Level Division Brochure

Where Growth with Excellence
is the way of Life..!
LEVEL INSTRUMENTS
Transparent Level Gauges
19
Float & Tape Level Gauges
Flow Switches
28
39
Multiport Level Top

Mounted Level Switches
Reflex Level Gauges
22
Float & Board Level Gauges
31
Direct Insert Type

Level Switches
41
Sight Flow Indicators
13
Tubular Level Gauges
24
Chambers for Guided

Wave Radar
34
External Chamber Type

Level Switches
Calibration Pots
44
16
Magnetic Level Gauges

& Level Transmitters
26
Float Operator
Level Transmitters
Displacer Type
Level Switches
37
45
Pressure & Temperature

Chart
The recommendations made in this catalogue are to be used as intended guide. No guarantee of material can be undertaken since other
factors may affect the performance. We reserve the right to change the specifications mentioned in this catalogue without any notice as
improvements & development is a continuous process at General. Responsibility of typographical errors is specifically disclaimed.
This catalogue is only indicative; hence all technical details may not be appearing in this.
Any other specification not appearing in this catalogue also can be provided, for which you may contact our HO.
Introduction
Instruments - A name recognized worldwide as a
synonym for high-quality work, entrepreneurial spirit and innovative
strength. The company is not only known for a complete product line
in primary process control instrumentation and controls, but also
offers the most modern integrated automation systems with its
primary sensors. The field of expertise extends from applications in
the largest chemical petrochemicals, oil and gas, refineries,
fertilizers, metal and food & beverages plants.
Instruments
operates wherever there is controlled flow of vapours, gases, liquids
and chemicals.
of the original owner and many of the employees whose average

length of service exceeds 30 years. The progressive, yet traditional
management team is committed to the name ,
and the
quality in technical competence and partnership it stands for.
Introducing one of the most critical product lines in the .
Manifold is the level instruments. With its marked precision and
technical know how, the state of art level gauges and level switches are
manufactured to meet all most critical applications in level sensing
and control.
Instruments - Level Division, has the integrated systems
of HART and Fieldbus with its most accurate level transmitters which
are integrated in one of its design of magnetostrictive type with
magnetic level gauge, besides having displacement type level
transmitter and high end level switches, and also flow switches.
The history of
is filled with the spirit of invention. The
company was founded by Capt. Manohar Kulkarni in the year 1966
making the oldest family venture as todays largest process control
instrumentation organisation. His first patent marked the beginning of
a development which still today represents one of the company's
main product lines. The Mumbai headquarters and the affiliated
companies worldwide employ and train over 1000 people to become
highly skilled specialists with a genuine commitment to the company.
The applications range from Cryo Engineering designs for media

applications at -196 deg cent till operating temperature of 550 deg
cent and for pressure range of high vaccum service till 200 bar
application.
The reason for this loyalty to the company can be found in the sound
working environment. There are still old ties between the descendants
Your Applications and Our Products - The Perfect Match

Wherever there is level to be controlled accurately, companies rely on
controls and systems. General Instruments applies expert
economical solutions based on its broad, proven product line tailored
to the specific applications.
The basis for this success is the cooperation of the Research and
Development, Design and Production departments, practical
engineering and the continuous dialogue with the customer. Strict
adherence to quality standards by the employees is also a
prerequisite for top efficiency and best quality resulting in the
satisfaction of the customer.
Instruments Level division relies on experience. This
wealth of information forms a solid basis to provide solutions for any
challenging application.
Plants using
level equipment produce plastics, chemicals,
pharmaceuticals, food, petroleum products and paper. Innovative
level range equipment is a fundamental component for
mechanical equipment and provides users with a competitive edge in
the international marketplace.
Transparent and reflex level gauge for level control provide
economical solutions with IBR certifications for power plant
applications at 525 deg cent and at 72 bar g
More than 100
level gauge with integrated HART
transmitter with ATEX certified, integrated with magnetic level gauge
at medium temperatures between -30C and +200C are used at
one of the largest petrochemical plant in India.
High end precision level control applications for drum level control
and boiler level control operated at 82 bar g and at 425 deg cent,
external cage design top mounted level switch LS 2000
www.generalinstruments.co.in
www.general-gauges.com
Introduction
Chemical Industry
level division possesses level gauges suitable for any
type of application in oil and gas processing plants. The modular level
instrument assemblies are available at short notice in all common
pressure ratings and materials.
Materials, dimensions and flanges correspond to the important
industrial standards and allow the equipment to be used in worldwide
applications .
level gauges can be customized to meet the individual
requirements of any application, enabling them to be adapted to the
most difficult requirements under the most adverse conditions.
Innovative accessories such as the integrated smart Ex d level
transmitters ensure that data can be exchanged safely in the process
and that malfunctions and faults can be detected quickly.
level gauges are designed to handle even difficult process
conditions where standard level gauges are not sufficient. .
level division uses special components and accessories that enhance
the level gauges performance. In addition, highly specific level gauge
series have been created to meet even the most extraordinary
requirements. On top of that,
level division can tailor level
instruments that are perfectly adapted to the specific conditions in
your plant.
We constantly draw on the experience and recommendations passed

on by our customers in the chemical, petrochemical and refinery
industry during the development of our gauges. For example, the
PP gauge body - gauge connection nipple joint is now considered at
the design specs of IEC std of thickness and its test applicability, was
developed by
Level division and has been adopted in
standards used by the chemical industry.
Power Generation
Level division supplies lightweight and heavy-duty level

gauges designed as modular assemblies for chemical process
engineering in all commonly used materials and in accordance with
the industrial standards of DIN, ANSI and JIS as well as high-pressure
level gauges according to the standard.
Our standard product range includes high density packings, metal
bellows seal, pressure-balanced plugs, heating jackets as well as
corrosion-resistant, low-noise and low-wear internal auto ball check
valve trims.
Level range has the right solution even for special
applications such as Cyro Engineering, PSA plants, sterile processes
and tank blanketing. Innovative accessories including smart Level
transmitters integrated with our magnetic level gauge, auto ball check
valves, vent and drain isolation shut off valves, and limit sensor
switches round off our product line.
level division supplies to power stations and recycling

plants with a wide variety of level instruments ranging from simple
level applications, high-quality feedwater and minimum flow
recirculation applied level measurement device, steam pressure
reducing measurements to complete high-pressure and lowpressure bypass stations applications as well as spray and steam
atomizing desuperheaters applications
Petrochemical and Refinery Industry
Level gauges designs include with globe or angle bodies in forged

versions only that can be fitted with either flanges or buttweld ends.
Our level gauge measurements can be controlled conventionally or
equipped with state-of-the-art bus technology conforming to HART
or Foundation Fieldbus specifications.
Certifications meeting Refinery, oil and gas, petrochemical, power
applications applicable to all level instruments Consortium.

Features
n
n
n
n
n
n
n
n
n
n
Transparent level guage applicable upto 200 kg/cm2 and upto 400 deg cent
Cryo applications upto (-)196 deg cent
Toughened glass and borosilicate glass
For applicability in critical, acidic, cryo and high temperature zone
IBR certified device available
NACE, H2S service compatibility applicable
Non frost extension and high temperature extension
Heat tracing available
CE applicability
Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer,
food, pharma, metal industry applications
Concept and Principle of operation

Liquid Level Gauge provides direct observation of liquid level in a tank/vessel, rising and falling level of the liquid inside the tank/vessel can be
observed through the glass assembled in the gauge. The liquid level is discriminated in the form of different transparency of the two media. The
gauge is mainly recommended for color liquids, steam water and interface liquid level.
Transparent Liquid Level Gauges, designed and built for a wide range of high temperature and high pressure applications. Our transparent level
gauge is used to make, besides other applications include observation of the level of corrosion-proof and chromatic liquids.
Technical Specifications: Material of Construction

Type of Gauge
Mounting Orientation
a) Low Pressure - 30kg/cm2

2
b) Medium Pressure - 100kg/cm
2
c) High Pressure - 200kg/cm
Top - Bottom Vertical
Side - Side Right
Side - Side Left
Temperature
Upto 400oC
Cryo applicability application - non frost at the glass max. upto 200 kg/cm2 &
o
upto (-) 196 C
CCD
Max. upto 3000mm
Liquid Chamber
In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,

Titanium, Inconnel 600, Hastelloy C, Polypropylene, Other on request (subject to
pressure & Temperature Condition)
Cover Plate

Titanium, Inconnel 600, Hastelloy C, Polypropylene
Cushion
CAF, PTFE, Grafoil with SS prignated
Gasket
Fastner
SS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)
Scale
Aluminium, Aluminium with powder coated, SS304, SS316, Acrylic
Glass
Applicable till 320C as per DIN 708/ 7081, BS 3463, JS B 8211, Toughened
Borosilicate glass
Process Connection
Screwed / Flanged / Socket Weld and other on request

Technical Specifications: Technical Data
Isolation Valve
Auto Ball Check Valve

a) Screwed bonnet offset construction suitable upto 50 kg/cm2
b) Bolted bonnet offset construction suitable above 50 kg/cm2
c) Material construction as per wetted part
Vent
Plugged / Needle Valve / Ball Valve / Globe Valve / Gate Valve, other on request
Drain
Plugged / Needle Valve / Ball Valve / Globe Valve / Gate Valve, other on request
Optional
a)
b)
c)
d)
e)
f)
g)
Protection Shield for temperature upto 550C - Mica Shield

Illuminator - Weatherproof IP 67
Illuminator - Flameproof Gr.IIA/IIB
Illuminator - Flameproof Gr.IIC
Non-Frost Extension for extreme low temperature application
Heating Jacket - to read the level of high congelable or ebullient liquid
IBR Certification
Special Application
Cryo Application
If a conventional level gauge is used for extreme low temperature applications, it
becomes difficult to observe the level of liquid as the gauge front tends to freeze. To
get rid of this problem, an acrylic non-frosting plate is mounted in front of the gauge.
So the observation of the liquid level is much easier this way.
FROST FREE
EXTENSION
Our Non-Frosting Transparent Level Gauges are classified depending on the process
temperature, they height of the non-frosting plate window may be selected from 80 to
250 mm.
Transparent
Technical Specifications: Temp. rating and dimensions of non-frosting plates

Temperature C
Recommended Materials
Acrylic Height mm
0-20
LTCS
80
-21-45
LTCS
100
-46-100
304SS
150
-101-160
316SS
200
-161-200
316LSS
250
Jacket Type
For a jacket type requirement application. This gauge is used to read the level of high
congealable or ebullient liquids. The principle is to inflow a steam for congealable
liquids and a cold water for enbullient liquids through the inside of the jacket to ensure
accurate and reliable level observation.
This type is used for observing the fluid by changing it into state of liquid after heating
or cooling it through jacket according to fluid's features. Our standard is that the inlet
of the jacket for steam or cold water is NPT(M) and or 15 NB flange. Others are
available on request.

Special Application
Corrosion Application
More severe demands may often be required on liquid level gauges in
terms of resistance to corrosion, and this is accomplished by lining or
coating all wetted parts. The most important aspect of this process is
the preparation of the metal substrate.
Illuminator
Transparent level gauges with illuminator are useful for observing the
fluid level in a dim place or at night by using an explosion-proof and
weather-proof. The illuminator can be mounted on all types of
transparent level gauges.
Technical Specifications: Illuminator Specifications

Rating
Upto 15 W / 25W GLS Lamp or 15W LED Lamp with or without Flashing 240 VAC
Construction
In cast alloy LM6
Gas Group
IIA, IIB, IIC as per IS 2148 / 2004
Deg of protection
IP66 as per IS : 12063 /1987
CCE Certificate
A/P/HQ/MH/104/1817
Earthing
2 Nos. External & 1 No. Internal
Paint
Epoxy Powder Coated Light Grey shade 631 of IS:5
Cable Entry
2 Nos. 3/4 ET With cable glands
Mounting
Transparent acrylic sheet with mounting bracket
Process Orientation
Side-Side (Left)
Side-Side (Right)
5
Top Bottom

Construction and dimensional cross sectional overview
135.05
The gauge consists of a body having machined to have a liquid where high
temperature and corrosions are liable to occur, it can be furnished with a mica shield
to prevent it from being corroded. There types are preferably used for reservoir tanks
that require a relatively long visible length by constructing the supporter.
The transparent level gauge is assembled firmly with gasket, transparent glass,
cushion gasket and gauge cover on the body by stud-bolts. The most advantage of
this type is that it has no invisible sections (dead band). Our standard overlapped
section is 10 mm as minimum and the gauge is so designed that supporting brackets
can be equipped to protect a long multiple connected gauge from distortion of fall
down. The scale plate to mount alongside the gauge may be available on request by
customers to observe the liquid level more accurately.
80.0
The gauge is used with a special reflex type gauge glass which has wider V-shaped
refractive grove and red coating on the outside of the glass. It provides a clear
observation of liquid level because of made refracting red colour on th V-groove for
steam or beyond portion of the level and it's colour of fluid itself for liquid portions.
Transparent
Construction (Sectional View)
Transparent glass
6
1
2
3
C.C.DISTANCE
Liquid
Specification
1
2
3
4
5
6
7
8
Main Chamber
Cover plate
Transparent Glass
Bolt & Nuts
Isolation Valve
Process Connection
Vent Ball Valve
Drain Ball Valve
Principle of transparent level glass
Isolation Valve
Bolted and screwed bonnet offset construction to attain device durability, high
stability, low hysteresis, high leakage class, bolted bonnet construction for high
temperature and pressure, all construction in forged only with the best level 1
radiographed and attain high leakage class of 10(-5) mbar lt/sec.
Screwed connection for low temperature and pressure with full forged construction
and with best of level 1 radiography and attain high leakage sealing class of 10(-4)
mbar lt/sec.
Bolted Bonnet
Screwed Bonnet
Isolation Valve
Ordering Information
TLG
AA-TL-1000-F03-ZE-VD-WD-VW-WW-XW-UW-QV-RV-SO-Z
Type
Optional
2
AA Low Pressure - 30kg/cm
NF Non-frost Extension IQ Illuminator

-FlameProof Gr. IIA/ IIB
HJ Heating Jacket
IR Illuminator
SX Mica Shield
-FlameProof Gr. IIC
IP Illuminator
IB IBR
-WeatherProof
XX Any other*
Z
NIL
AB Medium Pressure - 100kg/cm2

AC High Pressure - 200kg/cm2
Orientation of Process Connection
Calibration Scale
TK Top-Bottom Vertical (Partial Visibility)

TL Side-Side Right (Full Visibility)
TM Side-Side Left (Full Visibility)
SO Aluminium with
Powder Coat
SQ
SS304
SR
SS316
SP Aluminium
SS
Acrylic
Centre to Centre Distance
Drain
1000 Indicate the required Centre

to Centre Distance in mm
RU 1/2" NPT (F), Plug RX 1/2" Ball Valve

RV 3/4" NPT (F), Plug RY 1/2" Gate Valve
Process Connection
RW 1/2" Needle Valve
Flanged Connection
RZ
1/2" Globe Valve
Vent
F01 1/2", 150# RF
F11 1", 300# RF
F02 3/4", 150# RF
F12 1.5", 300# RF
QU 1/2" NPT (F), Plug WX 1/2" Ball Valve
F03 1", 150# RF
F13 2", 300# RF
QV 3/4" NPT (F), Plug QY 1/2" Gate Valve
F04 1.5", 150# RF
F19 1", 600# RF
QW 1/2" Needle Valve
F05 2", 150# RF
F20 1.5", 600# RF
F09 1/2", 300# RF
F21 2", 600# RF
F10 3/4", 300# RF
XX
Isolation Valve
UW Screwed Bonnet Offset Construction
Any Other*
Threaded Connection
B04 1/2"BSP (M)
N04 1/2"NPT (M)
B05 3/4"BSP (M)

B06 1"BSP (M)
N05 3/4"NPT (M)

N06 1"NPT (M)
B07 1.5"BSP (M)
N07 1.5"NPT (M)
B08 2"BSP (M)
N08 2"NPT (M)
XX
QZ 1/2" Globe Valve
UX
Bolted Bonnet Offset Construction
UY
Nipple
UZ
Needle Valve
Gasket
XW C.A.F.
Any Other*
XX
P.T.F.E.
XY
Graphoil
Cusion
MOC of Connection
WW C.A.F.
ZA
CS (A105)
ZJ
Monel 400
ZB
CS (A106)
ZK
Monel 500
ZC
SS 304
ZL
Titanium
ZD
SS 304L
ZM
Hastelloy B
ZE
SS 316
ZN
Hastelloy C
VV ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
ZF
SS 316L
ZO
Inconel 600
VW SS
ZI
PP
XX
Any Other*
VX Anodized Aluminium
WX P.T.F.E.
WY Graphoil
Fasteners
VY CS Plated
MOC of Chamber
MOC of Cover Plate
VA
CS
VG
Monel 400
VB
SS 304
VH
Monel 500
WA
CS
WG
Monel 400
VC
SS 304L
VI
Titanium
WB
SS 304
WH
Monel 500
VD
SS 316
VJ
Hastelloy B
WC
SS 304L
WI
Titanium
VE
SS 316L
VK
Hastelloy C
WD
SS 316
WJ
Hastelloy B
VF
PP
VL
Inconel 600
WE
SS 316L
WK
Hastelloy C
XX
Any Other*
WF
PP
WL
Inconel 600
XX
Any Other*
Note: * Please consult factory

Reflex Level Gauges

Features
n
n
n
n
n
n
n
n
n
Reflex level guage applicable upto 200 kg/cm2 and upto 400 deg cent
Cryo applications upto -196 deg cent
Toughened borosilicate glass with serrations
For applicability in critical, acidic, cryo and temperature zone
Non frost extension

Liquid Level Gauge provides direct observation of liquid level in a tank/vessel rising and falling level of the liquid inside the tank/vessel can be
observed through the glass assembled in the gauge.
Reflex Liquid Level Gauges use the R-form sight glasses. One side surface of Reflex Glass to use flat glass has several grooves for reflecting prism.
The principle of the Reflex Glass is based on the difference in the refractive indices of liquid and gas or in particular of water and steam. Liquid level
shows conspicuously dark hard colour for liquid space and light white colour for empty space. These Reflex series are not used with a mica shield.
The Reflex Gauge is assembled firmly with gasket, reflex glass, cushion gasket and gauge cover on the body by U-bolts.
Reflex Liquid Level Gauges, designed and built for a wide range of high temperature and high pressure applications. Our reflex level gauge is used
to make, besides other applications include observation of the level of corrosion-proof and chromatic liquids. The most advantage of this type is
for easy level reading of boiling liquids. When liquids are boiling, their bubbles make the surface level indistinct. The manual adjustment of isolation
valve at the input of the media entering the chamber reduces the bubbling. Therefore the level gauge ease to read the level or bubbling liquids. It also
provides advantages for highly dense and viscous liquids, as the body is made of forged construction only.
This level gauge is designed and manufactured for easy and accurate reading the liquid level of highly foamy liquids. The gauge has a relatively
spacious internal area where foamy liquid is held from forming foams.
a) Low Pressure - 30kg/cm2

b) Medium Pressure - 100kg/cm2
c) High Pressure - 200kg/cm2
Top - Bottom Vertical
Side - Side Right
Side - Side Left
Side - Side Back (Right/Left)
Temperature
Upto 4000C
CCD
Max. upto 3000mm
Liquid Chamber

Titanium, Inconnel 600, Hastelloy C, PolyPropylene, Other on request (Subject to
pressure & Temperature Condition)
Cover Plate

Titanium, Inconnel 600, Hastelloy C, PolyPropylene
Type of Gauge
Cushion
Gasket
Fastner
SS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)
Reflex Level Gauges

Technical Specifications: Table-1 Technical Data
Scale
Aluminium anticorossion powder coated and SS engraved in mm
Glass
Applicable till 320C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened
Borosilicate glass
Process Connection
Screwed / Flanged / Socket Weld and other on request.
Isolation Valve

a) Screwed Bonnet offset construction suitable upto 50 kg/cm2
b) Bolted Bonnet offset construction suitable above 50 kg/cm2
c) Material Construction as per wetted part
Vent
Plugged / Needle Valve / Ball Valve / Globe Valve / Gate Valve
Drain
Optional
a) Non-Frost Extension for extreme low temperature application

b) Heating Jacket - to read the level of high congelable or ebullient liquid
c) IBR Certification
Special Application
Cryo Application
Our Non-Frosting Reflex Level Gauges are classified depending on the process
temperature, they height of the non-frosting plate window may be selected from 80 to
250 mm.
60
If a conventional level gauge is used for extreme low temperature applications, it

becomes difficult to observe the level of liquid as the gauge front tends to freeze. To
get rid of this problem, an acrylic non-frosting plate is mounted in front of the gauge.
So the observation of the liquid level is much easier this way.
Frost Free
Extension
Reflex
Technical Specifications: Temp rating and dimensions of non-frosting plates

Temperature C
Recommended Materials
Acrylic Height mm
0-20
LTCS
80
-21-45
LTCS
100
-46-100
304SS
150
-101-160
316SS
200
-161-200
316LSS
250
Jacket Type
For a jacket type requirement application. This gauge is used to read the level of high
congeal able or ebullient liquids. The principle is to inflow a steam for congeal able
liquids and a cold water for enbullient liquids through the inside of the jacket to ensure
accurate and reliable level observation.
This type is used for observing the fluid by changing it into state of liquid after heating
or cooling it through jacket according to fluid's features. Our standard is that the inlet
of the jacket for steam or cold water is NPT(M) and or 15 NB flange. Others are
available on request.
Corrossion Application
More severe demands may often be required on liquid level gauges in terms of
resistance to corrosion, and this is accomplished by lining or coating all wetted parts.
The most important aspect of this process is the preparation of the metal substrate.
Reflex Level Gauges

Construction and dimensional cross sectional overview
The gauge consists of a body having machined to have a liquid where high
temperature are liable to occur, the glass is toughened borosilicate glasses are used.
These reflex gauges preferably used for reservoir tanks that require a relatively long
visible length by constructing the supporter.
The most advantage of this type is that it has no invisible sections (dead band). Our
standard overlapped section is 10 mm as minimum and the gauge is so designed that
supporting brackets can be equipped to protect a long multiple connected gauge
from distortion of fall down. The scale plate to mount alongside the gauge may be
available on request by customers to observe the liquid level more accurately.
4
100.05
The reflex level gauge is assembled firmly with gasket, reflex glass, cushion gasket
and gauge cover on the body by U bolts.
3
2
7
5
The gauge is used with a special reflex type gauge glass which has wider V-shaped
refractive grove and red coating on the outside of the glass. It provides a clear
observation of liquid level because of made refracting red colour on th V-groove for
steam or beyond portion of the level and it's colour of fluid itself for liquid portions.
80.0
1
2
3
4
5
6
7
Reflex
Liquid Chamber
Cover Plate
Reflex Glass
Gasket
Cushion
u Bolt
Nuts & Washer
505
1
11
10
Liquid
13
12
C/C DISTANCE
Reflex glass
1
2
3
4
6
7
8
9
10
11
12
13
1355
Liquid Chamber
Cover Plate
Isolation Valve
Inlet Process
Flange
Outlet Process
Flange
Tail Piece
Vent Plug
Drain Valve
Nipple
Fastener
Reflex Glass
Gasket
Cushion
8
2205
Reflex
Principle of reflex level glass
Basic GA drawing indicating the top bottom design with CCD interface with
visible length. The distance between cover plate and bolted bonnet offset
construction is 70mm and that of screwed bonnet is 80mm. The glass
edge is approx 8mm more in each case against the isolation valve in top
bottom design
10
Reflex Level Gauges

Process Orientation
Top/Bottom
Side/Side (Right)
Side/Side-Left
Side/Side-Back (Left/Right)
Isolation Valve
Bolted and screwed bonnet offset construction to attain device
durability, high stability, low hysteresis, high leakage class, bolted
bonnet construction for high temperature and pressure, all
construction in forged only with the best level 1 radiographed and
attain high leakage class of 10(-5) mbar lt/sec.
Screwed connection for low temperature and pressure with full

forged construction and with best of level 1 radiography and attain
high leakage sealing class of 10(-4) mbar lt/sec.
Bolted Bonnet
Screwed Bonnet
Isolation Valve
11
RLG
AA-TL-1000-F03-ZE-VD-WD-VW-WW-XW-UW-QU-RU-SO-Z
Type
Optional
2
AA Low Pressure - 30kg/cm
NF
Non-frost Extension
HJ
Heating Jacket
IB
Mica Shield
AB Medium Pressure - 85kg/cm2

2
AC High Pressure - 165kg/cm
XX Any Other*
AD Very High Pressure - 200kg/cm
NIL
Calibration Scale
TK Top-Bottom Vertical (Partial Visibility)

SO
Aluminium with Powder coat
TM Side-Side Left (Full Visibility)
SP
Aluminium
TN Side-Side Back (Right/Left)
SQ
SS304
SR
SS316
SS
Acrylic
TL Side-Side Right (Full Visibility)

1000 Indicate the required Centre
to Centre Distance in mm.
Drain
RU 1/2" NPT (F), Plug RX 1/2" Ball Valve
Process Connection
RV 3/4" NPT (F), Plug RY 1/2" Gate Valve
Flanged Connection
RZ
1/2" Globe Valve
F01 1/2", 150# RF
F11 1", 300# RF
F02 3/4", 150# RF
F12 1.5", 300# RF
F03 1", 150# RF
F13 2", 300# RF
F04 1.5", 150# RF
F19 1", 600# RF
F05 2", 150# RF
F20 1.5", 600# RF
F09 1/2", 300# RF
F21 2", 600# RF
F10 3/4", 300# RF
XX
Vent
1/2" Globe Valve
Isolation Valve
Any Other*
UW Screwed Bonnet Offset Construction
Threaded Connection
UX Bolted Bonnet Offset Construction
B04 1/2"BSP (M)
N04 1/2"NPT (M)
UY Nipple
B05 3/4"BSP (M)
N05 3/4"NPT (M)
UZ
B06 1"BSP (M)
N06 1"NPT (M)
B07 1.5"BSP (M)
N07 1.5"NPT (M)
B08 2"BSP (M)
N08 2"NPT (M)
XX
QZ
Needle Valve
Gasket
XW C.A.F.
Any Other*
XX
P.T.F.E.
XY
Graphoil
MOC of Connection
ZA
CS (A105)
ZJ
Monel 400
ZB
CS (A106)
ZK
Monel 500
ZC
SS 304
ZL
Titanium
ZD
SS 304L
ZM
Hastelloy B
ZE
SS 316
ZN
Hastelloy C
ZF
SS 316L
ZO
Inconel 600
ZI
PP
XX
Cusion
WW C.A.F.
WX P.T.F.E.
WY Graphoil
Fasteners
VV
Any Other*
MOC of Chamber
VA
CS
VG
Monel 400
VB
SS 304
VH
Monel 500
VC
SS 304L
VI
Titanium
VD
SS 316
VJ
Hastelloy B
ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
VW SS
VX
Anodized Aluminium
VY
CS Plated
MOC of Cover Plate
WA
CS
WG
Monel 400
WB
SS 304
WH
Monel 500
SS 304L
WI
Titanium
VE
SS 316L
VK
Hastelloy C
WC
VF
PP
VL
Inconel 600
WD
SS 316
WJ
Hastelloy B
WE
SS 316L
WK
Hastelloy C
WF
PP
WL
Inconel 600
XX
Any Other*

12

Features
n
n
n
n
n
n
n
n
n
n
Tubular level gauge applicable upto 10 kg/cm2 and upto 150 deg cent
Forged bodies
Toughened borosilicate glass with designs to suit pressure and temperature rating
For applicability in critical acidic, non acidic, and in high temperature zone
Available with C Channel options with SS, CS, MS with anticorrosion powder coat, MS
CE applicability
Also available with 1.6 to 4 mm lining PTFE / PFA with SS
Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food,
pharma, metal industry applications

The tubular type level gauge is the simplest shape of direct reading
level apparatus for maximum pressure up to 10 bar and maximum
temperature of 150C. The gauge glass is built in the protective tube.
Check balls inserted in the upper and lower valve to stop flow
instantaneously when the glass is broken. The protector having a
circular form is constructed to prevent glass breakage from external
sources. For glass tube gauges only of center to center dimensions in
excess of 2.000 mm, it is possible to manufacture any required c to c
by using coupling in the middle of the gauge. Depending on the nature
of the liquid, tubes made from various PFA, Acrylic or Vinyl tube are
also available. Tubular glass with a linear red coating on the back is
available to make level observation more clear.
The most advantage of this type is for easy level reading of boiling
liquids restricting in temperature application rating. When liquids are
boiling, their bubbles make the surface level indistinct. The manual
adjustment of isolation valve at the input of the media entering the
chamber reduces the bubbling. Therefore the level gauge ease to read
the level or bubbling liquids. It also provides advantages for highly
dense and viscous liquids, as the body is made of seamless pipe.
This level gauge is designed and manufactured for easy and accurate
reading the liquid level of highly foamy liquids. The gauge has a
relatively spacious internal area where foamy liquid is held from
forming foams.
This Liquid Level Gauge provides direct observation of liquid level in

a tank/ vessel. Rising and falling level of the liquid inside the tank
/vessel can be observed through the glass assembled in the gauge.
Tubular Liquid Level Gauges, designed and built for a wide range of
temperature and pressure applications. Our tubular level gauge is
used to make, besides other applications include observation of the
level of corrosion-proof and chromatic liquids.
13

Type of Gauge
Tubular Level Gauge - TULG
Mounting
Top-Bottom
Pressure
Upto 10 kg/cm2
Temperature
Upto 1500C
CCD
Max. upto 2000mm
MOC of Wetted Parts
CS, SS304, SS304L, SS316, SS316L, PP and other on request
Glass Tube
OD 16mm or 19mm
Glass Protection
a) M.S. Tie Rods

b) SS Tie Rod
c) MS powder Coated 'C' Channel
d) SS 'C' Channel
Process Connection
Screwed / Flanged / Socket Weld and other on request
Isolation Valve

a) Screwed Bonnet offset construction
b) Material Construction as per wetted part
Vent
Plugged / Needle Valve / Ball Valve / Gate Valve / Globe Valve
Drain
Plugged / Needle Valve / Ball Valve / Gate Valve / Globe Valve
Calibration Scale
Aluminium, Aluminium with powder coated, SS304, SS316, Acrylic
Special
P.T.F.E. lined on wetted part - Flange orientation
Construction and Dimensional Cross Sectional Overview

The guage consists of a body having machined to have a liquid where
high temperature are liable to occur, the glass is heavy borosilicate
glasses are used. These tubular gauges preferably used for all
applications with the simplest solution keeping the temperature and
pressure rating known.
The most advantage of this type is that it has no invisible sections

(dead band). Our standard overlapped section is 10 mm as minimum
and the gauge is so designed that supporting brackets can be
equipped to protect a long multiple connected gauge from distortion
of fall down. The scale plate to mount alongside the gauge may be
available on request by customers to observe the liquid level more
accurately.
The tubular level gauge is assembled firmly with heavy toughened

borosilicate glass with tie rods or C Channel, special packing
arrangement is made to ship larger CCD with tie rods and or with
C Channel , as the delicacy with glass oriented design is subjected to
damage in transit.
7
5
1
2
3
4
5
6
7
8
9
10
11
10
1
Glass Tube
C-channel
Isolation Valve
Inlet Process Flange
Outlet Process Flange
Tail Piece
Vent Plug
Drain Valve
Nipple
Scale
Tie Rod
11
4
8
With C Channel
With Tie Rods

14
With C Channel
With Tie Rods

TULG 1000-F03-ZE-VD-16-YZ-UW-QU-RU-SO-XX-Z
Z
Special Features
1000
Indicate the required Centre

to Centre Distance in mm.
PE
PTFE Lined, CS Flange
PF
PTFE Lined, SS304 Flange
PG PTFE Lined, SS304L Flange

PH PTFE Lined, SS316 Flange
Process Connection
Flanged Connection
PI
PTFE Lined, SS316L Flange
IB
IBR
F01 1/2", 150# RF
F11 1", 300# RF
F02 3/4", 150# RF
F12 1.5", 300# RF
F03 1", 150# RF
F13 2", 300# RF
F04 1.5", 150# RF
F19 1", 600# RF
F05 2", 150# RF
F20 1.5", 600# RF
SO
F09 1/2", 300# RF
F21 2", 600# RF
SP Aluminium
F10 3/4", 300# RF
XX
XX Any Other*
Z
Calibrated Scale
Any Other*
N04 1/2"NPT (M)
B05 3/4"BSP (M)
N05 3/4"NPT (M)
B06 1"BSP (M)
N06 1"NPT (M)
Aluminium with power coat
SQ SS304
Threaded Connection
B04 1/2"BSP (M)
NIL
SR SS316
SS Acrylic
Drain
B07 1.5"BSP (M)
N07 1.5"NPT (M)
RU 1/2" NPT (F), Plug RX
B08 2"BSP (M)
N08 2"NPT (M)
RV 3/4" NPT (F), Plug RY

Any Other*
XX
RZ
1/2" Ball Valve

1/2" Gate Valve
1/2" Globe Valve
Vent
MOC of Connection
1/2" Ball Valve
ZA
CS (A105)
QU 1/2" NPT (F), Plug WX
ZB
CS (A106)
QV 3/4" NPT (F), Plug QY
1/2" Gate Valve
ZC
SS 304
1/2" Globe Valve
ZD
SS 304L
ZE
SS 316
UW
ZF
SS 316L
ZI
PP
XX
Any Other*
QZ
Isolation Valves
Screwed Bonnet Offset Construction
Needle Valves
Glass Protection
MOC of Wetted Parts
VZ
M.S. Tie Rods
WZ
SS Tie Rods
XZ
MS Powder Coated 'C' Channels
YZ
SS 'C' Channels
VA
CS
VB
SS 304
VC
SS 304L
VD
SS 316
Glass Tube
VE
SS 316L
16 16 mm O.D.
VF
PP
19 19 mm O.D.
XX
Any Other*

15
Magnetic Level Gauges & Level Transmitters

Magnetic Level Gauges provides clear, high clarity indication of liquid level. Magnetic Level Gauges are principally designed as an alternative to
glass level gauges. MLGs are now widely used in all industries as they avoid direct contact with indicator system; it eliminates need of glass for
direct level indication and prevents chemical spillage due to breakage of glass.
Features
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Magnetic level gauge applicable upto 100 kg/cm2 and upto 300 deg cent
Jacketed design applicable
Viscous media (max upto 380 cst and upto 100 deg cent) besides other acidic,
non acidic, steam water media
CE applicability
Device fully compatible for conductive and non conductive media
Special float design to enable to meet low critical specific gravity
Design applicability test with special media available
CCOE approved switches available, ATEX, FM certified available on demand
Versions available with analog and digital (HART) and FIELDBUS transmitters
fully integrated with the system for level gauge and transmitter
CCOE approved and ATEX and FM versions applicable for HART and analog
transmitters available

Magnetic Level Gauges operates on the principle of magnetic field coupling to provide fluid
level information. Float chamber is typically constructed having process connections that
matches to the vessel connections. Float size and weight is determined by the process fluid,
pressure, temperature and the specific gravity of the process fluid. Float contains magnets to
provide 360 magnetic flux field.
Magnetic Level Gauge - Flapper Indicator system is consists of bicolour rollers equipped
with magnets mounted on rail inside the housing. As the level starts rising or falling magnetic
float also travels with liquid level in non magnetic chamber. The magnetic interaction between
magnets in float and bicolour rollers causes each roller to rotate 180.
16

Type of Gauge
Magnetic Level Gauge - MLG
Top Mounted
Side Mounted
Pressure
Upto 100 kg/cm2
Temperature
Upto 3000C
CCD
Max. upto 7000mm
Liquid Chamber
In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600,
Hastelloy C, Other on request subject to pressure & temperature condition
MOC of Float
In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium,

Inconnel 600, Hastelloy C
Gasket
CAF, PTFE, Grafoil with SS pregnated
Fastner
CS Plated, SS
Scale
Aluminium, Aluminium anticorossion powder coated and SS engraved in mm
Indicating System
Bicolour flapper in ABS/ Aluminium/ SS with 4mm length & 0.25mm thickness with
aligned magnets
Protection box for bicolour flapper & follower type
In mild steel, Aluminium, SS304, SS316 base on the requirements of

atmospheric condition
Process Connection
Flanged
Vent
Drain
Specific gravity
Please specify
Limit Switch Assembly
Snap acting 1 SPDT Microswitch, 5A,230VAC
Switch Housing
Die Cast Aluminium Weatherproof to IP-67

Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Cable Entry
1 no / 2 nos. of 3/4"ET(F)
Optional
Still well for top mounted construction
Construction and Dimensional Cross Sectional Overview

6
1
3
9
5
2
10
1
2
3
4
5
6
7
8
9
11
12
13
Liquid Chamber
Nozzle
Process Flange
Bottom Flange
Magnetic Float
Vent Plug
Drain Valve
Top Cap
Indicating System
Scale
Gasket
Fastener
TOP MOUNTED MAGNETIC

LEVEL INDICATOR
INLET
LIQUID VESSEL
11
4
7
12
G A drawing for mounting and assembly
Front View
With HART transmitter mounted on a 900# application gauge at CCD of

4000 mm with magnetostrictive principle for chemical plant application.
17

MLG
SM-1000-F03-ZE-VD-XD-VW-XW-QU-RU-SO-LX-Z
Optional
MT
Top Mounted
SM
Side Mounted
LX Limit Switch with Die cast Aluminium

Weatherproof IP-67
LY Limit Switch with Die cast Aluminium
Flameproof suitable to Gr. IIA/ IIB

1000
LZ Limit Switch with Die cast Aluminium

Flameproof suitable to Gr. IIC
Indicate the required Centre

to Centre Distance in mm
IB IBR
Process Connection
NIL
Flanged Connection
F01 1/2", 150# RF
F13 2", 300# RF
F02 3/4", 150# RF
F17 1/2", 600# RF
F03 1", 150# RF
F19 1", 600# RF
F04 1.5", 150# RF
F20 1.5", 600# RF
F05 2", 150# RF
F21 2", 600# RF
F09 1/2", 300# RF
F48 1", 900# RTJ
F10 3/4", 300# RF
F49 1.5", 900# RTJ
F11 1", 300# RF
F50 2", 900# RTJ
F12 1.5", 300# RF
XX
Calibration Scale
SO
Aluminium with Powder coat
SP
Aluminium
SQ
SS304
SR
SS316
SS
Acrylic
Drain
Any Other*
RU 1/2" NPT (F), Plug RX
1/2" Ball Valve
RV 3/4" NPT (F), Plug RY
1/2" Gate Valve
RZ
1/2" Globe Valve
MOC of Connection
ZC
SS 304
ZK
Vent
Monel 500
ZD
SS 304L
ZL
Titanium
ZE
SS 316
ZM
Hastelloy B
ZF
SS 316L
ZN
Hastelloy C
ZI
PP
ZO
Inconel 600
XX
Any Other*

QZ
Gasket
XW C.A.F.
MOC of Chamber
VB
1/2" Globe Valve
SS 304
VH
Monel 500
VC
SS 304L
VI
Titanium
VD
SS 316
VJ
Hastelloy B
VV
VE
SS 316L
VK
Hastelloy C
VW SS
VF
PP
VL
Inconel 600
VX
Anodized Aluminium
XX
Any Other*
VY
CS Plated
XX
P.T.F.E.
XY
Graphoil
Fasteners
MOC of Float
XB
SS 304
XH
Monel 500
XC
SS 304L
XI
Titanium
XD
SS 316
XJ
Hastelloy B
XE
SS 316L
XK
Hastelloy C
XF
PP
XL
Inconel 600
XX
Any Other*

18

Features
n Float and tape gauge are applicable for upto 50 bar pressure and upto 400 deg cent
n NACE, H2S service compatibility applicable
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food,
pharma, metal industry applications

n Options with switch version available
Float and tape Type level Indicator is the version applicable for level
indication system in Water, Furnace oil, Chemicals, Acids storage tank level
measurement.
Available in two types:
n Guided Type
n Unguided Type
Tank Gauge Installation:

Float and tape gauging is suitable for almost all product
applications and tank types
n
n
n
n
n
n
n
n
It is an economical mechanical gauge provides high accuracy in

mm. Largely used in Refineries, Oil Depots, Chemical and Fertilizer
Industries. Useful for medium and large size charged or empty tanks.
It may be cone roof, floating roof, underground or gas holding tank.
It covers critical applications like corrosive & aggressive acids (using
non-metallic wetted parts) & liquids with fumes (using vapor seal).
Accuracy 2 mm with 400 mm

diameter float
Least Count 1 mm
Measuring range 0 to 20 meters
with dial / counter (Optional: 0 to 30 meters with counter)
Suitable for for upto 50 kg/cm2 pressure
Suitable for upto 400 deg cent temperature
Dial size max upto 500mm and other on special accuracy
and demand
Less Maintenance:
Once carefully installed gives trouble free operations for a number of
years (with periodic maintenance). A specially designed cylindrical
body floats on liquid surface on account of its buoyancy. The liquid
level is transmitted by means of a tape connected to float on one side
and gear mechanism on the other side. Gears rotate the pointer on
a dial or counter mechanism to display readings. A drum and spring
mechanism provides constant tension on tape to keep it straight and
thus balancing the force due to apparent float weight on one side and
spring tension on other side.
Float Guide wires:

Guide wires provide stability for the float during turbulent conditions
and increased accuracy by reducing the horizontal movement of the
float across the surface of the product. Accessories are available to
allow in-service installations, such as weighted anchors that maintain
tension in the guide wires without the need for welding inside the tank.
19

Technical Specifications:
Type of Gauge
Guided type ------- FBI/G

Unguided type ------ FBI/U
Mounting
Top
Pressure
Upto 50 kg/cm2
Temperature
Upto 400C
Measuring range
Max. upto 25000mm
Accuracy
1%
MOC Of Float
SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20
MOC Of Wire (Float & Guide)
SS316, SS316L, SS304L, PTFE
MOC Of Flange
SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20, PVDF
Dial Counter
150mm up to 500mm
MOC Of Dial Counter
Die cast aluminium with anticorrosion powder coat
Dial Enclosure
IP 65
Dial Counter holder
SS316, GI, A106, SS316L
Anchor plate for Guide & Float Wire
SS304, A106, SS316, SS316L, SS304L, Monel, hastelloy, Alloy 20
Process Connection
Flanged
Special Materials
Product Type
Standard, moderate, severe and extreme service kits are available for
applications involving extreme temperatures, pressures or
aggressive products. There kits include material options for specific
parts that make contact with the product in the tank, tape piping or
gauge head, such as:
Due to the float and tape measurement technique, the following are
just some of the products suitable for level measurement using a float
and tape device:
n
n
n
n
n
n
n
n
n
n Steel
n Aluminium
n Stainless steel
G A Drawing Applicable
Crudes
Gasoline
Jet fuel
AV (Aviation) gas - high octane gas for small aircraft
Diesel
Chemicals
Additives
Solvents
Water
Indicator system with scale board for long distance viewing and metric dial counter for ground reading purpose
4855
06
07
05
01
04
02
1250MM APPRX
03
TANK TOP
01
02
03
04
05
06
07
08
09
10
Guide Wire
Float
Guide Rope Tension Assembly
Float Rope
Protection Limb
Pulleys
Flange
Anchor Plate
Scale Board
Pointer
1755
1505
See Enlarged View 'A'
08
Guide/ Measuring
Nozzle Arrangement
450
Enlarged View A
TANK BOTTOM
20
FTLG
GT-XD-WQ-F01-ZA-XX-Z
Range
Type
GT
Guided Type
XX
UT
Unguided Type
XD
SS316
ZA
CS (A105)
XE
SS316L
ZB
CS (A106)
XF
PP
ZC
SS 304
XH
Monel 500
ZD
SS 304L
XI
Titanium
ZE
SS 316
XK
Hastelloy C
ZF
SS 316L
MOC of Float
Please Specify
NIL
MOC of Connection
MOC of Wire
WQ SS304
WR SS304L
WS SS316
WT SS316L
WU PP
Process Connection
Flanged Connection
F01 1/2", 150# RF
F02 3/4", 150# RF
F03 1", 150# RF
F04 1.5", 150# RF
F05 2", 150# RF
F09 1/2", 300# RF
F10 3/4", 300# RF
F11 1", 300# RF
F12 1.5", 300# RF
F13 2", 300# RF
21

Features
n Float and Board gauge applicable upto 50 kg and upto 400 deg cent
n NACE, H2S service compatibility applicable
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer,

n Options with switch version available

Float and Board Type level Indicator is the version applicable for level
indication system in Water, Furnace oil, Chemicals, Acids storage tank level
measurement.
Available in two types:
n Guided Type
n Unguided Type
Technical Specifications:
Type of Gauge
"Guided type ------- FBI/G

Unguided type ------ FBI/U"
Mounting
Top
Pressure
Upto 50 kg/cm2
Temperature
Upto 4000C
Measuring range
Max. upto 15000mm ----- For Guided type

Max. upto 5000mm ----- For Unguided type
MOC of Float
SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20
MOC of Wire
SS316, SS316L, SS304L, PTFE, PP
Accuracy
5%
Calibrated Gauge Board
6" wide, Aluminium white powder coating with black graduation
Least Count
10-25mm
Process Connection
Flanged
Optional
With switch version available
22

G A Drawing Applicable
See Enlarged View 'A'
4855
07
08
06
POINTER TOP VIEW
MS ANGLE
03
TANK TOP
SCALE BRACKET
SUPPORT
01
10
04
05
02
Enlarged View B
11
09
450
TANK BOTTOM
1505
1755
See Enlarged View 'B'
01
02
03
04
05
06
07
08
09
10
11
Guide Wire
Float
Guide Rope Tension Assembly
Float Rope
Scale Bracket
Protection Limb
Pulleys
Flange
Anchor Plate
Scale Board
Pointer
GUIDE/ MEASURING
NOZZLE ARRANGEMENT
ENLARGED VIEW A
FBLG
GT-XD-WS-F03-ZE-Z
Range
Type
GT
Guided Type
UT
Unguided Type
XX
Please Specify
NIL
MOC of Connection
MOC of Float
SS316
ZA
CS (A105)
XE
SS316L
ZB
CS (A106)
XF
PP
ZC
SS 304
XH
Monel 500
ZD
SS 304L
XI
Titanium
ZE
SS 316
Hastelloy C
ZF
SS 316L
XD
XK
Process Connection
MOC of Wire
Flanged Connection
WQ SS304
F01
F02
1/2", 150# RF
3/4", 150# RF
WT SS316L
F03
F04
1", 150# RF
1.5", 150# RF
WU PP
F05
2", 150# RF
F09
1/2", 300# RF
F10
F11
3/4", 300# RF
1", 300# RF
F12
1.5", 300# RF
F13
2", 300# RF
WR SS304L
WS SS316
23
Chambers for Guided Wave Radar

Features
n
n
n
n
n
n
n
n
n
n
Applicable upto 150 kg and upto 550 deg cent

Jacketed design applicable
Viscous media (max upto 380 cst and upto 100 deg cent) besides other acidic, non acidic, steam water media
Device fully compatible for conductive and non conductive media
Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications
Concept and Principle of Operation

Instruments Consortium offers chambers for guided wave radar technology wherein the chambers offer the component for the GWR
to assemble on the chamber for achieving level measurement.
The chambers are technically installed vertically directly to the vessel and the fluid will flow into it and enable the GWR to sense the level
accordingly.
These chambers are thus required to meet all sorts of applications where the material is essentially required to meet NACE, IBR, H2S.
Our chambers meet all such critical requirements and can cater to pressure upto 150 bar and upto 550 deg cent applications.
Technical Data Sheet - 1

MOC type
MOC type for flange
MOC of chamber
CCD
MOC of flange
Forged, chamber schedule 10,10S, 20, 40, 100, 160, 250

Forged
SS316, SS316L, SS304L, Alloy20, PP, PVDF, PTFE, PTFE coated, PTFE lined, hastelloy
Upto 5000mm
SS316, SS316L, SS304L, Alloy20, PP, PVDF, PTFE, PTFE coated, PTFE lined, hastelloy
Front View
Side View
GIC Magnetic level gauge with chamber connection for guided waver radar transmitter for refinery and petrochemicals application
24
Chambers for Guided Wave Radar

Technical Data Sheet - 2
Product
Application
Surface tension of the liquid
Refractive index of the liquid
Reynolds No
Viscocity
Span of level measurement with accuracy
defined, in a single stretch
Accuracy
Repeatability
Hysteresis
Max Velocity at the input of the measuring device
Application
Operating pressure range
Operating temperature
Operating density
Helium leak test level
Thermal coefficient of expansion
Communication with control room
IBR certified
ATEX certified
CCOE certified
Most demand in industry
Most applicable application
Applications for closed tanks (undergnd) / vessels
Application for open tanks (above gnd) / vessels
Applicable for most corrosive nature atmosphere
SAFETY IN LINE (SIL certification)
Exclusive cryogenic application
Ambient condition for the device applicability
Guaranteed full life cycles of operations
Dynamic response test applicability
Most applicable against constant interference
of Electromagnetic Interference
View Interface system
Exclusive boiler application
Application in Biopharma industry
Application in cement industry
Application in oil and gas application
Application in fertilisers
Application in petrochemical plants
Application in refinery
Application in food and beverages
Chambers for Guided wave radar

For both conductive and non conductive liquids and mixtures of gas and liquid
Lowest to the highest
Lowest to the highest
Min 1250
Min 0.1cp to max 200 cp at operating temp
200mm to 5000mm
0.2% of the complete span
0.5% of the complete span
0.2% of the span
10m/s for liquid and 40 m/s for mix for gas and liquid
Acids, alkalies, steam water, hot water, resin liquid, molasis, thermic fluid,
rock slat paste, syrup, metal deforming liquids, food molasis
28mm wc to 150 kg
550 deg cent
340 kg/m3 to 1800 kg/m3
10(-5)mbarltr/sec
0.2/deg cent
Yes with integrated design of transmitter
YES
Not applicable
YES
All Refinery / petrochemical and oil and gas and chemical application
Automation control systems in all refinery / petrochemical
Yes with top mounting design with integrated transmitter model
Yes
Yes
Yes SIL2 most rated in MLG with transmitter
YES
Minus 40 deg to plus 60 deg cent (because of magnetism)
5,00,000
Most linear stable reading at upto 60 decibels reading and then at 0.15 fall
at upto100 decibels
Most linear output upto 2000Hz
Magnetic flapper assembly, capsule type, transmitter HART / FF
(display at Control Room)
Recommended with EMI interference worked out
Yes
Cement water with high surface tension
Offshore and onshore at all applications medias
Yes and at Ammonia plant / Urea plant / Bagging plant / Ammonia storage,
CNA/ Sulphuric acid / Methanol plant
HDPE / CCU / Boiler
CRU / CCU / ARU / DCU / DHDS plants and for HSD manufacture and Aviation fuel
Yes for all applications related to food and beverage industry
25
Float Operator Level Transmitters

Features
n Displacer type level transmitter with application upto 100 bar and 350 deg cent
application
n Heavy walled floats for critical application
n Tight sealing versions for float sensors with level transmitter
n
n
n
n
n
n
n
n
n
n
n
n
n
to enable correct application solutions, with sealing internals

at 10(-3/-4) mbarltr/sec available
Insertion length defined for 5000mm, other lengths on request and
confirmation on design
Durability defined on sealing and pressure and temperature application
Improved reliability with dual opposed magnet design which provides snap
action
Applicable with various versions of MOC's depending on pressure and
temperature, versions with Stainless and steel, hastelloy, monel, PTFE, PP,
Titanium available
Versions with flange, screwed, welded available
IBR versions available
Applicable for H2S, NACE, certified
Level transmitter is CCOE approved and certified for IP67, IP65
Certified for group IIA/IIB, IIC
Enclosure at die cast alluminium and SS available
Application with PTFE lined coating at special 1.6 mm thickness and PTFE
floats for critical media available
Versions with ATEX and FM certified available on request
Local Display
Application in petrochemical complex with varied specific gravity

This is top mounted displacer type level transmitter provided continues set points. It
uses float that glides on the surface of liquids. This level switch consists of Terminal
Enclosure, Float Stem with Reed Switches and resistor and Float with magnets
assembled inside. This type of level transmitter can be used for continuos level
controls for both closed and open tanks. When level rises float travels with the liquid
on the float stem and when it comes in contact with the reed switches, due to
magnetic force reed switch changes its contact. This type of level transmitter is used
for lengths upto 5000 mm, other lengths on request and confirmation on design. It is
recommended to use perforated still well for lengths more than 3000 mm.
1
2
3
4
5
6
7
Process Connection
Switch Housing
Guide Pipe
Magnetic Float
Stopper
Cable Entry
Analog Transmitter
24VDC.O/P 4 to
20mA IP65/67EEXDIIA
/IIB/T3/T4/EEXIAIIC/T6
G A Drawing for assembly and mounting

26
Float Operator Level Transmitters

Technical Specifications: Table-1 Material of Construction
Float
Float stem
Flange
Switch enclosure
Cable gland
Stopper
PTFE, PP, PVDF, SS316, SS304, SS316L, SS304L, Monel, Titanium, Hastelloy
PTFE lined SS, PP lined SS, PVDF lined SS, SS316, SS304, SS316L, SS304L,
Monel, Titanium, Hastelloy
PTFE, PP, PVDF, SS316, SS304, SS316L, SS304L, Monel, Titanium,
Cast Carbon Steel, Hastelloy
Die cast alluminium, SS304, SS316, SS316L
Brass, PBS Plastic, SS316, SS304, SS316L
Metal stoppers of relavant material compatible to media
Technical Specifications: Table-2

Float
Float
Float Stem
Float stem width
Flange
Float
Flange rating
Cable gland
Flange
Float weight
Float stem weight
Flange weight
Temperature application
Pressure application
Analog transmitter output
Analog transmitter principle
Analog transmitter power supply
Analog transmitter out put in split range
Analog transmitter internal resistance
Transmitter accuracy
Transmitter repeatability
Transmitter certifications
Transmitter enclosure
HART transmitter principle
HART transmitter accuracy
HART transmitter output in split range
HART programmable software
HART transmitter feature
HART transmitter feature
HART output
HART transmitter internal resistance
HART transmitter enclosure
HART transmitter certifications
38X200mm upto 60X160mm and upto 68X100mm

Specific gravity = 0.4, till 1.2
500mm to 5000mm, other lengths on request and confirmation on design
12.5mm and 16mm
2 till 6, ANSI RF, FF, 125-250AARH, DIN std DN50 till 150, BS10TabE,
socket weld, butt weld, weld neck flange in ANSI
Pressure design till 40 kg / 60 kg / 100 kg
max rating ANSI 600# and DN PN 100
Double compression, metal cable normal glands, NPT F, ET, M20, PG 13.5, PG16
Forged, cast versions, radiography level - 1 / 2 versions available
60gms to 200 gms depending specific gravity
Max upto 200 gms depending on size / length
500gms till 30 kg depending float dimensions which inturn would density of
media and other accessories
-100 deg cent till 350 deg cent
Upto 100 kg/cm2 g
4- 20 m A
Reed switch
230 VAC, 5 A or 24VDC, 0.5 A
Split range of 412 m A and 1220 m A, others on request
200M ohms
3%
0.15%
CCOE, FM, ATEX, CE (versions applicability on request)
EExia IICT6, Eexd IIA/IIB, Eexd IIC and IP65
Reed switch, LVDT
1.5 %
Adjustable as per HART software
With serial interface adapter with HART interface to calibrate
SIL2 certified
Slave circuitry operation with MASTER as an additional option on request
4 to 20 m A, other on request
440 ohms
EExia IICT6, EExd IIA/IIB, EExd IIC and IP65
CCOE, FM, ATEX, CE (Versions applicability on request)
27
Flow Switches
Features
n Flow control designed for upto 5000 LPM with process
n
n
n
n
n
n
Switch certified for group IIA/IIB, IIC

Switch enclosure at die cast alluminium and SS available
Versions with ATEX and FM certified available
Durability defined on sealing and pressure and temperature
application
n Improved reliability with dual opposed magnet design which
provides snap action
n Applicable with various versions of MOC's depending on
pressure and temperature, versions with Stainless and steel,
hastelloy, monel, PTFE, PP, Titanium available
n
n
n
n
connection upto 2
Applications upto 40 bar and upto 250 deg cent available
Flow switch with options of special bellows to cater to high
flows, high pressure and high temperature
Bellows with better hysteresis for the overall flow switch
accuracy
Switch is CCOE approved and certified for IP67

Instruments Consortium has designed flow switches for
the direct control of fluid flow in pipelines and ducts. These switches
are magnetically or mechanically actuated. This is simple, reliable
and economical solution to control or monitor flow in process lines.
GIC offers two types of Flow Switches:
n Inline type
n Top mounted version
This is direct mounted type flow switch in pipe line. This consists of
Switch assembly, Body, Bellowsand Flapper. This is mounted in
horizontal position. Flapper is connected to bellow assembly.
When flow reaches beyond set flow the flapper moves in the direction
of flow. The displacement of flapper causes actuation of the
microswitch through bellow assembly. Inline type flow switch is
available upto 50 NB line size and above 50 NB Top mounted is
recommended. There are no vertical moving parts and is therefore
maintenance free. These flow switches can be mounted in horizontal
as well as vertical lines.

Displacer
Flapper
Flange
Switch enclosure
Cable gland
Bellows
SS316, SS304, SS316L, SS304L, Monel, Titanium, Hastelloy, others on request

PTFE lined SS, PP lined SS, PVDF lined SS, SS316, SS304, SS316L, SS304L,
Monel, Titanium, Hastelloy
SS316, SS304, SS316L, SS304L, Monel, Titanium, cast carbon steel, Hastelloy
Die cast alluminium, SS304, SS316, SS316L
Brass, PBS plastic, SS316, SS304, 316L
SS316, SS316L, Monel, SS304, Phosphor Bronze
28
Flow Switches
Flapper length
Flapper thickness
Bellow
12mm till 200mm depending on flow for control

0.15mm till 2.3 mm depending on pressure and temperature
Double walled with 20, 30 and 40 convolutions and thickness of bellow more than the convolutions
travel/length of the bellow
till 2, ANSI RF, FF, 125-250AARH, DIN std DN15, 20, 25, 40, 50, socket weld, butt weld,
weld neck flange in ANSI and screwed connection NPT and BSP
Pressure design till 40 kg
max rating ANSI 600# and DN PN 100
Double compression, metal cable normal glands, NPT F, ET, M20, PG 13.5, PG 16
SPDT, 230 VAC, 5 A or 24VDC, 0.5 A
Max two
IP65, IP66, IP67
EExia IICT6, EExd IIA/IIB, EExd IIC
Max upto 1%
Max upto 0.5% to 1%
Max upto 1%
CCOE, FM, ATEX, CE (versions applicability on request)
Forged, cast versions, radiography level - 1 / 2 versions available
1.6 kg till 8 kg depending on configure of flow requirement
Upto 250 deg cent
Upto 40 kg/cm2 g
2 LPM till 20 LPM for process connection and pipe size
8 LPM to 40 LPM for pipe size
15 LPM to 190 LPM for 1 pipe size
30 LPM to 215 LPM for 11/2 pipe size
60 LPM to 700LPM for 3 pipe size
75mmwc till 150 mmwc
Process connection
Float
Flange rating
Cable gland
Switch
No of cable entries
Switch enclosure
Switch enclosure
Switch accuracy
Switch hysterisis
Switch repeatability
Switch certifications
Flange
Flow switch weight
Temperature application
Pressure application
Flow in LPM in control
Differential pressure

04
06
05
5
03
07
6
08
1
7
02
01
09
10
9
11
10
11
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
11
Earthing Screw
Micro Switch
Cover Gasket
Cable Entry
Cover Bolts
Enclosure Cover
Terminals
Enclosure
Body
Body Gasket
Flapper
Inline
Micro Switch
Cover Gasket
Cable Entry
Cover Bolts
Enclosure Cover
Terminals
Enclosure
Enclosure
Body Gasket
Flapper
Process Conn.
Top Mounted
29
FS
IN-F01-ZA-ZC-SI-PU-MQ-Z
Type
Cable Entry
IN
Inline
MQ
One
MT
Top Mounted
MR
Two
NIL
Process Connection
Flanged Connection
Enclosure
F01 1/2", 150# RF
PU
Die Cast Aluminium

Weatherproof to IP 67
PV
Die Cast Aluminium

Flameproof suitable
to Gr. IIA / IIB
PW
Die Cast Aluminium

Flameproof suitable
to Gr. IIC
F02 3/4", 150# RF

F03 1", 150# RF
F04 1.5", 150# RF
F05 2", 150# RF
F09 1/2", 300# RF
F10 3/4", 300# RF
F11 1", 300# RF
F12 1.5", 300# RF
Microswitch
F13 2", 300# RF

Threaded Connection
B04 1/2"BSP (M)
SI
1 SPDT
SJ
2 SPDT
B05 3/4"BSP (M)
MOC of Flapper
B06 1"BSP (M)

B07 1.5"BSP (M)
ZC
ZD
SS 304L
B08 2"BSP (M)

N04 1/2"NPT (M)
ZE
SS 316
ZF
SS 316L
SS 304
N05 3/4"NPT (M)

N06 1"NPT (M)
N07 1.5"NPT (M)
N08 2"NPT (M)
MOC of Body
ZA
CS(A105)
ZB
CS(A106)
ZC
SS 304
ZD
SS 304L
ZE
SS 316
ZF
SS 316L
30
Direct Insert Type Level Switches

Features
n Float level switch with application upto 60 bar and 350 deg cent
n
n
n
n
n
n
n
Special magnet attractor to meet high temperature and pressure

Application with PTFE lined at special 1.6 mm thickness and
PTFE floats for critical media available
n Versions with ATEX and FM certified available
n
n
n
n
n
n
n
n
application
Heavy walled floats for critical application
Tight sealing versions for float sensors with switch to enable
correct application solutions, with sealing internals at 10(-3/-4)
mbar ltr / sec available
Insertion length defined for 3000mm
Switching differential upto 2mm
Durability defined on sealing and pressure and temperature
application
Improved reliability with dual opposed magnet design which
provides snap action
Applicable with various versions of MOC's depending on
pressure and temperature, versions with Stainless and steel,
Hastelloy, monel, PTFE, PP, Titanium available

Direct insert or direct mounted level switch uses the counterbalance
principle. It consists of float and float stem with counterbalance
weight and switch mechanism with magnet attractor.
LS1000-SM: Side Mounted direct insert mounted level switch

Principle of operation:
In this type of Level Switch Float held in horizontal position and moves
upwards and downwards with rising and falling level in the tank /
vessel. This movement results in a rotary motion of the attractor
causes actuation of microswitch. To improve reliability it employs
dual opposed magnet design which provides snap action.
In this type there are two versions applicable:

n Direct insert side mounted LS1000-SM
n Direct insert top mounted LS1000-MT
Application
This type of level switch is mounted directly on the tank / vessel
having horizontal nozzle as shown in figure. The tank / vessel
connection must be located at the elevation where set level is to
occur. Applications are suitable in cryo tanks and applications for
high temperature with special material are also applicable
Exproof IIC version for LS1000-SM
Weather proof version of LS1000-SM
31

LS 1000: Top Mounted Direct Insert Mounted Level Switch
This is direct mounted type level switch. This provides contact changeover at a
selected elevation level in the tank / vessel. Switch is mounted on top of the tank /
vessel and coupled with float assembly rides on the liquid surface with rising and
falling of level. The magnet attracter is connected on the isolating tube as shown in
figure. As the level rises stem head of float assembly reaches upto attractor causes
actuation of microswitch. To improve reliability the stem guide isolated just above the
float. This type of level switch issued for lengths upto 2000mm.
Exproof IIC version for LS1000MT
Weather proof version of top mounted LS1000MT
Technical Specifications: Table-1 Technical data

Type
Mounting
Switch Housing
Switch Type
Cable Entry
Process Connection
Flange MOC
Float/Stem MOC
Specific gravity
Pressure
Temperature
Switch certification
Direct Insert Type

Side Mounted / Top Mounted
Snap Acting 1SPDT / 2SPDT Microswitch, 5A, 230VAC / 0.5A, 24VDC
1 no / 2 nos. of 3/4"ET(F), 1/2"NPT(F), M20x1.5(F)
Flanged in various sizes
SS304, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C
Others on request
SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C
Others on request
Please specify
Up to 100kg/cmg
(-100) to 3500C
CCOE, FM, ATEX, CE (Versions applicapibility on request)
32

7
6
1
4
5
2
1
2
3
4
5
1
2
3
4
5
6
7
Float
Float Stem
Cable Entry
Process Connection
Switch Housing
Process Flange
Float
Float Rod
Support Tube
Stopper
Magnet Attractor
Switch Housing
Top mounted direct insert level switch
Side mounted direct insert level switch
LS1000
SM-F05-ZC-RA-SI-PU-MQ
Z
Model
Cable Entry
Direct Insert
LS1000
Type Level Switch
Type
SM
Side Mounted
MT
Top Mounted
2", 150# RF
2.5", 150# RF
F13
2", 300# RF
F14
2.5", 300# RF
XX
Any Other
MR
Two
PU
Die Cast Aluminium

PV
Die Cast Aluminium

Flameproof suitable
to Gr. IIA / IIB
PW
Die Cast Aluminium

Flameproof suitable
to Gr. IIC
Flanged Connection
F06
One
Enclosure
Process Connection
F05
MQ
Microswitch
MOC of Connection
ZC
SS 304
ZK
Monel 500
ZD
SS 304L
ZM
Hastelloy-B
ZE
SS 316
ZN
Hastelloy-C
ZF
SS 316L
ZO
Inconel 600
SI
1 SPDT
SJ
2 SPDT
MOC of Float Assembly
33
RA
SS 304
RF
Monel 500
RB
SS 304L
RG
Hastelloy-B
RC
SS 316
RH
Hastelloy-C
RD
SS 316L
RI
Inconel 600
External Chamber Type Level Switches

Features
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Float level switch with application upto 100 bar and 350 deg cent application
CCD length defined for upto 2500mm
Improved reliability with dual opposed magnet design which provides snap action
Applicable with various versions of MOC's depending on pressure and temperature,
versions with Stainless and steel, hastelloy, monel, PTFE, PP, Titanium available
Special magnet attractor to meet high temperature and pressure
Application with PTFE lined at special 1.6 mm thickness and PTFE floats for critical
media available
Fig- 1
Series LS2000-SM

Instruments Consortium offers External Cage Type Level Switches for
single level set point. This is trouble free, consistent and inexpensive solution to
control Level in the tanks / vessels.
Fig- 2
In this type there are two versions applicable

n External cage chamber side mounted with side mounted switch LS 2000SM
n External cage chamber side mounted with top mounted switch LS 2000MT
Principle of operation:
1. External cage chamber side mounted with side mounted switch LS 2000SM
This type of level switch consists of fabricated external cage with inlet-outlet process
connections having fixed distance. The switch assembly is mounted horizontally on
the external cage as shown in figure-1.
External cage chamber side mounted with top mounted

switch LS2000
Application:
The external cage type level switch is mounted outside the tank / vessel which
significantly reduce effect of turbulence. It also provides ease of online maintenance
without impeding the process conditions.
2. External cage chamber side mounted with top mounted switch LS 2000MT
This type of level switch assembly is mounted vertically on the external cage as
shown in figure-2. The external cage type level switch is mounted outside the tank /
vessel which significantly reduces effect of turbulence.
34
External Chamber Type Level Switches

Technical Specifications: Table-1 Technical data
Type
External Chamber Type
Mounting
Side Mounted on tank
Switch Mounting
Side / Top mounted on external cage chamber
Switch Housing

Switch Type
Snap Acting 1SPDT/2SPDT Microswitch, 5A, 230VAC /0.5A, 24VDC
Cable Entry
Process Connection
Flange MOC
SS304, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
Float/Stem MOC
SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
External cage MOC
CS, SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
Specific gravity
Please specify
Pressure
Up to 100kg/cmg
Temperature
(-20) to 3500c
Switch CCD Length
Up to 2000mm
1 Liquid Chamber
2 Process Flange
3 Top Mounted Level Switch
1
2
3
4
5
6
7
8
9
Float
Float Stem
Cable Entry
Liquid Chamber
Process Connection
Vent Plug
Drain Valve
Switch Housing
Fastener
Side Mounted Switch
35
Top Mounted Switch
LS2000
LS2000-SM-XX-F01-ZC-RA-QU-RU-SI-PU-MQ
Model
Cable Entry
External Chamber LS2000

Type Level Switch
Type
SM
Side Mounted
MT
Top Mounted
One
MR
Two
Enclosure
Center to Center Distance

XX
MQ
PU
Die Cast Aluminium

PV
Die Cast Aluminium

Flameproof suitable
to Gr. IIA / IIB
PW
Die Cast Aluminium

Flameproof suitable
to Gr. IIC
Please Specify
Process Connection
Flanged Connection
F01 1/2", 150# RF

F02 3/4", 150# RF
F03 1", 150# RF
Microswitch
F04 1.5", 150# RF
SI
1 SPDT
F05 2", 150# RF
SJ
2 SPDT
F09 1/2", 300# RF

Drain
F10 3/4", 300# RF

F11 1", 300# RF
RU 1/2" NPT (F), Plug
F12 1.5", 300# RF
RV
F13 2", 300# RF
XX
Any Other
MOC of Connection
3/4" NPT (F), Plug
RX
1/2" Ball Valve
XX
Any Other
ZC
SS 304
ZK
Monel 500
Vent
ZD
SS 304L
ZM
Hastelloy-B
QU 1/2" NPT (F), Plug
ZE
SS 316
ZN
Hastelloy-C
QV 3/4" NPT (F), Plug
ZF
SS 316L
ZO
Inconel 600

WX 1/2" Ball Valve
XX Any Other
MOC of External Chamber

RA
SS 304
RF
Monel 500
RB
SS 304L
RG
Hastelloy-B
RC
SS 316
RH
Hastelloy-C
RD
SS 316L
RI
Inconel 600
36
Displacer Type Level Switches

Features
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Level Switch with application upto 40 bar and 250 deg cent application
Heavy walled level sensor for critical application
Applicable with various versions of MOC's depending on pressure and temperature,
versions with Stainless and steel, hastelloy, monel, PTFE, PP, Titanium available
Applicable for 2S, NACE, certified
Application with PTFE lined at special 1.6 mm thickness and PTFE floats for critical
media available

offers Top Mounted Sensor Operated Level Switches for
single and multiple level set points:
This level switch is consists of Switch Assembly, Wire Rope with

Spring Assembly and level sensor suspended on spring. Level sensor
having more density than the process liquid is used. Spring selection
is determined by the weight of the level sensor. When level rises it the
level sensor is submerged as per the design consideration and
amount of weight equal to the weight of process liquid is displaced.
This displacement relieves the spring tension which is related to
tension constant R, causes the actuation of microswitch. This type of
level switch is used for lengths upto 10000 mm.
Series TMLS/3000
This is top mounted type level switch provided single or multiple set
points. It uses Level sensor that do float on the surface of liquids with
certain immersed section with respect to design. Working principle of
the level switch is based on a buoyancy principle.

Type
Displacer Operated Level Switch
Mounting
Top Mounted
Switch Housing

Switch Type
Snap Acting 1SPDT/2SPDT Microswitch, 5A, 230VAC /0.5A, 24VDC
Cable Entry
Process Connection
Flange MOC
CS,SS304, SS316, SS316L, PP Other on request
Displacer MOC
SS304, SS304L, SS316, SS316L, PP Other on request
Wire Rope MOC
Spring MOC
Specific gravity
Please specify
Pressure
Up to 40kg/cmg
Temperature
2500C
Switch Insertion Length
Up to 10000mm
37
LS3000
F05-ZA-OV-VR-WQ-SI-PU-MQ
Model
Displacer Type
Level Switch
Cable Entry
LS 3000
Process Connection
MQ
One
MR
Two
Enclosure
Flanged Connection
F05 2", 150# RF
PU
Die Cast Aluminium

PV
Die Cast Aluminium

Flameproof suitable
to Gr. IIA / IIB
PW
Die Cast Aluminium

Flameproof suitable
to Gr. IIC
F06 2.5", 150# RF

F07 3", 150# RF
F08 4", 150# RF
F13 2", 300# RF
F14 2.5", 300# RF
F15 3", 300# RF
F16 4", 300# RF
XX
Any Other
ZA
CS (A105)
ZE
SS 316
ZC
SS 304
ZF
SS 316L
ZD
SS 304L
ZI
PP
Microswitch
MOC of Connection
SI
1 SPDT
SJ
2 SPDT
MOC of Wire Rope
MOC of Diaplacer
WQ
SS 304
WR
SS 304L
SS 316
OV
SS 304
WS
OW
SS 304L
WT
SS 316L
WU
PP
XX
Any Other
OX
SS 316
OY
SS 316L
OZ
PP
MOC of Spring
38
VR
SS 304
VS
SS 304L
VT
SS 316
VU
SS 316L
Multiport Level Top Mounted Level Switches

Features
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Float level switch with application upto 100 bar and 350 deg cent application
Applicable with various versions of MOC's depending on pressure and
temperature, versions with SS, hastelloy, monel, PTFE, PP, Titanium available
Switch is CCOE approved and certified for IP67, IP65
Application with PTFE lined at special 1.6 mm thickness and PTFE floats for
critical media available

This is top mounted type level switch provided single or multiple set points. It uses
float that glides on the surface of liquids. This level switch consists of Terminal
Enclosure, Float Stem with Reed Switches and Float with magnets assembled inside.
This type of level switch can be used for single or multiple level controls. When level
rises float travels with the liquid on the float stem and when it comes in contact with
the reed switches located at a predetermined length of the stem, due to magnetic
force reed switch changes its contact. This type of level switch is used for lengths
upto 4500 mm. It is recommended to use perforated still well for lengths more than
2500 mm.

Type
Multiport Level Top Mounted Level Switch
Mounting
Top Mounted
Switch Housing

Switch Type
Reed Switch- 0.5A, 230VAC
Cable Entry
Process Connection
Flange MOC
CS, SS304, SS316, SS316L, PP. Others on request
Float MOC
SS304, SS304L, SS316, SS316L, PP. Others on request
Stem MOC
SS304, SS304L, SS316, SS316L. Others on request
Stopper
Metal Stopper of relevant material compatible to media
Specific gravity
Please specify
Pressure
Up to 100kg/cmg
Temperature
(-100) to 3500C
Switch Insertion Length
Upto 4500mm
39
Multiport Level Top Mounted Level Switches

1
1
2
3
4
5
Switch Housing
Process Flange
Guide Pipe
Magnetic Float
Stopper
A specified application for multilevel set point in chemical industry

with PTFE lined floats and float stem with 3 flange at 300# rating
with pressure at 40 bar and at 140 deg cent
Four set point level switch applicable for:
Paper industry
Chemical industry
Petrochemicals
Refineries
Fertilizers
Food industry
Pharma industry
n
n
n
n
n
n
n
Float Operated Level Switch
G A DrawingInformation
for assembly and mounting
Ordering
LS4000
F05-ZA-YK-QU-PU-MQ
Process Connection
Cable Entry
Flanged Connection
F05
2", 150# RF
F06
2.5", 150# RF
F07
3", 150# RF
F08
4", 150# RF
F13
2", 300# RF
F14
2.5", 300# RF
F15
3", 300# RF
F16
4", 300# RF
MQ
One
MR
Two
Enclosure
MOC of Connection
ZA
CS (A105)
ZE
SS 316
ZC
SS 304
ZF
SS 316L
ZD
SS 304L
ZI
PP
PU
Die Cast Aluminium

PV
Die Cast Aluminium

Flameproof suitable
to Gr. IIA / IIB
PW
Die Cast Aluminium

Flameproof suitable
to Gr. IIC
MOC of Float Stem
MOC of Float
QU
1/2" NPT (F), Plug
QV
3/4" NPT (F), Plug
YK
SS 304
QW
1/2" Needle Valve
YL
SS 304L
WX
1/2" Ball Valve
YM
SS 316
YN
SS 316L
40

Features
Sight flow Indicator is the simplest instrument for viewing flow of
different type of fluids in the process line.
General Instruments Consortium offers sight flow indicators of
following types:
n
n
n
n
n
n
Double Window - Plain

Double Window - Rotary Wheel
Double Window - Flapper
Double Window - Drip Tube
Double Window - Ball
Full View

This type of sight flow indicator is recommended where flow
is turbulent. This flow indicator is used to monitor vertical or
horizontal flow.

This type of sight flow indicator is best suited for the lines carrying
dark solutions where rotary movement can be easily detected.

This type of sight flow indicator is recommended for vertical upward
as well as horizontal flow. This flow indicator is suitable for colourless
and transparent fluids.

This type of sight flow indicator is particularly recommended for
vertically downwards flow lines having intermittent flow e.g. flow
lines in distillation columns.

This type of sight flow indicator is suitable for colourless gas flow.
Usually recommended for vertically upwards and horizontal flow.
Full View
This type of sight flow indicator is used for viewing the process flow to
assure that the flow is continuous or to note the process turbidity,
colour etc.

Type
Double Window - Plain / Rotary Wheel / Flapper / Drip Tube / Ball, Full View
Body
CS, SS 304, SS 304L, SS 316, SS 316L, others on request
Retainer Flange
CS, SS 304, SS 304L, SS 316, SS 316L, others on request
Cushion / Gasket
C.A.F. / P.T.F.E. / Graphoil
Glass
Toughened Borosilicate
Process Connection
Flanged / Screwed
Fasteners
SS, ASTM A193 Gr. B7 / A 194 Gr. 2H
41

Face to face distance for all designs
1
1
2
3
4
6
8
10
process connection
process connection
process connection
process connection
process connection
process connection
process connection
process connection
process connection
process connection
1
2
3
4
5
6
FFD = 160mm
FFD = 160mm
FFD = 160mm
FFD = 190mm
FFD = 225mm
FFD = 275mm
FFD = 360mm
FFD = 450mm
FFD = 630mm
FFD = 750mm
Body
Process Flange
Glass Holder
Cover Plate
Fastener
Gasket
7
8
9
10
11
Cushion
Glass
Flapper
Drip Tube
Rotary Wheel
6
F/F Distance
11
11
F/F Distance
F/F Distance

1
F/F Distance
10
1
2
3
4
5
Process Flange
Glass
Gasket
Supporting Rod
Fastener
F/F Distance
Full View

42
SFI
DWP-F01-WA-VA-VV-WW-XW
Model
Sight Flow Indicator
SFI
Gasket
XW C.A.F.
Type of Sight Flow Indicator

DWP
DWR
DWF
XX
P.T.F.E.
XY
Graphoil
Cushion
DWD Double Window - Drip Tube
WW C.A.F.
DWB
WX P.T.F.E.
FW
Full View
WY Graphoil
Process Connection
Fasteners
F01 1/2", 150# RF
F13
2", 300# RF
VV
F02
3/4", 150# RF
F14
2.5", 300# RF
VW SS
F03
1", 150# RF
F15
3", 300# RF
F04 1.5", 150# RF
F16
4", 300# RF
F05
2", 150# RF
F17
1/2", 600# RF
F06
2.5", 150# RF
F18
3/4", 600# RF
F07 3", 150# RF
F19
1", 600# RF
F08
F20
1.5", 600# RF
4", 150# RF
F09
1/2", 300# RF
F21
2", 600# RF
F10
3/4", 300# RF
F22
2.5", 600# RF
F11
1", 300# RF
F23
3", 600# RF
F12
1.5", 300# RF
Body
VA
CS
VB
SS 304
VC
SS 304L
VD
SS 316
VE
SS 316L
Cover Plate
43
WA
CS
WB
SS 304
WC
SS 304L
WD
SS 316
Calibration Pots
Calibration Pots provides a fast, easy and economical means of
checking the flow rate of chemical metering pumps. The most accurate test of
metering pump flow rate is to measure drawdown rate on the suction side, while
leaving the discharge undisturbed in its normal steady state operating condition.
Pump flow rate varification on a periodic basis or after maintenance is important
to system accuracy.
Features
Rugged metal frame construction with top and bottom plate, and fastened with tie
rods. Shielded glass / Acrylic model available for acids and strong chemicals.
Calibrated scales were protected from harsh chemicals by lamination on both
sides.
Specifications:
n
n
n
n
n
Available with screwed or flanged connection

MOC - C.S. / SS 304 / SS 316 / Solid Acrylic or PP / HDPE / U-PVC / C-PVC / PP-H / PTFE / PVDF
Measuring Cylinder: Borosilicate Glass / Plexi Glass
Connection Size: 15NB to 50NB Flanged type, 15NB to 25NB Screw type
Capacity - 50ml to 105000ml
5
6
1
2
3
4
5
6
7
Vent Plug
Top Cover
Hardware
Cylender
Gasket
Bottom Cover
Process Inlet Conn
44
Pressure & Temperature Chart for

our Liquid Chambers
Temperature in deg cent and operating pressure in bar g (below are the indicative max operating pressure)
Hydro test with water can be performed at 1.3 times the max pressure or 1.5 times the normal pressure
Material and
nominal
pressure
-150
deg
cent &
below
-100
deg
cent
-50
deg
cent
20
deg
cent
100
deg
cent
120
deg
cent
150
deg
cent
200
deg
cent
250
deg
cent
300
deg
cent
350
deg
cent
400
deg
cent
16
40
64
100
160
16
40
64
100
160
16
40
64
100
160
14.8
36.9
55.3
87.5
141.3
14
35
50
80
130
12.8
32
45
71.1
113.8
11
28
40.6
64.4
103
10
24
37.8
60
96
9.2
23.1
36.4
57.8
92.5
16
40
63
100
160
12.8
32
50.4
80
128
12
32
49
76
123
9
30.4
47.8
74
121.8
7
28.8
45.3
72
115.2
5
28
44.1
70
112
5
27.2
42.8
68
108
450
deg
cent
500
deg
cent
550 600
deg deg
cent cent
ANSI
Forged
Carbon
steel
(-10 to
+400)
150
300
600
900
1500
Forged
carbon
steel for
low temp
application
(-100 to
+300)
150
300
600
900
1500
Forged
carbon
steel for
high temp
application
(-10 to 600
deg cent)
150
300
600
900
1500
40
63
100
170
40
63
100
170
40
63
100
170
40
63
100
160
38
60
95.2
152.3
36.5
57.6
91.4
146.2
34
53.6
85
136.1
31.4
49.4
78.5
125.6
29.6 27.9 17.8

46.7 43.9 28
74.1 69.8 44.5
118.6 111.7 71.3
Forged
SS316
(-10 to
+550 deg
cent)
150
300
600
900
1500
16
25
40
63
100
15.5
24.2
38.8
61.2
97.1
14
22.5
35
57
90
13.8
21.7
34.8
54.9
87
12.3
19.2
30.8
48.6
77
11.4
17.8
28.5
45
71
10.5
16.4
26.2
41.4
65
10.1
15.7
25.1
39.6
62
9.6
15
24
37.8
60
9.2
14.5
23
36
55
Forged
SS304
(-200 to
+300
deg cent)
150
300
600
900
1500
16
25
40
63
100
16
25
40
63
100
16
25
40
63
100
16
25
40
63
100
15.3
24
38.4
60.4
91.5
14
22.6
36
55
84
13.6
21.3
34.2
53.6
81.5
12
18.7
30
47.2
71.5
11.2
17.6
28.2
44.4
67.2
10.5
16.5
26.4
41.5
62.9
Forged
SS316L
(-200 to
+450
deg cent)
150
300
600
900
1500
16
40
83
124
190
16
40
83
124
190
16
40
83
124
190
16
40
83
104.4
170
13.3
38.8
69.6
94.2
155
12
36
62.8
87.5
145
11.2
34.8
58.3
83
140
10.5
30.8
54.9
82.4
137
10.2
28.5
54
78.2
130
8.4
26.2
52
75.2
125
6.5
25.1
50
69.6
115
5.5
24
46
67.9
113
4.6
24
44
66.8
111
Forged
SS304L
(-200 to
+500
deg cent)
150
300
600
900
1500
16
40
63
100
150
16
40
63
100
150
16
40
63
100
150
16
40
63
100
150
15.2
38.1
60.1
91
136.8
14
36
56
85
130
13.9
34.9
54.9
83
125
12.6
31.6
49.8
75.9
113
11.3
28.3
44.6
67.6
101
10
25
39.5
59.8
89
9.6
24
37.8
57
86
9.1
22.9
36
54
82
9.1
22
34
51
79
Titanium
(-100 to
+300)
150
300
600
900
16
25
40
63
16
25
40
63
16
25
40
63
16
25
40
63
16
25
40
63
15.6
25
36
58
14
22
34
53
13.2
19
32
50
12.5
18
30
48
Hastealloy
(-10 to
+400)
150
300
12
31
12
31
12
31
10.8
27.9
9.6
26
8.2
23
6
19
5
15
4.2
14.1
Monel (-20
to +400)
150
300
14
35
14
35
14
35
12.8
31.9
12
30
10.8
27
9
23
8
19
7.2
18.1
PolyPropylene (-50 to
+100)
150
300
10
12
9
11
8
9
PTFE (-120
to +135)
150
300
10
12
10
12
9
7
16
40
63
100
160
10
12
16
40
63
100
160
9.
14
22
34
51
12
16
27
35
8
11
16
21
8.7
13.5
21
32
46
9.1
20
32
45
75
7
5
45
Our Level Instruments are Successfully

Running at most of the Industrial References
n Gujarat Alkalies and Chemicals

n Boingaigoan Refinery
n Hindustan Petroleum Corpn Ltd
n Gujrat State Petroleum Co
n Bharat Petroleum Corpn Ltd
n Reliance Industries
n ONGC-Mangalore Refinery & Petrochemicals
n Gujarat Fluorochemicals Ltd
n Indian Oil Corporation Ltd
n Oswal Agro Chemicals
n Paarli Thermal Power
n J K Tyre and industries
n JSW steel
n Kannoria Chemicals
n Farabi Petrochemicals
n Hindustan Zinc
n LANCO
n Adity Birla, Thailand
n NALCO
n Dresser Rand
n Ingersol Rand
n SAIL, Durgapur
n Coromandel Fertliser
n Malaysia Power
n Jubilant Organosys
State-of-the-art Manufacturing plants at Navi Mumbai

(Under technical collaboration with M/s. Gauges Bourdon, France)
HEAD OFFICE:
194/195, Gopi Tank Road, Mahim, Mumbai - 400 016.

Tel.: 022 24454387, 24449177 Fax: 022 24463507
www.generalinstruments.co.in / www.general-gauges.com, E-mail: [email protected]
MFG. PLANT:
Gauges Bourdon (India) Pvt. Ltd.

(Under technical collaboration with M/s. Gauges Bourdon, France)
Unit I: Plot No: 4, 5, 6, Jawahar Co-op Industrial Estate, Kamothe, Panvel - 410 209, Dist. Raigad, Maharashtra
Tel.: 91-22-27433745, 27431903, 27431905 Fax: 91-22-27432901 E-mail: [email protected]
Unit II: Plot No: 144, Jawahar Co-op Industrial Estate, Kamothe, Panvel - 410 209, Dist. Raigad, Maharashtra
Tel.: 09819750005 E-mail: [email protected]
Unit III: 89 rue du Vallat, 13400 Aubagne, France
Tel.: 0033 966 857 174 Fax: 0033 442 367 174 E-mail: [email protected]
CONTACT US
DOMESTIC
HYDERABAD
[email protected]
INTERNATIONAL
OVERSEAS NETWORK
AUSTRALIA
BAHRAIN
BANGLADESH
GERMANY
INDONESIA
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www.designshop4u.com
[email protected]

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Where Growth with Excellence

is the way of Life..!

Transparent Level Gauges

Float & Tape Level Gauges

Multiport Level Top

Reflex Level Gauges

Float & Board Level Gauges

Direct Insert Type

Sight Flow Indicators

Tubular Level Gauges

Chambers for Guided

External Chamber Type

Magnetic Level Gauges

Pressure & Temperature

of the original owner and many of the employees whose average

The applications range from Cryo Engineering designs for media

Your Applications and Our Products - The Perfect Match

We constantly draw on the experience and recommendations passed

Level division supplies lightweight and heavy-duty level

level division supplies to power stations and recycling

Petrochemical and Refinery Industry

Level gauges designs include with globe or angle bodies in forged

Transparent Level Gauges

Concept and Principle of operation

Technical Specifications: Material of Construction

a) Low Pressure - 30kg/cm2

Max. upto 3000mm

In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,

In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,

CAF, PTFE, Grafoil with SS prignated

CAF, PTFE, Grafoil with SS prignated

SS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)

Aluminium, Aluminium with powder coated, SS304, SS316, Acrylic

Screwed / Flanged / Socket Weld and other on request

Transparent Level Gauges

Auto Ball Check Valve

Protection Shield for temperature upto 550C - Mica Shield

Technical Specifications: Temp. rating and dimensions of non-frosting plates

Transparent Level Gauges

Technical Specifications: Illuminator Specifications

In cast alloy LM6

IIA, IIB, IIC as per IS 2148 / 2004

IP66 as per IS : 12063 /1987

2 Nos. External & 1 No. Internal

Epoxy Powder Coated Light Grey shade 631 of IS:5

2 Nos. 3/4 ET With cable glands

Transparent acrylic sheet with mounting bracket

Transparent Level Gauges

Principle of transparent level glass

AA Low Pressure - 30kg/cm

NF Non-frost Extension IQ Illuminator

AB Medium Pressure - 100kg/cm2

Orientation of Process Connection

TK Top-Bottom Vertical (Partial Visibility)

Centre to Centre Distance

1000 Indicate the required Centre

RU 1/2" NPT (F), Plug RX 1/2" Ball Valve

RW 1/2" Needle Valve

1/2" Globe Valve