Ps Cos12 Ps Cos14 Manual
Ps Cos12 Ps Cos14 Manual
Ps Cos12 Ps Cos14 Manual
Always wear:
Protective helmet
Hearing protection
Protective goggles or a visor
Breathing mask
Visual check.
Run position.
2
CONTENTS
Contents
KEY TO SYMBOLS
Key to symbols ............................................................. 2
CONTENTS
Contents ...................................................................... 3
WHAT IS WHAT?
What is what on the power cutter? ............................... 4
SAFETY INSTRUCTIONS
Steps before using a new power cutter. ....................... 5
Personal protective equipment ..................................... 5
Machines safety equipment ........................................ 6
Checking, maintaining and servicing the machines
safety equipment .......................................................... 7
General safety precautions .......................................... 8
General working instructions ....................................... 9
Cutting blades .............................................................. 11
ASSEMBLY
Checking the drive axle and ange washers ............... 13
Fitting the cutting blade ................................................ 13
Guard for the blade ...................................................... 13
FUEL HANDLING
Fuel .............................................................................. 14
Fueling ......................................................................... 14
STARTING AND STOPPING
Starting and stopping ................................................... 15
MAINTENANCE
Tensioning the drive belt .............................................. 16
Replacing the drive belt ............................................... 16
Belt pulley and clutch ................................................... 16
Carburetor .................................................................... 16
Fuel lter ...................................................................... 17
Air lter ......................................................................... 17
Starter .......................................................................... 17
Spark plug .................................................................... 19
Cooling system ............................................................ 19
Mufer .......................................................................... 19
General maintenance instructions ............................... 20
TECHNICAL DATA
Cutting equipment ........................................................ 21
FEDERAL EMISSION CONTROL WARRANTY
STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS ..... 22
3
WHAT IS WHAT?
1 2
3
4
5
17
16 6
15 7
13
14
12
11 10
9 8
24
22 23
18 19 20 21
26
25
4
SAFETY INSTRUCTIONS
Steps before using a new power cutter.
Please read the operators manual carefully.
Check the cutting blades mounting, see the chapter
Assembly.
Start the engine and check the idling setting, see
instructions under the heading Maintenance. When the
carburettor is set correctly the cutting blade should be still
while idling. Setting of the idle speed is described in the You will nd the following labels on your power cutter:
Operators Manual. Set the correct speed according to
these instructions. Do not use the power cutter if the idle
speed is not adjusted correctly!
Unifire dealer
Let your Husqvarna regularly
dealer check
regularly the power
check the power
cutter and make essential adjustments and repairs.
Mufer
6
SAFETY INSTRUCTIONS
The trigger lock remains pressed in as long as the throttle is Stop switch
pressed. When the grip on the handle is released the throttle
trigger and the throttle trigger lock both return to their original Start the engine and make sure the engine stops when you
positions. This is controlled by two independent return spring move the stop switch to the stop setting.
systems. This means that the throttle trigger is automatically
locked in the idle position.
7
SAFETY INSTRUCTIONS
Start the power cutter and apply full throttle. Release the Transport and storage
throttle control and check that the cutting blade stops and
remains stationary. If the cutting blade rotates when the Do not store or transport the power cutter with the cutting
throttle is in the idle position you should check the blade tted.
carburettors idle adjustment. Store the power cutter in a lockable area so that it is out of
reach of children and unauthorised persons.
STOP
All blades should be removed from the cutter after use and
stored carefully. Store cutting blades in dry, frost free
conditions.
Special care should be taken with abrasive discs. Abrasive
discs must be stored on a at, level surface. If blades are
See instructions under the heading Maintenance. supplied with a backing pad then a spacer should be used to
keep them at. If an abrasive disc is stored in humid
Checking the blade guard conditions, this can cause imbalance and result in injury.
Inspect new blades for transport or storage damage.
WARNING! Always check that the guard is
! correctly tted before starting the machine.
Check that the cutting blade is tted
Fuel safety
Check that the guard is complete and without any cracks or WARNING! Take care when handling fuel.
deformations.
! Bear in mind the risk of re, explosion and
inhaling fumes.
General safety precautions Never refuel the machine while the engine is running.
A power cutter is designed to cut hard materials, such as Make sure there is plenty of ventilation when refuelling or
masonry. Observe the increased risk of kickback when mixing fuel (gasoline and 2-stroke oil).
cutting soft materials. See instructions under the heading
How to avoid kickback. Move the machine at least 10 ft (3 m) from the refuelling
point before starting it.
Do not use the power cutter until you have read the entire
contents of this Operators Manual.
All servicing, in addition to the points listed in the section
Control, maintenance and service of the power cutters
safety equipment, should be carried out by trained
service specialists.
Never use the machine if you are tired, if you have drunk
alcohol, or if you are taking medication that could affect
your vision, your judgement or your co-ordination. Never start the machine:
Wear personal protective equipment. See instructions - If you have spilled fuel on it. Wipe off the spillage and allow
under the heading Personal protective equipment. remaining fuel to evaporate.
Never use a machine that has been modied in any way - If you have spilled fuel on yourself or your clothes, change
from its original specication. your clothes. Wash any part of your body that has come in
Never use a machine that is faulty. Carry out the checks, contact with fuel. Use soap and water.
maintenance and service instructions described in this - If the machine is leaking fuel. Check regularly for leaks
manual. Some maintenance and service measures must from the fuel cap and fuel lines.
be carried out by trained and qualied specialists. See
instructions under the heading Maintenance. Store and transport the machine and fuel so that there is
no risk of any leakage or fumes coming into contact with
Never allow anyone else to use the machine without rst sparks or naked ames, for example, from electrical
ensuring that they have understood the contents of the machinery, electric motors, electrical relays/switches or
operators manual. boilers.
Never use the machine indoors. Be aware of the dangers Always store fuel in an approved container designed for
of inhaling the engines exhaust fumes. that purpose.
When storing the machine for long periods the fuel tank
must be emptied. Contact your local gas station to nd out
where to dispose of excess fuel.
fuel container
Always use a Husqvarna fuelwith an anti-spill
container with anvalve.
anti-spill
valve. 8
SAFETY INSTRUCTIONS
10
SAFETY INSTRUCTIONS
Pinching/rotation Water cooling
If the cut is pressed together this can lead to jamming. The
machine can be pulled down suddenly with a very powerful WARNING! Water cooling, which is used
jerk.
! when cutting concrete, cools the blade and
increases its service life while also reducing
How to avoid pinching the formation of dust. Disadvantages include
Support the work piece in such a way that the cut remains difculties at very low temperatures, the risk
open during the cutting operation and when the cut is of damaging oors and other structural
nished. elements, and the risk of slipping.
After using an abrasive disc with water cooling, run the disc
dry for about half a minute. If an abrasive disc is stored in
humid conditions, this can cause imbalance and result in
injury.
11
SAFETY INSTRUCTIONS
Ensure the blade it not cracked or damaged in any other way. Diamond blades for dry cutting
Diamond blades for dry cutting are a new generation of
blades that do not require water cooling. However, the blades
will still be damaged by excessive heat. It is most economical
to allow the blade to cool by simply lifting it out from the cut
every 3060 seconds and letting it rotate in the air for 10
seconds.
Test the abrasive disc by hanging it on your nger and tapping
it lightly with a screwdriver or the like. If the disc does not
produce a resonant, ringing sound it is damaged.
Diamond blades
Diamond blades consist of a steel body provided with
segments that contain industrial diamonds.
Diamond blades ensure lower costs per cutting operation,
fewer blade changes and a constant cutting depth.
When using diamond blades make sure that it rotates in the
direction indicated by the arrow on the blade.
Material
Diamond blades are ideal for masonry, reinforced concrete
and other composite materials. Diamond blades are not
recommended for cutting metal.
12
ASSEMBLY
Checking the drive axle and ange The shaft can be locked using a screwdriver, steel pin or the
like. This is slid in as far as possible. The blade is tightened
washers clockwise.
Tightening torque for the bolt holding the blade is: 15-25 Nm
(130-215 in.lb).
13
FUEL HANDLING
Fuel Mix (shake) the fuel mixture thoroughly before lling the
machines fuel tank.
CAUTION! The machine is equipped with a two-stroke engine
and must always been run using a mixture of gasoline and
two-stroke engine oil. It is important to accurately measure
the amount of oil to be mixed to ensure that the correct
mixture is obtained. When mixing small amounts of fuel, even
small inaccuracies can drastically affect the ratio of the
mixture.
Fueling
((RON+MON)/2). If you run the engine on a lower octane Do not smoke or place hot objects near fuel.
grade than 87 so-called knocking can occur. This gives
Always shut off the engine before refuelling.
rise to a high engine temperature and increased bearing
load, which can result in serious engine damage. When refuelling, open the fuel cap slowly so
that any excess pressure is released gently.
Two-stroke oil Tighten the fuel cap carefully after refuelling.
For best results and performance use HUSQVARNA two- Always move the machine away from the
stroke engine oil, which is specially formulated for our air- refuelling area before starting.
cooled two stroke-engines.
Never use two-stroke oil intended for water-cooled Keep the handle dry and free from oil and fuel.
engines, sometimes referred to as outboard oil (rated Ensure that the fuel is well mixed by shaking the container
TCW). before lling the tank.
Never use oil intended for four-stroke engines.
Mixing ratio
1:50 (2%) for all engines.
Gasoline, litre Two-stroke oil, litre Always exercise care when relling the fuel. Move the
2% (1:50) machine at least three metres from the fuelling area
before it is started. Check that the fuel cap is tightened
5 0,10 correctly.
10 0,20
15 0,30
20 0,40
US gallon US . oz.
1 2 1/2
2 1/2 6 1/2
5 12 7/8
Clean around the fuel cap. Clean the fuel and oil tank
Mixing regularly. The fuel lter should be changed at least once a
year. Contamination in the tanks causes malfunction.
Always mix the gasoline and oil in a clean container
intended for fuel.
Always start by lling half the amount of the gasoline to be
used. Then add the entire amount of oil. Mix (shake) the
fuel mixture. Add the remaining amount of gasoline.
14
STARTING AND STOPPING
Starting and stopping Starting
WARNING! Note the following before
! starting:
!
WARNING! The cutting blade rotates when
the engine is started. Make sure it can rotate
freely.
Do not start the power cutter without the belt
guard tted. Otherwise the clutch could
Grip the front handle with your left hand. Put your right foot on
come loose and cause personal injuries. the lower section of the rear handle pressing the machine
Always move the machine away from the against the ground. Never wrap the starter cord around
refuelling area before starting. your hand
Ensure that you and the machine have a
good working stance and that the cutting
blade can rotate freely.
Keep people and animals well away from the
working area.
Ignition: Slide the ignition switch to the left. Grip the starter handle, slowly pull out the cord with your right
Choke: Pull the choke control fully out. hand until you feel some resistance (the starter pawls grip),
Start throttle lock: Press in the throttle trigger lock, throttle now quickly and powerfully pull the cord.
control and then the start throttle lock (A). Release the throttle
CAUTION! Do not pull the starter cord all the way out and do
control and it is locked in the half throttle position. The lock
not let go of the starter handle when the cord is fully extended.
releases when the throttle control is pressed in fully.
This can damage the machine.
When the engine starts, quickly apply full throttle to
automatically disengage fast idle.
Decompression valve:
Press in the valve to reduce the pressure in the cylinder, this
is to assist starting the power cutter. The decompression Stopping
valve should always be used when starting. The valve
automatically returns to its initial position when the machine The engine is stopped by switching the ignition off using the
starts. stop switch.
15
MAINTENANCE
Tensioning the drive belt The cutting head is now loose and can be removed from
the machine. Remove the rear belt guard by releasing the
two screws holding the guard.
Screw the adjuster screw so that the square headed nut Belt pulley and clutch
comes opposite the marking on the cover. This
automatically ensures that the belt has the correct Never start the engine when the belt pulley and clutch are
tension. removed for maintenance.
Carburetor
Tighten both of the screws holding the cutting head using The carburettor is equipped with xed needles to ensure the
a T-wrench. machine always receives the correct mixture of fuel and air.
When the engine lacks power or accelerates poorly, do the
following:
IMPORTANT INFORMATION The tension of a new drive
belt must be readjusted after one or two tanks of fuel have Check the air lter and replace if necessary.
been used.
When this does not help, contact an authorised service
workshop.
Replacing the drive belt
Adjusting the idle speed
Adjust the idle speed using the T screw. When an adjustment
is necessary, rst turn the screw clockwise until the blade
First release the two bolts and then the adjuster screw to starts to rotate. Now turn the screw anti-clockwise until the
release the belt tension. blade stops rotating.
Air lter 2 The paper lter is accessible under cover B. This lter
must be replaced/cleaned when the engine's power drops
or each month. The lter is cleaned by shaking. Note that
the lter must not be washed. NOTE! High pressure
compressed air can damage the lter.
Air lters must be regularly cleaned to remove dust and dirt in
order to avoid:
Carburettor malfunctions
Starting problems
An air lter that has been in use for a long time cannot be
Loss of engine power cleaned completely. The lter must therefore be replaced
Unnecessary wear to engine parts with a new one at regular intervals. A damaged air lter
must always be replaced.
Excessive fuel consumption.
The air lter system consists of an oiled foam plastic lter (1) IMPORTANT INFORMATION
and a paper lter (2):
Poor maintenance of the air lter will cause carbon build-up
1 2 on the spark plug and abnormal wear to engine parts.
Starter
1 The foam plastic lter is easily accessible under the lter
cover A. This lter should be checked weekly and
WARNING! When the recoil spring is wound
!
replaced if necessary.
A
up in the starter housing it is under tension
and can, if handled carelessly, pop out and
cause personal injury.
B
Always be careful when changing the recoil
spring or the starter cord. Always wear
protective goggles.
17
MAINTENANCE
Pull the cord out about 30 cm and lift it into the cut-out in Tensioning the recoil spring
the periphery of the starter pulley. When the cord is intact:
Release the spring tension by letting the pulley rotate Hook the starter cord in the notch in the pulley and turn
slowly backwards. the starter pulley about 2 turns clockwise.
Remove any remnants of the old starter cord and check that
the return spring works. Insert the new starter cord through
the hole in the starter housing and in the cord pulley. Undo the bolt in the centre of the pulley and remove the
pulley.
Now pull the starter handle and in doing so tension the spring.
Repeat the procedure once more, but this time with four turns.
Note that the starter handle is drawn to its correct home
position after tensioning the spring.
Check that the spring is not drawn to its end position by
pulling out the starter line fully. Slow the starter pulley with
your thumb and check that you can turn the pulley at least a
further half turn.
Lubricate the recoil spring with light oil. Fit the pulley and
tension the recoil spring.
18
MAINTENANCE
Fitting the starter Cooling system
To t the starter, rst pull out the starter cord and place the
starter in position against the crankcase. Then slowly
release the starter cord so that the pulley engages with
the pawls.
To keep the working temperature as low as possible the
machine is equipped with a cooling system.
The cooling system consists of:
5
3
Tighten the screws.
Spark plug
2
The spark plug condition is inuenced by: 1 Air intake on the starter.
These factors cause deposits on the spark plug electrodes, 4 Cooling ns on the cylinder.
which may result in operating problems and starting 5 Cylinder cover
difculties.
Clean the cooling system with a brush once a week, more
often in demanding conditions. A dirty or blocked cooling
system results in the machine overheating which causes
damage to the piston and cylinder.
Mufer
If the machine is low on power, difcult to start or runs
poorly at idle speed: always check the spark plug rst
before taking other steps. If the spark plug is dirty, clean it
and at the same time check that the electrode gap is 0.5 The mufer is designed to reduce the noise level and to direct
mm. the exhaust gases away from the operator. The exhaust
gases are hot and can contain sparks, which may cause re
if directed against dry and combustible material.
19
MAINTENANCE
General maintenance instructions
Below you will nd some general maintenance instructions. If you have more questions, contact your service agent.
12 8
9 3 10
19
15
5 17
18 14
6 16 2
13
17 1
7
11
Daily maintenance
1 Check that the components of the throttle control work smoothly (throttle control and throttle trigger lock).
2 Check the tension of the drive belt.
3 Check the condition of the blade and the drive gear.
4 Check the condition of the blade guard.
5 Check the starter and starter cord and clean the outside of the starter units air intake.
6 Check that nuts and screws are tight.
7 Check that the stop switch works correctly.
Weekly maintenance
8 Check, clean or replace the foam plastic lter.
9 Check that the handles and vibration damping elements are not damaged.
10 Clean the spark plug. Check that the electrode gap is 0.020 inch (0.5 mm).
11 Clean the ns on the ywheel. Check the starter and the recoil spring.
12 Clean the cooling ns on the cylinder.
13 Check that the mufer is securely attached and not damaged.
14 Check the idling setting and adjust if necessary.
Monthly maintenance
15 Check the paper lter
16 Check the clutch centre, drive gear and clutch spring for wear.
17 Clean the outside of the carburetor.
18 Check fuel hose for cracks or other damage. Change if necessary.
19 Check that the fuel cap and its seal are not damaged.
20 Check all cables and connections. 20
TECHNICAL DATA
Engine PS-COS12
K750 / PS-COS14
Cylinder displacement, cu.in/cm3 74
Cylinder bore, inch/mm 2,0/51
Stroke, inch/mm 1,42/36
Idle speed, rpm 2700
Recommended max. speed, rpm 9300 (+/- 150)
Power, kW/ rpm 3,7/9000
Ignition system
Manufacturer of ignition system SEM
Type of ignition system CD
Spark plug Champion RCJ 6Y
Electrode gap, inch/mm 0,02/0,5
Fuel and lubrication system
Manufacturer of carburetor Zama
Carburetor type C3
Fuel tank capacity, US pint/litre 1,9/0,9
Weight
Power cutter without fuel and cutting blade, Lbs/kg
12 (300 mm) 20,7/9,4
14 (350 mm) 21,6/9,8
Cutting equipment
Cutting blade Max. peripheral speed, m/s Max. speed of output shaft, rpm
12 (300 mm) 80 4650
14 (350 mm) 100 4650
21
FEDERAL EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND regarding your warranty rights and responsibilities, you
should contact your nearest authorized servicing dealer or
OBLIGATIONS Husqvarna
call Unifire Construction
Power Blowers, atProducts, at 1-800-323 3553.
1-800-745-3282.
The EPA (The US Environmental Protection Agency), WARRANTY PERIOD Any warranted part which is not
Unifire Power
Environment Canada and Husqvarna Blowers Products
Construction scheduled for replacement as required maintenance, or
are pleased to explain the emissions control system warranty which is scheduled only for regular inspection to the effect of
on your 2001 and later small nonroad engine. In U.S. and repair or replace as necessary shall be warranted for 2
Canada, new small nonroad engines must be designed, built years. Any warranted part which is scheduled for replacement
and equipped to meet the federal stringent anti-smog as required maintenance shall be warranted for the period of
standards. Unifire
Husqvarna
Power Construction Products
Blowers must warrantmust warrant time up to the rst scheduled replacement point for that part.
the emission control system on your small nonroad engine for
the period of time listed below provided there has been no DIAGNOSIS The owner shall not be charged for diagnostic
abuse, neglect or improper maintenance of your unit. Your labor which leads to the determination that a warranted part
emmission control system includes Parts such as the is defective, if the diagnostic work is performed at an
carburetor and the ignition system. Where a warrantable approved Unifire
HusqvarnaPower Blowers servicing
Construction Productsdealer.
servicing dealer.
condition exists, Husqvarna Construction
Unifire Power Products
Blowers will repair will repair CONSEQUENTIAL DAMAGES Unifire Power
Husqvarna Construction
your small nonroad engine at no cost to you. Expenses Blowers
Productsmay
maybe beliable
liablefor
fordamages
damagesto
toother
otherengine
engine
covered under warranty include diagnosis, parts and labor. components caused by the failure of a warranted part still
under warranty.
MANUFACTURERS WARRANTY COVERAGE
The 2001 and later small nonroad engines are warranted for WHAT IS NOT COVERED
two years. If any emission related part on you engine (as
All failures caused by abuse, neglect or improper
listed above) is defective, the part will be repaired or replaced
maintenance are not covered.
by Unifire Power
Husqvarna Blowers. Products.
Construction
ADD -ON OR MODIFIED PARTS
OWNERS WARRANTY RESPONSIBILITIES
The use of add-on or modied parts can be grounds for
As the small nonroad engine owner, you are responsible for
disallowing a warranty claim. Unifire Power
Husqvarna Construction
the performance of the required maintenance listed in your
Blowers
Productsisisnot
notliable
liabletotocover
coverfailures
failuresofofwarranted
warrantedparts
parts
Operators Manual. Unifire Power
Husqvarna Blowers. Products
Construction
caused by the use of add-on or modied parts.
recommends that you retain all receipts covering
Unifire
maintenance on your small nonroad engine, but Husqvarna
Power Blowers
Construction cannot cannot
Products deny warranty solely for
deny warranty the for the
solely
HOW TO FILE A CLAIM
lack of receipts or for your failure to ensure the performance If you have any questions regarding your warranty rights and
of all scheduled maintenance. As the small nonroad engine responsibilities, you should contact your nearest authorized
owner, you should, however, be aware that Unifire
Husqvarna servicing dealer or call Unifire Power
Husqvarna Blowers, atProducts, at
Construction
Power Blowers
Construction may deny
Products mayyou warranty
deny coverage
you warranty if
coverage if 1-800-745-3282
1-800-323 3553.
your small nonroad engine or a part of it has failed due to
abuse, neglect, improper maintenance, unapproved WHERE TO GET WARRANTY SERVICE
modications or the use of parts not made or approved by the Warranty services or repairs shall be provided at all
original equipment manufacturer. You are responsible for Husqvarna Construction Products authorized servicing
Unifire
presenting your small nonroad engine to a Husqvarna dealers.
Power Blowers
Construction authorized
Products servicing
authorized dealer dealer
servicing as soon asas
soon as
a problem exists. The warranty repairs should be completed MAINTENANCE, REPLACEMENT AND
in a reasonable amount of time, not to exceed 30 days. If you REPAIR OF EMISSION-RELATED PARTS
have any questions regarding your warranty rights and
responsibilities, you should contact your nearest authorized Unifire Power
Any Husqvarna Blowers approved
Construction Products approved
servicing dealer or call Unifire
HusqvarnaPower Blowers, atProducts, at
Construction replacement part used in the performance of any warranty
1-800-745-3282.
1-800-323 3553. maintenance or repairs on emission-related parts, will be
provided without charge to the owner if the part is under
WARRANTY COMMENCEMENT DATE warranty.
The warranty period begins on the date small nonroad engine EMISSION CONTROL WARRANTY PARTS
is delivered.
LIST
LENGTH OF COVERAGE 1 Carburetor and internal parts
Unifire Power
Husqvarna Blowers warrants
Construction Products to warrants
the inititialto the initial 2 Intake pipe, airlter holder and carburetor bolts.
owner and each subsequent purchaser that the engine is free 3 Airlter and fuellter covered up to maintenance schedule.
from defects in materials and workmanship which cause the 4 Ignition System
failure of a warranted part for a period of two years. 1 Spark Plug, covered up to maintenance schedule
2 Ignition Module
WHAT IS COVERED
REPAIR OR REPLACEMENT OF PARTS Repair or MAINTENANCE STATEMENT
replacement of any warranted part will be performed at no
Unifire Power The owner is responsible for the performance of all required
charge to the owner at an approved Husqvarna Construction
maintenance, as dened in the operators manual.
Blowers servicing
Products servicingdealer.
dealer.IfIfyou
youhave
haveany
any questions
questions
22
23
WARNING! Cutting, especially when DRY
! cutting, generates dust that comes from the
material being cut, which frequently
contains silica. Silica is a basic component
of sand, quartz, brick clay, granite and
numerous other minerals and rocks.
Exposure to excessive amount of such dust
can cause:
Respiratory disease (affecting your ability to
breath), including chronic bronchitis,
silicosis and pulmonary brosis from
exposure to silica. These diseases may be
fatal;
Skin irritation and rash.
1150287-95
24