IJETR022505
IJETR022505
IJETR022505
Abstract This study focused on the design, fabrication and for its hygroscopic behavior. However, it has been observed
testing of improved traditional rice parboiler. The parboiling that the degree of swelling varies with varieties, raw and
methods adopted in rural areas in Nigeria need to be parboiled rice and processing methods (Juliano 1985). Rice
modernized to improve their performances. This led to the
being the second largest consumed cereal after wheat shapes
development of an improved traditional rice parboiler at the
National Cereals Research Institute Badeggi (NCRI). The
the lives of millions of people; more than half the worlds
parboiler has a capacity of 70kg with soaking chamber volume population depends on rice for about 80 percent of its food
of 0.3269 m3 and a steaming chamber volume of 0.0759 m3. The calorie requirements. Rice has been a good partner to
steaming chamber is located directly below the soaking chamber mankind. The adaptations in terms of ecological, economical
and it is provided with two drain plugs to drain water off from and technological changes around rice facilitated this
the paddy and the steaming chamber. The parboiler is mounted partnership between man and rice (Braun, 2006).
on a frame which is insulated with bricks blocks to minimize Presently in Nigeria, rural farmers who are the major
heat loss during parboiling. Firewood was used as the source of producers of rice still parboil rice using the traditional
fuel. Tests results using three rice varieties FARO44, FARO 28
methods of parboiling by soaking paddy in cold water in mud
and FARO 40showed that the improved traditional rice
parboiler, parboiled 70kg of paddy rice in 1hr 50mins, 1hr
pot, aluminum pot or half drum for two or three days after
57mins and 2hr 5mins for FARO 44 (long grain), FARO 28 which the paddy is steamed for hours and later dried and
(medium grain)and FARO 40 (short grain). The parboiler milled. These traditional parboiling processes commonly
consumed 3.6 kg, 3.6kg and 5.0kg of fuel for FARO 44(long results in improper gelatinization, discoloring and low market
grain), FARO 28 (medium grain) and FARO 40 (short grain) acceptability of the milled rice, due to defects and
respectively at a soaking temperature of 75C and steaming inadequacies in the parboiling processes. The method is also
temperature of about 100C. Water absorption test showed that time consuming and highly laborious. Parboiling operations
FARO 28 (medium grain) recorded highest water absorption within a short period of time and to get better quality output
compared to FARO 44 (long gain) and FARO 40 (short grain)
with good market acceptability. This necessitates the need to
which is the basses on which the points are not closely
distributed. This confirms that there is significant difference in develop a local improved rice perboiler to increase efficiency
water absorption of the three varieties of paddy rice parboiled of an existing traditional method of parboiling in order to
using the local improved rice parboiler. The local improved rice carry out. Paddy rice parboiling was originated in India. It is
parboiler, parboiled 70kg of paddy rice in 1hr 50mins, 1hr now widely used all over the world. (Ali .N. and ojha, T.P;
57mins and 2hr 5mins for FARO 44 (long grain), FARO 28 1970).
(medium grain)and FARO 40 (short grain). local improved rice Rice parboiling involves a hydration conditioning of the
parboiler consumed 3.6 kg, 3.6kg and 5.0kg of fuel for FARO paddy before milling by removing the husk and polishing the
44(long grain), FARO 28 (medium grain) and FARO 40 (short final product. Parboiling also results in higher milling
grain) at a soaking temperature of 75C and steaming
recovery, more translucent kernels and increased swelling
temperature of about 100C. Water absorption test showed that
FARO 28 (medium grain) recorded highest water absorption when cooked to the desired softness (Ali and Ojha, 1976).
compared to FARO 44 (long gain) and FARO 40 (short grain) Parboiling also reduces milling breakage, facilitates
which is the basses on which the points are not closely disintegration of protein bodies, impacts hardness to the
distributed. With a production cost of N22, 500:00 (twenty grains and makes them more resistant to pest [Raghavendra,
thousand, five hundred naira only) local improved rice parboiler R. And Juliano, B.O. 1970). In addition Parboiling is
parboiled average 0.224 tons/day, 0.75tons/month and important in reducing the losses of starch, vitamins, and
84.375ton/year for 8-9 working hours. minerals in cooking, destruction of infestation molds and
insects, and inactivation of lipases to improve the shelf life of
rice bran (USDA, 2010). Parboiled rice has a characteristic
Index Terms paddy rice, parboiler, Performance
assessment, soaked and steamed.
texture, flavor, Color, taste, and cooking behaviour. As at
1972, about 25 to 30 % of the world paddy was parboiled
(Gariboldi, .F. 1984). Consumers in most African countries
I. INTRODUCTION favour parboiler rice grain qualities traits to while or review
rice (Sakarai et at, 2006). Therefore, this paper presents the
Rice (Oryza sativa) has been in use as an important food Design, Fabrication and Testing of Improved traditional rice
since ancient times and today, more than half of the worlds perboiler.
populations consume rice as the in main food. It is well known
Description of improved traditional rice parboiler
The improved traditional rice parboiler is consists of the
Manuscript received September 23, 2014. following basic components shown in fig. 1-2 and plate1.
Gbabo, Agidi, Abdullahi, Lukma, A. M. Kuku, National Cereals
Research Institute Badeggi PMB 8, Bida, Niger State, Nigeria
i. Soaking Chamber: The soaking chamber is a circular tank
. which is made up of galvanized sheet. It has a diameter of
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Design, Fabrication and Testing of Improved Traditional Rice Parboiler
80cm and 80cm in height with two outlet valves, and a vi. Stand: This consists of four legs of 54cm height each
pressure relief valve. The bottom outlet valve to drains out which is made from 5cm 5cm angle iron. They hold the
the water inside the steaming chamber while the steaming parboiler in upright position at the base.
level indicator valve drains the water to its level for steaming vii. Frame chamber: Its made from silicon (Si) sand and
operation. The pressure relief valve reduces steam pressure clay used to insulate the heat generated by the firewood.
during steaming in other to overcome the hazardous effect of .
explosion of the tank.
ii. Steam Generation Chamber: This is circular in shape
made from galvanized sheet. It is located below the soaking
chamber and has a diameter of 80cm and height of 18cm. This
chamber generates steam.
iii. False Bottom (Circular Screen): This is an inner circular
screen incorporated inside the parboiler to prevent the paddy
rice from falling into the steaming chamber. It is constructed
with a flat bar.
iv. Parboiler Cover: The parboiler cover is also made from
galvanized sheet which has a diameter of 81cm used to cover
the top of the system to prevent of unnecessary escape of
steam.
v. Free space: This is a 10cm gap between the soaking and
steaming chamber which disallows the water from touching
the grain.
Plate 1. Constructed Improved traditional rice Parboiler Plate 2. Testing of improved traditional parboiler
332 www.erpublication.org
International Journal of Engineering and Technical Research (IJETR)
ISSN: 2321-0869, Volume-2, Issue-9, September 2014
T T0 = .........5
Where:
T is the material thickness before reflux
TO is the material thickness after reflux
t is the temperature of heat (C)
r is the radius of rice parboiler (m)
d is the diameter of the rice parboiler (m)
a is the height of the rice parboiler (m)
Where:
II. DESIGN ANALYSIS Q = volume of steam flowing in the pipe for a period of time,
The design analysis was carried out with a view to evaluating m3/ sec.
the necessary designs parameters, strength of the materials for A= cross - sectional area of the pipe, m2.
consideration in the selection of the various parboiler V = the average velocity of flow in a pipe. (ms-1)
components in order for it to performance efficiently. However, the following was assumed:
i) The flow is steady and internal and one dimensional
i. Evaluation of the volume of rice parboiling drum flow
The volume of the boiler is estimated as follow: ii) The steam is incompressible and frictionless.
v. Velocity of flow
Vw = , (m3)..1 The velocity at which steam travelled within the pipe to
ensure equal distribution of steam for effective steaming is
given by:
Where: ------7
Vw is the volume of rice parboiler (m3)
Mw is the mass water required to soak paddy rice (kg)
is the density of water (kg/m3)
MATERIALS AND MATHODS
For thin plate (2 D) 70kg of paddy rice each of FARO 44 (long grain), FARO
28 (medium grain) and FARO 40 (short grain) which had
been pre-cleaned and washed were soaked in hot water at a
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Design, Fabrication and Testing of Improved Traditional Rice Parboiler
334 www.erpublication.org
International Journal of Engineering and Technical Research (IJETR)
ISSN: 2321-0869, Volume-2, Issue-9, September 2014
[2] Ali, N. and Ojha, T.P. Soaking characteristics of paddy. Journal of
Agricultural Engineering Res. (204), 1975 p 358.8.
[3] Babaeian Jolodar, N. and H. Arefi,. Investigation Applications in
Agriculture and Horticulture, effect dryer temperature and rough rice
moisture, 2000, pp: 97-102.
[4] Behrens, J.H. and Heinemann, R.J.B. 2007. Parboiled rice. A study
about attitude. Consumer liking and consumption in Sao Paul,
Brazil. Journal of Science and Food Agriculture 87: 992999.
[5] Braun, J.V., Public Policy and International Collaboration for
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[6] Cagampang, G.B., Perez, C.M. and Juliano, B.O. A gel consistency
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[7] Correa, P.C., Shwanz da Silva, F., Jaren, C., Alfonso, P.C.J.and
Fig.5; physical charasterities of the grains Arana, I. 2006. Physical and mechanical properties in rice
processing. Journal of Food Engineering 79:137142.
[8] Diop, A., Hounhouigan, D. and Kossou, K.D. (1997). Manuel de
Total milled rice, head rice recovery and broken rice: figure rfrence pour technicien spcialiss: technologies post-rcolte et
5, show results of total milling yield, head rice recovery and commercialisation des produits vivriers. ADA Experts-conseils,
broken rice tests for the three varieties tested at 12-13% Qubec, Canada, p. 89109.
[9] Houssou, P. and Amonsou, E. 2004. Development on improved
moisture content. The results obtained show that there was no parboiling equipment for paddy rice in Benin. Uganda Journal of
significant difference in total milling rice recovery, head rice Agricultural sciences 9:10191026.
recovery and broken rice for three varieties tested. [10] Gariboldi, .F. (1984). Rice Parboiling; an FAO Agricultural Services
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[11] Ituen, E.U. and Ukpakha, A.C (2011). Improved method of
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IV. CONCLUSION Science and Technology, Vol.3 No 1
[12] Microsoft Excel 2007.National Centre for Agricultural
In conclusion the improved traditional rice parboiler has Mechanization (NCAM, 1999) Low cost farming Equipment
following merits compared to the local method of parboiling: Technologies Brochures.
i) Has high head rice recovery, high milled rice yield and less [13] Obobi, A.A. and Anazodo U.O. (1987) Development of a Rice
percentage of broken rice compared to local way of parboiling Parboiling machine. Agricultural Mechanization in Asia, Africa
and Latin America, vol. 18 No. 2 spring
ii) The parboiled rice has golden yellow color in appearance,
[14] Raghavendra, R. and Juliano, B.O. (1970) Effect of Parboiling on
good smell test and odorless. some Physico-Chemical Properties of Rice, Food Chem. Pp 18,289.
iii) The improved traditional rice parboiler gave better results [15] Rosenthal, D. (1946). The theory of movingsources of heat and its
for all FARO rice varieties tested application to metal treatments. Trans. ASME 48: 848866
iv) The improved traditional rice parboiler parboiled faster, [16] . Sakurai, T., Furuya, K. and Futakuchi, K. (2006). Effects of
industrial amassment on the improvement of efficiency and quality.
taken 3hours 20min to parboil the paddy rice compared to A case study for rice millers in Ghana. In Market and economic
local way of parboiling that taken 40-48hour to parboil the development (pp. 151179). Tokyo: Keizai Shinpou Sya.
paddy rice [17] Shaheen, A.B, El Dash A.A and El Shirbeeny A.E (1975). Effect of
v) It can parboil paddy averagely 0.224tons/day, Parboiling of Rice on the Rate of Lipid Hydrolysis and Deterioration
of Rice Bran, Cereal Chem., Pp 52, 1.
6.75tons/month and 84.375tons/years [18] United States Department of Agriculture (USDA 2010). National
vi) The improved traditional rice parboiler also has higher Nutrient Database for Standard Reference . Nutritional value of rice
economic benefits in term of energy lost, water wastage after per 100 g. US annual bulleting on diet.
soaking and also required small amount of water for steaming. [19] Zossou, E., Van Mele, P., Vodouhe, D. S. and Wanvoeke, J. 2009.
The power of video to trigger innovation: rice processing in central
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APPENDIX
Parameters Quantity
Volume of soaking chamber (m3) 0.3269
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Design, Fabrication and Testing of Improved Traditional Rice Parboiler
Rice varieties
S/N Parameters
FARO 44 FARO 28 FARO 40
1. Mass of paddy rice (kg) 70 70 70
2. Time taken for soaking (min) 3-4 3-4 3-4
3. Soaking temperature (C) 75 75 75
4. Water temperature after 50min (C) 68.5 68.2 70
5. Time taken for steaming (min) 30 32 45
6. Paddy temperature after steaming (C) 85.3 88.4 90
7. Quantity of water used for soaking (litre) 100 100 100
8. Quantity of water used for steaming (litre) 25 25 25
9. Quantity of fuel used (kg) 3.6 3.6 5.2
Grain varieties
Soaking time FARO 44 (long grain ) FARO 28 (medium grain) FARO 40 (short grain)
(min) Temperatur Water Temperatu Water Temperatu Water
e (C) absorption re (C) absorption re (C) absorption
(kg) (kg) (kg)
0 75 2 75 2 75 2
50 68.5 7.8 68.2 9 70 5.2
100 65.3 9.9 65.8 11 68.2 7
150 62.3 11 63.5 12 65.5 9
200 60.3 11.4 62 12.5 63 10.5
Over night 39 11.4 37.7 12.5 32.8 11
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International Journal of Engineering and Technical Research (IJETR)
ISSN: 2321-0869, Volume-2, Issue-9, September 2014
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Abdullahi, Lukman
ACADEMIC QUALIFICATION
. Bachelor of Technology (B.Tech). Degree Agricultural Engineering
JOURNAL PUBLICATIONS
- Gbabo,Agidi and Abdullahi,Lukman (2014). Performance Assessment
of NCRI Parboiling System with Local Improved Parboiling International
Journal of Engineering and Innovative Technology (IJEIT) Volume 3, Issue
12.
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