Corrosion Protection Systems

PROTECTING PEOPLE, ASSETS, AND THE ENVIRONMENT

CHEMICAL CONTAINMENT & CORROSION CONTROL

 INDUSTRIES SERVED

SULFURIC ACID PLANTS PHOSPHORIC ACID/FERTILIZER

Acid towers and sulfur pits in sulfuric acid plants Phosphoric acid attack tanks in fertilizer plants

Sophisticated Corrosion Control Solutions

COAL-FIRED POWER PLANTS PULP AND PAPER MILLS
for the Most Demanding Environments Coal-fired power plant ducts & chimneys in desulfurized Digesters and chlorination towers in pulp bleach plants
flue gas service

Industries that use or produce corrosive or hazardous chemicals are challenged to maintain safe and reliable
facilities while preserving the environment. Since the mid-1900s, factory owners put their trust in acid brick
linings, constructed with Corrosion Engineering chemical-resistant mortars and membranes, to help them
achieve these goals.

While many continue to rely on acid brick linings to address severe chemical, mechanical, and thermal service
PIGMENT AND DYES STEEL MILLS
conditions, the range of corrosion resistant linings and materials available today provides more versatile means Chlorinators in titanium dioxide plants Pickle tanks, acid regen, and wastewater collection
of achieving plant safety, reliability, and environmental goals. ErgonArmors Corrosion Engineering division offers trenches & sumps
a variety of corrosion protection solutions to meet the needs of industrial processors.

Anchored Thermoplastic Concrete Protection Liners Potassium Silicate Concretes & Gunites
METAL & MINERAL PROCESSING SPECIALTY & BASIC CHEMICAL PLANTS
Cellular Glass Block Lining Systems Urethane & Asphaltic Flexible Membranes
Smelters and cell house infrastructure corrosion protection Aluminum sulfate digesters. Chlor-alkali plant infrastructure
Graphite & Vitrified Tiles Laminate Linings

Acid-Resistant Brick Mortars, Tile Grouts, Flake-Filled Linings

& Adhesives
Seamless Trowellable Floor Toppings
Polymer Concretes & Structural Grouts
Slurry-Broadcast Flooring Revised 2014

Polymer Modified Underlayment

Expansion Joint Sealants & Fillers
FOOD & BEVERAGE PLANTS BATTERY PLANTS
Durable, hygienic process flooring Acid battery formation rooms and reclamation bunkers
TANKS AND PROCESS EQUIPMENT
Corrosion Engineering offers durable primary containment lining solutions for demanding environments. Hot
corrosive chemicals, exothermic reactions, agitated sediment these conditions often call for acid resistant brick or
tile linings. For cooler service temperatures, flake-filled Penncoat Linings are an economical choice. With a broad
product line from which to choose, Corrosion Engineering can help you evaluate options to meet your needs.

Anchored thermoplastic Acroline Systems,

available in HDPE, PP, PVDF, and ECTFE, are a great
option for concrete tanks. Acroline Systems have
Phosphoric acid attack tanks are lined with In acidic environments subject to thermal
been installed in diverse applications ranging from
carbon brick set in Furalac Green Panel cycling, adding a layer of Pennguard
potable water treatment tanks, to phosphoric acid
Mortar over a chemical-resistant membrane Block Lining System behind the brickwork
attack tanks.
such as Tufchem II Membrane. insulates the membrane and extends its
service life.

Historically, brick linings are utilized in the most

demanding environments, and provide reliable
service with minimal maintenance.

Flake fillers in our Penncoat Lining formulations

reduce the linings permeability for longer life in Urethane-asphalt Tufchem II Membrane Vinyl ester mortars have historically been used
was used to coat the exterior surface of this in tile-lined, pulp bleach plant equipment. Our
immersion service. Systems are designed for brush,
sulfur pit made of Tufchem Silicate Concrete. family of vinyl ester Pennchem Mortars
roller, trowel, and spray application.
The sulfur pit was precast in two pieces then provides customized performance to address
joined in the field. variations in pH and temperature for optimal
mortar longevity.
FLOORING SYSTEMS

From dropped tools to vehicle traffic, process and containment area floors can take a beating. We design effective corrosion
When installation time is limited, consider a pre-cured,
protection linings with abrasion and impact loads in mind. Choose from Corrosion Engineerings flooring systems to fill your
adhesively bonded sheet membrane like Penncoat 600
requirements for durability and chemical resistance.
Membrane. Seams are sealed with heat and chemical-
resistant tape.

Corrosion Engineerings seamless flooring

solutions include: Penncoat MR, Penntrowel
SBR, and Penntrowel L/F Systems, which
With unparalleled durability and thermal shock resistance,
incorporate reinforcing fabric for enhanced
few alternatives outlast a properly specified, installed, and
durability and crack bridging capabilities.
maintained acid brick and membrane floor.
Consider several resin formulations to suit
your chemical resistance requirements.

Compared with trowellable Penntrowel Surfacer

Systems, Penntrowel SB Systems are applied Aircraft maintenance facilities utilize aggressive chemistries
using less labor-intensive slurry-broadcast for parts and engine cleaning and paint stripping. Properly
installation techniques. These methods yield a selected Penncoat Lining or Penntrowel SB Flooring
non-slip, durable broadcast floor finish. provides effective concrete protection in these facilities.

When your project schedule doesnt provide enough time

Vitrified Tufchem Tiling Systems are the
to install acid brick flooring, substitute cast-in-place polymer
ultimate solution for wet dairy, beer, and meat
concrete for faster turnaround. For battery plants and other
processing facilities, where sanitary design,
acidic environments, consider cast-in-place Tufchem Silicate
durability, and a safe walking surface are critical.
Concrete or Tufchem Epoxy Concrete flooring.
SECONDARY CONTAINMENT & EXPANSION JOINTS
Practical and economical, Corrosion Engineerings secondary containment lining systems
provide just the right amount of protection against occasional chemical spills or short-
term immersion.

Strong acid containment dikes demand robust protection against thermal shock. Thermal
shock produced when strong acid leaks into standing water can delaminate thin liquid-
applied linings. Thicker linings, such as acid brick or polymer concrete, offer excellent
protection against thermal shock.

A chemical containment system is not complete until expansion joints are filled.
Chemical-resistant Flexjoint Sealants are hard enough to withstand a variety of
wheeled cart and vehicular traffic.

Tufchem Silicate Concrete is an acid-resistant substitute for Portland cement concrete. This
active pharmaceutical ingredient plant, which uses strong sulfuric and acetic acids, constructed
secondary containment dikes using Tufchem Silicate Concrete that was mixed on site in a
continuous volumetric mix truck.

User-friendly Penncoat Linings and Penncoat MR

Linings are practical and cost-effective solutions for
secondary containment structures designed to resist
occasional chemical splash and spill.

The elastomeric nature of Tufchem II and Pennchem

97 Membranes allow them to accommodate some
movement in the substrates over which they are applied.
Both are useful secondary containment linings.
This lead-acid battery manufacturer protects its strong acid storage and mixing containment
areas with acid brick and Furalac Green Panel Mortar over asphaltic Penncoat 101 Membrane.
EFFLUENT COLLECTION SYSTEMS

Often characterized by a variable mixture of constantly flowing chemical spills, steam condensate, storm water runoff, and Acroline Anchored Thermoplastic Concrete Protection Liner Systems
process contact water, industrial wastewater streams give collection systems the corrosion-erosion one-two punch. With
many trenches, sumps, and manholes below grade, effective groundwater protection can be as critical as corrosion protection. Available in several thermoplastic materials, Acroline Anchored Thermoplastic Concrete Protection Liner Systems provide
reliable corrosion protection and chemical containment.

Integrally extruded anchors on the back of our Acroline Systems mechanically lock the thermoplastic sheeting into the
surface of the concrete structure. This robust anchoring system enables the liner to resist delamination from hydrostatic
Durable fiberglass reinforced Penntrowel MR and L/F backpressure (below grade) or thermal expansion.
Systems can withstand constant chemical immersion
and abrasion from sediment entrained in process
effluent streams. The fabric also helps these linings
maintain their integrity along inside corners, where
Liners may be fabricated with grating
seasonal thermal cycling could undermine a weaker
seats, pipe stub-outs, and overlap
lining system.
flanges. Fabric-backed Acroline
Systems provide a bonding surface
over which other chemical-resistant
linings may be applied at tie-ins, such
as between a trench liner and adjacent
Many off-the-shelf precast polymer concrete trench acid-proof brick flooring.
drains just dont provide sufficient chemical resistance
for corrosive industrial environments. When your efflu-
ent collection system demands a more robust, custom
solution, think of Corrosion Engineering. Choose from
Acrocast Vinyl Ester Concrete, Tufchem Epoxy
When downtime is critical, shop-
Concrete, and Pennchem Novolac Concrete,
fabricated Acroline Systems trench
available in silica and carbon grades.
and sump liners save precious field
construction time concrete can be
restored and lined in the same step.

Though coatings have gained favor for their low Acroline Systems are Available in Several Thermoplastics:
initial cost, durable acid brick linings typically High-Density Polyethylene (HDPE), gray and UV stable black
provide corrosion protection at a lower cost per year Random Copolymer Polypropylene (PP-R), gray and UV stable black
of service. Flexible Polyvinylidene Fluoride (PVDF), UV stable natural
Ethylene-Chlorotrifluoroethylene Copolymer (ECTFE), UV stable natural
Acroline 110 Systems are only available in HDPE.
PADS, PIERS, & PEDESTALS FLUE GAS HANDLING EQUIPMENT CHIMNEYS & DUCTS
The chimneys and ducts of coal-fired power plants equipped with flue gas desulfurization systems demand
When corrosion threatens the structural integrity of tank pads, pump piers, and column pedestals, the safety of your workers
sophisticated corrosion protection. Corrosion Engineering systems resist acidic condensate produced when gas
may be at risk. To protect these structures against chemical attack, consider building them out of chemical-resistant polymer
temperatures fall below the acid dew point. Whether you are reheating the gas after scrubbing or running wet,
concrete or seal them with a corrosion barrier. Polymer concretes include: Tufchem Silicate Concrete, Acrocast Vinyl Ester
Corrosion Engineering linings can provide the protection you need.
Concrete, Pennchem Novolac Concrete, and Tufchem Epoxy Concrete.

The global power generation industry relies on

Tufchem Silicate Concrete offers unmatched
our unique Pennguard Block Lining System
resistance to strong nitric, sulfuric, phosphoric, and
for long-term corrosion protection in their stacks.
hydrochloric acids. Construction tools and techniques
This versatile lining system is even suitable for
are similar to those used for conventional Portland
seismic zones and can be applied over steel,
cement concrete.
concrete, gunite, brick, and fiberglass structures.

When initial cost considerations drive the chimney

lining selection process, power generators turn
Column base plates need solid support for efficient load to Penncoat Linings, which incorporate flake
transfer. High-strength Tufchem Grout is a great choice for fillers. These linings, as well as fiberglass reinforced
pours up to one foot deep. Penntrowel L/F Systems, find application in
other parts of the FGD plant including tank linings,
neutralization basins, and cooling tower bases.

In predominantly hot and dry stacks, plural

Leaking pump fluids can corrode Portland cement con- component Tufchem Silicate Gunite lining is
crete pads from under base plates and mounting bolts. For an economical choice. For best performance, the
structural support that is corrosion resistant, consider using substrate and anchoring system are first lined
Corrosion Engineering polymer concrete. with a chemical-resistant membrane, such as
Pacmastic 325, prior to installation of the gunite.
CORROSION ENGINEERING LINING SYSTEMS & MATERIALS

Penncoat Lining Systems Penncoat MR Linings Pennchem 97 Membrane Acid Brick over Penncoat Tile Grouts and Thinset Vitrified Tufchem Tiling
(Mat Reinforced) with Penncoat 331 Lining 101 Membrane Adhesive Bed Joint Systems

Penntrowel SBR Flooring Systems Penntrowel Surfacers Penntrowel L/F Systems Acroline Anchored Thermoplastic
(Slurry-Broadcast, Reinforced) (Trowel-Applied) (Lining/Flooring) Concrete Protection Liner Systems

Choosing the right lining system to protect

your plant equipment and infrastructure
against corrosion is complex. Choosing a
material supplier who will take the time to
guide you through the process is simple.

Contact Corrosion Engineering for lining

recommendations, design details, material
Tufchem, Pennchem (shown), Flexjoint Sealants Pennguard Block Lining
and Acrocast Polymer Concretes specifications, and installer referrals at
Systems
TM

[email protected].

Visit corrosion-engineering.com for

access to our comprehensive online
product catalog.
About
Corrosion
Engineering
Corrosion Engineerings heritage extends back to its foundation at Pennsylvania Salt in the 1940s,
where it began developing corrosion resistant linings and materials for the companys pulp and
paper chemicals manufacturing plants. Since then, the sophisticated line of chemical resistant brick
mortars has grown into a broad range of corrosion protection solutions for multinational clients.

Headquartered in Jackson, Mississippi, Ergon Inc., and its consolidated subsidiaries are built on
a foundation of petroleum related enterprises begun in 1954 by its Chairman, Leslie B. Lampton.
Starting as a petroleum retailer with only two employees, Ergon has evolved into a network of
market-leading companies employing over 2,300 people.

1960s: Pennsylvania Salt merges with Wallace & Tiernan to form

Pennwalt Corporation.

1989: Elf Acquitaine acquires Pennwalt. The Chemicals Division is

renamed Elf Atochem, and subsequently renamed Atofina
Chemicals in 2000.

2001: Corrosion Engineering is acquired by Henkel Corporation.

2011: Ergon Asphalt & Emulsions, Inc., acquires Corrosion

Engineering Division from Henkel Corporation.

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