280 458 300 425 725 1630 375 2550 5122
200 2000 400 315 515 335 475 800 1825 425 2895 7158
250 2600 450 355 580 375 550 875 2100 475 3270 10060
320 3200 500 400 650 425 625 950 2390 530 3695 14140
400 4000 560 450 730 475 725 1045 2775 600 4180 20450

WLL based on V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.

24
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Machined fitted with nut

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 160t to 4.000t with equal load on • Mechanical properties: V, W.
4 prongs/horns. • Safety Factor: min. 4:1 with the highest material grade.

SHACKLES
• Hook and Nut forged, heat treated and thread fully • Load Test: requested / recommended.
machined as per DIN15403 design. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Material: super alloys. Breaking Test available upon request.

QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT


Overall dimensions (mm) DIN15413 Nut Weight
No WLL (t) a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l3 l4* d7 h kg
16 160 112 90 146 95 132 237 508 118 110 Rd110x12 232 768 240 131 168

SWIVELS
20 200 125 100 163 106 150 265 575 132 125 Rd125x14 257 863 270 144 241
25 250 140 112 182 118 170 315 650 150 140 Rd140x16 280 944 320 153 342
32 320 160 125 205 132 190 335 730 170 160 Rd160x18 322 1072 360 181 490
40 400 180 140 230 150 212 375 816 190 180 Rd180x20 357 1212 400 198 743
50 500 200 160 260 170 236 420 908 212 200 Rd200x22 402 1351 445 228 958
63 640 224 180 292 190 265 460 1019 236 225 Rd225x24 465 1522 490 246 1348
80 800 250 200 325 212 300 515 1150 265 250 Rd250x28 510 1714 530 274 1879
100 1000 280 224 364 236 335 575 1285 300 280 Rd280x32 613 1962 590 343 2648
125 1260 315 250 408 265 375 645 1440 335 320 Rd320x36 690 2217 680 383 3725
160 1600 355 280 458 300 425 725 1630 375 370 Rd360x36 780 2505 760 433 5228
CONNECTORS

200 2000 400 315 515 335 475 800 1825 425 415 Rd400x36 875 2820 865 482 7420
250 2600 450 355 580 375 550 875 2100 475 480 Rd480x36 985 3175 975 540 10465
320 3200 500 400 650 425 625 950 2390 530 550 Rd550x36 1110 3570 1090 600 14790
400 4000 560 450 730 475 725 1045 2775 600 640 Rd640x36 1250 4020 1220 670 21240

WLL based on V material grade.


Tolerances: -0/+7% forging tolerance. Machining tolerances as per DIN15403.
Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.
ROPE ACCESSORIES

25
SHANK HOOKS BASED ON EN13001-3-5:2016
Quad forged hooks based on DIN15402-C design
Machined fitted with nut, crosshead and bearing

• WLL: from 160t to 4.000t with equal load on • Mechanical properties: V, W.


4 prongs/horns. • Safety Factor: min. 4:1 with the highest material grade.
• Hook, nut and crosshead forged, heat treated and • Load Test: requested / recommended.
thread fully machined as per DIN15403 design. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Material: super alloys. Breaking Test available upon request.

QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING
Overall dimensions (mm) DIN15412 Crosshead DIN15413 Nut Weight
No WLL (t) a1 a2 a3 b1 d1 e f1 h1 d2 h11 d3 l4* b1 b2 d5 h9 d7 h kg
16 160 112 90 146 95 132 237 508 118 110 Rd110x12 768 260 378 100 240 131 231
20 200 125 100 163 106 150 265 575 132 125 Rd125x14 863 285 415 110 270 144 325
25 250 140 112 182 118 170 315 650 150 140 Rd140x16 944 335 465 125 320 153 472
32 320 160 125 205 132 190 335 730 170 160 Rd160x18 1072 380 522 140 360 181 679
40 400 180 140 230 150 212 375 816 190 180 Rd180x20 1212 420 565 160 400 198 1106
50 500 200 160 260 170 236 420 908 212 200 Rd200x22 1351 470 645 180 445 228 1321
63 640 224 180 292 190 265 460 1019 236 225 Rd225x24 1522 510 685 200 490 246 1838
80 800 250 200 325 212 300 515 1150 265 250 Rd250x28 1714 550 750 220 530 274 2523
100 1000 280 224 364 236 335 575 1285 300 280 Rd280x32 1962 610 810 240 590 343 3598
125 1260 315 250 408 265 375 645 1440 335 320 Rd320x36 2217 700 920 260 680 383 5115
160 1600 355 280 458 300 425 725 1630 375 370 Rd360x36 2505 790 1030 280 760 433 7220
200 2000 400 315 515 335 475 800 1825 425 415 Rd400x36 2820 895 1145 300 865 482 10195
250 2600 450 355 580 375 550 875 2100 475 480 Rd480x36 3175 1005 1265 320 975 540 14475
320 3200 500 400 650 425 625 950 2390 530 550 Rd550x36 3570 1110 1390 345 1090 600 20410
400 4000 560 450 730 475 725 1045 2775 600 640 Rd640x36 4020 1225 1520 370 1220 670 29100

WLL based on V material grade.


Tolerances: -0/+7% forging tolerance. Machining tolerances as per DIN15403.
Modifications: Shank length (L). Further dimensions upon request.
Hook section: b1xH: other sections can be design.

26
SHANK HOOKS BASED ON EN13001-3-5:2016
Single forged cargo hooks based on BS2903:1980 design

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 50t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.

SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

SINGLE FORGED CARGO HOOKS BASED ON BS2903:1980 DESIGN


Overall dimensions (mm) Weight
No WLL (t) C A P H J M O Q N kg
5 10 70 258 140 59 50 38 38 35 41 5,5

SWIVELS
6,3 13 78 287 156 66 55 43 42 39 46 8
8 16 88 324 176 74 62 48 48 44 51 11
10 20 98 361 196 82 70 54 53 49 56 15
12,5 25 110 405 220 92 78 60 59 55 61 22
16 32 124 456 248 104 88 68 67 62 66 32
20 40 139 512 278 117 99 76 75 70 76 45
25 50 156 574 312 131 111 86 84 78 81 63

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
CONNECTORS

Modifications: Upon request.


ROPE ACCESSORIES

27
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single CHAIN hook based on DIN7540 design

• WLL: from 3t to 400t (for super alloy materials). • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN


Overall dimensions (mm) Weight
No WLL (t) b1 d1 d2 e f g h1 h2 k m d4 kg
34 40 78 114 51 460 140 109 118 103 80 20 216 35
35 50 89 130 50,5 520 158 124 135 116 90 23 231 51
36 63 99 144 64 548 176 138 151 130 101 25 272 68
37 80 110 102 63 610 198 155 168 145 113 30 228 80
38 100 125 116 74 650 225 175 195 172 133 38 264 125
39 150 160 130 86 765 250 200 225 199 160 38 302 250
40 200 180 150 102 850 275 225 260 237 195 45 354 365
41 250 200 170 120 928 310 255 290 269 210 45 410 515
42 300 220 190 140 1052 350 290 330 309,5 240 45 470 730
43 400 240 210 170 1195 400 320 380 345 270 45 550 1055

Smaller sizes upon request.


WLL: for V material grade.
Tolerances: -0/+7% forging tolerance.
Modifications: Upon request.

28
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single FIX hook based on IRIZAR DESIGN

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.

SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

EYE FORGED SINGLE FIX HOOK BASED ON IRIZAR DESIGN


Overall dimensions (mm) Weight
No WLL (t) MBL (t) a1 a2 b1 b2 h1 h2 d1 A D B H kg
16 80 320 140 112 125 106 160 132 95 110 87 180 746 96

SWIVELS
20 100 400 160 125 140 118 180 150 106 118 100 210 812 137
25 120 480 180 140 160 132 200 170 118 134 100 210 927 190
32 150 600 200 160 180 150 224 190 132 140 114 240 1052 272
40 200 800 224 180 200 170 250 212 150 150 137 290 1201 397
50 250 1000 250 200 224 190 280 236 170 170 147 310 1314 531
63 300 1200 280 224 250 212 315 265 190 190 158 330 1448 730
80 400 1600 315 250 280 236 355 300 212 205 184 380 1685 1033
100 500 2000 355 280 315 265 400 335 236 230 194 400 1871 1430
125 600 2400 400 315 355 300 450 375 265 255 215 450 2075 1998
160 800 3200 450 355 400 335 500 425 300 280 240 500 2294 2786
CONNECTORS

200 1000 4000 500 400 450 375 560 475 335 320 280 580 2450 3868
250 1250 5000 560 450 500 425 630 530 375 355 315 650 2810 5442
320 1550 6200 630 500 560 475 710 580 425 355 335 680 3060 7231
400 1800 7200 710 560 630 530 800 630 475 410 395 750 3430 9995

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: H, D and A. Others upon request.
ROPE ACCESSORIES

29
EYE HOOKS
Eye forged single hooks based on recognized european designs & Irizar designs
Eye forged single CARGO hook based on DIN82017 design

• WLL: from 10t to 100t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

EYE FORGED SINGLE CARGO HOOK BASED ON DIN82017 DESIGN


Overall dimensions (mm) Weight
S5
No WLL (t) b1 b2 b3 d h1 l1 p r1 r3 S1 S3 S4 kg
A B
1 2 42 33 50 17,5 117 192 25 18 25 28 16 40 19 16 3
2 4 54 42 69 24 150 251 32 25 32 36 20 58 27 22 7
3 6 68 53 82 30 188 310 40 30 40 46 26 72 35 28 11
5 10 84 66 103 39 234 387 50 38 50 56 32 92 44 35 20
6 12 94 73 114 42 262 432 56 43 56 64 36 102 50 40 27
8 16 106 83 129 48 295 487 63 48 63 72 40 115 56 45 38
10 20 118 92 150 52 328 548 70 55 70 80 45 125 61 50 59
12 24 135 105 172 56 375 627 80 60 80 91 51 138 68 55 78
16 32 152 114 190 66 422 702 90 65 90 103 58 155 75 60 118
20 40 170 133 202 74 470 772 100 70 100 115 64 172 84 65 166
25 50 190 153 220 78 522 852 110 75 110 128 72 192 94 70 250
32 65 203 167 246 86 562 928 120 85 120 137 77 204 102 80 390
40 80 225 189 272 96 618 1020 130 95 130 152 85 225 117 90 610

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: H, D and A. Others upon request.

30
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn FIX hook based on IRIZAR design

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.

SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

EYE FORGED RAMSHORN FIX HOOK BASED ON IRIZAR DESIGN


Overall dimensions (mm) Weight
No WLL (t) MBL (t) a1 a2 b1 h d1 f1 A D B H kg
16 80 320 112 90 95 118 95 471 110 87 180 625 77

SWIVELS
20 100 400 125 100 106 132 106 531 118 100 210 713 113
25 120 480 140 112 118 150 118 598 134 100 210 799 153
32 150 600 160 125 132 170 132 672 140 114 240 872 213
40 200 800 180 140 150 190 150 754 150 137 290 1004 307
50 250 1000 200 160 170 212 170 842 170 147 310 1112 420
63 300 1200 224 180 190 236 190 944 190 158 330 1210 577
80 400 1600 250 200 212 265 212 1062 205 184 380 1408 831
100 500 2000 280 224 236 300 236 1186 230 194 400 1536 1096
125 600 2400 315 250 265 335 265 1330 255 215 450 1708 1576
160 800 3200 355 280 300 375 300 1505 280 240 500 1879 2187
CONNECTORS

200 1000 4000 400 315 335 425 335 1685 320 280 580 2125 3063
250 1250 5000 450 355 375 475 375 1885 355 315 650 2240 4072
320 1550 6200 500 400 425 530 425 2125 355 335 680 2390 5532
400 1800 7200 560 450 475 600 475 2375 410 395 750 2545 7526

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: H, D and A. Others upon request.
ROPE ACCESSORIES

31
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn B hook based on IRIZAR design

• WLL: from 80t to 2.000t (bottom hole included). • Mechanical properties: P, V.


Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.

EYE FORGED RAMSHORN B HOOK BASED ON IRIZAR DESIGN


Overall dimensions (mm) Weight
No WLL (t) MBL (t) a1 a2 b1 d1 d2H15 f1 A D B H kg
16 80 320 112 90 95 95 86 471 110 87 180 678 84
20 100 400 125 100 106 106 96 531 118 100 210 771 125
25 120 480 140 112 118 118 106 598 134 100 210 862 169
32 150 600 160 125 132 132 116 672 140 114 240 938 236
40 200 800 180 140 150 150 131 754 150 137 290 1080 353
50 250 1000 200 160 170 170 146 842 170 147 310 1201 468
63 300 1200 224 180 190 190 168 944 190 158 330 1308 633
80 400 1600 250 200 212 212 188 1062 205 184 380 1518 898
100 500 2000 280 224 236 236 208 1186 230 194 400 1660 1240
125 600 2400 315 250 265 265 235 1330 255 215 450 1848 1730
160 800 3200 355 280 300 300 260 1505 280 240 500 2034 2442
200 1000 4000 400 315 335 335 282 1685 320 280 580 2300 3490
250 1250 5000 450 355 375 375 312 1885 355 315 650 2553 4855
320 1550 6200 500 400 425 425 330 2125 355 335 680 2755 6950
400 1800 7200 560 450 475 475 370 2375 410 395 750 2980 9834

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: H, D and A. Others upon request.

32
EYE HOOKS
Eye forged ramshorn hooks based on recognized european designs & Irizar designs
Eye forged Ramshorn FORK hook based on DIN82019 design

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 2.000t. Larger ones upon request. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated. • Load Test: requested / recommended.

SHACKLES
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Stainless steels available upon request. Breaking Test available upon request.
• Mechanical properties: P, V.

EYE FORGED RAMSHORN FORK HOOK BASED ON DIN82019 DESIGN


Overall dimensions (mm) Weight
No WLL (t) MBL (t) a1 a2 h d1 f1 A B D L E T kg
16 80 320 112 90 118 95 471 120 70 80 490 155 120 109

SWIVELS
20 100 400 125 100 132 106 531 135 80 85 550 170 125 159
25 120 480 140 112 150 118 598 150 89 95 624 200 142 227
32 150 600 160 125 170 132 672 170 102 110 720 230 165 343
40 200 800 180 140 190 150 754 180 120 125 815 260 185 496
50 250 1000 200 160 212 170 842 205 125 140 900 260 210 615
63 300 1200 224 180 236 190 944 205 130 150 1005 305 225 846
80 400 1600 250 200 265 212 1062 230 165 175 1130 350 260 1309
100 500 2000 280 224 300 236 1186 255 180 185 1260 370 275 1717
125 600 2400 315 250 335 265 1330 285 195 205 1390 405 300 2325
160 800 3200 355 280 375 300 1505 310 210 215 1525 435 320 3081
CONNECTORS

200 1000 4000 400 315 425 335 1685 350 230 240 1660 480 360 4248
250 1250 5000 450 355 475 375 1885 370 278 270 1815 590 405 6715
320 1550 6200 500 400 530 425 2125 370 280 290 1980 610 435 8088
400 1800 7200 560 450 600 475 2375 430 300 330 2375 660 495 11200

WLL: for V material grade.


Tolerances: -0/+7% forging tolerance.
Modifications: Upon request.
ROPE ACCESSORIES

33
CUSTOM HOOKS
Forged heavy duty hooks

Irizar Forge team can accommodate any forged hook to the specific lifting
operation the market is ready to operate up to 4.000t, from safety, design,
material strength and certification point of view.

• WLL: up to 4.000t. • Safety Factor: min. 4:1 with the highest material grade.
• Hook forged and heat treated, fully machined • General Tolerances: -0/+7% forged parts and
and fitted & assembled. Machining tolerances as per DIN15403.
• Material: carbon, alloys and super alloys. • Load Test: requested / recommended.
Stainless steels available upon request. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Mechanical properties: P, T, V. Breaking Test available upon request.

34
VARIETY OF SAFETY LATCHES FOR CRANE HOOKS

Standard latch

CRANE HOOKS
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.

CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Gravity latch
• Material: carbon & stainless steels.
• Suitable for: Single hooks only.
• Test: FAT upon request.

SWIVELS
CONNECTORS
ROPE ACCESSORIES

35
VARIETY OF SAFETY LATCHES FOR CRANE HOOKS

Locking latch
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.

Fix latch
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.

36
Easy-going latch

CRANE HOOKS
• Material: carbon & stainless steels.
• Suitable for: Single & Ramshorn hooks.
• Test: FAT upon request.

CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Chain latch
• Material: carbon & stainless steels.
• Suitable for: Quad & Ramshorn hooks.
• Test: FAT upon request.

SWIVELS
CONNECTORS
ROPE ACCESSORIES

37
HOOK APERTURE

Double hook
Hook aperture width with opened safety latch

Double hook no. Min. “a”


DIN 15402 (mm)
8 49
10 57
12 60
16 69
20 82
25 92
32 102
40 115
50 135
63 165

Single hook
Hook aperture width with opened safety latch

Single hook no. Min. “a”


DIN 15401 (mm)
1.6 39
2.5 41
4 48
5 55
6 58
8 69
10 74
12 84
16 94
20 108
25 130
32 140
40 170
50 187
63 205
80 240

38
39
2. CRANE BLOCKS
Intro

The Crane block or Hook Block is considered the reducing rope diameter and increasing strength­
complete component of the hoist and it’s linked ness thanks to very advanced materials, having
to the crane by the rope pulleys/sheaves though decreased the historical factor (rope diameter
the rope. (d1) x factor=sheave diameter (D). Please see
Chapter 7, Rope Accessories/Sheaves.
Its design depends on the crane purpose
and concept design whereas rope pulleys or The number of sheaves in the Hook Block will
sheaves and hook assembly design will be the depend on the total WLL of the Hook Block
key factor to achieve customer requirements and individual sheave WLL: falls is called to the
and expectations. Using the previous pages twisted rope, whereas 1 sheave has always 2 falls,
for the right hook selection, sheaves must keep 2 sheaves have 4 falls.
a proportional relation and must be symetric
to the gravity center of the Crane Block. The fall must have a certain angle for safety
Last decades sheaves diameter has been reasons: regularly the maximum angle is regulated
decreased thanks to wire ropes advanced by International Standards, being the most popular
technology using more flexible wire ropes, ones as shown below:

Modern Hook Block designs they need to respond Proof Test Load (PTL) is being performed at
to latest customer demands as: IRIZAR benches in order to cover a full guarantee
• Easy to dissassemble to exchange hook type to the crane operator.
and replace inner components and accessories
as bearings and sheaves. Complete Maintenance Manual is being delivered
• Easy to grease it during maintenance, in order to the customer full of recommendations and good
to keep all turning parts lubricated. practices from the original manufacturer for a safe
and long lifetime component.

Enjoy the Crane Block range in the following


pages.
40
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
One Sheave Block

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 2t to 32t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.

SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 8 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 1 (2 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).

LIGHT DUTY BLOCKS | ONE SHEAVE BLOCK


WLL (t)

SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave V M S P T kg
0,8 7-8 160 120 285 105 2 - 12
1,6 9 -10 200 140 345 131 4 6,3 20
2,5 15 -16 280 155 435 180 6,3 10 36
4 16 -18 355 175 500 223 10 16 73
5 16 -18 355 195 520 223 12,5 20 79
6 22 - 24 450 240 630 274 16 25 126
8 22 - 24 450 265 670 274 20 32 137
CONNECTORS
ROPE ACCESSORIES

41
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Two Sheaves Block

• WLL: from 4t to 64t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 16 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 2 (4 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).

LIGHT DUTY BLOCKS | TWO SHEAVES BLOCK


WLL (t)
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave L V M S P T kg
1,6 7 160 162 140 240 105 4 6,3 18
2,5 10 200 194 155 265 131 6,3 10 30
4 15 280 222 175 320 180 10 16 60
5 15 280 242 195 335 180 12,5 20 66
6 16 355 302 240 415 223 16 25 131
8 16 355 327 265 435 223 20 32 142
10 22 450 349 280 490 274 25 40 226
12 22 450 379 315 525 274 32 50 257
16 22 450 389 370 590 274 40 63 286

42
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Three Sheaves Block

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 20t to 80t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.

SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 20 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 3 (6 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).

LIGHT DUTY BLOCKS | THREE SHEAVES BLOCK


WLL (t)

SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave L V M S P T kg
8 16 355 159 265 650 223 20 32 170
20 22 450 194,5 415 875 274 50 80 436
CONNECTORS
ROPE ACCESSORIES

43
OVERHEAD/GANTRY CRANE BLOCKS
Light duty blocks
Four Sheaves Block

• WLL: from 6t to 100t. • Bearing: axial for hook assembly + roller/ball for
• Hook: Single or Ramshorn. Forged and heat sheaves.
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside.
Max size: 25 acc to DIN15400. Material grades: • Certificate: EN10204-2.1. Load Test & FAT upon
carbon (P) or alloy (V). request.
• Sheave: 4 (8 falls). Cold Laminated or Technical
Plastic. Max size 450mm (inner diameter).

LIGHT DUTY BLOCKS | FOUR SHEAVES BLOCK


WLL (t)
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD Sheave L V M S E P T kg
2,5 10 200 6,3 10 45
5 15 280 242 195 335 180 50 12,5 20 95
8 16 355 327 265 435 223 65 20 32 197
12 22 450 379 315 525 274 75 32 50 336
25 22 450 410 460 770 274 75 63 100 410

44
OVERHEAD/GANTRY CRANE BLOCKS
Medium duty blocks
Four Sheaves Block

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 12t to 200t. Further sizes upon request. • Sheave: 4 (8 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.

SHACKLES
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 63 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloys upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.

MEDIUM DUTY BLOCKS | FOUR SHEAVES BLOCK


WLL (t)

SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope D L L1 V N P kg
5 12 290 200 53 195 395 12,5 180
6 12 290 220 53 240 460 16 200
8 16 400 240 53 265 565 20 240
10 20 400 270 60 280 580 25 270
16 20 400 320 65 370 680 40 420
20 20 440 350 80 415 740 50 563
25 22 450 410 80 460 785 63 570
CONNECTORS

32 24 640 450 90 500 1005 80 870


40 28 710 490 100 565 1130 100 1150
50 30 810 560 105 620 1240 125 1540
63 34 910 620 115 700 1380 160 2600
ROPE ACCESSORIES

45
OVERHEAD/GANTRY CRANE BLOCKS
Medium duty blocks
Six Sheaves Block

• WLL: from 50t to 300t. Further sizes upon request. • Sheave: 6 (12 falls). Cold Laminated, Welded or
• Hook: Single or Ramshorn. Forged and heat Solid. Further sheaves upon request.
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 63 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.

MEDIUM DUTY BLOCKS | SIX SHEAVES BLOCK


WLL (t)
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope D L L1 V N P kg
20 20 390 360 76 415 725 50 800
25 22 450 410 80 460 785 63 864
32 22 570 460 100 500 975 80 1000
40 24 650 500 105 565 1090 100 1320
50 26 720 570 115 620 1190 125 1680
63 28 820 640 145 700 1330 160 2940

46
OVERHEAD/GANTRY CRANE BLOCKS
Heavy duty blocks
Two Sheaves Block

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 16t to 100t. Further sizes upon request. • Sheave: 2 (4 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.

SHACKLES
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 40 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.

HEAVY DUTY BLOCKS | TWO SHEAVES BLOCK


WLL (t)

SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope d2 e1 V W P kg
6 14 355 230 240 270 16 145
8 16 400 255 265 310 20 190
10 18 450 280 280 340 25 235
12 20 500 320 315 370 32 370
16 22 560 330 370 420 40 400
20 26 630 365 415 460 50 560
25 28 710 385 460 510 63 690
CONNECTORS

32 32 800 460 500 560 80 1000


40 36 900 495 565 640 100 1355
ROPE ACCESSORIES

47
OVERHEAD/GANTRY CRANE BLOCKS
Heavy duty blocks
Four Sheaves Block

• WLL: from 60t to 500t. Further sizes upon request. • Sheave: 4 (8 falls). Cold Laminated, Welded or Solid.
• Hook: Single or Ramshorn. Forged and heat Further sheaves upon request.
treated fully machined with nut & crosshead. • Bearing: axial for hook assembly + roller/ball for
Max size: 125 acc to DIN15400. Material grades: sheaves.
carbon (P) or alloy (T/V). Further hook sizes and • Coating Protection: fully painted inside & outside.
higher alloy steels upon request. • Certificate: EN10204-2.1. Load Test & FAT upon
request.

HEAVY DUTY BLOCKS | FOUR SHEAVES BLOCK


WLL (t)
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope d2 e1 e3 V W P kg
25 20 560 400 100 460 420 63 685
32 22 630 465 105 500 470 80 955
40 26 710 520 130 565 520 100 1335
50 28 800 585 145 620 585 125 1770
63 32 900 655 155 700 645 160 2930
80 36 1000 705 165 800 710 200 3070
100 40 1120 775 170 885 790 250 4070
125 44 1250 845 195 1000 860 320 5200

48
OFFSHORE CRANE BLOCKS
Single sheave offshore block

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 80t to 500t. • Bearing: axial for hook assembly + roller/spherical-­
• Hook: Single or Ramshorn. Forged and heat roller for sheaves. Bronze bushing fully recommended.

SHACKLES
treated fully machined with nut & crosshead. • Coating Protection: fully painted inside & outside for
Max size: 125 acc to DIN15400. Material grades: offshore environment.
alloy (T/V). Further hook sizes upon request. • Sealings: for offshore topsite and subsea lifting.
• Sheave: 1 (2 falls). Solid sheave. • Certificate: EN10204-2.1. Load Test & FAT upon
request.

OFFSHORE CRANE BLOCKS | SINGLE SHEAVE BLOCK


WLL (t)

SWIVELS
Overall dimensions (mm) Weight
1Bm/M3
Hook No Ø Wire rope ØD W A B C E P kg
20 42 800 382 445,5 900 520 1090 80 1500
32 56 1080 485 532 1150 670 1410 125 3346
50 70 1350 575 654,5 1350 830 1720 200 5707
80 74 1410 665 838 1500 870 1830 320 7992
100 76 1450 738 926 1500 890 1840 400 9307
125 86 1650 783 1036,5 1650 1020 2110 500 12557
CONNECTORS
ROPE ACCESSORIES

49
OFFSHORE CRANE BLOCKS
Multiple sheaves offshore block

• WLL: from 80t to 2.000t. • Bearing: axial for hook assembly + roller/
• Hook: Ramshorn or Quad based on DIN15400 or spherical-roller for sheaves. Bronze bushing fully
others. Forged and heat treated fully machined recommended.
with nut & crosshead. Material grades: alloy (T/V). • Coating Protection: fully painted inside & outside for
See chapter 1 (Crane Hooks). offshore environment.
• Sheave: Multiple sheaves. Solid sheaves. • Sealings: for offshore topsite and subsea lifting.
• Certificate: EN10204-3.1. For 3.2 cert with
Worldwide classification societies upon request.

50
OTHER TYPE OF CRANE BLOCKS

Tower crane block

CRANE HOOKS
• Hook: Single or Ramshorn based on DIN15400 or others. Forged and heat treated fully machined with nut &
crosshead. Material grades: carbon (P) or alloy (T/V). See chapter 1 (Crane Hooks).
• Sheave: 1 or 2 sheaves (2 or 4 falls). Cold Laminated or Technical Plastic.
• Bearing: axial for hook assembly + roller/ball for sheaves.
• Coating Protection: fully painted inside & outside.
• Certificate: EN10204-3.1. For 3.2 cert with Worldwide classification societies upon request.

CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
Mobile crane blocks
• WLL: from 8t to 100t. Further sizes upon request.
• Hook: Single or Ramshorn based on DIN15400
or others. forged and heat treated fully machined

SWIVELS
with nut & crosshead. Material grades: carbon (P)
or alloy (T/V). See chapter 1 (Crane Hooks).
• Sheave: 1 or multiple sheaves. Cold Laminated,
Welded, Solid or technical plastic.
• Bearing: axial for hook assembly + roller/ball for
sheaves.
• Coating Protection: fully painted inside & outside.
CONNECTORS

• Certificate: EN10204-3.1. For 3.2 cert with


Worldwide classification societies upon request.
ROPE ACCESSORIES

51
3. SUBSEA HOOKS
Intro

Subsea is considered Offshore environment and installation companies based on two criterias:
it´s divided into shallow water and deep water • Weight of mooring line in deep water.
(Presalt, Salt and Postsalt for latins). • Cost of commissioning & installation.

Subsea Deep Water application is considered one Irizar Forge is appraved by DNV & ABS to
of the most critical Offshore application because produce, test & certify Offshore Mooring
of the poor accessibility of the products, harsh Accessories in material R4 according to
environment and high costs to get the products “DNV-OS-E302 Offshore Mooring Chain” and
back to top site. Consequently maintenance jobs “ABS Guide for Offshore Mooring Chain”.
are difficult to manage and long life times are
required.

Under these conditions, forged material is the


preferred & valued technology to guarantee long
life times with low maintenance costs. For high
safety factor during long life time, super alloy
steels are the preferred steel grades to guarantee
a safe functional long life products. Surface
protection & coatings have also a key role to keep
designed life times.
Besides forging material Irizar subsea hooks are
fully bended with 100% grain orientation, following
the good practices of international crane hook
rules and standards. Related to hooks, because Mooring Line is being a combination technology in
its geometry, can comply with different purposes, recent projects, combining steel with fiber products:
being the main ones: steel chain, steel wire ropes, synthetic ropes and
textile slings. Combination of all 4 technologies
Related to Subsea Lifting, the crane is regularly is reducing commissioning costs and reducing
located top site, even if recently semi-submergible weight. Hooks and other links are in between
and submergible cranes are being designed and different technologies to ensure a permanent steel-
installed. This kind of Offshore cranes regularly fiber, steel-steel or fiber-fiber join or linkage.
do subsea operations: most of them they do in
shallow water, but others do deep water for e.g Seabed is full of pipelines and related equipment:
maniffols recovery, seabed pipeline maintenance pipelines are flexible to avoid crack when ocean
or repair is being possible to do operations up to currents effect hits against pipes and related
4.000m subsea. equipment. PLET hook (pipe line end termination),
is used to return the pipe to the original position and
Related to long term Mooring Line, main correct its position permanently.
technology to fix floating structures into the Seabed is also full of rubbish as consequence
seabed, forged hook is a great product to link two of decades extraction activity: hooks together
chains, chain with rope, rope with sling or any with ROV systems are used to collect & recover
technology used for floating structures mooring materials and clean seabed for environmental
lines. Recently other technologies beside steel reasons.
chain are being used and recommended by
Enjoy the Subsea Forged Hook range in the
following pages.
52
FORGED ROV EYE HOOKS
Long shank ROV eye hook

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 10t to 600t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.

SHACKLES
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.

FORGED ROV EYE HOOKS | LONG SHANK ROV EYE HOOK


Overall dimensions (mm) Weight
WLL (t) MBL (t) a1 a2 b1 b2 h1 h2 d1 A D B H kg

SWIVELS
100 400 160 125 140 118 180 150 106 118 100 210 1112 157
120 480 180 140 160 132 200 170 118 134 100 210 1277 220
150 600 200 160 180 150 224 190 132 140 114 240 1402 310
200 800 224 180 200 170 250 212 150 150 137 290 1551 450
250 1000 250 200 224 190 280 236 170 170 147 310 1664 630
300 1200 280 224 250 212 315 265 190 190 158 330 1848 840
400 1600 315 250 280 236 355 300 212 205 184 380 2085 1195
500 2000 355 280 315 265 400 335 236 230 194 400 2271 1635
600 2400 400 315 355 300 450 375 265 255 215 450 2475 2280
CONNECTORS

Smaller sizes upon request.


WLL working load limit using R4 material.
Tolerances: -0/+7% forging tolerance.
Eye dimensions (A,B,D) and other dimensions can be modified.
ROPE ACCESSORIES

53
FORGED ROV EYE HOOKS
Standard shank ROV eye hook

• WLL: from 80t to 1.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.

FORGED ROV EYE HOOKS | STANDARD SHANK ROV EYE HOOK


Overall dimensions (mm) Weight
WLL (t) MBL (t) a1 a2 b1 b2 h1 h2 d1 A D B H kg
100 400 160 125 140 118 180 150 106 118 100 210 812 137
120 480 180 140 160 132 200 170 118 134 100 210 927 190
150 600 200 160 180 150 224 190 132 140 114 240 1052 272
200 800 224 180 200 170 250 212 150 150 137 290 1201 397
250 1000 250 200 224 190 280 236 170 170 147 310 1314 531
300 1200 280 224 250 212 315 265 190 190 158 330 1448 730
400 1600 315 250 280 236 355 300 212 205 184 380 1685 1033
500 2000 355 280 315 265 400 335 236 230 194 400 1871 1430
600 2400 400 315 355 300 450 375 265 255 215 450 2075 1998
800 3200 450 355 400 335 500 425 300 280 240 500 2294 2786
1000 4000 500 400 450 375 560 475 335 320 280 580 2450 3868
1250 5000 560 450 500 425 630 530 375 355 315 650 2810 5442
1550 6200 630 500 560 475 710 580 425 355 335 680 3060 7231
1800 7200 710 560 630 530 800 630 475 410 395 750 3430 9995

Smaller sizes upon request.


WLL working load limit using R4 material.
Tolerances: -0/+7% forging tolerance.
Eye dimensions (A,B,D) and other dimensions can be modified.

54
FORGED ROV EYE HOOKS
ROV eye forged single chain hook based on DIN7540 design

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 5t to 400t. • Load Test: requested / recommended. IL0-3, FAT or
• Hook forged and heat treated. Guaranteed grain Breaking Test upon request.

SHACKLES
orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request
• Safety Factor: min. 4:1 with the highest material grade.

ROV EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN


Overall dimensions (mm) Weight
No WLL (t) b1 d1 d2 e f g h1 h2 k m d4 kg

SWIVELS
34 40 78 114 51 460 140 109 118 103 80 20 216 35
35 50 89 130 50,5 520 158 124 135 116 90 23 231 51
36 63 99 144 64 548 176 138 151 130 101 25 272 68
37 80 110 102 63 610 198 155 168 145 113 30 228 80
38 100 125 116 74 650 225 175 195 172 133 38 264 125
39 150 160 130 86 765 250 200 225 199 160 38 302 250
40 200 180 150 102 850 275 225 260 237 195 45 354 365
41 250 200 170 120 928 310 255 290 269 210 45 410 515
42 300 220 190 140 1052 350 290 330 309,5 240 45 470 730
43 400 240 210 170 1195 400 320 380 345 270 45 550 1055
CONNECTORS

Smaller sizes upon request.


WLL working load limit using R4 material.
Forging tolerances +/-5%.
ROPE ACCESSORIES

55
FORGED ROV HOOKS
KS ROV eye hook

• WLL: from 200t to 345t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated (nose welded). Breaking Test available upon request.
Body fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.

FORGED ROV HOOKS | KS ROV EYE HOOK


Overall dimensions (mm) Weight
No a1 a2 b1 b2 d1 d2 e h1 h2 i l m n kg
KS40 200 165 200 170 135 334 578 250 225 1440 90 130 32 395
KS50 200 180 245 200 170 345 580 315 256 1470 90 163 32 610

WLL working load limit using R4 material.


Tolerances: -0/+7% forging tolerance.
Eye dimensions (d1,d2,m) can be modified.

56
CUSTOMIZATION
FORGED ROV HOOKS UPON REQUEST

Sling defender ROV eye hook

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
• WLL: from 50t to 1.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
Fully bended with 100% grain orienting. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Material: carbon, alloys and super alloys. Cert (R4) with ABS and DNV upon request.
• Surface Protection & Coatings: upon request.
• Safety Factor: min. 4:1.

SWIVELS
FORGED ROV HOOKS | SLING DEFENDER ROV EYE HOOK
Overall dimensions (mm) Weight
WLL (t) MBL (t) A B C D E F R G H I kg
50 200 112 90 80 75 390 100 55 125 115 555 65
63 250 125 100 100 80 425 112 60 140 125 605 88
80 320 140 112 100 87 465 125 60 160 145 670 112
100 400 160 125 130 100 530 140 80 180 165 760 160
CONNECTORS

120 480 180 140 130 100 560 160 80 200 185 815 220
150 600 200 160 140 114 590 180 90 224 205 865 305
200 800 224 180 150 137 680 200 110 250 225 985 455
250 1000 250 200 170 147 750 224 125 280 250 1090 605
300 1200 280 224 190 158 865 250 140 315 285 1250 845
400 1600 315 250 205 184 910 280 170 355 320 1335 1180
500 2000 355 280 230 194 985 315 180 400 360 1455 1510
600 2400 400 315 255 215 1035 355 190 450 400 1555 2050
800 3200 450 355 280 240 1180 400 220 500 455 1775 3090
1000 4000 500 400 320 280 1340 450 240 560 510 2010 4380
ROPE ACCESSORIES

WLL working load limit using R4 material.


Forging tolerances +/-5%.
Eye dimensions (C,D) can be modified.

57
58
CUSTOMIZATION
FORGED ROV HOOKS UPON REQUEST

Load Transfer ROV eye hook

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 150t to 500t. • Safety Factor: min. 4:1.

SHACKLES
• Hook forged and heat treated. • Load Test: requested / recommended. ILO-3, FAT or
Guaranteed grain orienting. Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Surface Protection & Coatings: upon request Cert (R4) with ABS and DNV upon request.

FORGED ROV HOOKS | LOAD TRANSFER ROV EYE HOOK


Overall dimensions (mm) Weight
WLL (t) MBL (t) A B C D E F G H I J K kg

SWIVELS
150 600 162 180 230 180 594 70 224 120 854 235 465 290
200 800 180 210 260 200 663 77 136 145 953 289 549 440
250 1000 200 250 290 224 724 90 150 164 1054 325 615 580
300 1200 205 300 320 250 853 100 160 170 1213 390 710 870
400 1600 240 320 350 280 894 105 180 180 1284 396 746 1055
500 2000 250 340 390 315 988 110 190 215 1398 428 818 1500

WLL working load limit using R4 material.


Forging tolerances: +/-5%.
CONNECTORS
ROPE ACCESSORIES

59
FORGED ROV HOOKS
Custom ROV hook

Irizar Forge team can accommodate any forged ROV hook to the specific subsea lifting
or mooring operation the market is ready to operate up to 2.000t, from safety, design, material
strength and certification point of view.

• WLL: from 20t to 2.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated (nose welded). Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • General Tolerances: -0/+7% for forged parts.
• Surface Protection & Coatings: upon request • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Safety Factor: min. 4:1. Cert (R4) with ABS and DNV upon request.

Load transfer hook

Clevis ROV hook

60
CRANE HOOKS
Other CUSTOM ROV hooks designs

• WLL: from 20t to 2.000t. • Load Test: requested / recommended. ILO-3, FAT or
• Hook forged and heat treated. Breaking Test available upon request.
• Material: carbon, alloys and super alloys. • General Tolerances: -0/+7% for forged parts.
• Surface Protection & Coatings: upon request • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Safety Factor: min. 4:1. Cert (R4) with ABS and DNV upon request.

CRANE BLOCKS
SUBSEA HOOKS
SHACKLES
SWIVELS
CONNECTORS
ROPE ACCESSORIES

61
ROV FRIENDLY ACCESSORIES

Safety latch
• Material: stainless steel.
• Useful for: ROV operations opening and closing.
• Additional accessories: monkey fits, rope, eye bolts.
• Test: FAT upon request.

Monkey fist
• Material: textile.
• Suitable for: ROV operations handling.
• Additional accessories: rope.
• Test: FAT upon request.

62
Fishing device

CRANE HOOKS
• Material: stainless steel.
• Useful for: fishing and hooking other connectors.
• Additional accessories: rope, eye bolts.
• Test: FAT upon request.

CRANE BLOCKS
SUBSEA HOOKS
Handles
• Material: stainless steel.
• Suitable for: ROV operations and hook handling.
• Test: FAT upon request.

Padeyes SHACKLES
SWIVELS
• Material: non welded, belonging to forging.
• Useful for: hook handling operations.
• Additional accessories: shackle and lifting points.
• Test: FAT upon request.
CONNECTORS
ROPE ACCESSORIES

63
4. SHACKLES
Intro

Shackle is considered critical accessory from Under this specific conditions, forged material is
safety point of view because is one of the major the preferred technology to guarantee safety and
hardware link between the crane and the load, and long life time. For high safety factors during long
regularly works fix together with chain or non steel life times, super alloy steels are the valued ones
fittings as textile slings and similar terminals. to guarantee functionality, safe operating and low
maintenance costs during its long life time.
Related to lifting application, its considered a fix/
static temporary rigging accessory and does As for forged hooks, all shackles are produced
not belong to the crane itself. Straight design for operating temperatures from -40ºC to +200ºC,
shackles are regularly used for 1 pull and bow considered normal, abnormal and extreme
design shackles for various pulls. For heavy duty conditions.
lifting operations widebody is the referred and
valued product, that guarantees a safe radius of
the related sling into operation, that guarantees
a longer life time of the related sling.

Related to mooring application, forged shackle


is a great product to link two chains, chain with
rope, rope with sling, connected to triplates and
masterlinks… or any technology used for floating
structures long term mooring lines. Recently other
technologies beside steel chain are being used
and recommended by installation companies
based on two criterias:
• Weight of mooring line in deep water.
• Cost of commissioning & installation.

Irizar Forge is approved by DNV and ABS


to produce, test & certify Offshore Mooring
Accessories in material R4 according to
“DNV-OS-E302 Offshore Mooring Chain” and
“ABS Guide for Offshore Mooring Chain”.

Mooring Line is being a combination technology


in recent projects, combining steel with fiber
products: steel chain, steel wire ropes, synthetic
ropes and textile slings. Combination of all
4 technologies is reducing commissioning costs
and reducing weight. Shackles and other links
are in between different technologies to ensure
a permanent steel-fiber, steel-steel or fiber-fiber Enjoy the Forged Shackle range in the following
join or linkage. pages.

64
HEAVY DUTY DEE FORGED SHACKLES

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 120t to 550t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory

SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.

HEAVY DUTY DEE FORGED SHACKLES


Overall dimensions (mm) Weight
WLL (t) A B C D E F G kg
120 420 270 95 89 150 200 504 100
150 475 315 108 102 170 230 586 143
175 450 360 110 100 150 220 625 135

SWIVELS
200 520 500 125 120 180 260 813 239
250 565 460 140 130 195 280 795 268
300 595 500 150 140 205 300 855 332
350 630 520 160 150 220 320 910 403
400 665 580 170 160 235 340 965 484
450 700 600 180 170 250 360 1025 576
500 735 620 190 180 265 380 1080 678
550 795 665 215 190 285 405 1165 840
CONNECTORS

WLL: for R4 material grades.


Tolerances: Inner length +/-7,5%, other forged parts +/-5% and machined parts +/-1%.
ROPE ACCESSORIES

65
HEAVY DUTY BOW FORGED SHACKLES

• WLL: from 120t to 2.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.

HEAVY DUTY BOW FORGED SHACKLES


Overall dimensions (mm) Weight
WLL (t) A B C D E F G H kg
120 420 380 95 89 150 200 617 238 110
150 475 400 108 102 170 230 671 275 160
200 520 500 125 120 180 260 813 290 235
250 560 540 140 125 205 260 865 305 285
300 570 600 150 130 205 305 958 305 340
400 665 680 175 165 230 350 1108 325 560
500 720 700 185 180 255 370 1158 350 685
600 815 700 205 195 285 405 1200 375 880
700 860 700 217 205 310 435 1231 400 980
800 870 700 217 210 310 435 1236 400 1100
900 910 700 230 220 330 465 1268 420 1280
1000 950 750 240 230 350 480 1290 420 1460
1250 1105 780 270 278 370 590 1490 450 2320
1500 1105 800 290 280 370 610 1530 450 2450
1750 1230 950 330 300 430 660 1745 540 3280
2000 1300 1050 360 320 460 680 1890 560 3920

WLL: for R4 material grades.


Tolerances: Inner length +/-7,5%, other forged parts +/-5% and machined parts +/-1%.

66
SLING FORGED SHACKLES

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 120t to 4.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory

SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.

SLING FORGED SHACKLES


Overall dimensions (mm) Weight
WLL (t) A B C D E F G H I W R kg
125 395 370 80 85 140 165 583 220 390 150 80 83
150 420 400 95 90 150 200 638 250 429 170 90 114
200 470 480 105 105 160 225 755 275 484 205 110 181

SWIVELS
250 520 550 120 120 180 240 850 300 540 230 125 253
300 580 600 134 140 195 280 947 350 628 265 140 365
400 655 620 160 160 230 330 1035 370 689 320 170 567
500 710 680 180 170 265 350 1125 440 779 340 180 715
600 795 720 200 180 290 405 1213 490 847 370 190 952
700 880 780 215 210 320 465 1330 540 957 400 210 1341
800 925 800 230 220 320 465 1358 555 990 420 220 1390
900 1010 850 250 235 370 480 1450 585 1060 440 235 2082
1000 1050 850 270 235 400 530 1490 615 1091 460 240 2115
1250 1210 960 300 275 455 570 1695 645 1205 560 285 2878
CONNECTORS

1550 1240 980 320 275 485 610 1745 680 1240 580 290 3135
1750 1325 1120 360 310 500 660 1960 700 1346 600 300 4520
2000 1365 1140 385 320 520 680 2012 720 1368 620 310 4600
2500 1380 1140 400 330 520 740 2065 730 1383 635 320 5180
3000 1410 1140 420 340 530 760 2080 740 1413 650 330 5555
3500 1480 1140 440 350 540 790 2130 750 1480 670 340 6520
4000 1510 1140 460 360 550 810 2140 760 1510 690 350 6995

WLL: for R4 material grades.


ROPE ACCESSORIES

Tolerances: Inner length +/-7,5%, other forged parts +/-5% and machined parts +/-1%.

67
CUSTOM MADE SHACKLES

Irizar Forge team can accommodate any forged shackle to the specific lifting,
rigging or mooring operation the market is ready to operate up to 4.000t, from
safety, design, material strength and certification point of view.

• WLL: from 120t to 4.000t. • Load Test: requested and recommended. ILO-3,
• Shackle forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.
• Tolerance: Inner Length +/- 7,5%, other forged parts
+/-5% and machined parts +/-1%.

68
69
5. SWIVELS
Intro

Swivels are used in Lifting, Mooring & Anchoring


applications, and consequently are considered
critical lifting component from safety point of view
because is the main turning hardware between
the crane and the load. The main difference
between Swivel Hook and Block Hook (chapter 2)
are pulleys: swivel hook does not need sheaves
and the main reason is because there are certain
lifting operations where straight lifting is necessary
with enough weight and protection to turn.

The key component of the Swivel Hook is the


cover: this part is protecting inner machined parts,
bearing and thread to guarantee a full turning
and proper rotation of the load, and at the same
time is giving the necessary weight to avoid rope
outlet and crane incidents. Weight and rotating are
the main functions of swivel. Regularly this kind
of products are used in Offshore environments,
where swivels could have two main purposes:

For Subsea Lifting, the crane is regularly located


top site, even if recently semi-submergible and
submergible cranes are being designed and Mooring Line is being a combination technology
installed. This kind of Offshore cranes regularly do in recent projects, combining steel with fiber
subsea operations even if there are dry cranes too: products: steel chain, steel wire ropes, synthetic
most of them they do in shallow water, but others ropes and textile slings. Combination of all
do deep water for e.g maniffols recovery, seabed 4 technologies is reducing commissioning costs
pipeline maintenance or repair is being possible and reducing weight. Hooks and other links are
to do operations up to 4.000m subsea. For this in between different technologies to ensure a
application regularly Swivel Hooks are used. permanent steel-fiber, steel-steel or fiber-fiber join
or linkage. For this application regularly Eye-Eye
For long term mooring line, main technology and Eye-Clevis Swivels are used.
to fix floating structures into the seabed, forged
swivels are a great product to link two chains, In both cases, with hook or without hook, swivels
chain with rope, rope with sling or any technology are working submergible and to avoid salty
used for floating structures mooring lines. Recently water getting into the inner parts, cover part and
other technologies beside steel chain are being sealings are used to guarantee a long life time.
used and recommended by installation companies Additionally when operation is held in deep water,
based on two criterias: outer & inner pressure difference is a big issue and
• Weight of mooring line in deep water. sealings are a key factor to avoid any problem and
• Cost of commissioning & installation. guarantee the bearing is rotating correctly.

Enjoy the Swivel range in the following pages.

70
CUSTOMIZATION COMPLETELY
SWIVEL HOOKS UPON REQUEST WELDLESS

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL/SWL: from 50t to 1.500t. • Safety Factor: 4:1.
• Hook forged, heat treated and machined, • Sealings: for onshore lifting, offshore topsite and
as per DIN15400 design or others upon request. subsea lifting & mooring.
• Cover: free of weld. • Load Test: requested and recommended.

SHACKLES
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Most regular super alloy steel. Breaking Test available upon request.
• Coating Protection: fully painted.

SWIVEL HOOKS
Overall dimensions (mm) Weight
WLL (t) Hook No A B C F kg
70 25 500 429 600 1624 1000

SWIVELS
125 40 600 523 575 1827 1500
150 50 600 570,5 650 1783 1300
200 63 800 648 780 2289 3500
250 80 1000 738 1200 2515 8000
300 100 1000 814 1750 3342 12000
400 125 1000 908,5 1725 3931 12000
CONNECTORS
ROPE ACCESSORIES

71
CUSTOMIZATION COMPLETELY
EYE-EYE SWIVEL UPON REQUEST WELDLESS

• WLL/SWL: from 50t to 1.500t. • Safety Factor: 4:1.


• Hook forged, heat treated and machined, • Sealings: for onshore lifting, offshore topsite and
as per DIN15400 design or others upon request. subsea lifting & mooring.
• Cover: free of weld. • Load Test & MBL: requested and recommended.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Most regular super alloy steel. Breaking Test available upon request.
• Coating Protection: fully painted.

SWIVEL | EYE-EYE
Overall dimensions (mm) Weight
WLL (t) A B C D1 D2 E F G H K Q kg
200 500 175 320 135 135 950 175 995 150 50 500 1114
300 600 200 365 155 155 1100 200 1150 180 50 600 1841
400 650 226 410 180 180 1150 226 1200 205 50 650 2150

72
CUSTOMIZATION COMPLETELY
EYE-CLEVIS SWIVEL UPON REQUEST WELDLESS

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL/SWL: from 50t to 1.500t. • Safety Factor: 4:1.
• Hook forged, heat treated and machined, • Sealings: for onshore lifting, offshore topsite and
as per DIN15400 design or others upon request. subsea lifting & mooring.
• Cover: free of weld. • Load Test & MBL: requested and recommended.

SHACKLES
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
Most regular super alloy steel. Breaking Test available upon request.
• Coating Protection: fully painted.

SWIVEL | EYE-CLEVIS
Overall dimensions (mm) Weight
WLL (t) A B C D1 D2 E F G H K Q kg
200 500 185 320 135 135 950 175 995 150 50 500 1122

SWIVELS
300 600 210 365 155 155 1100 200 1150 180 50 600 1910
400 650 216 410 180 180 1150 226 1200 205 50 650 2285
CONNECTORS
ROPE ACCESSORIES

73
6. CONNECTORS
Intro

Connectors or Links are used both for Lifting as


well as Mooring Applications and it is considered
critical accessory from safety point of view
because is one of the major hardware link between
the crane and the load, and regularly works fix
together with chain or non steel fittings as textile
slings and similar terminals.

For Lifting application, connectors are considered


as rigging accessories, consequently the links are
not belonging to the crane itself, but as a separate
and temporary crane accessory.
but others do deep water for e.g maniffols recovery,
For Subsea Mooring, links & connectors are seabed pipeline maintenance or repair is being
considered part of the long term mooring line for possible to do operations up to 4.000m subsea.
floating platforms. Regularly floating platforms are
located in deep water seas. Related to long term Mooring Line, the most
popular connector designs are H-Link & Y-Links
Subsea Deep Water application is considered one as preferred product to link two chains, chain with
of the most critical Offshore application because rope, rope with sling or any technology used for
of the poor accessibility of the products, harsh floating structures mooring lines. Recently other
environment and high costs to get the products technologies beside steel chain are being used
back to top site. Consequently maintenance jobs and recommended by installation companies
are difficult to manage and long life times are based on two criterias:
required. • Weight of mooring line in deep water.
• Cost of commissioning & installation.
Under these conditions, forged material is the
preferred & valued technology to guarantee long Irizar Forge is approved by DNV and ABS
life times with low maintenance costs. For high to produce, test & certify Offshore Mooring
safety factor during long life time, super alloy Accessories in material R4 according to
steels are the preferred steel grades to guarantee “DNV-OS-E302 Offshore Mooring Chain” and
a safe functional long life products. Surface “ABS Guide for Offshore Mooring Chain”.
protection & coatings have also a key role to
keep designed life times. Mooring Line is being a combination technology in
recent projects, combining steel with fiber products:
Related to connectors, because its geometry, can steel chain, steel wire ropes, synthetic ropes and
comply with different purposes, being the main ones: textile slings. Combination of all 4 technologies
Related to lifting, the main connector is Master Link is reducing commissioning costs and reducing
besides shackles (see chapter 4 Shackles) and its weight. Links & connectors are in between different
considered crane accessories not belonging to the technologies to ensure a permanent steel-fiber,
crane itself. Crane can be an onshore or offshore steel-steel or fiber-fiber join or linkage.
crane: the latest can be dry operation or subsea
operations: most of them they do in shallow water, Enjoy the Connectors range in the following pages.

74
COMPLETELY
HEAVY DUTY MASTER LINK WELDLESS

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• WLL: from 155t to 1.500t. • Load Test: requested and recommended. ILO-3,
• Master links forged and heat treated. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory

SHACKLES
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: 5:1.

CONNECTORS | HEAVY DUTY MASTER LINK


Overall dimensions (mm) Weight
WLL (t) MBL (t) D L1 L2 L3 kg
131 524 90 460 300 90 77
157 628 100 500 300 100 103
250 1000 115 600 400 115 165

SWIVELS
300 1200 115 600 300 115 160
400-1 2000 115 490 250 115 135
400-2 2000 115 700 250 115 169
400-3 1600 155 800 400 205 525
500 2000 175 800 400 220 648
600 2400 195 800 400 230 763
700 2800 200 850 400 235 835
800 3200 210 850 400 245 922
900 3600 230 900 400 270 1182
1000 4000 240 900 400 280 1292
CONNECTORS

1250 5000 260 1000 400 310 1695


1500 6000 270 1000 400 320 1832

Forging tolerances +/-5%.


ROPE ACCESSORIES

75
TRIPLATE

• WLL: from 120t to 700t. • Load Test: requested and recommended. ILO-3,
• Triplates forged, heat treated and machined. FAT or Breaking Test available upon request.
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• Safety Factor: min. 4:1.

CONNECTORS | STANDARD TRIPLATE


Overall dimensions (mm) Weight
WLL (t) A B C D E R kg
120 105 280 620 100 582 170 188
150 115 320 690 110 647 185 256
175 115 320 710 110 667 195 274
200 140 390 820 120 768 215 390
250 150 390 870 140 818 240 518
300 160 420 920 150 864 250 617
400 185 490 1090 200 1024 300 1170
500 200 550 1270 200 1196 360 1619
600 220 600 1400 200 1320 400 1972
700 230 600 1400 250 1320 400 2452

Tolerances: machined surface tolerance +/-1%. +/-5% for D dimension.

76
CUSTOM CONNECTORS

CRANE HOOKS
Irizar Forge team can accommodate any forged connector to the specific lifting, rigging
or mooring operation the market is ready to operate up to 1.500t, from safety, design, material
strength and certification point of view.

• WLL: from 155t to 1.500t. • Safety Factor: min. 4:1.


• Y Link, H Link, Twin Plate and Double Pin Connector • Load test requested and recommended. ILO-3,
forged and heat treated. FAT or Breaking Test available upon request.

CRANE BLOCKS
• Material: carbon steel, alloy and super alloy. • Certificate: EN10204-3.1. For 3.2, Mooring Accessory
• Coating Protection: upon request. Cert (R4) with ABS and DNV upon request.
• General Tolerances: +/-5% forged parts and
machined parts +/-1%.

Y Links H Links

Twin plate Double Pin Connector SUBSEA HOOKS


SHACKLES
SWIVELS
CONNECTORS
ROPE ACCESSORIES

77
7. ROPE ACCESSORIES
Intro

In this guide Rope Accessories are divided into Diferents hardness in the groove can be achieved
Sheaves and Sockets. dependig on the material and the induction
treatment.
Sheave or Pulley has always been connected to
the rope industry because sheave is the vehicle for Bearing is naturally linked to the sheave to get
the rope to move: sheave is the road and bearing movement and rope can turn: depending on the
is the motor/vehicle to make the movement faster sheave, load and design main purpose, bearings
or slower. can be roller bearing, ball bearing, bronze bushing,
etc, depending on customer requirements.
Sheaves can be used in a crane (to guide ropes) Proof Test Load (PTL) is being performed at Irizar
and out of a crane equipment wherever the rope is. benches in order cover a full guarantee to the
crane operator.

Related to sockets it is considered rope terminal


hardware (wirerope end fitting). Depending on the
customer requirements, forged socket, close or
open type, can be designed and manufactured to
comply with the specific lifting, rigging, anchoring,
fastening or mooring operations. Regularly forged
sockets are required for mooring operations
for permanent mooring systems and long term
mooring lines.
Last decades ropes have suffered a big
development based in metallurgical R&D: rope Sockets can be manufactured in different materials
diameter has been decreased thanks to wire (carbon, alloy and super alloy steel) and designed for
ropes advanced technology using more flexible the specific rope diameter and capacity required by
wire ropes, reducing rope diameter and increasing the application with a minimum safety factor of 4:1.
strengthness thanks to very advanced materials, With the correct assembly into the wire rope, socket
having decreased the historical factor “rope can meet the breaking strength of the wire rope.
diameter (d1) x factor = sheave diameter (D)”.

The number of sheaves in the hook block for


instance will depend on the total WLL of the
hookblock and individual sheave WLL: falls is
called to the twisted rope, whereas 1 sheave has
always 2 falls, 2 sheaves have 4 falls...

Sheaves or pulleys can be manufactured in several


materials (carbon steel, alloy steel, technical plastic)
based on the purpose of it. Steel made sheaves
can be forged, laminated plate and casting. Forged/
casted ones are considered weldfree and plate Enjoy the Rope Accessories range in the following
ones regularly have welding points. pages.

78
SHEAVES
Metallic sheaves
Welded sheaves
One plate sheave

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• Material (steel): cold laminated 1 plate + 1 welding • Coating Protection: fully painted.
- Plates: S275JR • Rope diam: acc to customer requirement.
- Hub: S355 • Assembly: with bearing upon request. FAT upon

SHACKLES
• “D” diameter from Ø160mm to Ø800mm. request.
• Hardness (groove): min 200HB. • Certificate: EN10204-3.1. For 3.2, and Load Test
Further by induction treatment upon request. upon request.

METALLIC WELDED SHEAVES | ONE PLATE SHEAVE


Overall dimensions (mm) Weight
No (Ø) D1 D d1 B R Rope Bearing Ref. Shaft Ø kg
160 160 192 75 35 4,5 8 6009-2RS 45 3,5

SWIVELS
200 200 240 85 41 5,5 10 6209-2RS 45 5
280 280 335 110 48 8,5 16 6212-2RS 60 12
355 355 415 150 60 9,5 18 6217-2RS 85 17,5
450-1 450 520 180 72 12,5 24 6220-2RS 100 34
450-2 450 520 150 54 12,5 24 SL04 5020PP 100 31,5
550 550 630 180 65 13,5 25 SL04 5024PP 120 43
650 650 735 225 81 15 28 SL04 5030PP 150 67
CONNECTORS
ROPE ACCESSORIES

79
SHEAVES
Metallic sheaves
Welded sheaves
Two plates sheave

• Material (steel): cold laminated 2 plates + 2 welding • Coating Protection: fully painted.
- Rim: S355J2 • Rope diam: acc to customer requirement.
- Plates: S355J2+N • Assembly: with bearing upon request.
- Hub: E355 FAT upon request.
• “D” diameter from Ø160mm to Ø2000mm. • Certificate: EN10204-3.1. For 3.2, and Load Test
• Hardness (groove): min 200HB. upon request.
Further by induction treatment upon request.

METALLIC WELDED SHEAVES | TWO PLATES SHEAVE


Overall dimensions (mm) Weight
No (Ø) D1 D d1 B R Rope Bearing Ref. Shaft Ø kg
500 500 560 140 54 11 20 SL04 5018PP 90 37,5
560 560 630 150 54 12 22 SL04 5020PP 100 45
630 630 710 170 65 14 26 SL04 5022PP 110 55,5
710 710 800 180 65 15 28 SL04 5024PP 120 70
800 800 900 200 77 17,5 32 SL04 5026PP 130 92
900 900 1010 210 77 19,5 36 SL04 5028PP 140 132

80
SHEAVES
Metallic sheaves
Free of weld sheaves
Solid sheaves

CRANE HOOKS
CRANE BLOCKS
SUBSEA HOOKS
• Material: Completely machined from solid. • Coating Protection: fully painted.
- Carbon steel. • Rope diam: acc to customer requirement.
- Alloy steel. • Assembly: with bearing upon request. FAT upon

SHACKLES
• “D” diameter up to Ø2000mm. request.
• Hardness: groove hardness depends on steel grade • Certificate: EN10204-3.1. For 3.2, and Load Test
& treatments. lnduction treatment upon request. upon request.

SWIVELS
CONNECTORS
ROPE ACCESSORIES

81
FORGED SOCKETS

Irizar Forge team can accommodate any forged socket to the specific lifting, rigging or mooring
operation the market is ready to operate up to 320t, from safety, design, material strength and
certification point of view.

• WLL: 320t. • Surface Protection & Coatings: upon request.


• Swivel forged, heat treated and fully machined. • Sealings: upon request for subsea and offshore apps.
• Material: carbon, alloys and super alloys. • Load Test: requested / recommended.
Most regular: super alloy steel. • Certificate: EN10204-3.1. For 3.2, ILO-3, FAT or
• Rope diameter: acc to customer requirement. Breaking Test available upon request.
• Safety Factor: min. 5:1.

Open forged sockets

FORGED SOCKETS | OPEN FORGED SOCKETS


Overall dimensions (mm) Weight
Art. No Wire Ø inch WLL (t) MBL (t) A B C D E F G H kg
IFSSS-140 3 1/4 - 3 3/8 140 700 286 298 330 412 79 159 92 140 224
IFSSS-150 3 1/2 - 3 5/8 150 750 310 318 356 432 83 171 99 152 280
IFSSS-190 3 3/4 - 4 190 950 352 343 381 464 89 191 108 178 378
IFSSS-240 4 1 /2 240 1200 430 480 460 510 101 208 125 190 564
IFSSS-280 5 280 1400 550 500 500 560 120 210 138 250 922
IFSSS-400 5 1/2 - 6 400 2000 590 500 580 620 140 230 160 275 1295
IFSSS-500 6 1 /2 500 2500 640 600 675 710 175 310 175 290 1950

82
CRANE HOOKS
Close forged sockets

CRANE BLOCKS
SUBSEA HOOKS
FORGED SOCKETS | CLOSE FORGED SOCKETS
Overall dimensions (mm) Weight
Art. No Wire Ø inch WLL (t) MBL (t) A B C D E F G kg

SHACKLES
IFCSS-140 3 1/4 - 3 3/8 140 700 311 184 92 146 311 330 102 143
IFCSS-150 3 1/2 - 3 5/8 150 750 330 197 99 159 330 356 102 166
IFCSS-190 3 3/4 - 4 190 950 362 216 108 178 356 381 108 217
IFCSS-240 4 1/2 240 1200 405 235 125 190 425 460 120 338
IFCSS-280 5 290 1400 515 270 138 210 475 500 140 579
IFCSS-400 5 1/2 - 6 400 2000 510 300 160 250 550 580 150 654
IFCSS-500 6 1/2 500 2500 600 325 175 300 600 675 175 1063

SWIVELS
Custom made sockets
CONNECTORS
ROPE ACCESSORIES

83
ANNEXES

Annex 1

CRANE GENERAL INFORMATION (EN13001-1, EN13001-2)


CRANE PROPERTIES
Crane Type
Dispositive Hoisting Type
Hoisting Device Type & Starting Method
Maximum Constant Hoisting Speed (vh,max) [m/s]
Constant Hoisting Creep Speed (vh,CS) [m/s]
Maximum Traslation Acceleration [m/s2]
Maximum Distribution Acceleration [m/s2]
Maximum Vertical (Drag) Acceleration [m/s2]
Drag Device Acceleration Force
Articulation Type
Tilting Resistance Factor for Balanced Rope Reeving (Ct)
Maximum Deliberated Hook Suspension Inclination (ß) [•]
TEMPERATURE FACTORS
Operation Temperature [°C]
APPLICATION FACTORS
Risk Factor (n r)
MASS FACTORS
Mass of the rated hook load (mRC) [kg]
Total Hook Load with Release device (m H) [kg]
Maximum Hoisting Load [kg]
WIND FACTORS
Wind Range in Service
European Wind Location
Out of Service (OS) Wind Interval [R] [years]
Maximum Load Heigth to the Surrounding Ground OS cond. (m)
Load Percentage for Out of Service Condition (ηW)
FATIGUE DESIGN FACTORS
Fatigue Operation Temperature [°C]
Mass of the Hook Load in a Lifting Cycle (mi) [kg]
Class Q Parameter
Class U Parameter
Average Number of accelerations per Cycle
Total Number of Lifting Cycles
ADDITIONAL LOAD OPTIONS
LOAD RELEASE FACTORS
Apply Fast Load Release?
Load Release Speed
Release Load Percentage [%]
Load Release Device Mass [kg]
TRANSLATION FACTORS
Irregular Traslation surface?
Factor ϕ4 (EN13001-2)
SNOW & ICE FACTORS
Apply Snow and Ice Loads?
Load Horizontal Area Projection (mm)
Snow or Ice Build-up Thickness (mm)
EARTHQUAKE FACTORS
Apply Earthquake Loads?
Maximum Vertical Acceleration due to Earthquake [m/s2]

84
Annex 2

DIN 15400 Drive Groups


This table specifies the drive group as a function of hook strength class and the lifting capacity as
a function of hook number.

Strength Strength
class
DRIVE GROUP class
M Hooks used in a drive group 1Bm 1Am 2m 3m 4m 5m M
P lower than 1Bm are not 1Bm 1Am 2m 3m 4m 5m - P
S included here. 1Bm 1Am 2m 3m 4m 5m - - S
T 1Bm 1Am 2m 3m 4m - - - - T
V 1Bm 1Am 2m 3m 4m - - - - - V
Hook Hook
Number
LIFTING CAPACITY, IN KG Number
006 320 250 200 160 125 100 - - - - 006
010 500 400 320 250 200 160 125 100 - - 010
012 630 500 400 320 250 200 160 125 100 - 012
020 1.000 800 630 500 400 320 250 200 160 125 020
025 1.250 1.000 800 630 500 400 320 250 200 160 025
04 2.000 1.600 1.250 1.000 800 630 500 400 320 250 04
05 2.500 2.000 1.600 1.250 1.000 800 630 500 400 320 05
08 4.000 3.200 2.500 2.000 1.600 1.250 1.000 800 630 500 08
1 5.000 4.000 3.200 2.500 2.000 1.600 1.250 1.000 800 630 1
1.6 8.000 6.300 5.000 4.000 3.200 2.500 2.000 1.600 1.250 1.000 1.6
2.5 12.500 10.000 8.000 6.300 5.000 4.000 3.200 2.500 2.000 1.600 2.5
4 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 3.200 2.500 4
5 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 3.200 5
6 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 4.000 6
8 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 5.000 8
10 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 6.300 10
12 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 8.000 12
16 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 10.000 16
20 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 12.500 20
25 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 16.000 25
32 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 20.000 32
40 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 25.000 40
50 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 32.000 50
63 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 40.000 63
80 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 50.000 80
100 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 63.000 100
125 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 80.000 125
160 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 100.000 160
200 1.000.000 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 125.000 200
250 1.250.000 1.000.000 800.000 630.000 500.000 400.000 320.000 250.000 200.000 160.000 250

85
Vocabulary & Abbreviations

t Metric ton (1.000kg)


kg Kilogram
No Number
mm Millimeters
WLL Working Load Limit
SWL Safety Working Load
COC Certificate of Conformity
COO Certificate of Origin
DAC Design Approval Certificate
CSIC Classification Society lnspection Certificate
EN European Standard
EN13001 New European Standard for Cranes
EN13001-3-5:2016 New European Standard for Forged Crane Hooks
EN10204 Metallic products - Types of inspection documents (Material Certificate recognized in Europe)
3.1 EN10204-3.1 Original Manufacturer Material Certificate, with tests results (no 3rd Party)
2.1 EN10204-2.1 Original Manufacturer Assembly Certificate
3.2 EN10204-3.2 Third Party Material Certificate, with tests results (witnessed by 3rd Party)
IL0-3 Load Test Certificate recognized by lnternational Labour Office
PTL Proof Test Load
FAT Factory Acceptance Test
MBL Minimum Breaking Load
FEA Finite Element Analysis
YS Yield Strength
US Ultimate Strength
FS Fatigue Strength
PL Proof Load by cold forming
DT Destructive Test
NDT Non Destructive Test
UT Ultrasonic Test
MT Magnetic Test
+QT Quenched & Tempered (a kind of heat treatment)
+N Normalizing (a kind of heat treatment)
R4 Alloy steel linked to chain materials
SF Safety Factor (MBL/WLL)
DIN Deutsches lnstitut für Normung
DIN15400 Old recognized European standard for crane shank hooks
CLASS P Very low mechanical properties material (regularly carbon steel)
CLASS S Low mechanical properties material (regularly low alloy steel)
CLASS T Medium mechanical properties material (regularly medium alloy steel)
CLASS V High mechanical properties material (regularly high alloy steel)
CLASS W Very high mechanical properties material (regularly super alloy steel)

86
87
INDEX BY PRODUCT NAME
1. CRANE HOOKS
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | UNMACHINED................................................................................. 11
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 12
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 13
SINGLE FORGED HOOKS BASED ON BS2903:1980 DESIGN | UNMACHINED........................................................................... 14
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING.............. 15
RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | UNMACHINED.......................................................................... 16
SINGLE FORGED HOOKS BASED ON DIN15401 DESIGN | MACHINED FITTED WITH NUT......................................................... 17
RAMSHORN FORGED HOOKS BASED ON DIN15402 DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING....... 18
RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | UNMACHINED................................................................................ 19
RAMSHORN FORGED HOOKS BASED ON BS3017:1958 | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING.............. 20
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | UNMACHINED...................................................................... 21
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT.............................................. 22
RAMSHORN FORGED HOOKS BASED ON DIN15402-B DESIGN | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING... 23
QUAD FORGED HOOKS BASED ON DIN15402-C | UNMACHINED............................................................................................ 24
QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT.................................................................... 25
QUAD FORGED HOOKS BASED ON DIN15402-C | MACHINED FITTED WITH NUT, CROSSHEAD AND BEARING......................... 26
SINGLE FORGED CARGO HOOKS BASED ON BS2903:1980 DESIGN......................................................................................... 27
EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN.............................................................................................. 28
EYE FORGED SINGLE FIX HOOK BASED ON IRIZAR DESIGN...................................................................................................... 29
EYE FORGED SINGLE CARGO HOOK BASED ON DIN82017 DESIGN.......................................................................................... 30
EYE FORGED RAMSHORN FIX HOOK BASED ON IRIZAR DESIGN............................................................................................... 31
EYE FORGED RAMSHORN B HOOK BASED ON IRIZAR DESIGN.................................................................................................. 32
EYE FORGED RAMSHORN FORK HOOK BASED ON DIN82019 DESIGN...................................................................................... 33

2. CRANE BLOCKS
LIGHT DUTY BLOCKS | ONE SHEAVE BLOCK.......................................................................................................................... 41
LIGHT DUTY BLOCKS | TWO SHEAVES BLOCK....................................................................................................................... 42
LIGHT DUTY BLOCKS | THREE SHEAVES BLOCK..................................................................................................................... 43
LIGHT DUTY BLOCKS | FOUR SHEAVES BLOCK...................................................................................................................... 44
MEDIUM DUTY BLOCKS | FOUR SHEAVES BLOCK.................................................................................................................. 45
MEDIUM DUTY BLOCKS | SIX SHEAVES BLOCK...................................................................................................................... 46
HEAVY DUTY BLOCKS | TWO SHEAVES BLOCK....................................................................................................................... 47
HEAVY DUTY BLOCKS | FOUR SHEAVES BLOCK..................................................................................................................... 48
OFFSHORE CRANE BLOCKS | SINGLE SHEAVE BLOCK........................................................................................................... 49

88
3. SUBSEA HOOKS
FORGED ROV EYE HOOKS | LONG SHANK ROV EYE HOOK...................................................................................................... 53
FORGED ROV EYE HOOKS | STANDARD SHANK ROV EYE HOOK............................................................................................. 54
ROV EYE FORGED SINGLE CHAIN HOOK BASED ON DIN7540 DESIGN...................................................................................... 55
FORGED ROV HOOKS | KS ROV EYE HOOK............................................................................................................................. 56
FORGED ROV HOOKS | SLING DEFENDER ROV EYE HOOK...................................................................................................... 57
FORGED ROV HOOKS | LOAD TRANSFER ROV EYE HOOK....................................................................................................... 59

4. SHACKLES
HEAVY DUTY DEE FORGED SHACKLES..................................................................................................................................... 65
HEAVY DUTY BOW FORGED SHACKLES................................................................................................................................... 66
SLING FORGED SHACKLES...................................................................................................................................................... 67

5. SWIVELS
SWIVEL HOOKS....................................................................................................................................................................... 71
SWIVEL | EYE-EYE................................................................................................................................................................. 72
SWIVEL | EYE-CLEVIS............................................................................................................................................................ 73

6. CONNECTORS
CONNECTORS | HEAVY DUTY MASTER LINK.......................................................................................................................... 75
CONNECTORS | STANDARD TRIPLATE................................................................................................................................... 76

7. ROPE ACCESSORIES
METALLIC WELDED SHEAVES | ONE PLATE SHEAVE.............................................................................................................. 79
METALLIC WELDED SHEAVES | TWO PLATES SHEAVE............................................................................................................ 80
METALLIC FREE OF WELD SHEAVES | SOLID SHEAVES.......................................................................................................... 81

89
90
Irizar Forge Spain
Hiribarren 26
20210 Lazkao - Spain
+34 943 88 09 36

Irizar Forge USA


5615 W. Fuqua Building B
Houston TX 77085 - United States
+1 281 546 2099
May 2022 - MAIFCATEN

Irizar Forge Brazil


Rua Alexandre Dumas, 1711, 5th Floor
Chácara Santo Antônio, São Paulo - Brazil
+55 (11) 2599 8364

[email protected]
irizarforge.com

HEAVY DUTY CHALLENGES.


FORGED SOLUTIONS.

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