VersaMotion GFK2480A
VersaMotion GFK2480A
VersaMotion GFK2480A
Intelligent Platforms
VersaMotion
Servo Motors and Amplifiers
Users Manual, GFK-2480A
October 2012
GFL-002
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury exist in this
equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment,
a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Intelligent Platforms assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
* indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other
trademarks are the property of their respective owners.
Technical Support
If you have technical problems that cannot be resolved with the information in this manual, please
contact us by telephone or email, or on the web at http://support.ge-ip.com
Americas
Online Technical Support http://support.ge-ip.com
Phone 1-800-433-2682
International Americas Direct Dial 1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email [email protected]
Customer Care Email [email protected]
Primary language of support English
Asia Pacific
Online Technical Support http://support.ge-ip.com
Phone +86-400-820-8208
+86-21-3217-4826 (India, Indonesia, and Pakistan)
Technical Support Email [email protected] (China)
[email protected] (Japan)
[email protected] (remaining Asia customers)
Customer Care Email [email protected]
[email protected] (China)
Introduction.................................................................................................................... 1-1
1.1 Product Overview ....................................................................................................... 1-3
1.2 Servo Drive and Servo Motor Combinations ............................................................ 1-11
1.3 Servo Drive Control Modes....................................................................................... 1-12
GFK-2480A v
Contents
GFK-2480A 1-1
1
For additional information about VersaMotion and related products, refer to the following manuals:
VersaMax Micro and Nano PLCs Users Manual, GFK-1645
VersaMax Micro Two-Axis Servo Motion Expansion Modules Users Manual, GFK-2471
DSM314 Motion Controller for PACSystems RX3i and Series 90-30 User's Manual, GFK-1742
User manuals, module datasheets, and other product documents are available online at
http://support.ge-ip.com.
Amplifiers
IC800VMA 30 2
VersaMotion Amplifier
Power Rating
01 = 100 Watt 10 = 1000 Watt
02 = 200 Watt 20 = 2000 Watt Voltage
04 = 400 Watt 30 = 3000 Watt 2 = 200230 VAC, 1 or 3 phase (100-750W)
07 = 750 Watt 2 = 200230 VAC, 3 phase (2kW & 3kW)
Motors
IC800VMM 30 L N KS E25
VersaMotion Motor
Power Rating Feedback
01 = 100 Watt E25 = 2500 PPR Encoder
02 = 200 Watt Inertia Type
04 = 400 Watt L = Low Inertia
07 = 750 Watt
10 = 1000 Watt Brake Shaft Configuration
20 = 2000 Watt N = No Brake KS= Straight Shaft, Key & Oil Seal
30 = 3000 Watt B = 24 VDC Holding Brake
Without brake
Part Number Power Rating (Watts)
IC800VMM01LNKSE25 100
IC800VMM02LNKSE25 200
IC800VMM04LNKSE25 400
IC800VMM07LNKSE25 700
IC800VMM10LNKSE25 1000
IC800VMM20LNKSE25 2000
IC800VMM30LNKSE25 3000
With Brake
Part Number Power Rating (Watts)
IC800VMM01LBKSE25 100
IC800VMM02LBKSE25 200
IC800VMM04LBKSE25 400
IC800VMM07LBKSE25 700
IC800VMM10LBKSE25 1000
IC800VMM20LBKSE25 2000
IC800VMM30LBKSE25 3000
Accessories
Cables
Note: xxx = length in 0.1 meter increments.
Standard lengths (other lengths available):
xxx=030 3 meters
xxx=050 5 meters
xxx=100 10 meters
xxx=200 20 meters
Encoder Cables
Part Number Description
IC800VMCExxx Encoder Cable (100W to 750W)
IC800VMCE1xxx Encoder Cable (1000W & larger)
Serial Cable
Part Number Description
IC800VMCS030 Serial Cable, 3 meter
Regeneration Resistors
Part Number Description
IC800VMBR040 40 ohm 400 watt
IC800VMBR020 20 ohm 1000 watt
Amplifier Connectors
Part Number Description
IC800VMACONCN1 Amplifier CN1 Serial Communication Connector
IC800VMACONCN2 Amplifier CN2 Encoder Connector
IC800VMACONCN3 Amplifier CN3 Serial Communications Connector
IC800VMTBC005 Breakout Terminal Board with 0.5 m Cable
IC800VMMCONE001 Motor Encoder Connector (100W-750W)
IC800VMMCONE002 Motor Encoder Connector (1000W & larger)
IC800VMMCONP002 Motor Power Connector (100-750W, With Brake)
IC800VMMCONP001 Motor Power Connector (100-750W, No Brake)
IC800VMMCONP003 Motor Power Connector (1kW-3kW)
The VersaMotion Settings dialog box appears. To work in offline mode, click OK. To configure a
communications port for the software tool, select On-Line and click OK.
Auto Gain Tuning Opens tool for calculating servo gain values
Allows you to view and change the digital IO functions in the
Digital IO/Jog Control servo drive
Alarm Information Displays information for current alarms and alarm history.
Allows you to view the values of all servo drive parameters.
Parameter Editor Some parameters can be set while online with the servo drive.
Allows you to read the current parameter settings, select the
Parameter Wizard control mode, edit selected parameter values, or save a set of
parameter values to a file.
GFK-2480A 2-1
2
After receiving the AC servo drive, please check for the following:
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2.3 Installation
2.3.1 Installation Notes
Do not bend or strain the cables between the servo drive and the motor.
When mounting the servo drive, tighten screws to secure the drive in place.
If the servo motor shaft is coupled directly to a rotating device, ensure that the alignment
specifications of the servo motor, coupling, and device are followed. Failure to do so may
cause unexpected loads or premature failure of the servo motor.
If the length of cable connected between servo drive and motor is more than 20m, the wire
gauge of the encoder and motor connection cables (connected to U, V, W terminals) should be
increased. For wire gauge recommendations, refer to chapter 3.
Make sure to properly tighten the motor mounting bolts.
VersaMotion drives are open type servo drives and must be installed in a NEMA enclosure, such as a
protected control panel, during operation to comply with the requirements of international safety
standards. They provide precise feedback control and high-speed calculation functions incorporating
DSP (Digital Signal Processor) technology, and are intended to drive three-phase permanent magnet
synchronous motors (PMSM) to achieve precise positioning by means of accurate current output
generated by IGBT (Insulated Gate Bipolar Transistor).
VersaMotion drives can be used in industrial applications and for installation in an end-use enclosure
that conforms to the specifications provided in this manual (Drives, cables and motors are for use in a
suitable enclosure with a minimum of a UL Type 1 rating).
Operating Temperature
VersaMotion Servo Drives: 0C to 55C (32F to 131F)
VersaMotion Servo Motors: 0C to 40C (32F to 104F)
For long-term reliability, the ambient temperature of the servo drive should be less than 45C (113F).
If the ambient temperature of servo drive is greater than 45C (113F), install the drive in a well-
ventilated location and do not obstruct the airflow of the cooling fan.
Caution
The servo drive and motor will generate heat. If they are installed in a control
panel, allow sufficient space around the units for heat dissipation.
Do not mount the servo drive or motor adjacent to heat-radiating elements or in direct sunlight.
Do not mount the servo drive or motor in a location subjected to corrosive gases, liquids, or
airborne dust or metallic particles.
Do not mount the servo drive or motor in a location where temperature and humidity will
exceed the specifications.
Do not mount the servo drive or motor in a location where vibration and shock will exceed the
specifications.
Do not mount the servo drive or motor in a location where it will be subjected to high levels of
electromagnetic radiation.
2-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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Correct Incorrect
Drive Mounting
The servo drives must be back-mounted vertically on a dry and solid surface such as a NEMA
enclosure. A minimum spacing of two inches must be maintained above and below the drive for
ventilation and heat dissipation. Additional space may be necessary for wiring and cable connections.
Also, the mounting surface should be able to conduct heat away from the mounting plate and not
conduct into the drive from external sources.
Motor Mounting
The servo motors should be mounted firmly to a dry and solid mounting surface to ensure maximum
heat transfer for maximum power output and to provide a good ground.
For dimensions and weight specifications of the servo drives and motors, refer to Chapter 11,
Specifications".
Minimum Clearances
Install a fan to increase ventilation to avoid ambient temperatures that exceed the specification. When
installing two or more drives adjacent to each other, allow clearances as shown in the following
diagram.
Minimum Clearances
50mm
(2.0in)
min.
20mm 20mm
(0.8in) (0.8in)
min. min.
50mm
(2.0in)
min.
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2-8 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
Chapter Equipment Connections and Wiring
3
This chapter provides information on wiring VersaMotion products, descriptions of I/O signals, and
sample wiring diagrams.
Page
3.1 Equipment Connections 3-2
3.2 Basic Wiring 3-9
3.3 Input / Output Interface Connector CN1 3-11
3.4 Encoder Connector CN2 3-33
3.5 Serial Communication Connector CN3 3-34
3.6 Standard Connection Example 3-36
Warning
Install the encoder cables in a separate conduit or wire tray from the motor
power cables to avoid signal noise. Separate the conduits or trays by 30cm
(11.8inches).
Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for
encoder feedback cables. The maximum length of command input cable is 3m
(9.84ft). The maximum length of encoder feedback cables is20m (66ft).
A charge with hazardous voltages may still remain in the drive after power has
been removed. Wait at least 10 minutes after power has been removed before
performing any wiring and/or inspection.
Caution
Connect wiring after the terminal blocks are all removed from the drive.
Insert only one wire into a terminal on the terminal block.
When inserting wires, ensure that the conductors are not shorted to adjacent
terminals or wires.
Double check the wiring before applying power to the drive. If the wiring is in
error, perform the wiring again with proper tools.
Never use force to remove the terminals or wires. Otherwise, , as it may result in
malfunction or damage.
GFK-2480A 3-1
3
When using an external regenerative resistor, connect the resistor to terminals P and C on the Servo
Drive, and ensure an open circuit between P and D. When using an internal regenerative resistor,
ensure the connection between P and D is closed, and P and C is open.
3-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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Please observe the following wiring notes while performing wiring and touching any electrical
connections on the servo drive or servo motor.
1. Verify the power supply and wiring of the power terminals (R, S, T, U, V, & W) is correct.
2. Use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical
noise and interference.
3. Because a residual hazardous voltage may remain inside the drive, do not immediately touch any
of the power terminals (R, S, T, U, V, & W) and/or the cables connected to them after the power
has been turned off and the Charge LED is lit. (Refer to the safety precautions on page 3-1.)
4. The cables connected to R, S, T and U, V, W terminals should be placed in separate conduits from
the encoder or other signal cables. Separate them by at least 12 inches (30cm).
5. The encoder cable should use a twisted-shield signal wire with grounding conductor. The wire
length should be 65.62ft. (20m) or less. For lengths greater than 65.62ft. (20m), the wire gauge
should be doubled in order to lessen any signal attenuation.
6. The motor power cable should use 600V PTFE wire and the wire length should be less than 98.4ft.
(30m). If the wiring distance is longer than 98.4ft. (30m), choose adequate wire size according to
the voltage.
7. The shield of shielded twisted-pair cables should be connected to the ground (terminal marked )
of the servo drive.
8. For connector and cable specifications, refer to 3.1.6 Encoder Connector Specifications on page
3-7.
3-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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200W IC800VMM02LNKSE25
400W IC800VMM04LNKSE25 A
750W IC800VMM07LNKSE25
200W IC800VMM02LBKSE25
400W IC800VMM04LBKSE25
Brake
B
750W IC800VMM07LBKSE25
IC800VMM10LNKSE25
1kW
IC800VMM10LBKSE25
C
With or Without Brake
IC800VMM20LNKSE25
2kW
IC800VMM20LBKSE25
3106A-20-18S
IC800VMM30LNKSE25
3kW D
IC800VMM30LBKSE25
3106A-24-11S
Terminal
U V W CASE GROUND BRAKE1 BRAKE2
Identification
A 1 2 3 4 - -
B 1 2 4 5 3 6
C F I B E G H
D D E F G A B
Note: The brake coil has no polarity. The terminal identification names are BRAKE1 and BRAKE2.
The power supply for the brake is 24 VDC. Never use it for VDD, the +24V source voltage.
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Terminal
Identification BRAID
AMP (1- A /A B /B Z /Z +5V GND
SHELD
172161-9)
A 1 4 2 5 3 6 7 8 9
Terminal
Identification BRAID
A /A B /B Z /Z +5V GND
3106A-20- SHELD
29S
B A B C D F G S R L
Power Cable
The following table lists recommended wire gauges for power cables of 30m (98.4ft.) or less.
Power Cable - Wire Gauge AWG (mm2)
Servo Drive
L1, L2 R, S, T U, V, W P, C
IC800VMA012 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA022 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA042 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA072 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA102 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA202 AWG16 (1.31) AWG14 (2) AWG14 (2) AWG14 (2)
IC800VMA302 AWG16 (1.31) AWG12 (3.31) AWG12 (3.31) AWG14 (2)
Encoder Cable
The following table lists recommended wire gauges for encoder cables of 20m (65.62ft) or less. For
lengths greater than 20m (65.62ft.), the wire gauge should be doubled to avoid signal attenuation.
Encoder Cable - Wire Gauge AWG (mm2)
Servo Drive
Wire Size Core Number UL Rating
IC800VMA012 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA022 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA042 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA072 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA102 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA202 AWG26 (0.13) 10 core (4 pair) UL2464
IC800VMA302 AWG26 (0.13) 10 core (4 pair) UL2464
Notes:
1) Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate
electrical noise and interference.
2) The shield of shielded twisted-pair cables should be connected to the ground terminal (marked
) of the servo drive.
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3
General interface for the analog speed and torque command, encoder reference signal
from the motor, pulse / direction inputs, and reference voltages.
Eight programmable Digital Inputs (DI), can be set using parameters P2-10 P2-17
Five programmable Digital Outputs (DO), can be set using parameters P2-18 P2-22
A detailed explanation of each group is provided in 3.3.3 CN1 Signal Description on page 3-13
CAUTION
The terminals marked NC (No Connection) must be left unconnected. The NC
terminals are used within the servo drive. Any outside connection to the NC
terminals will result in damage to the drive.
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Pin Wiring
Signal Details
No. Diagram
Power VCC 20 VCC is a +12V power rail provided by the drive. It can be -
used for the input on an analog speed or torque
command. Maximum permissible current 100mA.
GND 12,13, The polarity of VCC is with respect to Ground (GND).
19,44
Other NC 14,29, See previous note for NC terminals CN1 connector on -
38,39, page 3-12.
40,46,
48
Caution
Any outside connection to the NC terminals will result in damage to the drive.
Configurable Signals
The Digital Inputs (DI) and Digital Outputs (DO) have factory default settings that correspond to the
servo drive control modes, which are listed in chapter 1. However, both the DI and DO signals can be
configured independently to meet the requirements of the application.
The factory default settings of the DI and DO signals are listed in on pages 3-22 and 3-25.
The DI and DO signals and their corresponding pin numbers are factory set and cannot be changed.
However, the assigned signals and control modes are user configurable. For example, the factory
default function of DO5 (pins 28/27) can be assigned to DO1 (pins 7/6) and vice versa.
3-14 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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CN1 Pin
DO DO Assigned No. Associated Wiring
Signal Parameter Control (Default) Details
Parameters Diagram
Name Value Mode
+ -
ZSPD 03 ALL 5 4 Zero Speed (ZSPD) is P1-38 C5/C6/C7/C8
activated when the drive
senses the motor speed
is equal to or below the
Zero Speed Range as
defined in parameter P1-
38. For example, at the
factory default setting,
ZSPD will be activated
when the drive detects
the motor rotating at or
below 10 rpm. ZSPD will
remain active until the
motor speed increases
above 10 RPM.
TSPD 04 ALL 3 2 Target Speed (TSPD) is P1-39. C5/C6/C7/C8
activated once the drive
has detected the motor
has reached the Target
Speed setting as defined
in parameter P1-39.
TSPD will remain active
until the motor speed
drops below the Target
Speed.
TPOS 05 Pt, Pr, Pt- 1 26 When the drive is in Pt P1-54 C5/C6/C7/C8
S, Pt-T, mode, Target Position
Pr-S, Pr-T (TPOS) will be activated
when the position error is
equal to or less than the
value of parameter P1-
54. When the drive is in
Pr mode, TPOS will be
activated when the drive
detects that the position
of the motor is in the
range between -P1-54
and +P1-54 of the target
position. For example, at
the factory default
setting, TPOS will
activate when the motor
is within -99 pulses of the
target position, then
deactivate after it
reaches +99 pulses of
the desired position.
CN1 Pin
DO DO Assigned No. Associated Wiring
Signal Parameter Control (Default) Details
Parameters Diagram
Name Value Mode
+ -
TQL 06 Not - - Torque Limit (TQL) is P1-12 P1- C5/C6/C7/C8
assigned activated when the drive 13 P1-14
has detected that the
motor has reached the
torque limits set by either
the parameters P1-12 to
P1-14 or by an external
analog voltage.
ALRM 07 ALL 28 27 Alarm (ALRM) is C5/C6/C7/C8
activated when the drive
has detected a fault
condition. However,
when a Reverse limit
error, Forward limit error,
Emergency stop, Serial
communication error, or
Undervoltage fault
occurs, Warning (WARN)
is activated first.
BRKR 08 ALL 1 26 BRKR is used to control C5/C6/C7/C8
operation of the motor
brake. When BRKR is
ON, the brake is
activated, allowing the
motor to move.
HOME 09 Pt, Pr 3 2 HOME is activated when P1-47 P1- C5/C6/C7/C8
the servo drive has 50 P1-51
detected that the HOME
sensor (Digital Input 24)
is detected and the home
conditions set in
parameters P1-47, P1-50
and P1-51 are satisfied.
OLW 10 ALL - - Output Overload (OLW) P1-56 C5/C6/C7/C8
is activated when the
servo drive detects that
the motor has reached
the output overload level
set by the parameter
P1-56.
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CN1 Pin
DO DO Assigned No. Associated Wiring
Signal Parameter Control (Default) Details
Parameters Diagram
Name Value Mode
+ -
WARN 11 ALL - - Warning output (WARN) C5/C6/C7/C8
is activated when the
drive detects a Reverse
limit error, Forward limit
error, Emergency stop,
Serial communication
error, or an Undervoltage
fault condition.
Notes:
Pins 3 and 2 are assigned to either TSPD or HOME, depending upon control mode selected.
Pins 1 and 26 assigned to either BRKR or TPOS, depending on the control mode selected.
DI CN1 Pin
Control Wiring
DI Signal Parameter No. Details
Mode Diagram
Value (Default)
When CCLR is
activated the pulse
number is cleared.
CCLR 04 Pt 10 C9/C10
The Pulse Clear
Mode is determined
by parameter P2-50.
When this signal is
On and the motor
speed value is lower
ZCLAMP 05 ALL - than the value of C9/C10
P1-38, the motor is
locked in the instant
position.
When this signal is
CMDINV 06 Pr, T, S - On, the motor is in C9/C10
reverse rotation.
Internal position
Not
HOLD 07 control command C9/C10
assigned
pause
When the drive is in
Pr mode and CTRG
is activated, the drive
will command the
motor to move to the
stored position that
Pr, Pr-S,
CTRG 08 10 corresponds to the C9/C10
Pr-T
POS 0, POS 1 and
POS 2 settings.
Activation is
triggered on the
rising edge of the
pulse.
ON indicates the
TRQLM 09 S, Sz 10 torque limit C9/C10
command is valid.
ON indicates the
SPDLM 10 T, Tz 10 speed limit command C9/C10
is valid.
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DI CN1 Pin
Control Wiring
DI Signal Parameter No. Details
Mode Diagram
Value (Default)
POS0 11 Pr 34 When the Pr Control
POS1 POS1 12 Pr-S, Pr- Mode is selected, the
T Pr-S, Pr- eight stored positions
12 8
T are selected via a
POS1 combination of the
POS 0, POS 1, and C9/C10
POS2 POS2 13 - - POS 2 commands.
For details, see
13 - -
Source of Position
POS2 Command (Pr Mode
Only) on page 3-21.
Select the source of
SPD0 14 S, Sz, 34 C9/C10
speed command.
For details, see
Pt-S, Pr- Source of Speed
SPD1 15 8 C9/C10
S, S-T Command on page
3-22.
Select the source of
torque command.
Pt, T, Tz,
For details, see
TCM0 16 Pt-T, Pr- 34 C9/C10
Source of Torque
T, S-T
Command on page
3-22.
Select the source of
torque command.
Pt, T, Tz,
For details, see
TCM1 17 Pt-T, Pr- 31 C9/C10
Source of Torque
T, S-T
Command on page
3-20.
Speed / Position
Pt-S, Pr-
S-P 18 31 mode switching OFF: C9/C10
S
Speed, ON: Position
Speed / Torque
S-T 19 S-T 31 mode switching OFF: C9/C10
Speed, ON: Torque
Torque / Position
Pt-T, Pr-
T-P 20 31 mode switching OFF: C9/C10
T
Torque, ON: Position
Forward operation
torque limit (Torque
Not
TRLM 26 - limit function is valid C9/C10
assigned
only when P1-02 is
enabled)
When SHOM is
activated, the drive
Not
SHOM 27 - will command the C9/C10
assigned
motor to move to
Home.
DI CN1 Pin
Control Wiring
DI Signal Parameter No. Details
Mode Diagram
Value (Default)
Not Feed step selection
INDEX0 28 - C9/C10
assigned input 0 (bit 0)
Not Feed step selection
INDEX1 29 - C9/C10
assigned input 1 (bit 1)
Not Feed step selection
INDEX2 30 - C9/C10
assigned input 2 (bit 2)
Not Feed step selection
INDEX3 31 - C9/C10
assigned input 3 (bit 3)
Not Feed step selection
INDEX4 32 - C9/C10
assigned input 4 (bit 4)
Not Feed step mode
MD0 33 - C9/C10
assigned input 0 (bit 0)
Not Feed step mode
MD1 34 - C9/C10
assigned input 1 (bit 1)
MDP0 35 Not - Manually continuous C9/C10
assigned operation
MDP1 36 Not - Manually single step C9/C10
assigned operation
JOGU 37 Not - Forward JOG input. C9/C10
assigned When JOGU is
activated, the motor
will JOG in forward
direction. (See
parameter P4-05, in
chapter 7.)
JOGD 38 Not - Reverse JOG input. C9/C10
assigned When JOGD is
activated, the motor
will JOG in reverse
direction. (See
parameter P4-05 in
chapter 7.)
STEPU 39 Not - Step up input. When C9/C10
assigned STEPU is activated,
the motor will run to
next position.
STEPD 40 Not - Step down input. C9/C10
assigned When STEPD is
activated, the motor
will run to previous
position.
STEPB 41 Not - Step back input. C9/C10
assigned When STEPB is
activated, the motor
will return to first
position.
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DI CN1 Pin
Control Wiring
DI Signal Parameter No. Details
Mode Diagram
Value (Default)
AUTOR 42 Not - Auto run input. When C9/C10
assigned AUTOR is activated,
the motor will run
automatically
according to internal
position command.
For time interval
setting, please see
the descriptions of
parameters P2-52 to
P259 in chapter 7.
GNUM0 43 Not - Electronic gear ratio C9/C10
assigned (Numerator)
selection 0 [See
descriptions of
parameters P2-60 to
P2-62 in chapter 7.]
GNUM1 44 Not - Electronic gear ratio C9/C10
assigned (Numerator)
selection 1 [See
descriptions of P2-60
to P2-62 in chapter
7.]
INHP 45 Not - Pulse inhibit input. C9/C10
assigned When the drive is in
position mode, if
INHP is activated,
the external pulse
input command is
not valid.
The default DI and DO signals used for different control modes are listed in the tables on pages 3-22
and 3-25.
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DI
Pt- Pt- Pr- Pr-
Signal Parameter Function Pt Pr S T Sz Tz ST
S T S T
Value
Position command
POS2 13
selection (1 8)
Speed command
SPD0 14 DI3 DI3 DI3 DI5 DI3
selection (1 4)
Speed command
SPD1 15 DI4 DI4 DI4 DI6 DI4
selection (1 4)
Torque command
TCM0 16 DI3 DI3 DI3 DI3 DI5 DI5
selection (1 4)
Torque command
TCM1 17 DI4 DI4 DI4 DI4 DI6 DI6
selection (1 4)
Position / Speed
mode switching (OFF:
S-P 18 DI7 DI7
Speed,
ON: Position)
Speed / Torque mode
S-T 19 switching (OFF: DI7
Speed, ON: Torque)
Torque / Position
T-P 20 mode switching (OFF: DI7 DI7
Torque, ON: Position)
Emergency stop
EMGS 21 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8
(Normally Closed)
Reverse inhibit limit
CWL 22 DI6 DI6 DI6 DI6 DI6 DI6
(Normally Closed)
Forward inhibit limit
CCWL 23 DI7 DI7 DI7 DI7 DI7 DI7
(Normally Closed)
Reference Home
ORGP 24
sensor
Reverse operation
torque limit (torque
TLLM 25 limit function is valid
only when P1-02 is
enabled)
Forward operation
torque limit (torque
TRLM 26 limit function is valid
only when P1-02 is
enabled)
SHOM 27 Move to Home
Feed step selection
INDEX0 28
input 0 (bit 0)
Feed step selection
INDEX1 29
input 1 (bit 1)
Feed step selection
INDEX2 30
input 2 (bit 2)
Feed step selection
INDEX3 31
input 3 (bit 3)
Feed step selection
INDEX4 32
input 4 (bit 4)
DI
Pt- Pt- Pr- Pr-
Signal Parameter Function Pt Pr S T Sz Tz ST
S T S T
Value
Feed step mode input
MD0 33
0
Feed step mode input
MD1 34
1
Manually continuous
MDP0 35
operation
Manually single step
MDP1 36
operation
JOGU 37 Forward JOG input
JOGD 38 Reverse JOG input
Step up input
STEPU 39 (available in Pr mode
only)
Step down input
STEPD 40 (available in Pr mode
only)
Step back input.
(available in internal
STEPB 41
auto running mode
only)
AUTOR 42 Auto run input
Electronic gear ratio
(Numerator) selection
GNUM0 43
0 [See P2-60 P2-
62 in chapter 7.]
Electronic gear ratio
(Numerator) selection
GNUM1 44
1 [See P2-60 P2-
62 in chapter 7.]
INHP 45 Pulse inhibit input
Note: For pin numbers of DI1 to DI8 signals, refer to 3.3.2 CN1 Terminal Signal Identification on
page 3-12.
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DI
Parameter Signal Description
Value
17 TCM1 Torque command selection (1 4)
18 S-P Position / Speed mode switching (OFF: Speed, ON: Position)
19 S-T Speed / Torque mode switching (OFF: Speed, ON: Torque)
20 T-P Torque / Position mode switching (OFF: Torque, ON: Position)
21 EMGS Emergency stop (Normally Closed)
22 CWL Reverse inhibit limit (Normally Closed)
23 CCWL Forward inhibit limit (Normally Closed)
24 ORGP Reference Home sensor
Reverse operation torque limit (Torque limit function is valid only
25 TLLM
when P1-02 is enabled)
Forward operation torque limit (Torque limit function is valid only
26 TRLM
when P1-02 is enabled)
27 SHOM Move to Home
28 INDEX0 Feed step selection input 0 (bit 0)
29 INDEX1 Feed step selection input 1 (bit 1)
30 INDEX2 Feed step selection input 2 (bit 2)
31 INDEX3 Feed step selection input 3 (bit 3)
32 INDEX4 Feed step selection input 4 (bit 4)
33 MD0 Feed step mode input 0
34 MD1 Feed step mode input 1
35 MDP0 Manually continuous operation
36 MDP1 Manually single step operation
37 JOGU Forward JOG input
38 JOGD Reverse JOG input
39 STEPU Step up input (available in Pr mode only)
40 STEPD Step down input (available in Pr mode only)
41 STEPB Step back input. (Available in internal auto running mode only.)
42 AUTOR Auto run input
Electronic gear ratio (Numerator) selection 0 [See P2-60 P2-62
43 GNUM0
in chapter 7.]
Electronic gear ratio (Numerator) selection 1 [See P2-60 P2-62
44 GNUM1
in chapter 7.]
45 INHP Pulse inhibit input
DI Signal Example
To assign the servo on (SON) signal to DI1, set parameter P2-10 to a value of 101 (refer to chapter 7).
DO Signal Example
To assign the servo ready (SRDY) function to DO1, set parameter P2-18 to a value of 101.
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3
There are two kinds of pulse inputs, line driver input and open-collector input. The maximum input
pulse frequency of a line driver input is 500kpps and maximum input pulse frequency of an open-
collector input is 200kpps.
C3-1: Pulse input, for the use of internal power C3-2: Pulse input, for the use of external power
supply (Open-collector input) supply (Open-collector input)
Caution
Do not use dual power supply. Failure to observe this caution may result in
damage to the servo drive and servo motor.
Caution
Because this
photocoupler is a
unidirectional
optocoupler,
please pay close
attention on the
current direction
of input pulse
command.
COM- COM-
45 45
3-30 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
3
C7: Wiring of DO signal, for the use of external C8: Wiring of DO signal, for the use of external
power supply, general load power supply, inductive load
Servo Drive Servo Drive
DOX: (DOX+, DOX-) DOX: (DOX+, DOX-)
X=1,2,3,4,5 Do not connect X=1,2,3,4,5 Do not connect
VDD-COM+ VDD-COM+
DO1: ( 7, 6) DO1: ( 7, 6)
DO2: ( 5, 4) DO2: ( 5, 4)
DO3: ( 3, 2) DO3: ( 3, 2)
DO4: ( 1, 26) DO4: ( 1, 26) DC24V
DO5: (28, 27) DO5: (28, 27)
DC24V R
DC24V
50mA
DOX-
DC24V
VDD 17
R: Approx.
11 4.7K
COM+
Approx. 5mA
for a transistor SON 9
45
TR
COM-
Vces < 1.0V
=
Iceo <
= 100uA
Caution
Do not use dual power supply. Failure to observe this caution may result in
damage to the servo drive and servo motor.
C11: Encoder output signal (Line driver) C12: Encoder output signal (Photocoupler)
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Note: For line driver pulse input, refer to the C4 wiring diagram on page 3-30. For open-collector
input, refer to the C3 wiring diagram on page 3-29.
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GFK-2480A 4-1
4
Shift key
Up arrow key
Charge LED
Down arrow key
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Keypad Operation
1. When the power is applied to the servo drive, the LCD display will show the monitor function codes
for approximately one second, then enter into the monitor mode.
2. In monitor mode, pressing UP or DOWN arrow key can switch monitor parameter code. At this
time, monitor display symbol will display for approximately one second.
3. In monitor mode, pressing the MODE key enters the parameter mode. Pressing the SHIFT key
switches the parameter groups (P0 to P4) and pressing the UP or DOWN arrow keys changes the
parameter codes within a group.
4. In parameter mode, the system enters the setting mode immediately after the Set key is pressed.
The LCD display will display the current value of the selected parameter. At this point, you can use
the UP or DOWN arrow key to change the parameter value or press Mode to exit the setting mode
and return to the parameter mode.
5. In parameter setting mode, the users can move the cursor to left by pressing the SHIFT key and
changing the selected digit (blinking) by pressing the UP or DOWN arrow key.
6. After the parameter value change is completed, press the SET key to save parameter settings or
execute the command (if applicable).
7. When parameter setting is completed, the LCD display will show the code -END- and
automatically return to the parameter mode.
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4
P0-02
Display Message Description Unit
Setting
P0-02
Display Message Description Unit
Setting
11 Average load %
12 Peak load %
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4
The learning position and stored internal positions are listed below:
Force DO0 ON
Force DO1 ON
Force DO2 ON
Force DO3 ON
Force DO4 ON
Force DO5 ON
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4
DI Diagnostics Mode
DO Diagnostics Mode
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Chapter Trial Run and Tuning Procedure
5
This chapter describes how to perform a trial run and tuning for the servo drive and motor.
A trial run without load should be completed first. After the servo motor is running normally without a
load, then perform the tuning procedure with a load.
Page
5.1 Trial Run Without Load 5-2
5.2 Tuning Procedure 5-15
Warning
Do not approach or touch any rotating parts while the motor is running. Failure
to observe this precaution may cause serious personal injury.
Warning
The initial trial run for servo motor should be conducted under no load
conditions (separate the motor from its couplings and belts). Do not operate the
servo motor while it is connected to its mechanical system. Connecting the
motor to its mechanical system may cause damage or result in personal injury
during the trial run. Connect the servo motor only after it has successfully
completed a trial run.
Warning
Do not touch the drive heat sink or the motor during operation as they may
become hot and personal injury may result.
Caution
Frequent power cycling of the drive is not recommended. Do not turn the drive
off and on more than once per minute because high currents within the internal
capacitors may cause damage.
GFK-2480A 5-1
5
Warning
To prevent accidents, the initial trial run for servo motor should be conducted
under No Load conditions (separate the motor from its couplings and belts).
It is recommended that you perform a trial run without a load first and then a
perform trial run with a load connected. After the servo motor is running
normally without a load, run the servo motor with a load connected.
After power is connected to the servo drive, the charge LED will light, indicating that the drive is ready.
Before the trial run, check the items listed on page 5-3.
5-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
5
Caution
Do not connect the AC input power (R, S, T) to the (U, V, W) output terminals.
This will damage the AC servo drive.
The default settings of digital inputs DI6, DI7 and DI8 are Reverse Inhibit Limit (CWL), Forward Inhibit
Limit (CCWL) and Emergency Stop (EMGS) respectively. These default settings can be changed using
parameters P2-15 to P2-17. When the value of parameters P2-15 to P2-17 is 0, it indicates the function
of this DI signal is disabled. For more information on parameters P2-15 to P2-17, refer to Chapter 7,
Parameters.
If the parameter P0-02 is set as motor speed (07), the display should be as shown in the following
figure:
If there is no text or character displayed on the LED display, check if the voltage of the control circuit
terminal (L1and L2) is below the specified low voltage limit.
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The main circuit voltage has exceeded its maximum allowable value or input power is connected
incorrectly.
Corrective Actions:
Use voltmeter to check whether the input voltage falls within the rated input voltage.
Use voltmeter to check whether the input voltage is within the specified limit.
Check if the encoder wiring is correct. Check if the encoder wiring (CN2) of servo motor is loose or
incorrect.
Corrective Actions:
Confirm that the encoder connection conforms to the recommended wiring configuration.
Examine the encoder connector and cable for damage.
Inspect to determine if cable connectors are loose.
Check to determine if the encoder is damaged. If so, replace motor with a spare.
Check if any of the digital inputs (DI1DI8) is set to Emergency Stop (EMGS) function.
Corrective Actions:
If an emergency stop function is not required, confirm that none of the digital inputs (DI1DI8)
are set to Emergency Stop (EMGS) by confirming that parameters P2-10 to P2-17 are not set to
21.
If an emergency stop function is required, confirm which of the digital inputs (DI1 to DI8) is set to
Emergency Stop (EMGS) and ensure that the digital input signal is ON.
Check if any of the digital inputs (DI1DI8) is set to Reverse Inhibit Limit (CWL).
Corrective Actions:
If a reverse inhibit limit (Overtravel limit) is not required, confirm that none of the digital inputs
(DI1DI8) are set to Reverse inhibit limit (CWL) by confirming that parameters P2-10 to P2-17 are
not set to 22.
If a reverse inhibit limit (Overtravel limit) is required, confirm which of the digital inputs (DI1DI8)
is set to Reverse inhibit limit (CWL) and check that the digital input signal is ON.
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5
Check if any of the digital inputs (DI1DI8) is set to Forward Inhibit Limit (CCWL).
Corrective Actions:
If a forward inhibit limit (Overtravel limit) is not required, confirm that none of the digital inputs
(DI1DI8) are set to Forward inhibit limit (CCWL) by confirming that parameters P2-10 to P2-17
are not set to 23.
If a forward inhibit limit (Overtravel limit) is required, confirm which of digital inputs (DI1DI8) is
set to Forward inhibit limit (CCWL and check that the digital input signal is ON.
Note: When Digital Input 1 (DI1) is set to the Servo On (SON) function and DI1 is set to ON the
following fault messages may appear on the display:
Corrective Actions:
Check the power wiring connections between the servo drive and motor for damage or short
circuits..
Check for solder bridges in the motor power cable connectors.
Remove the short-circuited condition.
Corrective Actions:
Use voltmeter to check whether input voltage of main circuit is within the specified range.
Note: If there are any unknown fault codes or abnormal display when applying power to the drive or
when the servo on input is activated (without giving any command), please inform your local distributor
or contact Technical Support for assistance.
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5
Jog Example
In the example below, the JOG speed is adjusted from 20 RPM (Default setting) to 100 RPM.
SET
SET
CCW CW
CCW
Speed
0
CW
If the servo motor does not rotate, ensure that the U, V and W terminals, and encoder are
connected correctly.
If the servo motor does not rotate in the correct direction, ensure that the U, V and W cables are
connected with the correct phase.
Digital Input Parameter Value Function Function Description CN1 Pin No.
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5
For example, the speed command settings shown below will be used:
Parameter Setting Input Value Command Rotation Direction
P1-09 is set to 3000 + CW
P1-10 is set to 100 + CW
P1-11 is set to -3000 - CCW
Step 3: Perform the following steps to test the digital input and parameter settings.
1) Use DI1 to enable the servo drive (Servo ON).
2) Set DI3 (SPD0) and DI4 (SPD1) to OFF. The S1 speed command is selected. The S1
command uses the external analog command to control the speed of the motor.
3) Set DI3 (SPD0) to ON and DI4 (SPD1) to OFF. The S2 speed command (P1-09 is set to 3000)
is selected, and the motor speed is 3000 RPM.
4) Set DI4 (SPD1) to ON and DI3 (SPD0) to OFF. The S3 speed command (P1-10 is set to 100)
is selected, and the motor speed is 100 RPM.
5) Set DI3 (SPD0) and DI4 (SPD1) ON. The S4 command (P1-01 is set to 3000) is selected, and
the motor speed is 3000 RPM.
6) Repeat steps (2) through (5) as desired.
7) To stop the speed trial run, use DI1 to disable the servo drive (Servo OFF).
Digital Input Parameter Value Function Function Description CN1 Pin No.
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5
The position command is selected by input signals, POS0POS2, as shown in the following
table:
Position Move Speed
POS2 POS1 POS0 CTRG Parameters Description
Command Register
Internal P1-15 Rotation No. (+/- 30000)
0 0 0 P2-36 (V1)
Position 1 P1-16 Pulse No. (+/- max cnt)
Internal P1-17 Rotation No. (+/- 30000)
0 0 1 P2-37 (V2)
Position 2 P1-18 Pulse No. (+/- max cnt)
Internal P1-19 Rotation No. (+/- 30000)
0 1 0 P2-38 (V3)
Position 3 P1-20 Pulse No. (+/- max cnt)
Internal P1-21 Rotation No. (+/- 30000)
0 1 1 P2-39 (V4)
Position 4 P1-22 Pulse No. (+/- max cnt)
Internal P1-23 Rotation No. (+/- 30000)
1 0 0 P2-40 (V5)
Position 5 P1-24 Pulse No. (+/- max cnt)
Internal P1-25 Rotation No. (+/- 30000)
1 0 1 P2-41 (V6)
Position 6 P1-26 Pulse No. (+/- max cnt)
Internal P1-27 Rotation No. (+/- 30000)
1 1 0 P2-42 (V7)
Position 7 P1-28 Pulse No. (+/- max cnt)
Internal P1-29 Rotation No. (+/- 30000)
1 1 1 P2-43 (V8)
Position 8 P1-30 Pulse No. (+/- max cnt)
0 indicates OFF (Normally Open); 1 indicates ON (Normally Closed)
You can set the values of these eight groups of commands as required. The position command
mode can be absolute (P1-33=0) or relative (P1-33=1).
Step 3: Perform the following steps to test the digital input and parameter settings.
1) Use DI1 to enable the servo drive (Servo ON).
2) With Internal Position 1 selected, set DI2 (CTRG) ON. The motor will rotate one turn in the CW
direction.
3) Set DI3 (POS0) ON to select Internal Position 2, and then set DI2 (CTRG) ON. The motor will
rotate ten turns in the CW direction.
4) Set DI3 (POS0), DI4 (POS1) and DI5 (POS2) ON to select Internal Position 8. Then set DI2
(CTRG) ON. The motor will rotate 10 turns in the CCW direction.
5) Repeat steps (2) through (4) as desired.
6) To stop the position trial run, set DI1 OFF to disable the servo drive (Servo OFF).
5-14 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
5
4. Press the UP key to view each parameter and select parameter P2-17.
5. Press the SET key to display the parameter value as shown to the right.
6. Press the SHIFT key twice to change the parameter value. Use the UP key
to cycle through the available values and then press the SET key to save the
parameter settings.
7. Press the UP key to view each parameter and select parameter P2-30.
8. Press the SET key to display the parameter value as shown to the right.
9. Select parameter value 1. Use the UP key to cycle through the available
values.
10. Press the SET key to write the parameter value to the drive. The display will
appear as shown to the right.
11. At this point, the servo drive is ON.
12. Press the DOWN key three times to select the ratio of Load Inertia to Servo
Motor Inertia (J_load /J_motor).
13. Press the SET key to display the current ratio of Load Inertia to Servo Motor
Inertia (J_load /J_motor). (The default setting is 5.0.)
14. Press the MODE key to select parameter mode.
15. Press the SHIFT key twice to select parameter group P4.
17. Press the SET key. The default JOG speed, 20 RPM, will be displayed.
Press the UP and DOWN keys to increase and decrease JOG speed. To
add a digit, press the SHIFT key once.
18. Select the desired JOG speed and press the SET key.
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5
Yes
OK
Set parameter P0-02 to 14. The display will show the ratio of
Load inertia to Motor inertia (J_load / J_motor)
Is JOG operation No
Check mechanical system
smooth?
Yes
Set higher JOG speed > 200rpm
View the display to see if the inertia ratio (J_load / J_motor) value stabilizes
after the motor accelerates and decelerates a number of times.
Then select the gain adjustment method.
Note:
If you cannot view the inertia ratio (J_load / J_motor) under JOG operation
(P4-05), press the MODE key twice to display the inertia ratio.
To perform the JOG operation again, press the MODE key once and then press
the SET key twice.
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Increase the B value of P2-31 to increase the responsiveness or reduce the oscillatory
noise.
Adjust the Low Pass Filter Time Constant (P2-25) according to the value of P2-31. Refer to
the table below for recommended values for P2-25, or continuously adjust P2-31 and P2-
25 until satisfactory performance is achieved.
To finish the tuning procedure, set P2-32 to 3 to select AutoMode (PI) In this mode, inertia
ratio (J_load / J_motor) is fixed, but response level can be adjusted.
Yes
Tuning is complete.
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5
When P0-02 is set to 14, the display will show the ratio of
Load inertia to Motor inertia (J_load / J_motor)
No
The
No
measured inertia
value stabilizes?
Yes
Increase P2-31 value B to
increase the speed loop
Satisfactory No responsiveness. Refer to
performance is Speed Loop Responsiveness
achieved? for P2-31 Value B Setting in
AutoMode (PDFF).
Yes
Tuning is complete.
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5
Position Mode
No
1. It may be possible to reduce or eliminate
1. Increase the setting value of P2-00. overshoot by decreasing the value of P2-00
2. Set the value of P2-06 equal to the by a small amount.
value of P2-00. 2. If the overshoot cannot be reduced or eliminated
by decreasing the value of P2-00, decrease the
value of P2-02 and increase the acceleration and
deceleration times.
Tuning is complete.
Speed Mode
Set P2-06 (Speed Integral Compensation) to
a low value.
Tuning is complete.
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GFK-2480A 6-1
6
6-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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Default: 2
Applicable Control Mode: Pt
Unit: N/A
Range: 0 132
Settings:
Value A: Pulse type
A=0: AB quadrature pulse (4x)
A=1: CW + CCW pulse
A=2: Pulse + Direction
Value B: Input pulse filter
B=0: 500Kpps
B=1: 200Kpps
B=2: 150Kpps
B=3: 80Kpps
This setting is used to suppress or reduce the chatter caused by
noise, etc, using a low pass filter. However, if the input pulse filter
frequency is too high, the frequency that exceeds the set value will
be regarded as noise and filtered.
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6
AB quadrature
pulse
CW + CCW pulse
Pulse + Direction
Input pulse interface Max. input pulse Position pulses can be input on
frequency terminals, PULSE (41), /PULSE (43) and
SIGN (37), /SIGN (36). Input can be an
Line driver 500kpps open-collector circuit or line driver circuit.
Open collector 200kpps For wiring details, refer to chapter 3.
Position
POS2 POS1 POS0 CTRG Parameters Description
Command
P1-23 Rotation number (+/- 30000)
P5 1 0 0
P1-24 Pulses (+/- max cnt)
P1-25 Rotation number (+/- 30000)
P6 1 0 1
P1-26 Pulses (+/- max cnt)
P1-27 Rotation number (+/- 30000)
P7 1 1 0
P1-28 Pulses (+/- max cnt)
P1-29 Rotation number (+/- 30000)
P8 1 1 1
P1-30 Pulses (+/- max cnt)
State of POS0POS2: 0 indicates the contact is OFF (Normally Open)
1 indicates the contact is ON (Normally Closed)
CTRG : This input is used to trigger the move selected using the POS0, POS1 and POS2 inputs. The
move is triggered on the rising edge of this digital input.
The difference between incremental and absolute position command types is shown in the following
example.
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20 turns
20 turns
10 turns 10 turns
Position Command
Processing
(See detail below)
Position Feedback
GNUM0, GNUM1
Command
1. Absolute position S-curve
CN1 Source control 1st Numerator (N1) (P1-44) Filter
POS0POS2 2. Incremental position
P1-15 P1-34
CTRG control 2nd Numerator (N2) (P2-60)
P1-35
P1-30 P1-33 3rd Numerator (N3) (P2-61) P1-36 Command
selection
4th Numerator (N4) (P2-62) P1-01
Pulse type
Pulse Signal Counter Denominator (P1-45)
selection
P1-00 Electronic gear ratio Low-pass
Filter
INHIBIT P1-08
When the parameters are set to select Pr mode and Pt mode, the electronic gear ratio can be set to
select proper position scaling. VersaMotion drives also provide P-curve and low-pass filters, to provide
smooth motor control. For additional information about these features, refer to 6.2.5 Electronic Gear
Ratio on page 6-13, 6.2.6 Low-pass Filter on page 6-15 and 6.2.4 S-curve Filter for Position Control
on page 6-10.
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6
INHIBIT
ON OFF ON
Pulse
command
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6
Relevant Parameters
P1-34 TACC Acceleration Time Communication Addr.: 0122H
1/2TSL 1/2TSL
1/2TSL 1/2TSL
TACC TDEC
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6
Relevant Parameters
P1-44 GR1 Electronic Gear Ratio (1st Numerator) (N1) Communication Addr.: 012CH
Po
si
tion f1: Pulse input f2: Position command
P
ul
sei
n p
ut Ncom
m and N: Ratio Numerator 1, 2, 3, 4. Set by parameters
M N
f
1 P1-44 or P2-60P2-63.
f
2 =
f1x M
M: Ratio Denominator. Set by parameter P1-45.
If the electronic gear ratio is set too high, the motor may not run smoothly. In this case, use the low-
pass filter to improve motor operation. For example, assume that the electronic gear ratio is equal to 1
and the encoder pulse per revolution is 10000PPR. If the electronic gear ratio is changed to 0.5, the
motor will rotate one pulse when the command from the external controller is two pulses and the motor
will run more smoothly.
The gear ratio is also used in positioning mode to scale the motor travel distance per pulse. For
example, in the mechanical configuration shown below, the load (WL) will travel 0.3m per pulse when
no gear ratio is used (1:1). To improve control of the motor, the gear ratio is set to 10:2, making the
motor travel 1m per input pulse.
WL: Working Load
WT: Working Table
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Time (ms)
PF LT
P8
P3
Internal position P2
command
P1 1ms
POS1 OFF ON
External I/O signal POS2 OFF ON
CTRG
SON ON
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fp< fv
4,
KPP = 2 fp.
where
fv = Speed Loop Responsiveness (Hz)
fp = Position Loop Responsiveness (Hz)
For example, if the desired position loop response is equal to 20 Hz,
KPP = 2 20= 125 rad/s.
Relevant parameters
P2-00 KPP Proportional Position Loop Gain Communication Addr.: 0200H
Default: 35
Applicable Control Mode: P
Unit: rad/s
Range: 01023
Settings:
This parameter is used to set the position loop proportional gain. It can increase stiffness,
increase position loop response and reduce position error. However, if the value is too high, it
may generate motor vibration or noise (instability).
Default: 5000
Applicable Control Mode: P
Unit: 0.0001
Range: 1020000
This parameter is used to set the position loop feed forward gain. When using the smoothing
constant (P2-03), increasing this gain can reduces position following error. When not using
the smoothing constant, decreasing this gain reduces the occurrence of mechanical
resonances. However, if the value is too high, it may generate motor vibration or noise
(instability).
+
Position Proportional + Maximum Speed
Command + Position Loop Limit P1-55
Gain P2-00 Position Loop
Gain Switching
Rate P2-01 Gain Switching
Control Selection Speed Command
P2-27
Position Encoder
Counter
When the value of Proportional Position Loop Gain, KPP is too high, the position loop
responsiveness will be increased, resulting in low phase margin. If this happens, the motor will
become unstable and oscillate. In this case, decrease the value of KPP until the motor stops
oscillating. A KPP value that is too low will not allow the motor to overcome the external load
forces, resulting in excessive position following error. Adjust feed forward gain, PFG (P2-02) to
reduce the dynamic position following error.
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(3) (1)
PFG
Time
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Basic Structure
In the figure above, speed command processing is used to select the command source for speed
control as described on page 6-21, including proportional gain (P1-40) and S-curve filter smoothing.
The speed control block diagram is used to manage the gain parameters for the speed loop and
calculate the current command input provided to motor. The resonance suppression block diagram
is used to suppress resonances of the mechanical system.
Speed command processing is shown in the figure below:
Analog command
Proportion filter Command Low-pass
Command source:
A/D Gain P1-34, selection filter
External analog signal
P1-40 P1-35, P1-01 P1-06
P1-36
Analog signal
speed command
The command source is selected according to the state of SPD0, SPD1 and parameter P1-01 (S or Sz
mode). If smoother operation is required, the S-curve and low-pass filter functions described below can
be used.
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Time (ms)
Torque
Time (ms)
Relevant Parameters
P1-34 TACC Acceleration Time Communication Addr.: 0122H
1/2TSL 1/2TSL
TACC TDEC
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0
1 2 3 4 5 6 7 8 9 Time (sec)
-3000
The analog speed command S-curve filter is used for smoothing of the analog input. The figure above
shows the analog speed command S-curve filter. Note that the ramp of the speed command is different
during acceleration and deceleration. The S-curve filter can be optimized using parameters P1-34, P1-
35 and P1-36 to improve the actual motor performance.
Relevant Parameters
P1-06 SFLT Low-pass Filter Time Constant Communication Addr: 0106H
Default: 0
Applicable Control Mode: S
Unit: ms
Range: 0 1000 (0: Disabled)
Note: Setting parameter P1-06 to 0 disables this function.
Target Speed
SFLT
5000rpm
The speed control ramp (rpm/V) is
determined by parameter P1-40.
3000rpm
-10 -5
Analog Input Voltage (V)
5 10
-3000rpm
-5000rpm
Relevant Parameters
P1-40 VCM Max. Analog Speed Command / Limit Communication Addr: 0128H
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External analog
voltage or zero (0) S1
SON ON
Notes:
OFF indicates normally open and ON indicates normally closed.
When speed control mode is Sz, the speed command S1=0; when speed control mode is S,
the speed command S1 is the external analog voltage input (Refer to P1-01).
After Servo ON, the speed command can be selected by switching the state of SPD0 SPD1.
Low-pass
Filter P2-49 Speed Estimator Encoder
There are two modes for gain adjustment, Manual and Auto, which are selected using
parameter P2-32.
Manual Mode: User-defined loop gain adjustment. When using this mode, all auto and auxiliary
functions are disabled. (P2-32=0)
Auto Mode: Continuous adjustment of loop gains according to measured inertia, with ten levels of
system bandwidth. The parameter set by user is default value. (2 P2-32 5)
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Relevant Parameters
P2-32 AUT2 Tuning Mode Selection Communication Addr.: 0220H
Manual Mode
WhenTuning Mode Settings parameter P2-32 is set to 0, the users can define the proportional loop
speed loop gain (P2-04), speed integral compensation, (P2-06) feed forward gain (P2-07) and ratio of
load inertia to servo motor Inertia (P1-37).
Proportional gain: Adjust this gain to increase the position loop responsiveness.
Integral gain: Adjust this gain to enhance the low-frequency stiffness of the speed loop and
eliminate the steady state error. This also reduces the value of phase margin, so high integral
gain will result in unstable servo operation.
Feed forward gain: Adjust this gain to decrease the phase delay error
Relevant Parameters
P2-04 KVP Proportional Speed Loop Gain Communication Addr.: 0204H
Default: 500
Applicable Control Mode: P/S
Unit: rad/s
Range: 0 20000
Settings:
This parameter is used to set the speed loop gain. When the value of proportional speed loop
gain is increased, it can increase the speed loop response. However, if the value is too high,
it may generate vibration or noise (servo instability).
Default: 100:
Applicable Control Mode: P/S
Unit: N/A
Range: 0 4095
Settings:
This parameter is used to set the integral time of speed loop. When the value of speed
integral compensation is increased, it can improve the speed response ability and decrease
the speed control error. However, if the value is too high, it may generate vibration or noise
(servo instability).
Default: 0
Applicable Control Mode: S
Unit: 0.0001
Range: 0 20000
Settings:
This parameter is used to set the feed forward gain of the speed control loop.
When using speed smooth command, increase gain to reduce speed following error.
When not using speed smooth command, decrease gain to reduce the effect of mechanical
resonances on the system.
In control theory, a step response can be used to explain the effect of proportional gain (KVP), integral
gain (KVI) and feed forward gain (KVF). The diagrams below use frequency domain and time domain
respectively to explain these gain parameters.
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Frequency Domain
Time Domain
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Equipment such as a spectrum analyzer is needed to analyze the frequency domain method. However,
when using the time domain method, only an oscilloscope is required. Therefore, the time domain
method is generally used with the analog DI/DO provided by the servo drive to adjust what is called a
PI (Proportional and Integral) type controller.
Inertia Measurement
Default: 1000
Applicable Control Mode: P/S/T
Unit: Hz
Range: 50 1000
Settings:
This parameter is used to set the filter frequency necessary to suppress a mechanical
resonance. It can be used to suppress the mechanical resonance of the system. If P2-24 is
set to 0, this parameter is disabled.
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PI Controller
(Proportional and Current Controller
Integral Controller)
P2-04, P2-06
Low-pass Filter
The figure below shows the resonant open-loop gain.
Gain
Frequency
0dB
When the low-pass filter (parameter P2-25) is increased from 0, the low-pass frequency (BW) will be
reduced (see the figure below). The resonance is reduced, however the frequency response and phase
margin will also decrease.
Gain
0dB Frequency
BW
Notch Filter
Usually, if the frequency of the resonance is known, using a notch filter is recommended to eliminate
the resonance conditions directly (parameter P2-23, P2-24). However, the filters frequency range is
from 50 to 1000Hz and the range of resonant attenuation is 032 dB. Therefore, if the resonant
frequency is out of this range, the low-pass filter (parameter P2-25) must be used to improve the
resonant condition.
Refer to the following figures and explanation to know how to use notch filter and low-pass filter to
improve a resonant condition.
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Resonance
Resonance
Gain conditions
Point Gain Gain
Notch Filter is suppressed
0db
Low-pass Low-pass
Frequency Attenuation Frequency
Rate P2-24
DI signal on
Torque CN1 Command Source Content Range
Command
TCM1 TCM0
Voltage between
T External analog signal +/- 10 V
T1 0 0 Mode T-REF-GND
Tz None Torque command is 0 0
T2 0 1 P1-12 +/- 300 %
T3 1 0 Internal parameter P1-13 +/- 300 %
T4 1 1 P1-14 +/- 300 %
State of TCM0 and TCM1: 0: indicates OFF (Normally Open); 1: indicates ON (Normally
Closed)
When TCM0 and TCM1 are both 0 (OFF), and the control mode of operation is Tz, then the
command is 0. Therefore, choose Tz mode to operation torque control to avoid the zero point
drift problem of an analog voltage command. If the control mode of operation is T, then the
torque command is the analog voltage between the T-REF and GND inputs. The range of the
input voltage is from -10V to +10V and the corresponding torque can be scaled using
parameter P1-41.
When at least one of TCM0 and TCM1 is not 0 (OFF), the torque command uses the internal
parameters. The new command selection is valid (enabled) after either TCM0 or TCM1 is
changed.
The torque command that is described in this section not only can be taken as torque command in
torque control mode (T or Tz mode) but also can be the torque limit input in position mode (P mode)
and speed control mode (S or Sz mode).
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Basic Structure
Output Torque
Current Sensor
The torque command processing is used to select the command source of torque control according to
6.4.1 Command Source for Torque Control Mode, including maximum analog torque command
(parameter P1-41) and smoothing strategy of torque control mode. The current control block diagram is
used to manage the gain parameters of the servo drive and calculate the current input provided to
motor instantaneously. The function and structure of torque command processing is shown in the figure
below:
TCM0,TCM1 signal of CN1
Analog signal
The command source is selected according to the state of TCM0, TCM1 and parameter P1-01 (T or
Tz). Whenever the command signal needs to be more smoothly, we recommend the users to use
proportional gain (scalar) and low-pass filter to adjust torque.
Target Speed
TFLT
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300%
The torque control ramp is
determined by parameter P1-41
100%
-10 -5
Torque command
5 10 Analog Input Voltage (V)
-100%
-300%
Relevant parameters:
P1-41 TCM Max. Analog Torque Command / Limit Communication Addr.: 0129H
Default: 100
Applicable Control Mode: P/S/T
Unit: %
Range: 0 1000
Settings:
In Torque mode, this parameter is used to set the output torque at maximum input voltage
(10V) of analog torque command.
In Position and Speed mode, this parameter is used to set output torque at maximum input
voltage (10V) of analog torque limit
For example, in torque mode, if P1-41 is set to 100 and the input voltage is 10V, it indicates
that the torque command is 100% rated torque. If P1-41 is set to 100, but the input voltage is
changed to 5V, then the torque command is changed to 50% rated torque.
Torque command / limit = Input voltage x setting/10 (%)
External analog
voltage or zero (0) T1
TCM1 OFF ON
External I/O signal
SON ON
Notes:
OFF indicates normally open and ON indicates normally closed.
When torque control mode is Tz, the torque command T1=0; when torque control mode is T,
the speed command T1 is external analog voltage input (Refer to P1-01).
After Servo ON, the users can select command according to the state of TCM01.
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S-P
In speed mode (when S-P is ON), speed command is selected by SPD01 and CTRG is disabled at
this time. When switching to the position mode (when S-P is OFF), the position command is not
determined (it needs to wait that CTRG is on the rising edge), so the motor stops running. Once CTRG
is on the rising edge, position command will be selected according to POS02 and the motor will
immediately move to the determined position. After S-P is ON, it will immediately return to speed mode.
For the relationship between DI signal and selected command in each mode, refer to the introduction of
single mode.
S-T Mode
The speed command can be the external analog voltage or internal parameters (P1-09 to P1-11) and
SPD0SPD 1 is used to select speed command. The same as speed command, the torque command
can be the external analog voltage or internal parameters (P1-12 to P1-14) and TCM01 is used to
select torque command. The speed and torque mode switching is controlled by the S-T signal.
The following figure provides a timing chart of speed / torque control mode selection.
In torque mode (when S-T is ON), torque command is selected by TCM0 TCM1. When switching to
the speed mode (when S-T is OFF), the speed command is selected by SPD0SPD1, and then the
motor will immediately rotate following the command. After S-T is ON again, it will immediately return to
torque mode.
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T-P
In position mode (when T-P is ON), the motor will start to count pulse and operate following the
external pulse command. When switching to the torque mode (when T-P is OFF), it will stop counting
pulse even if the pulse command is continuously sent out. The torque command is determined by
TCM01 and the motor will rotate following the command. After T-P is ON again, it will immediately
return to position mode.
For the relationship between DI signal and selected command in each mode, refer to the introduction of
single mode.
6.6 Others
6.6.1 Speed Limit
The max. servo motor speed can be limited by using parameter P1-55 no matter in position, speed or
torque control mode.
The command source of speed limit command is the same as speed command. It can be the external
analog voltage but also can be internal parameters (P1-09 to P1-11). For more information on speed
command source, refer to 6.3.1 Command Source for Speed Control Mode on page 6-21.
The speed limit only can be used in torque mode (T mode) to limit the servo motor speed. When the
torque command is the external analog voltage, there should be surplus DI signal that can be treated
as SPD01 and be used to select speed limit command (internal parameter). If there is not enough DI
signal, the external voltage input can be used as speed limit command. When the Disable / Enable
Speed Limit Function Settings in parameter P1-02 is set to 1, the speed limit function is activated.
The following figure illustrates the timing of the speed limit function.
Disable / Enable Speed Limit Function
Settings in parameter P1-02 is set to 1
Disable / Enable Speed Limit Function
Settings in parameter P1-02 is set to 0
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Servo Drive Rotor Inertia Regenerative power from empty Max. regenerative power
(kW) J (kg. m2) load 3000rpm to stop Eo (joule) of capacitance Ec(joule)
0.1 0.03E-4 0.15 3
0.2 0.18E-4 0.89 4
0.4 0.34E-4 1.68 8
0.75 1.08E-4 5.34 14
1.0 2.60E-4 12.86 18
1.5 3.60E-4 17.80 18
2.0 4.70E-4 23.24 21
3.0 11.6E-4 57.36 28
2
Eo = J x wr /182 (joule) , Wr : rpm
If the load inertia is N motor inertia, the regenerative power will be (N+1) x E0 when servo motor
brakes from 3000rpm to 0. Then, the regenerative resistor can dissipate: (N+1) x E0 - Ec (joule). If the
time of repeat operation cycle is T sec, then the regenerative power = 2 x ((N+1) x E0 - Ec) / T. The
calculating procedure is as follows:
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For example:
If we use 400W servo drive, the time of repeat operation cycle is T = 0.4 sec, maximum motor speed is
3000rpm, the load inertia = 7 motor inertia, then the necessary the power of regenerative resistor
= 2 x ( (7+1) 1.68 - 8) / 0.4 = 27.2W.
If the calculation result is smaller than regenerative power, we recommend the users to use the built-in
60W regenerative resistor. Usually the built-in regenerative resistor provided by the servo drive can
meet the requirements of an application when the external load inertia is not excessive.
When the regenerative resistors capacity is too small, the accumulated power will be larger and the
temperature will increase. The fault, ALE05 may occur if the temperature is too high. The following
figure shows the operation of regenerative resistor.
For example:
When the external load torque is +70% of the rated torque and rotation speed reaches 3000 rpm, if
using 400W servo drive (rated torque: 1.27Nt-m), you should connect an external regenerative resistor
that provides a power rating of:
2 x (0.7 x 1.27) x (3000 x 2 x / 60) = 560W, 40.
Allowable frequency when the servo motor run without load (times/min)
400W 400W
100W 200W 300W 500W 600W 750W
Motor Series (60mm) (80mm)
01 02 03 04 04 05 06 07
Allowable Frequency
- - - 1275 519 43 41 319
(times/min)
1.0kW 1.0KW 2.0kW 2.0KW 2.0KW 3.0 KW
900W 1.5KW
Motor Series (100mm) (130mm) (100mm) (130mm) (180mm) (180mm)
09 10 10 15 20 20 20 30
Allowable Frequency
31 137 42 31 82 24 10
(times/min)
When the servo motor runs with load, the allowable frequency will change according to the changes of
the load inertia and rotation speed. Use the following equation to calculate the allowable frequency.
2
Allowable frequency when serv o motor run without load Rated s peed times
Allowable fr equency = x
m+ 1 Operating speed mi n.
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Refer to the table below to select a regenerative resistor according to the allowable frequency:
Allowable frequency when the servo motor runs without load (times/min)
Motor Series 400W 400W
100W 200W 300W
Regenerative (60mm) (80mm)
Resistors 01 02 03 04 04
BR400W040 - - - 8608 3279
BR1K0W020 - - - 21517 8765
( ): motor frame size in millimeters.
Allowable frequency when the servo motor runs without load (times/min)
Motor Series 1.0kW
500W 600W 750W 900W
Regenerative (100 mm)
Resistors 05 06 07 09 10
BR400W040 291 283 2128 213 925
BR1K0W020 729 708 5274 533 2312
Motor Series 1.0KW 2.0kW 2.0KW 2.0KW
1.5KW
Regenerative (130mm) (100mm) (130mm) (180mm)
Resistors 10 15 20 20 20
BR400W040 283 213 562 163 68
BR1K0W020 708 533 1363 408 171
Allowable frequency when the servo motor runs without load (times/min)
ECMA Series 3.0kw
(180mm)
Regenerative
30
Resistors
BR400W040
BR1K0W020
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6
Default: 100
Applicable Control Mode: P/S/T
Unit: % (full scale)
Range: 0 100
Default: 100
Applicable Control Mode: P/S/T
Unit: % (full scale)
Range: 0100
P4-20 DOF1 Analog Monitor Output Drift Adjustment (CH1) Communication Addr.: 0414H
P4-21 DOF2 Analog Monitor Output Drift Adjustment (CH2) Communication Addr.: 0415H
For example, to observe the analog voltage signal of channel 1, if the monitor output setting range is
8V per 325Kpps, you must change the value of parameter P1-04 (Analog Monitor Output Proportion 1)
to 50 (=325Kpps/Max. input frequency). Related parameters include P0-03 (A=3) and P1-03 (A=03,
output polarity setting). In general, when the output voltage value of channel 1 is V1, the pulse
command frequency is equal to (Max. input frequency V1/8) P1-04/100.
Because there is an offset value of analog monitor output voltage, the zero voltage level of analog
monitor output does not match the zero point. Use the Analog Monitor Output Drift Adjustment, DOF1
(parameter P4-20) and DOF2 (parameter P4-21) to improve this condition. The maximum output
voltage range of analog monitor output is 8V. If the output voltage exceeds its limit, it is still within the
range of 8V. The drive provides 10bits of resolution, approximated to 13mv/LSB.
8V
DOF
-8V
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MBT1(P1-42) MBT2(P1-43)
ZSPD(P1-38)
Motor Speed
DOX+ Brake
Relay VDD
DOX- DC24V for Brake
DC24V
Ensure the polarity (+, -) Encoder
of Diode is correct or it
may damage the drive. Brake 2
Notes:
Refer to Chapter 3, Connections and Wiring for wiring information.
The BRKR signal is used to control the brake operation. The VDD DC24V power supply of the
servo drive can be used to power the relay coil (Relay). When BRKR signal is ON, the
motor brake will be activated.
Note that the coil of brake has no polarity.
The power supply for brake is DC24V. Never use it for VDD, the +24V source voltage.
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BUS Voltage
READY
2 sec
SERVO
READY
SERVO ON
(DI Input) 1 msec (min)+ P2-09) Response Filter Time of Digital Input (
SERVO ON
(DO Output)
Page
7.1 Definitions 7-2
7.2 Parameter Summary 7-3
7.3 Detailed Parameter Listings 7-20
7.3.1 Group 0: P0-xx, Monitor Parameters 7-20
7.3.2 Group 1: P1-xx Basic Parameters 7-27
7.3.3 Group 2: P2-xx Extension Parameters 7-52
7.3.4 Group 3: P3-xx Communication Parameters 7-80
7.3.5 Group 4: P4-xx Diagnosis Parameters 7-84
7.4 Input Function Definitions 7-92
7.5 Output Function Definitions 7-97
GFK-2480A 7-1
7
7.1 Definitions
There are following five groups for drive parameters:
Group 0: Monitor parameter (example: P0-xx)
Group 1: Basic parameter (example: P1-xx)
Group 2: Extension parameter (example: P2-xx)
Group 3: Communication parameter (example: P3-xx)
Group 4: Diagnosis parameter (example: P4-xx)
Explanation of symbols
* Read-only register, such as P0-00, P0-01, P4-00.
Parameter cannot be set when Servo On (when the servo drive is enabled).
Examples: P1-00 and P2-32.
Parameter is effective only after the servo drive is restarted (after switching power off and on).
Examples: P1-01 and P1-33.
Parameter values are not retained when power is off. Example: P3-06.
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7-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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Control
Parameter Name Function Default Unit Mode
Pt Pr S T
OFF Delay Time of Electromagnetic
P1-43 MBT2 0 ms
Brake
Electronic Gear Ratio (1st Numerator)
P1-44 GR1 1 pulse
(N1)
P1-45 GR2 Electronic Gear Ratio (Denominator) 1 pulse
P1-46 GR3 Encoder Output Pulse Number 1 pulse
P1-47 HMOV Homing Mode 00 N/A
P1-48 HSPD1 1st Speed Setting of High Speed Homing 1000 r/min
2nd Speed Setting of Low Speed
P1-49 HSPD2 50 r/min
Homing
P1-50 HOF1 Homing Offset Rotation Number 0 rev
P1-51 HOF2 Homing Offset Pulse Number 0 pulse
P1-52 RES1 Regenerative Resistor Value N/A Ohm
P1-53 RES2 Regenerative Resistor Capacity N/A Watt
P1-54 PER Positioning Completed Width 100 pulse
P1-55 MSPD Maximum Speed Limit rated speed r/min
P1-56 OLW Output Overload Warning 120 %
P1-62 Reserved
* For definitions of symbols (marked after parameter), see page 7-2.
Control
Parameter Name Function Default Unit Mode
Pt Pr S T
P2-13 DI4 Digital Input Terminal 4 (DI4) 117 N/A
P2-14 DI5 Digital Input Terminal 5 (DI5) 102 N/A
P2-15 DI6 Digital Input Terminal 6 (DI6) 22 N/A
P2-16 DI7 Digital Input Terminal 7 (DI7) 23 N/A
P2-17 DI8 Digital Input Terminal 8 (DI8) 21 N/A
P2-18 DO1 Digital Output Terminal 1 (DO1) 101 N/A
P2-19 DO2 Digital Output Terminal 2 (DO2) 103 N/A
P2-20 DO3 Digital Output Terminal 3 (DO3) 109 N/A
P2-21 DO4 Digital Output Terminal 4 (DO4) 105 N/A
P2-22 DO5 Digital Output Terminal 5 (DO5) 7 N/A
P2-23 NCF Notch Filter (Resonance Suppression) 1000 Hz
Notch Filter Attenuation Rate
P2-24 DPH 0 dB
(Resonance Suppression)
Low-pass Filter Time Constant
P2-25 NLP 2 or 5 ms
(Resonance Suppression)
P2-26 DST External Anti-Interference Gain 0 0.001
P2-27 GCC Gain Switching Control Selection 0 N/A
P2-28 GUT Gain Switching Time Constant 10 10ms
pulse
P2-29 GPE Gain Switching Condition 10000 Kpps
r/min
P2-30 INH Auxiliary Function 0 N/A
Auto Mode Stiffness and
P2-31 AUT1 44 N/A
Responsiveness Level
P2-32 AUT2 Tuning Mode Selection 0 N/A
P2-33 INF Easy Setting of Input Filter 0 N/A
P2-34 SDEV Overspeed Warning Condition 5000 r/min
P2-35 PDEV Excessive Error Warning Condition 30000 pulse
P2-36 POV1 Moving Speed Setting of 1st 8th
1000 r/min
P2-43 POV8 Positions
P2-44 DOM Digital Output Mode Setting 0 N/A
P2-45 DOD Combination Output Signal Delay Time 1 4ms
P2-46 FSN Feed Step Number 6 N/A
P2-47 PED Position Deviation Clear Delay Time 0 20ms
Backlash Compensation of Feed Step 0
P2-48 BLAS pulse
Control
Speed Detection Filter and Jitter
P2-49 SJIT 0 sec
Suppression
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Control
Parameter Name Function Default Unit Mode
Pt Pr S T
P2-50 CCLR Pulse Deviation Clear Mode 0 N/A
P2-51 SRON Servo ON 0 N/A
P2-52 ATM0 Timer 0 of Auto Mode 0 sec
P2-53 ATM1 Timer 1 of Auto Mode 0 sec
P2-54 ATM2 Timer 2 of Auto Mode 0 sec
P2-55 ATM3 Timer 3 of Auto Mode 0 sec
P2-56 ATM4 Timer 4 of Auto Mode 0 sec
P2-57 ATM5 Timer 5 of Auto Mode 0 sec
P2-58 ATM6 Timer 6 of Auto Mode 0 sec
P2-59 ATM7 Timer 7 of Auto Mode 0 sec
Electronic Gear Ratio (2nd Numerator)
P2-60 GR4 1 pulse
(N2)
Electronic Gear Ratio (3rd Numerator)
P2-61 GR5 1 pulse
(N3)
Electronic Gear Ratio (4th Numerator)
P2-62 GR6 1 pulse
(N4)
P2-63 TSCA Proportion Value Setting 0 times
P2-64 TLMOD Torque Limit Mixed Mode 0 N/A
P2-65 GBIT Special Function 0 N/A
* For definitions of symbols (marked after parameter), see page 7-2.
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Control Related
Mode Section of
Parameter Name Function Default Unit
User
Pt Pr S T Manual
P1-51 HOF2 Homing Offset Pulse Number 0 pulse ---
Delay Time of Internal Position 0
P1-62 COKT ms ---
Command Completed Output Signal
Combination Output Signal Delay 1
P2-45 DOD 4ms 12.6
Time
P2-46 FSN Feed Step Number 6 N/A 12.6
P2-47 PED Position Deviation Clear Delay Time 0 20ms 12.6
Backlash Compensation of Feed 0
P2-48 BLAS pulse 12.6
Step Control
P2-52 ATM0 Timer 0 of Auto Mode 0 sec 12.6
P2-53 ATM1 Timer 1 of Auto Mode 0 sec ---
P2-54 ATM2 Timer 2 of Auto Mode 0 sec ---
P2-55 ATM3 Timer 3 of Auto Mode 0 sec ---
P2-56 ATM4 Timer 4 of Auto Mode 0 sec ---
P2-57 ATM5 Timer 5 of Auto Mode 0 sec ---
P2-58 ATM6 Timer 6 of Auto Mode 0 sec ---
P2-59 ATM7 Timer 7 of Auto Mode 0 sec ---
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Communication Functions
Control Related
Mode Section of
Parameter Name Function Default Unit
User
Pt Pr S T Manual
P3-00 ADR Communication Address Setting 1 N/A 8.2
P3-01 BRT Transmission Speed 1 bps 8.2
P3-02 PTL Communication Protocol 0 N/A 8.2
P3-03 FLT Transmission Fault Treatment 0 N/A 8.2
P3-04 CWD Communication Time Out Detection 0 sec 8.2
P3-05 CMM Communication Selection 0 N/A 8.2
Digital Input Communication
P3-06 SDI 0 N/A 8.2
Function
Communication Response Delay
P3-07 CDT 0 0.5ms ---
Time
* For definitions of symbols (marked after parameter), see page 7-2.
Diagnosis Functions
Control Related
Mode Section of
Parameter Name Function Default Unit
User
Pt Pr S T Manual
P4-00* ASH1 Fault Record (N) 0 N/A 4.4.1
P4-01* ASH2 Fault Record (N-1) 0 N/A 4.4.1
P4-02* ASH3 Fault Record (N-2) 0 N/A 4.4.1
P4-03* ASH4 Fault Record (N-3) 0 N/A 4.4.1
P4-04* ASH5 Fault Record (N-4) 0 N/A 4.4.1
P4-05 JOG JOG Operation 20 r/min 4.4.2
P4-06 FOT Force Output Control 0 N/A 4.4.4
P4-07 ITST Multi Function Digital Input N/A N/A 4.4.5
P4-08 PKEY Digital Keypad Input of Servo Drive N/A N/A ---
P4-09* MOT Multi Function Digital Output N/A N/A 4.4.6
P4-10 CEN Adjustment Function 0 N/A ---
Analog Speed Input Drift Adjustment Factory
P4-11 SOF1 N/A ---
1 setting
Analog Speed Input Drift Adjustment Factory
P4-12 SOF2 N/A ---
2 setting
Factory
P4-13 TOF1 Analog Torque Drift Adjustment 1 N/A ---
setting
Factory
P4-14 TOF2 Analog Torque Drift Adjustment 2 N/A ---
setting
Current Detector Drift Adjustment Factory
P4-15 COF1 N/A ---
(V1 phase) setting
Current Detector Drift Adjustment Factory
P4-16 COF2 N/A ---
(V2 phase) setting
Current Detector Drift Adjustment Factory
P4-17 COF3 N/A ---
(W1 phase) setting
Current Detector Drift Adjustment Factory
P4-18 COF4 N/A ---
(W2 phase) setting
Factory
P4-19 TIGB IGBT NTC Calibration N/A ---
setting
Analog Monitor Output Drift
P4-20 DOF1 0 mV 6.4.4
Adjustment (CH1)
Analog Monitor Output Drift
P4-21 DOF2 0 mV 6.4.4
Adjustment (CH2)
P4-22 SAO Analog Speed Input Offset 0 mV ---
P4-23 TAO Analog Torque Input Offset 0 mV ---
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Other Functions
Control Related
Mode Section of
Parameter Name Function Default Unit
User
Pt Pr S T Manual
P1-31 Reserved ---
P1-32 LSTP Motor Stop Mode Selection 0 N/A ---
Ratio of Load Inertia to Servo Motor
P1-37 GDR 5.0 times 6.3.6
Inertia
P1-52 RES1 Regenerative Resistor Value NA Ohm 6.6.3
P1-53 RES2 Regenerative Resistor Capacity NA Watt 6.6.3
P1-57 Reserved ---
P1-58 Reserved ---
P1-59 Reserved ---
P1-60 Reserved ---
P1-61 Reserved ---
P2-08 PCTL Special Factory Setting 0 N/A ---
P2-30 INH Auxiliary Function 0 N/A ---
P2-34 SDEV Overspeed Warning Condition 5000 r/min ---
P2-35 PDEV Excessive Error Warning Condition 30000 pulse ---
P2-51 SRON Servo ON 0 N/A 12.6
P2-63 TSCA Proportion Value Setting 0 times ---
P2-65 GBIT Special Function 0 N/A ---
* For definitions of symbols (marked after parameter), see page 7-2.
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AB phase pulse
CW + CCW pulse
Pulse + Direction
06
07
08
09
10
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A
B
not used
A=0: Disable speed limit function
Other: Reserved
(0)
Vref
Speed Limit
P1-09(1) Command
P1-10(2)
P1-11(3)
SPD0
SPD1
B=1: Enable torque limit function (It is available in position and speed mode)
Other: Reserved
(0)
Tref
Torque Limit
P1-12(1) Command
P1-13(2)
P1-14(3)
TCM0
TCM1
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When a fault occurs (except for CWL, CCWL, EMGS and serial communication error), it is
used to set servo motor stop mode.
A=0: Stop instantly
A=1: Decelerate to stop
B=0: Use dynamic brake when Servo Off (when the servo drive is Off).
B=1: Allow servo motor to coast to stop when Servo Off (when the servo drive is Off).
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P1 - 37 GDR Ratio of Load Inertia to Servo Motor Inertia Communication Addr.: 0125H
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ON
SON OFF OFF
ON
BRKR OFF OFF
MBT1(P1-42) MBT2(P1-43)
Motor ZSPD
Speed (P1-38)
Notes:
1) When MBT2 delay time has not finished and motor speed is lower than the value of
P1-38, the electromagnetic brake interlock signal (BRKR) is ON.
2) When MBT2 delay time has finished and motor speed is still higher than the value of
P1-38, the electromagnetic brake interlock signal (BRKR) is ON.
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P1 - 44 GR1 Electronic Gear Ratio (1st Numerator) (N1) Communication Addr.: 012CH
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P1 - 48 HSPD1 1st Speed Setting of High Speed Homing Communication Addr.: 0130H
Z pulse HSP2
P1 - 49 HSPD2 2nd Speed Setting of Low Speed Homing Communication Addr.: 0131H
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P2 - 03 PFF Smooth Constant of Position Feed Forward Gain Communication Addr.: 0203H
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1. Users may lock the parameters and protect parameters against change by
unauthorized personnel.
Enter 5-digit password (your password should be at least five characters long).
Confirm your password again and then, the password input is completed. (The
highest digit of your password number should be at least 1).
Set parameters:
Enter correct password, and then you can unlock the parameters and change them.
Password Decode:
First, enter correct password, and set P2-08 to 0(zero) twice continuously.
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Unit: N/A
Range: 0 147
Settings: See P2-10 for explanation.
Cycle power on the servo drive after parameters have been changed.
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P2 - 31 AUT1 Auto Mode Stiffness and Responsiveness Level Communication Addr.: 021FH
A: No function
B: Responsiveness level of auto-tuning mode
0 FF: 0 indicates the lowest setting and F indicates the highest setting (total 16 settings
available).
Notes:
2) Refer to Section 5.6 for the tuning procedure and related settings.
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A A
=9 H
ig
h s
pee
d
B B=1: Enable this function
not used
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A
B
A: Pulse Number Settings
0 312, the pulse number of backlash compensation
Actual pulse number of backlash compensation of motor output shaft is equal to the
number of value A x electronic gear ratio
B: Polarity Settings
B=0: Forward compensation
B=1: Reverse compensation
Note: After modifying the value, execute the home sensor function. After executing the home sensor
function, perform the control function.
P2 - 49 SJIT Speed Detection Filter and Jitter Suppression Communication Addr.: 0231H
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Cle ar
Next movin g
r emai ning co mmand
puls es
Speed
P2
P1
Posi tion
DI=T RI G
DI=CCLR Time
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P2 - 60 GR4 Electronic Gear Ratio (2nd Numerator) (N2) Communication Addr.: 023CH
GNUM0, GNUM1
P2 - 61 GR5 Electronic Gear Ratio (3rd Numerator) (N3) Communication Addr.: 023DH
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P2 - 62 GR6 Electronic Gear Ratio (4th Numerator) (N4) Communication Addr.: 023EH
A
B
not used
Value A: decimal place setting of internal speed command.
0: When value A is set to 0, the unit of P1-09 P1-11 is 1 r/min (No decimal place setting)
1: When value A is set to 1, the unit of P1-09 P1-11 is 0.1 r/min (One decimal place
setting)
If P1-09 is set to 1234, and value A is set to 0, then the internal speed is 1234r/min.
If P1-09 is set to 1234, and value A is set to 1, then the internal speed is 123.4r/min.
Value A is available for internal speed command only, not available for speed limit command.
Value B: The Proportion Value Setting (scaling) for Position Excessive Error Warning (P2-35)
0: When B is set to 0, the unit of P2-35 is 1 pulse
1: When B is set to 1, the unit of P2-35 is 100 pulses
If P2-35 is set to 1000, and value B is set to 0, the position excessive error warning pulse is
1000 pulses.
If P2-35 is set to 1000, and value B is set to 1, the position excessive error warning pulse is
100,000 pulses.
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B1 B0
Bit6
Bit6: Abnormal pulse command detection
0: enable abnormal pulse command detection
1: disable abnormal pulse command detection,
If the detection function is disabled, the ALE08 will not come out when the pulse frequency is
higher than 570Kpps.
Bit10
Bit10: DI ZCLAMP function selection
0: Locked at the position when ZCLAMP conditions are satisfied.
1: Speed command is forced to 0 r/min when ZCLAMP conditions are satisfied.
How to select these two functions?
If the users want to use the edge of a D1 signal to stop the motor at the desired position and
do not care the speed deceleration curve, then set Bit10 of P2-65 to 0.
If the users want to eliminate the analog voltage offset to stop the motor at low voltage and
they want to keep the acceleration and deceleration speed curve, then set Bit10 of P2-65 to
1.
When the following conditions are all met, ZCLAMP function will be activated.
Condition1: Speed mode
Condition2: DI ZCLAMP is activated.
Condition3: External analog speed command or internal registers speed command is less
than parameter P1-38.
Bit11 Bit15: Reserved. Must be set to 0.
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1) When the address of host (external) controller is set to 0, it is with broadcast function.
Then, the servo drive will receive from host (external) controller only and will not
respond to host (external) controller no matter the address is matching or not.
2) When the address of host (external) controller is set to 255, it is with auto-respond
function. Then, the servo drive will receive from and respond to host (external)
controller both no matter the address is matching or not.
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P4 - 06
FOT Force Output Control Communication Addr.: 0406H
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P4 - 15 COF1 Current Detector Drift Adjustment (V1 phase) Communication Addr.: 040FH
P4 - 16 COF2 Current Detector Drift Adjustment (V2 phase) Communication Addr.: 0410H
P4 - 17 COF3 Current Detector Drift Adjustment (W1 phase) Communication Addr.: 0411H
P4 - 18 COF4 Current Detector Drift Adjustment (W2 phase) Communication Addr.: 0412H
P4 - 20 DOF1 Analog Monitor Output Drift Adjustment (CH1) Communication Addr.: 0414H
P4 - 21 DOF2 Analog Monitor Output Drift Adjustment (CH2) Communication Addr.: 0415H
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Setting value of
P1-38 (Zero speed)
ZCLAMP 05 ZCLAMP
input signal
OFF ON
Motor Speed
Setting value of
P1-38 (Zero speed)
Time
Command input reverse control. When the drive is in Pr, Speed and Torque mode, and
CMDINV 06
CMDINV is activated, the motor is in reverse rotation.
Position command pause (Internal position control only). When the drive is in Pr mode
HOLD 07
and HOLD is activated, the motor will pause.
Command triggered (available in Pr mode only). When the drive is in Pr mode and
CTRG is activated, the drive will command the motor to move the stored position that
CTRG 08
correspond the POS 0, POS 1, POS 2 settings. Activation is triggered on the rising
edge of the pulse.
Torque limit enabled. When the drive is in speed and position mode, and TRQLM is
TRQLM 09 activated, it indicates the torque limit command is valid. The torque limit command
source is internal parameter or analog voltage.
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Speed command
Sz None 0
SPD1 15 is 0
S2 05000
OFF ON P1-09
r/min
S3 05000
ON OFF Internal parameter P1-10
r/min
S4 05000
ON ON P1-11
r/min
TCM0 16 Torque command selection 0 1
Mode
TCM1 17 Torque command
Tz None 0
is 0
T2 OFF ON P1-12 0 300 %
T3 ON OFF Internal parameter P1-13 0 300 %
T4 ON ON P1-14 0 300 %
S-P 18 Speed / Position mode switching (OFF: Speed, ON: Position)
S-T 19 Speed / Torque mode switching (OFF: Speed, ON: Torque)
T-P 20 Torque / Position mode switching (OFF: Torque, ON: Position)
Emergency stop. It should be contact b and normally ON or a fault (ALE13) will
EMGS 21
display.
Reverse inhibit limit. It should be contact b and normally ON or a fault (ALE14) will
CWL 22
display.
Forward inhibit limit. It should be contact b and normally ON or a fault (ALE15) will
CCWL 23
display.
Reference Home sensor. When ORGP is activated, the drive will command the motor
ORGP 24
to start to search the reference Home sensor. [see P1-47]
Torque limit - Reverse operation (Torque limit function is valid only when P1-02 is
TLLM 25
enabled)
Torque limit - Forward operation (Torque limit function is valid only when P1-02 is
TRLM 26
enabled)
Move to Home. When SHOM is activated, the drive will command the motor to move
SHOM 27
to Home. [see P1-47]
INDEX0 28 Feed step selection input 0 (bit 0)
INDEX1 29 Feed step selection input 1 (bit 1) When the drive is in Pr mode, if users set P1-33 to
2, 3 and 4 (Feed step control mode), feed step
INDEX2 30 Feed step selection input 2 (bit 2)
control function are provided (132 steps). [see
INDEX3 31 Feed step selection input 3 (bit 3) section 12.6 Feed Step Control]
INDEX4 32 Feed step selection input 4 (bit 4)
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Pulse inhibit input. When the drive is in position mode, if INHP is activated, the
INHP 45
external pulse input command is not valid.
Notes:
1. 1117: Single control mode, 1820: Dual control mode
2. When P2-10 to P2-17 is set to 0, it indicates input function is disabled.
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BRKR 08
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Chapter MODBUS Communications
8
Page
8.1 Communication Hardware Interface 8-2
8.2 Communication Parameter Settings 8-6
8.3 MODBUS Communication Protocol 8-10
8.4 Communication Parameter Write-Out/Read-In 8-19
GFK-2480A 8-1
8
8.1.1 RS-232
Configuration
AC Servo Drive
Personal Computer /
PLC or Controller
Connected to CN3
RS232
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Cable Connection
Max. 15m
3(Tx) 4(Rx)
2(Rx) 2(Tx)
5(GND) 1(GND)
7(RTS)
8(CTS)
6(DSR)
4(DTR)
1(CD)
Notes:
1) Recommended maximum cable length is 15m (50ft.). Note that RFI / EME noise should be kept
to a minimum, communication cable should kept apart from high voltage wires. If a
transmission speed of 38400 bps or greater is required, the maximum length of the
communication cable is 3m (9.84ft.), which will ensure the correct and desired baud rate.
2) The number shown in the previous figure indicates the terminal number of each connector.
8.1.2 RS-485/RS-422
Configuration
AC Servo Drive
Personal Computer /
PLC or Controller Connected to CN3
Cable Connection
RS-485 Converter/Connector Servo1 CN3 Connector
485+ 3
Data+ 5
485- 4
Data- 6
Vs
Servo2 CN3 Connector
GND
485+ 3
5
485- 4
Power Supply 6
(if required)
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Notes:
1) Recommended maximum cable length is 100m (39.37inches) when the servo drive is installed
in a location where there are only a few interferences. Note that RFI/EME noise should be kept
to a minimum; communication cable should kept apart from high voltage wires. If a
transmission speed of 38400 bps or greater is required the maximum length of the
communication cable is 15m (50ft.), which will ensure the correct and desired baud rate.
2) The number shown in the previous figure indicates the terminal number of each connector.
3) The power supply should provide a +12V and higher DC voltage.
4) Use a REPEATER if more than 32 synchronous axes are required.
5) For the terminal identification of CN3, refer to Serial Communication Connector CN3 in
chapter 3.
Personal Computer /
PLC or Controller
0301H Default: 1
Transmission Range: 05
Speed
Settings:
(bits/second)
0: Baud rate 4800
1: Baud rate 9600 (default)
2: Baud rate 19200
3: Baud rate 38400
4: Baud rate 57600
5: Baud rate 115200
This parameter is used to set the desired transmission speed between the computer and AC servo
drive. Users can set this parameter and control transmission speed to reach the maximum baud rate of
115200 bps.
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0302H Default: 0
Communication Range: 08
Protocol
Settings:
0: Modbus ASCII mode, <7,N,2> (default)
1: Modbus ASCII mode, <7,E,1 >
2: Modbus ASCII mode, <7,O,1>
3: Modbus ASCII mode, <8,N,2 >
4: Modbus ASCII mode, <8,E,1>
5: Modbus ASCII mode, <8,O,1>
6: Modbus RTU mode, <8,N,2>
7: Modbus RTU mode, <8,E,1>
8: Modbus RTU mode, <8,O,1>
This parameter is used to set the communication protocol. The alphanumeric characters represent the
following: 7 or 8 is the number of data bits; N, E or O refer to the parity bit, Non, Even or Odd; the 1 or 2
is the numbers of stop bits.
0303H Default: 0
Transmission Fault Range: 01
Treatment
Settings:
0: Display fault and continue operating (default)
1: Display fault and stop operating
This parameter is used to determine the operating sequence once a communication fault has been
detected. If '1' is selected the drive will stop operating upon detection the communication fault. The
mode of stopping is set by parameter P1-32.
0304H Watch Dog Timer (It is not recommended to change the factory default
setting if not necessary)
Communication
Time Out Detection Range: 0 to 20 sec.
Default: 0 (Function is disabled.)
When this parameter is set to any value over 0, it indicates that the timer is enabled. The value set in
this parameter is the communication time and the communication time out detection should be
completed within the time. Otherwise, a communication error will occur.
For example, if the value set in this parameter is 5, it indicates that the communication time out
detection will be activated once in five seconds or a communication error will occur.
Bit 8 7 6 5 4 3 2 1
State 1 1 0 1 1 0 0 0 = D8 Hex
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The contents of P4-07 is "read only" via the drive keypad and will display the state on or off ("blank" or
"|") of the eight Digital Inputs which have been set in accordance to P3-06. For Example; if P3-06 has
been set to 0 (All DI is external and via the CN 1 interface) and the P4-07 display is indicating the
following:
_ | | | _ _ _ | (for the manual this picture should be similar to the one shown on page
4-8 (Ch 4.4.5))
The Digital Inputs 1, 5, 6, & 7 are "on" (high) and Digital Inputs 2, 3, 4, & 8 are "off" (low).
If the contents of P4-07 is being read via communication the output will be a decimal number that will
represent the "binary" display. Therefore in the previous example the decimal number being read would
be 113.
However, in the communication mode the user can write to P4-07 to turn the Digital Inputs either "on" or
"off". Again this achieved by sending a decimal or hexadecimal number that corresponds to the binary
representation of the Digital Inputs being addressed. Therefore in the previous example 113 or 71 hex
would be sent to 407H to switch on Digital Inputs 1, 5, 6, & 7. Remember, previous to this P3-06 would
have been set to either 255 / FF or 113 / 71 (This sets the Digital Inputs 1, 5, 6, & 7 to communication).
0307H Default: 0
Communication Range: 0 255
Response Delay
Time
This parameter is used to delay the communication time that servo drive respond to host controller
(external controller)
ASCII Mode:
Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown
as 64 in ASCII, consists of 6 (36Hex) and 4 (34Hex).
The following table shows the available hexadecimal characters and their corresponding ASCII codes.
Character 0 1 2 3 4 5 6 7
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Character 8 9 A B C D E F
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H
RTU Mode:
Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, a 1-byte data: 64
Hex.
Data Format:
10-bit character frame (For 7-bit character)
7N2
Start Stop Stop
bit 0 1 2 3 4 5 6
bit bit
7-data bits
10-bits character frame
7E1
Start Even Stop
bit 0 1 2 3 4 5 6 parity bit
7-data bits
10-bits character frame
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7O1
Start Odd Stop
bit 0 1 2 3 4 5 6 parity bit
7-data bits
10-bits character frame
8E1
Start Even Stop
bit 0 1 2 3 4 5 6 7
parity bit
8-data bits
11-bits character frame
8O1
Start Odd Stop
bit 0 1 2 3 4 5 6 7
parity bit
8-data bits
11-bits character frame
ASCII Mode:
STX Start character: (3AH)
ADR Communication address: 1-byte consists of 2 ASCII codes
CMD Command code: 1-byte consists of 2 ASCII codes
DATA(n-1)
. Contents of data: n word = n x 2-byte consists of n x 4 ASCII codes, n12
DATA(0)
LRC Command code: 1-byte consists of 2 ASCII codes
End 1 End code 1: (0DH)(CR)
End 0 End code 0: (0AH)(LF)
For information on each of these fields, see Protocol Details on page 8-12.
RTU Mode:
STX A silent interval of more than 10ms
ADR Communication address: 1-byte
CMD Command code: 1-byte
DATA(n-1)
. Contents of data: n word = n x 2-byte, n12
DATA(0)
CRC Command code: 1-byte
End 1 A silent interval of more than 10ms
For information on each of these fields, see Protocol Details on page 8-12.
Protocol Details
8-12 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
8
ASCII Mode:
Command Message Response Message
STX : STX :
0 0
ADR ADR
1 1
0 0
CMD CMD
3 3
0 Number of data 0
RTU Mode:
Command Message Response Message
CRC Check Low C5H (Lower bytes) Contents of 1FH (Upper bytes)
second data
CRC Check High B3H (Upper bytes) address 0201H 40H (Lower bytes)
ASCII Mode:
Command Message Response Message
STX : STX :
0 0
ADR ADR
1 1
0 0
CMD CMD
6 6
0 0
RTU Mode:
Command Message Response Message
Starting data 02H (Upper bytes) Starting data 02H (Upper bytes)
address 00H (Lower bytes) address 00H (Lower bytes)
00H (Upper bytes) 00H (Upper bytes)
Content of data Content of data
64H (Lower bytes) 64H (Lower bytes)
CRC Check Low 89H (Lower bytes) CRC Check Low 89H (Lower bytes)
CRC Check High 99H (Upper bytes) CRC Check High 99H (Upper bytes)
8-14 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
8
Notes:
1) When transmitting the CRC value in the message, the upper and lower bytes of the CRC value
must be swapped, i.e. the lower order byte will be transmitted first.
2) For example, reading 2 words from address 0101H of the AC servo drive with address 01H.
The final content of the CRC register from ADR to last data character is 3794H, then the
command message is shown as follows. What should be noticed is that 94H have to be
transmitted before 37H.
Command Message
ADR 01H
CMD 03H
Starting data address 01H (Upper byte)
01H (Lower bytes)
Number of data 00H (Upper bytes)
(Count by word) 02H (Lower bytes)
CRC Check Low 94H (Lower bytes)
CRC Check High 37H (Upper bytes)
ASCII Mode:
In ASCII mode, (0DH) stands for character \r (carriage return) and (0AH) stands for character \n (new
line), they indicate communication end.
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8
RTU Mode:
In RTU mode, a silent interval of more than 10ms indicates communication end.
The following is an example of CRC generation using C language. The function takes two arguments:
unsigned char* data;
unsigned char length
The function returns the CRC value as a type of unsigned integer.
unsigned int crc_chk(unsigned char* data, unsigned char length) {
int j;
unsigned int reg_crc=0xFFFF;
while( length-- ) {
reg_crc^= *data++;
for (j=0; j<8; j++ ) {
if( reg_crc & 0x01 ) { /*LSB(bit 0 ) = 1 */
reg_crc = (reg_crc >> 1)^0xA001;
} else {
reg_crc = (reg_crc>>1);
}
}
}
return reg_crc;
}
8-18 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
8
Warning
Be sure to disconnect AC power and ensure that the internal
capacitors have fully discharged before performing the
maintenance and inspection.
Warning
Do not touch any internal or exposed parts of servo drive and servo
motor as electrical shock may result.
GFK-2480A 9-1
9
Item Content
1. Periodically inspect the screws of the servo drive, motor shaft, terminal block
and the connection to mechanical system. Tighten screws as necessary as they
may loosen due to vibration and varying temperatures.
2. Ensure that oil, water, metallic particles or any foreign objects do not fall inside
the servo drive, motor, control panel or ventilation slots and holes. As these will
General Inspection cause damage.
3. Ensure the correct installation and the control panel. It should be free from
airborne dust, harmful gases or liquids.
4. Ensure that all wiring instructions and recommendations are followed; otherwise
damage to the drive and or motor may result.
1. Inspect the servo drive and servo motor to insure they were not damaged.
2. To avoid an electric shock, be sure to connect the ground terminal of servo drive
to the ground terminal of control panel.
3. Before making any connection, wait 10 minutes for capacitors to discharge after
the power is disconnected, alternatively, use an appropriate discharge device to
discharge.
4. Ensure that all wiring terminals are correctly insulated.
Inspection before 5. Ensure that all wiring is correct or damage and or malfunction may result.
operation 6. Visually check to ensure that there are not any unused screws, metal strips, or
(Control power is not any conductive or inflammable materials inside the drive.
applied) 7. Never put inflammable objects on servo drive or close to the external
regenerative resistor.
8. Make sure control switch is OFF.
9. If the electromagnetic brake is being used, ensure that it is correctly wired.
10. If required, use an appropriate electrical filter to eliminate noise to the servo
drive.
11. Ensure that the external applied voltage to the drive is correct and matched to
the controller.
9-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
9
Item Content
1. Ensure that the cables are not damaged, stressed excessively or loaded heavily.
When the motor is running, pay close attention on the connection of the cables
and notice that if they are damaged, frayed or over extended.
2. Check for abnormal vibrations and sounds during operation. If the servo motor is
vibrating or there are unusual noises while the motor is running, please contact
the dealer or manufacturer for assistance.
3. Ensure that all user-defined parameters are set correctly. Since the
Inspection during
characteristics of various machinery are different, in order to avoid accident or
operation
cause damage, do not adjust the parameter abnormally and ensure the
(Control power is parameter setting is not an excessive value.
applied)
4. Some parameters must be reset when the servo drive is off (Please refer to
Chapter 7). Otherwise, it may result in malfunction.
5. If there is no contact sound or if there are unusual noises when the relay servo
drive relay is operating, please contact Technical Support for assistance.
6. Check for abnormal conditions of the power indicators and LED display. If there
is any abnormal condition of the power indicators and LED display, please
contact Technical Support.
9.2 Maintenance
Use and store the product in a proper and normal environment.
Periodically clean the surface and panel of servo drive and motor.
Make sure the conductors or insulators are corroded and/or damaged.
Do not disassemble or damage any mechanical part when performing maintenance.
Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning the
ventilation ports and PCBs. Always keep these areas clean, as accumulation of dust and dirt can
cause unforeseen failures.
Relay
The contacts will wear and result in malfunction due to switching current. The life of relay varies
according to power supply capacity. Therefore, the common guaranteed life of relay is cumulative
100,000 times of power on and power off.
Cooling Fan
The cooling fan life is limited and should be changed periodically. The cooling fan will reach the end of
its life in 2 to 3 years when it is in continuous operation. However, it also must be replaced if the cooling
fan is vibrating or there are unusual noises.
9-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
Chapter Diagnostics
10
If a fault is detected on the servo drive or motor, a corresponding fault code will be shown on the drive's
LED display. Fault codes can also be transmitted via communication, see P0-01 and P4-00 through
P4-04 for display on controller or HMI.
This chapter contains the following information:
Page
10.1 Fault Messages Table 10-2
10.2 Potential Causes and Corrective Actions 10-4
10.3 Clearing Faults 10-9
GFK-2480A 10-1
10
10-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
10
ALE02, Overvoltage
Potential Cause Checking Method Corrective Actions
The main circuit Use voltmeter to check whether the input Use correct power supply or
voltage has exceeded voltage falls within the rated input voltage. stabilizing power.
its maximum allowable (For voltage specification, refer to Servo
value. Motor Specifications in Chapter 11.)
Input power error Use voltmeter to check whether the input Use correct power supply or
(Incorrect power input) voltage is within the specified limit. stabilizing power.
ALE03, Undervoltage
Potential Cause Checking Method Corrective Actions
The main circuit voltage is below Check whether the wiring of main Reconfirm voltage wiring.
its minimum specified value. circuit input voltage is normal.
No input voltage at main circuit. Use voltmeter to check whether input Reconfirm power switch.
voltage at main circuit is normal.
Input power error (Incorrect Use voltmeter to check whether the Use correct power supply or
power input) input voltage is within the specified serial stabilizing power.
limit.
10-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
10
ALE06, Overload
Potential Cause Checking Method Corrective Actions
The drive has exceeded Check if the drive is overloaded. Increase motor capacity or
its rated load during reduce load.
continuous operation.
Control system Check if there is mechanical vibration Adjust gain value of control
parameter setting is circuit.
incorrect. Accel/Decel time setting is too fast. Decrease Accel/Decel time
setting.
The wiring of drive and Check the wiring of U, V, W and encoder. Ensure all wiring is correct.
encoder is in error.
ALE07, Overspeed
Potential Cause Checking Method Corrective Actions
Speed input command Use signal detector to detect if input signal is Ensure that input command
is not stable (too much abnormal. frequency is stable (not fluctuate
fluctuation). too much) and activate filter
function (P1-06, P1-07 and P1-
08).
Over-speed parameter Check if over-speed parameter setting value Correctly set over-speed
setting is defective. is too low. parameter setting (P2-34).
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10-10 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
10
GFK-2480A 11-1
11
Max. Input Pulse Frequency Max. 500KPPS (Line driver) / Max. 200KPPS (Open collector)
Pulse Type Pulse + Direction, A phase + B phase, CCW pulse + CW pulse
Command Source External pulse train / Internal parameters
Smoothing Strategy Low-pass and P-curve filter
Electronic Gear Electronic gear N/M multiple N: 132767, M: 1:32767(1/50<N/M<200)
Torque Limit Operation Set by parameters
Feed Forward Compensation Set by parameters
Analog Input Voltage Range 0 10 VDC
Command Input Resistance 10K
Time Constant 2.2 s
Speed Control Mode
Notes:
1) Rated rotation speed: When full load, speed ratio is defined as the minimum speed (the motor will not
pause).
2) When command is rated rotation speed, the speed fluctuation rate is defined as:
(Empty load rotation speed Full load rotation speed) / Rated rotation speed
3) Refer to Overload Characteristics on page 11-10.
4) TN system: A power distribution system having one point directly earthed, the exposed conductive parts
of the installation being connected to that points by protective earth conductor.
Armature phase resistance (Ohm) 9.3 2.79 1.55 0.42 0.47 0.119
Armature phase inductance (mH) 24 12.07 6.71 3.53 5.99 2.84
Electrical time constant (ms) 2.58 4.3 4.3 8.37 12.87 23.87
Class A (UL), Class B (CE)
Insulation class
0.96
(300%) 3.82
(300%)
0.32
(100%) 1.27
(100%)
0.19
(60%) 0.76
(60%)
Speed (rpm)
Speed (rpm)
3,000 5,000 3,000 5,000
IC800VMM01LNKSE25
IC800VMM04LNKSE25
IC800VMM04LBKSE25
1.92 7.16
(300%) (300%)
2.39
0.64
(100%)
(100%)
1.43
0.38
(60%)
(60%)
9.54 19.11
(300%) (300% )
3.18 6.37
(100%) (100% )
1.91 3.82
(60%) (60% )
Torque (rpm)
3,000 5,000 3,000 5,000
IC800VMM20MNKES25
IC800VMM10MNKSE25
IC800VMM20MBES25
IC800VMM10MBKSE25
IC800VMM30MNKSE25
IC800VMM30MBKSE25
Operating
Load Time
Operating Time (seconds)
3
120% 263.8s
10
140% 35.2s
160% 17.6s
180% 11.2s
2
10
200% 8s
220% 6.1s
240% 4.8s
1
10 260% 3.9s
280% 3.3s
300% 2.8s
10
100 120 140 160 180 200 220 240 260 280 300
5
10
Operating
Load
Time
4
10 120% 527.6s
Operating Time (seconds)
140% 70.4s
3
160% 35.2s
10
180% 22.4s
200% 16s
2
10 220% 12.2s
240% 9.6s
260% 7.8s
1
10
280% 6.6s
300% 5.6s
0
10
100 120 140 160 180 200 220 240 260 280 300
WEIGHT
3.3 (1.5)
Note: Dimensions are in inches (millimeters). Weights are in pounds (lbs) and (kilograms).
WEIGHT
4.4 (2.0)
Note: Dimensions are in inches (millimeters). Weights are in pounds (lbs) and (kilograms)
Models
Dimension IC800VMM01LNKSE25 IC800VMM02LNKSE25 IC800VMM04LNKSE25 IC800VMM07LNKSE25
IC800VMM01LBKSE25 IC800VMM02LBKSE25 IC800VMM04LBKSE25 IC800VMM07LBKSE25
A 40 60 60 80
B 4.5 5.5 5.5 6.6
C 46 70 70 90
D 8h6 +0.0 -0.009 14h6 +0.0 -0.011 14h6 +0.0 -0.011 19h6 +0.0 -0.013
E 30h7 +0.0 -0.021 50h7 +0.0 -0.025 50h7 +0.0 -0.025 70h7 +0.0 -0.030
F (without 100.1 102.4 124.4 135
brake)
F (with 135.7 137 159 171.6
brake)
G 25 30 30 35
H 5 6 6 8
I 2.5 3 3 3
J 16 20 20 25
K 9.2 +0.0 -0.2 16 +0.0 -0.2 16 +0.0 -0.2 21.5 +0.0 -0.2
L 3h9 -0.006 -0.031 5h9 -0.012 -0.042 5h9 -0.012 -0.042 6h9 -0.012 -0.042
M 3 +0.0 -0.025 5 +0.0 -0.030 5 +0.0 -0.030 6 +0.0 -0.030
N 3 +0.0 -0.025 5 +0.0 -0.030 5 +0.0 -0.030 6 +0.0 -0.030
P 16 +0.0 -0.18 20 +0.0 -0.21 20 +0.0 -0.21 25 +0.0 -0.21
Weight 1.1 (0.5) 1.98 (0.9) 2.87 (1.3) 5.5 (2.5)
(w/o brake)
Weight (w/ 1.54 (0.7) 3.09 (1.4) 3.97 (1.8) 7.5 (3.4)
brake)
Note: Dimensions are in millimeters. Weights are in pounds and (kilograms)
GFK-2480A 12-1
12
P2-15=022 (Reverse inhibit limit (CWL). Then, connect contact b of L.S.1 to DI6)
P2-16=023 (Forward inhibit limit (CCWL). Then, connect contact "b of L.S.2 to DI7)
12-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
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12.1.2 Operation
Re-start the power to be ON again.
After Servo ready is completed, activate the drive to be Servo ON. Then, the system will
When home operation is completed (Home ready), then can perform the position control function.
DO1 SR DY
DO4 H OME
DO 2
SON
DI1 C TRG (r i sing edg e)
D I2
D I3 PO S=1 P OS=0
P1 P2
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12
12.2.2 Operation
Re-start the power to be ON again.
After Servo ready is completed, press the Servo ON key and activate the drive to be Servo ON.
DO1 SR DY
DO 3
SON
DI1
C TRG
D I2
PLC
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12.3.2 Operation
Re-start the power to be ON again.
After Servo ready is completed, activate the drive to be Servo ON.
Connect contact X1 of PLC (drive X1 to be ON) to perform home operation. When
contact X10 is ON, home operation is completed.
PLC X2 : JOG forward operation ; PLC X3 : JOG reverse operation.
After home operation is completed, connect contact X5 of PLC (drive X5 to be ON)
and the absolute coordinate position will be 10000. Then, connect contact X4 of PLC
(drive X4 to be ON) and the absolute coordinate position will be 0.
Repeat this position control operation.
R ST M12
R ST M13
S ET S0
ZE RO
X0
( M1334 )
STOP Stop ch0
pulse output
M 1000
( M1346 )
N ormally on contact (a contact) ZRN CL EAR
output signal
enable
S0 S10 S11 S12 S13 M1334
( M5 )
Z ERO J OG+ JOG- F WD P OS REV POS St op cho
pulse output
M 1002
DMO V K 10000 D13 41
O n only for M aximum output frequency
1 sc an
a fter RUN
DMO V K 10000 D13 41
Accel eration/decelerat ion on tim e
X4 M5 M10
R ST M12
FW D POS
R ST M13
S ET S12
FWD POS
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12
S1 0 X2 M51
S D DRVI K9 99999 K3 0000 Y0 Y1
JOG+ JOG-
M1 336 M51
RST S 10
Ch 0 pulse s end fla g J OG+
M1000
( M 51 )
N ormally on contact (a contac t)
M1 029
RST M1029
P LSY Y0 in structio n exec ution comple ted flag PLS Y Y0 inst ruction ex ecution
com pleted flag
S11 X3 M52
S D DRVI K-9 99999 K3 0000 Y0 Y1
JOG- JOG-
M1 336 M52
RST S 11
Ch 0 pulse s end fla g J OG-
M1000
( M 52 )
N ormally on contact (a contac t)
M1 029
RST M1029
P LSY Y0 in structio n exec ution comple ted flag PLSY Y0 ins truction e xecution
com pleted fl ag
S1 2 M53
S D DRVA K0 K 200000 Y0 Y1
FW D POS
M1029
SET M 12
P LSY Y0 in structio n exec ution comple ted flag
M1 336 M100
RST S 12
Ch 0 pulse s end fla g FWD P OS
M53
( M100 )
M1 000
( M 53 )
Normally on cont act (a contact)
S1 3 M54
S D DRVA K1000 00 K1 0000 Y0 Y1
RE V POS
M1029
SET M 13
P LSY Y0 in structio n exec ution comple ted flag
M1 336 M101
RST S 13
Ch 0 pulse s end fla g REV POS
M54
( M101 )
M1 000
( M 54 )
Normally on cont act (a contact)
RET
M 1001
DMOV D1336 D200
Normally on contact (a contact) Presen t value Watch dog timer
of ch0 pulse (lo w (WDT) value
END
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12
RS-485
12.4.2 Operation
Cycle the power to the servo drive.
After Servo ready is completed, press the SVON key to activate the drive.
12-12 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
P1 1ms
PO S1 O FF ON
Ex ter nal I/O signal PO S2 OFF ON
CTRG
SO N ON
Position
DI=T RIG
Cle ar
Next movin g
r emai ning co mmand
puls es
Speed
P2
P1
Posi tion
DI=T RI G
DI=CCLR Time
12-14 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
Communication
Parameter Parameter Description
Address
P1-44 012CH Electronic Gear Ratio (1st Numerator) (N1)
If the electronic gear deceleration ratio is 1/75, set numerator to 75
P1-45 012DH Electronic Gear Ratio (Denominator)
P1-47 012FH Homing Mode
202: When (MD1, MD0)=(OFF, ON), Forward Homing
203: When (MD1, MD0)=(OFF, ON), Reverse Homing
P1-50 0132H Homing Offset Rotation Number
P1-51 0133H Homing Offset Pulse Number
Total homing offset pulse number =P1-50 x 10000 + P1-51
P1-55 0137H Maximum Speed Limit
P2-36 0224H Moving Speed Setting of 1st Position
Maximum feed step speed
(When speed is above 3000rpm, please set P1-55 to a proper value)
P2-44 022CH Digital Output Mode Setting
0: General output mode
1: Combination output mode
P2-45 022DH Combination Output Signal Delay Time [UNIT: 4msec]
Output signal will hold delay time when position command is completed.
P2-46 022EH Feed Step Number
Range: 232
P2-47 022FH Position Deviation Clear Delay Time [UNIT: 20msec]
This function is disabled when its setting value is set to 0.
P2-51 0233H Internal Servo ON setting
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12
Homing Mode
Power ON
Supply OFF
Motor ON
Speed OFF
ORGP
Z PULSE
Output Signal
Servo ON
Torque ON
Limit OFF P1-12 setting P1-12 setting
MD1 ON
OFF
MD0 ON
OFF
12-20 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
P2-45
Motor Speed
Servo ON
Torque ON
Limit OFF
P2-47
ON
CCLR OFF
MD1 ON
OFF
MD0 ON
OFF
Notes:
1) The maximum value of P2-45 = 125 x T min.
2) T min. is the minimum time from A to B, i.e. the time between when start running at A
and when start running at B (please refer to the figure below). Time unit is 1 second.
A B
T min.
P2-45
Motor Speed
Servo ON
Torque ON
Limit OFF
STEPU
auto
running
MD1 ON
OFF
MD0 ON
OFF
Notes:
1) When manually feed forward operation occurs, please set MD1 to be ON first (The
feed step selection input should be kept unchanged to avoid returning to INDEX1
when manually feed forward operation occurs).
2) For manually single step operation speed, please refer to parameter P2-36.
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Motor Speed
Servo ON
Torque ON
Limit OFF
manually feed
forward
MDP0 ON
OFF
auto
running
MD1 ON
OFF
MD0 ON
OFF
Notes:
1) After manually feed forward operation is completed, please set MD1 and MD0 to be
OFF and then turn MDP1 from ON to OFF (ready to enter torque decrease status) to
avoid any abnormal condition.
2) In manually feed forward mode (MDP1 is ON), if the rising-edge of MD0 is ON, then
the servo motor will single step feed forward and if the rising-edge of MD1 is ON, then
the servo motor will single step feed reverse.
3) For manually single step operation speed, please refer to parameter P2-37.
Motor Speed
Servo ON
Torque ON
Limit OFF
manually feed
forward
MDP1 ON
OFF
auto
running
MD1 ON
OFF
MD0 ON
OFF
Note:
1) After manually feed forward operation is completed, please set MD1 and MD0 to be
OFF and then turn MDP0 from ON to OFF (ready to enter torque decrease status) to
avoid any abnormal condition.
2) In manually feed forward mode (MDP0 is ON), if MD0 is ON, then the servo motor will
continuous step feed forward and if MD1 is ON, then the servo motor will continuous
step feed reverse.
3) For manually single step operation speed, please refer to parameter P2-37.
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12
When the setting value of the time listed below is set to 0, the relative position will be ignored.
Positioning Point Position Command Register Moving Speed Register Dwell Time Register
INDEX1 ( P1-15, P1-16 ) P2-36 (V1) P2-52 (T1)
INDEX2 ( P1-17, P1-18 ) P2-37 (V2) P2-53 (T2)
INDEX3 ( P1-19, P1-20 ) P2-38 (V3) P2-54 (T3)
INDEX4 ( P1-21, P1-22 ) P2-39 (V4) P2-55 (T4)
INDEX5 ( P1-23, P1-24 ) P2-40 (V5) P2-56 (T5)
INDEX6 ( P1-25, P1-26 ) P2-41 (V6) P2-57 (T6)
INDEX7 ( P1-27, P1-28 ) P2-42 (V7) P2-58 (T7)
INDEX8 ( P1-29, P1-30 ) P2-43 (V8) P2-59 (T8)
Homing Mode
Power ON
Supply OFF
Motor Speed
ON
ORGP OFF
Z PULSE
Output Signal
Servo ON
V1 V2
Motor Speed
Servo ON
AUTOR OFF
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V1 V2
Motor Speed
Servo ON
ON
STEPU OFF
ON
STEPD OFF
V1 V2
Motor Speed
Servo ON
ON
AUTOR OFF
ON
STEPB OFF
No use
P1-48 0130H 1st Speed Setting of High Speed Homing
P1-49 0131H 2nd Speed Setting of Low Speed Homing
P1-50 0132H Homing Offset Rotation Number
P1-51 0133H Homing Offset Pulse Number
P1-34 0122H Acceleration Time
P1-35 0123H Deceleration Time
P1-36 0124H Accel /Decel S-curve
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A=1: Reverse homing and CWL limit input point is regarded as a rough reference Home.
When home is in position, CWL will turn into limit input function. If trigger CWL afterward, the
limit alarm will occur. When use limit input point as a rough reference Home, we recommend
users to set B=0, i.e. return to find Z-phase pulse during homing and regard Z-phase pulse as
a precise mechanical Home.
A=2: Forward homing and ORGP (Reference Home sensor) is regarded as a reference
Home. At this time, users can set B=0, i.e. return to find Z-phase pulse during homing and
regard Z-phase pulse as a precise mechanical Home or set B=1, i.e. do not return and go
forward to find Z-phase pulse and regard Z-phase pulse as a precise mechanical Home. If
users do not use Z-phase pulse as mechanical Home, users can set the rising-edge of
ORGP as the mechanical Home (B=2).
A=3: Reverse homing and ORGP (Reference Home sensor) is regarded as a reference
Home. At this time, users can set B=0, i.e. return to find Z-phase pulse during homing and
regard Z-phase pulse as a precise mechanical Home or set B=1, i.e. do not return and go
forward to find Z-phase pulse and regard Z-phase pulse as a precise mechanical Home. If
users do not use Z-phase pulse as mechanical Home, users can set the rising-edge of
ORGP as the mechanical Home (B=2).
A=4: Forward-finding Z-phase pulse Home. This function is usually used when the servo
motor runs within one revolution. The servo motor can not be connected to any external
sensor switch at this time.
A=5: Reverse-finding Z-phase pulse Home. This function is usually used when the servo
motor runs within one revolution. The servo motor can not be connected to any external
sensor switch at this time.
12-32 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
SERVO
READY
SERVO
ON
HOMING
COMPLETED
time
2. Enable homing function by input contact (SHOM) (C=2)
POWER
ON
SERVO
READY
SERVO
ON
HOME
TRIGGER
HOMING
COMPLETED time
SPEED
Position
Z pulse
CCWL / ORGP
2. B/A = 0/1 or B/A = 0/3
SPEED
Position
Z pulse
CWL / ORGP
12-34 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
3. B/A = 1/2
SPEED
Position
Z pulse
ORGP
4. B/A = 1/3
SPEED
Position
Z pulse
ORGP
5. B/A = 2/2
SPEED
Position
ORGP
6. B/A = 2/3
SPEED
Position
ORGP
12-36 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
12
7. B/A = 2/4
SPEED
Position
Z pulse
8. B/A = 2/5
GFK-2480A A-1
A
Connection Diagram
A-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
A
DSM314 Start-Up
Go through the Analog Mode Velocity System Startup Procedure in Appendix D of GFK-1742.
If there is drift (servo axis moves) when you do the Force D/A = 0 (Step 5 of DSM start up)
Use the VersaMotion Configuration Software to read drive parameters.
Adjust VersaMotion parameter P4-22 by small 2-5mv increments to get the best no-
drift condition.
Change the value in P4-22 to a negative number (for example -3mv) to reverse drift.
If you have to adjust P4-22 more than 1V to stop the drift, check system grounds and
the wiring carrying the analog signal for resistance or noise
Check the drift again after you set the DSM Velocity at Max Command value.
Complete the DSM314 Startup Procedure
GFK-2480A B-1
B
ASD-CAPW0000
StraightPlugMS3106-20-18S
B-2 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
B
L 80 mm
(3.15 inch)
Part Number: IC800VMCBxxx (200W 750W with brake)
L 50mm (1.97 inch)
L 80 mm (3.15 inch)
L 80 mm (3.15 inch)
80 mm (3.15 inch)
L
100 mm (3.94 inch)
B-4 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
B
(20 mm)
(32 mm) L
(1.3 inch) (0.787 inch)
B-6 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
B
B-8 VersaMotionServo Motors and Amplifiers Users Manual October 2012 GFK-2480A
Index
Accessories
communication cable, B-7
D
encoder connectors, B-5 Diagnostics, 10-1
I/O signal connector, B-7 force DI inputs, 4-13
power connectors, B-2 force DO outputs, 4-12, 4-14
terminal block, B-8 Digital keypad, 4-2
Application examples Dimensions
feed step control, 12-15 servo motors
homing function, 12-30 low inertia, 11-14
internal auto running mode, 12-26 Display operation, 4-3
position control mode, 12-12
position control with homing function, 12-2
roller feeding, 12-4 E
C EMI filters selection, 11-16
Enclosure, 2-3
Cable specifications Encoder connectors, B-5
power cable, 3-8
Cables
communication, drive and computer, B-7
F
servo drive Faults
encoder, 3-8 clearing, 10-10
power, 3-8 displaying fault codes, 4-8
Charge LED, 4-2 fault messages, 10-2
Circuit breaker, 2-8 Feed step control, 12-15
Clearances, 2-5 Force DI inputs, 4-13
Configuration software, 1-9 Force DO outputs, 4-12, 4-14
Connection examples fuse, 2-8
Pr mode, 3-37
Pt mode, 3-36
Speed control, 3-38 H
Torque control, 3-39
Homing Function, 12-30
Connections, 3-2
Connectors
CN1, I/O, 3-11 I
signals, 3-13
terminal signals, 3-12 I/O signal connector, B-7
terminals, 3-11 Inspection, 2-2, 9-2
user-defined DI and DO signals, 3-26 Installation, 2-3
wiring diagrams, 3-29 Internal auto running mode, 12-26
CN2, Encode
terminal layout, 3-33
CN2, Encoder, 3-33 J
signals, 3-33
CN3, Serial, 3-34 Jog operation, 4-9
connection to PC, 3-35
signals, 3-34
terminal layout, 3-34 L
specifications LCD, 4-2
encoder, 3-7 Leakage current, 2-8
motor power cable, 3-6
LED, 4-2
Control Mode
changing, 6-3, 6-43
summary, 6-2
GFK-2480A Index-1
Index
M
Maintenance, 9-3
S
Manuals, 1-2 Servo drives
Minimum clearances, 2-5 control modes, 1-12
MODBUS communications features, 1-4
parameters, 8-6 motor combinations, 1-11
protocol, 8-10 Servo motors
read/write parameters, 8-19 drive combinations, 1-11
RS-232, 8-2 Software, configuration, 1-9
RS-485/RS/422, 8-4 Specifications
Motor combinations, 1-11 encoder, 3-7
low inertia servo motors, 11-7
O
motor power cable, 3-6
servo drives, 11-3
servo motors
Operating temperature, 2-4 dimensions, 11-14
Overload characteristics, 11-10 Specifications power cable, 3-8
Overview, 1-3 Status display, 4-4
Storage conditions, 2-2
P System architectures, 1-5
System components, 1-5
Parameters
T
basic, 7-27
communication, 7-80
definitions, 7-2
details, 7-20 Technical Support. See page iii
diagnosis, 7-84 Terminal block, B-8
extension, 7-52 Trial run and tuning
functions, 7-9 inspection, 5-2
groups, 7-3 JOG, 5-8
monitor, 7-20 Position, 5-12
summary, 7-3 powerup, 5-4
Part numbers Speed, 5-10
accessories, 1-7 Tuning modes
amplifier terminal blocks, 1-8 parameters, 5-25
amplifiers, 1-6 Tuning procedure, 5-15
cables, 1-7 automode (PDFF), 5-21
connectors, 1-8 automode (PI), 5-19
motors, 1-6 estimating load inertia, 5-18, 5-24
regeneration resistors, 1-8 flowchart, 5-17
Position control mode gain adjustement, manual mode, 5-26
Pr, 12-12 manual mode, 5-23
Position control with homing function, 12-2 tuning modes and parameters, 5-25
Position learning, 4-10
Power connectors, B-2 U
R Unpacking, 2-2
User-defined DI and DO signals, 3-26
References, 1-2
Replacement components, life, 9-4
Roller feeding, 12-4
W
Wiring
100W 1.0kW models, 3-9
2kW 3kW models, 3-10
basic, 3-9
methods, 3-5
notes, 3-4
Index-2 VersaMotion Servo Motors and Amplifiers Users ManualOctober 2012 GFK-2480A