Sop Ldo Charging r01

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The SOP outlines the procedure for charging Light Diesel Oil (LDO) at the firing floor of a power plant.

This SOP provides work instructions for charging the LDO station at the firing floor.

The pre-checks include ensuring no trip conditions, purge is complete, LDO pump is running, pressure is above 10kg/cm2, no leakages, valves are closed and vents are open.

JINDAL POWER LIMITED, TAMNAR RAIGARH

4 X 600 MW POWER PLANT


SOP FOR LDO CHARGING

STANDARD OPERATION PROCEDURE


FOR
LDO CHARGING
[JPL/600/SOP/46]

Issue Date:

Revision
No:

Date:
00

No of
Pages

04

Prepared by: KhileshwarReviewed by: Naushad Hassan


Approved by: R K Choudhary
Naik
Signature:
Signature:
Signature:
Designation: Asst. Manager
Designation: Asst. General
Designation: General Manager
Manager
JPL 4X600 MW SOP

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JINDAL POWER LIMITED, TAMNAR RAIGARH


4 X 600 MW POWER PLANT
SOP FOR LDO CHARGING

Amendment Record
Amendment
Rev
No.

Page
No.

JPL 4X600 MW SOP

Amendme
nt Date

Description

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Acknowled
ge by
Reviewer

JINDAL POWER LIMITED, TAMNAR RAIGARH


4 X 600 MW POWER PLANT
SOP FOR LDO CHARGING

PURPOSE : This procedure is used as work instruction for Charging of LDO Station at
Firing Floor.
SCOPE: This procedure is applicable to Fuel Oil System located in JPL 4X600 MW.
RESPONSIBILITY: Boiler Operator, Field/Desk Engineer, Unit Control Engineer & Shift In
charge.
PROCEDURE DETAILS:
PRE CHECKS AND NORMALIZATION:
1) Ensure No MFT or boiler trip condition.
2) Ensure Purge complete criteria.
3) Ensure at least one LDO pump is in running in short recirculation.
4) Ensure LDO header pr at FOPH is about >10 kg/cm2.
5) Ensure no leakages throughout the line.
6) Ensure LOTV Closed and all elevations LONV and manual isolation valve are closed.
7) Ensure LDO drain valves are closed.
8) Ensure vent valves open for proper venting.
9) Ensure healthiness of suction filter.
10) Note down the LDO Drain Oil Tank Level.
CHARGING PROCEDURE :
1) Open inlet isolation valve 'LO21A' at firing station and open manual recirculation
valve 'LO48A'and establish LDO flow.
2) Through all valves of LDO Firing Station, take flow meter & control valve in service
and close their individual bypass line.
3) Open return line isolation valve 'LO49A'.
4) Open two vents LO29A & LO29B available in oil header.
5) Check oil pressure and maintain to 5 6 kg/sq cm before control valve.
6) Open LOTV and open LORV three way valve.
7) Open LOCV slowly and let oil to fill in the circuit.
8) Throttle Manual recirculation valve 'LO48A'.
9) Slowly increase the pressure and watch pressure after LOCV.
10)
Close the vents when proper LDO flow is observed.
11)
Check for any leakage in LDO station as well as all lines up to all elevations.
12)
Keep oil flow in long recirculation and maintain LDO pressure with the help of
LOCV and Short Recirculation control valve.
SHUTDOWN PROCEDURE :
1) Reduce LOCV to maintain LDO pressure 4 5 Kg/sq cm.
2) Open manual recirculation valve 'LO48A'.
3) Close LOCV and LOTV.
JPL 4X600 MW SOP

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JINDAL POWER LIMITED, TAMNAR RAIGARH


4 X 600 MW POWER PLANT
SOP FOR LDO CHARGING
4) Maintain min pressure at LDO pump station and stop the pump by following
Shutdown procedure of LDO pump.
5) Close Supply and return isolation valve 'LO21A' & 'LO49A'.
6) Drain LDO to DOT if there is long shutdown or maintenance work on pipe line etc.
CROSS REFERENCE: Boiler Manual
RECORDS: The records are maintained in field log book and in CCR log book .

JPL 4X600 MW SOP

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