Procedural Standards For Certified Testing of Cleanrooms
Procedural Standards For Certified Testing of Cleanrooms
Procedural Standards For Certified Testing of Cleanrooms
STANDARDS FOR
CERTIFIED
TESTING OF
CLEANROOMS
National Environmental
Balancing Bureau
8575 Grovemont Circle
Gaithersburg, Maryland 20877
301-977-3698
301-977-9589 FAX
www.nebb.org
This book may not be reproduced in any form without written permission of the copyright
owner.
These Procedural Standards were developed using reliable engineering principles and research plus
consultation with, and information obtained from, manufacturers, users, testing laboratories and others
having specialized experience. They are subject to revision as further experience and investigation may
show is necessary or desirable. Cleanroom Performance Testing, which complies with these
Procedural Standards, will not necessarily be acceptable, if when examined and tested, it is found to
have other features that impair the result intended by these standards. The National Environmental
Balancing Bureau assumes no responsibility and has no liability for the application of the principles or
techniques contained in these Procedural Standards. Authorities considering adoption of these
Procedural Standards should review all Federal, State, local and contract regulations applicable to the
specific installation.
II
FOREWORD
The purpose of the NEBB Procedural Standards for Certified Testing of Cleanrooms is to establish a
uniform and systematic set of criteria for the performance of cleanroom testing and certification.
Todays buildings provide highly controlled indoor environments. This is especially true when dealing
with clean environmental conditions required by todays micro-electronics, bio-medical, and other
highly technical industries. These conditions could not exist without sophisticated mechanical
systems created by a team of skilled professionals. A key member of this team is the NEBB Certified
Cleanroom Performance Testing (CPT) Firm.
This Third Edition represents a departure from past editions. All of the material devoted to Cleanroom
Fundamentals, contamination theory and practice, and various testing application data has been
intentionally omitted from this edition for two reasons. First, all of this material currently exists in the
NEBB Cleanroom Home Study Course and secondly, that type of material is not normally presented
in a published standard. This Procedural Standard presents the functional requirements of the NEBB
Cleanroom program and the testing and reporting requirements only. This edition is divided into two
distinct Parts: Standards and Procedures. These CPT procedural standards have been developed
using language defined by Shall, Should, and May as it relates to the standards and procedures
described in this manual. It is important to note these particular words throughout this manual and
how they pertain to the NEBB standards and procedures.
These standards and procedures are intended as the minimum NEBB requirements that a NEBB
Certified CPT Firm shall follow when performing Cleanroom Testing and Certification procedures.
Contract document requirements or contractual agreements between the Owner and the NEBB
Certified CPT Firm may supersede the NEBB requirements. These Procedural Standards have been
carefully compiled and reviewed by the NEBB Technical Committees.
Part 1 STANDARDS
Part 1, STANDARDS, covers the requirements for Quality Control and Compliance, Instrumentation
Requirements, and CPT Reports. Revised requirements for CPT instruments and reports are
identified. The new report requirements allow the NEBB Certified CPT Firm more flexibility in
designing their reports by prescribing sets of information that "Shall, Should and/or May" be required
to complete a CPT Report.
Part 2 PROCEDURES
Part 2, PROCEDURES, covers measurement procedures of the various testing requirements for
cleanroom testing and certification.
APPENDICES
The Appendices include a suggested CPT Specification, References, and Engineering Equations.
This Third Edition of the CPT Procedural Standards, when used by NEBB Certified CPT Firms, will
assure the building owner or operator that facility systems have been properly tested within design
and installation limitations.
Andrew P. Nolfo, PE
NEBB Technical Director
III
Current Cleanroom
Past Contributors:
Committee
Randall J. Silva Chairman
Robert Cherrington
San Jose, California
West Valley City, Utah
William C. Neudorfer, P.E.
Ken Goldstein
Seattle, Washington
Phoenix, Arizona
Donald E. Hill
Jerry Greiner
Independence, Missouri
Portland, Oregon
Patrick C. Law
Al Lieberman*
Altamonte Springs, Florida
Fremont, California
Dan Milholland
Wendell Lough
Raleigh, North Carolina
Hampstead, New Hampshire
W. David Bevirt, P.E
Kevin McCann
Tucson, Arizona
Ajax, Ontario, Canada
Andrew P. Nolfo, P.E
Phoenix, Arizona
Additional Contributors to the Third Edition:
Mike Dolim
Gaithersburg, Maryland
Lonnie Mosley
Spring Valley, California
Buff Ohnhaus
Albuquerque, New Mexico
Keith Reals
Baltimore. Maryland
Gary Rolf
Phoenix, Arizona
Robert Solana
Hauppauge, New York
Michael A. Weider
Bethlehem, Pennsylvania
* DECEASED
IV
TABLE OF CONTENTS
PAGE
Foreword
NEBB Cleanroom Committee
Table of Contents
III
IV
V
PART 1 STANDARDS
SECTION 1 Definitions
2.2
2.3
2.4
NEBB Programs
2.1.1 NEBB Disciplines
2.1.2 Certification of Firms
2.1.3 Certification of Professionals
2.1.4 Certification of Technicians
2.1.5 Recertification Requirements
Quality Assurance Program Conformance Certification
2.2.1 Program Advantages
2.2.2 NEBB Quality Assurance Program Certificate
Quality Control and Compliance
2.3.1 Cleanroom Work Compliance
Certified CPT Professional Responsibilities
2.4.1 Execution of CPT Procedures
2.4.2 Technician Training
2.4.3 Cleanroom Procedures Training
2.4.4 Instrument Use and Maintenance
2.4.5 Coordination / Supervision
2.4.6 Project Communication
2.4.7 Field Work Completion
2.4.8 Compilation and Submission of Final Cleanroom Reports
2.4.9 Project Completion
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9
9
9
10
10
10
10
SECTION 3 Responsibilities
3.1
3.2
Introduction
Owner/Buyer and Design and Construction Team Responsibilities
3.2.1 Owner/Buyer and Design Professional Responsibilities
3.2.2 Owner/Buyer and/or Construction Team Responsibilities
3.2.3 NEBB Certified CPT Firm Responsibilities
11
11
11
12
12
Minimum Instrumentation
Range and Accuracy Use
Table 4-1 NEBB Minimum Instrumentation Requirements
15
15
16
TABLE OF CONTENTS
PAGE
Table 4-2 NEBB Minimum (should) Instrumentation Requirements
18
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
Reports
Required Forms
5.2.1 Report Title
5.2.2 Report Certification
5.2.3 Table of Contents
5.2.4 Standard Operating Procedures (SOPs) References
5.2.5 Report Summary / Remarks
5.2.6 Instrument Calibration Certificates
5.2.7 Abbreviations
Airflow Velocity and Uniformity Test Filter Face Airflow Velocity
- Unidirectional
Airflow Velocity and Uniformity Test Filter Face Airflow Velocity
- Non-Unidirectional (Volume Method)
Airflow Velocity and Uniformity Test Filter Face Airflow Velocity
- Non-Unidirectional (Velocity Method)
Airflow Velocity and Uniformity Test Average Room Airflow
Velocity
Airflow Volume and Uniformity Test Flowhood Method
Airflow Volume and Uniformity Test Traverse Method
Filter Installation Leak Tests Aerosol Photometer
Test Method
Filter Installation Leak Tests Discrete Particle Counter
Test Method
Filter Installation Leak Tests Total Aerosol Penetration
Test Method
Airborne Particle Count Cleanliness Classification Tests
ISO Standard
Airborne Particle Counting Tests Sequential Sampling
Room Pressurization Tests
Airflow Parallelism Tests
Recovery Tests
Lighting Level and Uniformity Tests
Sound Level Tests
Vibration Level Tests
General Temperature and Humidity Uniformity Tests
Comprehensive Temperature and Humidity Uniformity Tests
Electrostatic Tests
Conductivity Tests
Electromagnetic Interference (EMI) Tests
Air Change Rate (ACH) Test
Bench Scan Filter Leak Tests
VI
25
26
26
26
26
27
27
27
27
27
28
28
29
29
30
30
31
32
32
33
33
33
34
34
35
35
35
36
36
37
37
37
38
TABLE OF CONTENTS
PAGE
PART 2 - PROCEDURES
SECTION 6 Cleanroom Standard Operating Procedures
6.1 Introduction
6.2 Standard Operating Procedures
6.2.1 Description
6.2.2 Format
6.2.3 Title
6.2.4 Purpose
6.2.5 Scope
6.2.6 Responsibility
6.2.7 References and Documents
6.2.8 Safety
6.2.9 Procedural Principles
6.2.10 Preliminary Operations
6.2.11 Procedures
6.2.12 Tools
6.2.13 Calculations
6.2.14 Documentation Requirements
6.3 Additional SOP Requirements
6.3.1 Language and Detail
6.3.2 Review and Approval
6.3.3 Distribution and Control
6.3.4 Modifications
6.3.5 Data Collection Forms / Reports
39
39
39
39
40
40
40
40
40
40
40
41
41
41
41
41
41
41
41
42
42
42
43
43
43
44
44
44
44
45
45
45
46
46
VII
47
47
47
48
48
TABLE OF CONTENTS
PAGE
SECTION 9 Cleanroom Tests
9.1 Introduction
9.2 Cleanroom Airflows
9.2.1 Unidirectional Airflows
9.2.2 Non-unidirectional Airflows
9.2.3 Mixed Airflows
9.3 Occupancy Modes
9.3.1 As-Built Facility
9.3.2 At-Rest Facility
9.3.3 Operational Facility
9.3.4 Exceptions
9.4 Cleanliness Levels
9.5 Primary Tests
9.6 Secondary Tests
9.7 Testing Intervals
Table 9-1 Recommended Test by Cleanroom Type
Table 9-2 Recommended Testing Intervals
49
49
49
49
49
49
50
50
50
50
50
50
50
51
52
53
VIII
55
55
55
55
56
56
56
56
57
57
57
57
57
57
57
58
58
58
58
58
59
59
59
59
59
60
TABLE OF CONTENTS
PAGE
10.8.3 Acceptance
10.8.4 Reporting
10.9 Airflow Volume and Uniformity Test Traverse Method
10.9.1 Instrumentation and Equipment
10.9.2 Test Procedures
10.9.3 Acceptance
10.9.4 Reporting
10.10 Filter Installation Leak Tests
10.10.1 Leak Test Methods
10.11 HEPA Filter Installation Leak Tests Aerosol Photometer
Test Method
10.11.1 Instrumentation and Equipment
10.11.2 Test Procedures
10.11.3 Acceptance
10.11.4 Reporting
10.11.5 Repairs
10.12 HEPA Filter Installation Leak Tests Discrete Particle Counter
Test Method
10.12.1 Instrumentation and Equipment
10.12.2 Test Procedures
10.12.3 Acceptance
10.12.4 Reporting
10.12.5 Repairs
10.13 HEPA Filter Installation Leak Tests Total Aerosol Penetration
Test Method
10.13.1 Instrumentation and Equipment
10.13.2 Test Procedures
10.13.3 Acceptance
10.13.4 Reporting
10.13.5 Repairs
10.14 Airborne Particle Count Cleanliness Test ISO Standard 14644
10.14.1 Instrumentation and Equipment
10.14.2 Test Procedures
10.14.3 Acceptance
10.14.4 Reporting
10.15 Airborne Particle Counting Tests Sequential Sampling
10.16 Room Pressurization Tests
10.16.1 Instrumentation and Equipment
10.16.2 Test Procedures
10.16.3 Acceptance
10.16.4 Reporting
60
60
60
60
60
60
61
61
61
61
61
62
63
63
63
63
64
64
65
65
65
65
65
65
66
66
66
66
66
66
68
69
69
69
69
69
69
69
IX
71
71
71
71
72
72
TABLE OF CONTENTS
PAGE
11.3 Recovery Tests Standard Method
11.3.1 Instrumentation and Equipment
11.3.2 Test Procedures
11.3.3 Acceptance
11.3.4 Reporting
11.4 Lighting Level and Uniformity Tests
11.4.1 Instrumentation and Equipment
11.4.2 Test Procedures General (Applies to All Tests)
11.4.3 Test Procedures Determine of Average Luminance from
General Lighting
11.4.4 Test Procedures Symmetrically Spaced Luminaries in Two
or More Rows
11.4.5 Test Procedures Symmetrically Located Single Luminare
11.4.6 Test Procedures Individual Luminaires in Single Row
11.4.7 Test Procedures Two or More Continuous Rows of Luminares
11.4.8 Test Procedures Continuous Luminaires in a Single Row
11.4.9 Test Procedures Luminous or Louver-All Ceiling
11.4.10 Test Procedures Point of Work Measurements
11.4.11 Acceptance
11.4.12 Reporting
11.5 Sound Level Tests
11.5.1 Instrumentation and Equipment
11.5.2 Preliminary Test Procedures
11.5.3 Test Procedures
11.5.4 Acceptance
11.5.5 Reporting
11.6 Vibration Level Tests
11.6.1 Instrumentation and Equipment
11.6.2 Preliminary Test Procedures
11.6.3 Test Procedures
11.6.4 Acceptance
11.6.5 Reporting
11.7 Temperature and Humidity Uniformity Tests
11.8 General Temperature and Humidity Uniformity Tests
11.8.1 Instrumentation and Equipment
11.8.2 Test Procedures Temperature
11.8.3 Test Procedures Humidity
11.8.4 Acceptance
11.8.5 Reporting
11.9 Comprehensive Temperature and Humidity Uniformity Tests
11.9.1 Instrumentation and Equipment
11.9.2 Test Procedures Temperature and Humidity
11.9.3 Acceptance
11.9.4 Reporting
11.10 Electrostatic Tests
11.10.1 Instrumentation and Equipment
11.10.2 Test Procedures Measurement of Surface Charge Level
11.10.3 Test Procedures Surface Resistance Tests
11.10.4 Test Procedures Ion Generator Test
72
72
72
73
73
73
73
74
74
74
75
76
77
78
79
80
80
80
80
80
80
81
82
82
82
82
83
84
85
85
85
86
86
86
86
86
86
87
87
87
87
87
87
88
88
88
89
TABLE OF CONTENTS
PAGE
11.10.5 Test Procedures Measurement of Offset Voltage
11.10.6 Acceptance
11.10.7 Reporting
11.11 Conductivity Tests
11.11.1 Instrumentation and Equipment
11.11.2 Test Procedures Floor Tile to Tile
11.11.3 Test Procedures Floor to Building Ground
11.11.4 Acceptance
11.11.5 Reporting
11.12 Electromagnetic Interference (EMI) Tests
11.12.1 Instrumentation and Equipment
11.12.2 Test Procedures
11.12.3 Acceptance
11.12.4 Reporting
11.13 Air Change Rate (ACH) Tests
11.13.1 Instrumentation and Equipment
11.13.2 Test Procedures
11.13.3 Acceptance
11.13.4 Reporting
11.14 Bench Scan Filter Leak Tests
11.14.1 Instrumentation and Equipment
11.14.2 Test Procedures
11.14.3 Acceptance
11.14.4 Reporting
89
90
90
90
90
90
90
91
91
91
91
91
91
91
92
92
92
92
92
92
92
93
93
93
APPENDICES
APPENDIX A
APPENDIX B
VII
APPENDIX C
XV
XI
TABLE OF CONTENTS
XII
PART 1 - STANDARDS
SECTION 1 - DEFINITIONS
These procedural standards have been developed using language defined by Shall, Should,
and May" as it relates to the standards and procedures described in this publication. It is
important to note these particular words throughout this publication and how they pertain to
NEBB standards and procedures.
Acceptance Criteria: The value or range of values which is compared to the measured value that will
determine if the results of the test pass or fail.
Accuracy: The accuracy of an instrument is the capability of that instrument to indicate the true value
of a measured quantity.
Aerosol (Cleanroom Use): A suspension of solid (microspheres) or liquid particles (PAO, DOP,
DEHS, etc.) in a gaseous medium used to evaluate HEPA filter integrity and/or efficiency.
Aerosol Challenge: Challenging of a filter or an installed filter system by using a test aerosol.
Airborne particle: Solid or liquid object, viable or non-viable, suspended in air.
Air Change Rate: The calculated number of times the total air volume of a defined space is replaced in
a given unit of time. This is ordinarily computed by dividing the total volume of the room supply or
exhaust air in cubic meters (cubic feet), per unit of time, by the total volume of the subject space.
As-Built Facility: A cleanroom which is complete and operating, with all services connected and
functioning, but has no production equipment or operating personnel within the facility.
As-Found Data: Data found and documented during initial testing prior to modifications of a system.
At-Rest Facility: A cleanroom which is complete with all services functioning and with production
equipment installed and capable of being operated or operating, as specified, but without operating
personnel within the facility.
Calibration: The act of comparing an instrument of unknown accuracy with a standard of known
accuracy to detect, correlate, report, or eliminate by adjustment any variation in the accuracy of the
tested instrument.
Certificate of Compliance (Conformance): A written statement, signed by a qualified party, attesting
that the items or services are in accordance with specified requirements, and accompanied by additional
information to substantiate the statement.
Certification: The process of verifying compliance to meet the established acceptance criteria.
SECTION 1
DEFINITIONS
Dioctyl Phthalate (DOP): A liquid plasticizer that can be used in an aerosolized form to challenge
HEPA filters
Dilution System: A device where a known volume of aerosol is mixed with clean air in a known
volumetric ratio to reduce concentration.
Effective Filter Face Area: The total area of active filter face through which air passes.
SECTION 1
DEFINITIONS
SECTION 1
DEFINITIONS
NEBB Certified CPT Professional: A NEBB Certified CPT Professional is a full time employee of
the firm in a management position who has successfully passed the professional level written and
practical qualification examinations and maintains the Certified CPT Professional re-certification
requirements of NEBB.
NEBB Certified CPT Technician: A NEBB Certified CPT Technician is a full time employee of the
firm who has met the technician level experience requirements of NEBB and has successfully passed
the technician level written and practical qualification examinations. A NEBB Certified CPT
Technician shall be supervised by a NEBB Certified CPT Professional. (Supervision is not intended
to infer constant oversight. A NEBB Certified CPT Technician is capable of performing assigned
tasks with periodic supervision.)
Non-Unidirectional Airflow Cleanroom: Air distribution where the supply air entering the clean zone
mixes with the internal air by means of induction.
Occupancy State(s): Three conditions of various stages of testing of a cleanroom: As-Built, At-Rest,
and Operational.
Operational Facility: A cleanroom which is complete with all services functioning, and with
production equipment installed and operating under normal conditions with all operating personnel
present.
Particle: A solid or liquid object which, for purposes of classification of air cleanliness, falls within a
cumulative distribution that is based upon a threshold (lower limit) size in the range from 0.1 to 5
microns (m).
Particle Count: Concentration expressed in terms of the number of particles per unit volume of air.
Normally associated with the particles in the cleanroom or clean zone.
Particle Counter (Discrete): A light scattering instrument with display or recording means to count and
size discrete particles in air.
Particle Size: An expression for the size of solid or liquid particles expressed as the apparent
maximum linear dimension or diameter of the particle.
Particle Size Distribution: Cumulative distribution of particle concentration as a function of particle
size.
Poly-Alpha Olefin (PAO): A synthetic, non-corrosive, non-mutagenic liquid compound which can be
used to generate an aerosol to challenge HEPA filters.
Precision: The ability of an instrument to produce repeatable readings of the same quantity under the
same conditions. The precision of an instrument refers to its ability to produce a tightly grouped set of
values around the mean value of the measured quantity.
Procedure: The approach to and execution of a sequence of work operations to yield a repeatable
and defined result.
Range: The upper and lower limits of an instruments ability to measure the value of a quantity for
which the instrument is calibrated.
SECTION 1
DEFINITIONS
Resolution: The smallest change in a measured variable that an instrument can detect.
Room Velocity: The average air velocity in the occupied zone at a specified distance downstream of
the entrance zone.
Scanning: A method for disclosing leaks in HEPA or ULPA filter units in which the probe inlet of an
aerosol photometer or discrete particle counter is held approximately 25 mm (1 inch) from the filter face
and moved in overlapping strokes across the test area at a rate based on the leak penetration to be
detected and the upstream challenge concentration.
Shall: The term is used to indicate mandatory requirements to be followed strictly in order to conform
to the standards and procedures and from which no deviation is permitted. Note: In the event unique
circumstances prevent a required action from being fulfilled, a notation shall be included in the CPT
report explaining the exception. For example, such notation could be one of the following: Not
Available, Not Applicable, or Not Accessible. The simple notation N/A without definition is not
allowed.
Should: The term is used to indicate that a certain course of action is preferred but not necessarily
required.
Standard: A required qualification, action, or result for CPT work.
Testing, Adjusting, and Balancing (TAB): TAB is a systematic process or service applied to
heating, ventilating and air-conditioning (HVAC) systems and other environmental systems to achieve
and document air and hydronic flow rates.
Testing Intervals:
6 Months: Testing that occurs at an average interval not exceeding 183 days throughout
periods of operation use, subject to no interval exceeding 190 days.
12 Months: Testing that occurs at an average interval not exceeding 366 days throughout
periods of operation use, subject to no interval exceeding 400 days.
24 Months: Testing that occurs at an average interval not exceeding 731 days throughout
periods of operation use, subject to no interval exceeding 800 days.
Threshold Size: A selected minimum particle size of particle counter measurement capability; the
smallest particle size discrimination.
ULPA (Ultra-Low Penetration Air) filters: An extended-medium dry-type filter in a rigid frame having
a minimum particle collection efficiency of 99.999% for particles in the size range of 0.1 to 0.2 m.
Ultra-fine particles: A particle with an equivalent diameter less than 0.1micron (m).
.
Unidirectional Airflow Cleanroom: Controlled airflow through the entire cross-section of a clean zone
with a uniform velocity and approximately parallel air stream that is no greater than 14 degrees from
plumb.
SECTION 1
DEFINITIONS
Unidirectional Flow (Parallel Airflow): Controlled airflow through the entire cross-section of a clean
zone with a steady velocity and approximately parallel streamlines. Fluid flow in which particles move in
a smooth path substantially parallel to the paths followed by all other particles.
Uniform Airflow: Airflow in which the relative standard deviation of velocities or volumes does not
exceed 15 percent.
Upstream Particle Concentration: Number of individual particles per unit volume of air associated
with the number of particles upstream of the HEPA filter.
Validation: Establishing documented evidence that a process or system, when operated within
established parameters can perform effectively and reproducibly to produce a product meeting its
predetermined specifications and quality attributes.
Work Station: An open or enclosed work surface with direct HEPA filtered air supply.
Work Zone: An area within the cleanroom which is designated for clean work and for which CPT is
required. The work zone shall be identified by an entrance and exit plane normal to the airflow (where
there is unidirectional airflow).
Each discipline is anchored by a NEBB Procedural Standards manual that provides guidelines for
work to be performed. NEBB also has created technical manuals, training materials and programs,
and seminars to enhance and support each discipline.
2.1.2 CERTIFICATION OF FIRMS
NEBB certifies firms that meet certain criteria, ensuring strict conformance to its high standards and
procedures. Among other requirements, NEBB Certified Firms must document a record of
responsible performance, own a complete set of instruments required for the sophisticated techniques
and procedures necessary to perform certification tests in the various disciplines and have a NEBB
Certified Professional as a full-time employee.
2.1.3 CERTIFICATION OF PROFESSIONALS
NEBB also establishes professional qualifications for the supervision and performance of work in its
various disciplines. NEBB Certified Professionals must have extensive experience, and they must
pass appropriate, college-level written examinations and demonstrate certain practical working
SECTION 2
NEBB PROGRAM, QUALITY CONTROL
AND COMPLIANCE
knowledge, technical decisions and proficiency in the use of instruments required for the various
disciplines.
2.1.4 CERTIFICATION OF TECHNICIANS
NEBB also certifies technicians who must possess certain background and experience as well as
pass rigorous written and practical examinations. NEBB Certified Technician status is maintained by
continued employment with a NEBB Certified Firm.
2.1.5 RECERTIFICATION REQUIREMENTS
Through the recertification procedures, the firm must verify that its NEBB Certified Professional is still
on staff and that it continues to own a complete set of instruments that are in current calibration. In
addition, the firm's NEBB Certified Professional renews his or her certification annually. Among other
requirements, Certified Professionals and Certified Technicians must keep abreast of developments in
their discipline by attending and successfully completing continuing education seminars annually.
SECTION 2
NEBB PROGRAM, QUALITY CONTROL
AND COMPLIANCE
Procedural Standards for Certified Testing of Cleanrooms and the work must be performed by a
NEBB Certified CPT Firm.
SECTION 2
NEBB PROGRAM, QUALITY CONTROL
AND COMPLIANCE
or agreed criteria, etc. so that field personnel may know exactly what to do and what is required of
them.
2.4.6 PROJECT COMMUNICATION
The NEBB Certified CPT Professional shall report on progress made toward work completion, when
required, as well as report and address problems if encountered. When a problem exists, the NEBB
Certified CPT Professional should notify the appropriate project personnel. The NEBB Certified CPT
Professional may provide input as to the cause of the problem and recommend possible solutions.
2.4.7 FIELD WORK COMPLETION
The NEBB Certified CPT Professional shall determine when the cleanroom testing work has been
completed, and when to submit the final report. The field work is complete when the field testing
scope of work as specified in the contract documents or as agreed to between the Owner / Buyer and
the NEBB Certified CPT Firm is achieved.
2.4.8 COMPILATION AND SUBMISSION OF FINAL CLEANROOM REPORTS
Reports shall include information and data to provide an accurate quantitative record of system
measurements and information. Reports also shall include notes and comments, as appropriate, to
provide the reviewer with additional details related to the test procedure, system operation and
results. Reports shall meet the criteria listed in Section 5 or as agreed between the Buyer / Owner
and the NEBB Certified CPT Firm.
The certification page shall bear the stamp of the NEBB Certified CPT Professional. The stamp on the
certification page shall be signed as evidence that the NEBB Certified CPT Professional has
personally reviewed and accepted the report. Signature stamps are specifically prohibited.
2.4.9 PROJECT COMPLETION
The project completion shall be defined by having all field testing and project document deliverables
completed and submitted to the Owner / Buyer.
10
SECTION 3 RESPONSIBILITIES
3.1 INTRODUCTION
Many approaches can be taken to deliver a successful cleanroom project. In order to maximize value
and benefits derived from cleanroom testing, it is important to understand that the owner/buyer,
design professionals and other construction team members have responsibilities that will affect the
outcome of the testing process.
The following outline represents NEBBs recommended practices that may take place on a
conventional design/bid or buy/construct delivery project or on a direct procurement project between
the Owner / Buyer and the NEBB Certified CPT Firm. While other delivery approaches will exist, the
overall concept of the delineation of responsibilities remains. The Owner / Buyer shall be the
responsible party that dictates the procedures that are employed.
Specify that the air and water systems be Tested, Adjusted and Balanced (TAB) and
documented per NEBB Procedural Standards for Testing, Adjusting, Balancing of
Environmental Systems before the cleanroom testing work begins.
g. Specify that the building control system firm provides access to hardware and software, or
onsite technical support required to assist the cleanroom testing effort. The hardware and
software or the onsite technical support shall be provided at no cost to the NEBB Certified
CPT Firm.
11
SECTION 3
RESPONSIBILITES
h. Provide adequate access to all equipment and components required by the cleanroom testing
process.
i.
Completely define validation / commissioning support responsibilities for the NEBB Certified
CPT Firm.
g. Require that the building control system firm provide access to hardware and software, or
onsite technical support required to assist the cleanroom testing effort. The hardware and
software or the onsite technical support shall be provided at no cost to the NEBB Certified
CPT Firm.
h. Define the cleanroom entry protocol; i.e. gowning, wipe-down procedures, etc.
i.
Complete the TAB work prior to the NEBB Certified CPT Firm performing the necessary
cleanroom tests.
j.
Provide the NEBB Certified CPT Firm with a HEPA filter layout, and where required, serial
number and location of each filter within all cleanrooms.
12
SECTION 3
RESPONSIBILITES
b. Follow the current NEBB CPT standards and procedures when performing the cleanroom
tests.
c. Communicate on a regular basis through proper channels, items relating to design,
installation, or function that prevent the NEBB Certified CPT Firm from achieving completion of
the cleanroom tests in accordance with the current edition of the NEBB Procedural Standards
for Certified Testing of Cleanrooms.
d. Perform the specified validation/commissioning support requirements.
e. Publish a NEBB Certified CPT Report of final conditions that accurately reflect the
measurements and conditions of the cleanroom tests performed as specified in the contract
documents, or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
13
SECTION 3
RESPONSIBILITES
14
15
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Anemometer
(Direct Air
Velocity
Measurement)
Description
A digital anemometer capable of meeting
the following requirements:
Range: 0.25 12.5 m/s (50 - 2500 fpm)
Accuracy: 5% of reading 0.50 m/s (100
fpm) or greater
Accuracy: 10% of reading 0.50 m/s (100
fpm) or less
Resolution: 0.005 m/s (1.0 fpm)
Calibration
Interval
12 Months
Manometer
(Indirect Air
Velocity
Measurement)
12 Months
Tube Array
Not
Required
Pitot Tube or
Single-Point
Probe
Not
Required
Direct Reading
Hood
12 Months
Manometer
12 Months
Pitot Tube or
Single-Point
Probe
Not
Required
16
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Aerosol
photometer
Description
The instrument shall have a threshold
-3
sensitivity of 10 micrograms per liter of
challenge aerosol particles and be capable
of measuring concentrations over a range
of 105 times the threshold sensitivity.
Calibration
Interval
12 Months
Leak Testing
(w/Particle Counter)
(Section 10.12, 10.13 & 11.14)
Aerosol Generator
Not
Required
Scanning Probes
Not
Required
Particle Counter
(Scanning)
12 Months
Scanning Probes
Not
Required
Aerosol Generator
Not
Required
Diluter
12 Months
17
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Particle Counter
Description
A light scattering instrument with display or
recording means to count and size
discrete particles in air, as defined by
ASTM F50-69. Instruments of this type
shall provide for a minimum sampling flow
rate of 28.3 L/min (1 cfm) and a threshold
size discrimination of a minimum of 0.3
micrometer in size. The unit shall be
provided with an isokinetic sampling probe
to maintain the probe inlet velocity at the
test airflow rate.
Calibration
Interval
12 Months
Sampling Probes
Not
Required
Manometer
12 Months
Equipment/
Instrumentation
Test Medium
Description
A non-contaminating smoke vapor source,
streamers, thread or string
Calibration
Interval
Not
Required
Not
Required
Plumb Bob or
Spirit Level
Not
Required
Tape Measure
Not
Required
18
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Aerosol Generator
Aerosol
photometer
Description
A device that can aerosolize either a
polydispersed or a monodispersed
artificial particle medium for filter integrity
testing, including Laskin nozzle type,
thermal generator , ultrasonic humidifier,
atomizer, etc.
The instrument shall have a threshold
-3
sensitivity of 10 micrograms per liter of
challenge aerosol particles and be capable
of measuring concentrations over a range
of 105 times the threshold sensitivity.
Calibration
Interval
12 Months
12 Months
Particle Counter
12 Months
Light Meter
12 Months
19
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Sound level meter
(SLM)
Description
Sound level meter (SLM) for sound
pressure measurements shall meet the
Type 1 or Type 2 requirements specified in
the most current version of ANSI S1.4
Calibration
Interval
12 Months
12 Months
Acoustic
Calibrators
12 Months
Real Time
Analyzer
12 Months
12 Months
Acoustic
Calibrators
Acoustic Calibrators
for sound pressure calibration
shall meet the requirements specified in
the most current version of ANSI S1.40.
12 Months
20
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Vibration Meter
Description
Vibration Meter for vibration
measurements shall meet the minimum
requirements as specified below:
Displacement: 0.00254 mm to 2.54 mm
(0.1 to 100 mils),
Velocity: 0.13 - 2500 mm/s (0.005 to 100
in/sec)
Acceleration: 0.098 980 m/s (0.01 to
100 Gs)
Frequency Range 1 to 200 Hz (0 to
12,000 CPM)
Frequency Resolution Narrowband 1 Hz
Calibration
Interval
12 Months
Accelerometers /
Transducers
12 Months
Vibration
Integrators
12 Months
Vibration
Calibrators
12 Months
Air Temperature
Measurement
Instrument
12 Months
Humidity
Measurement
Instrument
12 Months
21
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Description
12 Months
Electrostatic
Voltmeter
Electrostatic Field
meter
12 months
Ohmmeter
12 months
Electrodes
12 months
Charged Plate
Monitor
12 months
Electrostatic Tests
(Section 11.10)
22
Calibration
Interval
12 Months
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Equipment/
Instrumentation
Ohmmeter
Description
Ohmmeter shall have an open circuit
voltage of 500 volts (DC) and a nominal
internal resistance of not less than 100,000
ohms.
Calibration
Interval
12 months
Electrodes
12 months
Magnetic Field
Meter
12 months
Magnetic Field
Sensor
12 months
Direct Reading
Hood
12 Months
Manometer
12 Months
Pitot Tube or
Single-Point
Probe
Not
Required
Photometer
12 Months
Particle Counter
12 Months
23
SECTION 4
STANDARDS FOR EQUIPMENT,
INSTRUMENTATION AND CALIBRATION
Instrumentation with multiple capabilities shall be accepted for more than one function when
submitting documentation for a firms certification, providing that each separate function
meets NEBB requirements.
Calibrations of all instrumentation requiring calibration shall be traceable to current the National
Institute of Standards and Technology (NIST) Standards for US firms, or equivalent organizations in
other countries.
24
Report Title
B.
Report Certification
C.
Table of Contents
D.
E.
F.
Test Forms
G.
H.
Abbreviations
25
SECTION 5
STANDARDS FOR REPORTS AND FORMS
26
SECTION 5
STANDARDS FOR REPORTS AND FORMS
5.2.7 ABBREVIATIONS
This section SHALL include a listing of all abbreviations and their definitions used in the report. As an
alternative, all abbreviations used in the report shall be defined in the body of the report.
27
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Filter Size
Owner defined requirements
As Found Data
May Data:
Filter Size
Owner defined requirements
As Found Data
28
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Filter Size
Owner defined requirements
As Found Data
May Data:
Filter Size
Owner defined requirements
As Found Data
29
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Filter Size
Owner defined requirements
As Found Data
May Data:
Filter Size
Owner defined requirements
As Found Data
30
Should Data:
Repairs (Existing): Number
Size
Location
Total Area
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Owner defined requirements
As Found Data
Filter Size
Scan Rate
Should Data:
Scan Rate
Repairs(Existing):Number
Size
Location
Total Area
May Data:
Owner Defined Requirements
As Found Data
Filter Size
Filter Pressure Drop
Repairs (Total):
Total Percent of Repair Area
31
SECTION 5
STANDARDS FOR REPORTS AND FORMS
TOTAL
AEROSOL
Shall Data:
Technician Name
Test Date(s)
Instrument Identification
Room Identification Name / Number
Challenge Medium
Upstream Challenge Concentration
Percent of Overall Leak Penetration
Test Results Data
Identify all performance data that exceeds the acceptance criteria as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
May Data:
Owner defined requirements
As Found Data
Filter Size
Filter Pressure Drop
May Data:
Owner defined requirements
Client Name
32
SECTION 5
STANDARDS FOR REPORTS AND FORMS
Client Name
33
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Owner defined requirements
As Found Data
Test Occupancy State
Client Name
May Data:
Owner defined requirements
As Found Data
Test Occupancy State
Client Name
May Data:
Owner defined requirements
Lighting Type(s)
Detail natural/artificial influences
34
SECTION 5
STANDARDS FOR REPORTS AND FORMS
Client Name
May Data:
Owner defined requirements
Test Occupancy State
Client Name
35
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Owner defined requirements
Test Occupancy State
Client Name
May Data:
Owner defined requirements
Test Occupancy State
Client Name
May Data:
Owner defined requirements
Test Occupancy State
Client Name
36
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Owner defined requirements
Test Occupancy State
Client Name
Client Name
37
SECTION 5
STANDARDS FOR REPORTS AND FORMS
May Data:
Owner defined requirements
Test Occupancy State
Client Name
Should Data:
Scan Rate
Repairs: Number
Size
Location
Total Area
Total Percent of Media Area Repair
May Data:
Owner Defined Requirements
Filter Size
Client Name
Filter Pressure Drop
38
PART 2 - PROCEDURES
SECTION 6 - CLEANROOM
STANDARD OPERATING
PROCEDURES
6.1 INTRODUCTION
The purpose of this Section is to provide an overview of Standard Operating Procedures (SOPs) for
the NEBB Certified CPT Firm. The NEBB Certified CPT Professional shall develop these SOPs and
shall be responsible for implementing them within the NEBB Certified CPT Firm.
The NEBB Certified CPT Firm shall have SOPs for the following areas:
a.
b.
c.
d.
e.
f.
Safety
Instrument Calibration
Technician Training
Cleanroom Test Procedures
Cleanroom Reports
Cleanroom Protocol
The NEBB Cleanroom program does not dictate the requirements of each SOP. That is up to each
NEBB Certified CPT Firm and NEBB Certified CPT Professional. This section will address the elements
that are included in writing and executing SOPs.
Title
Purpose
Scope
Responsibility
39
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
SECTION 6
CLEANROOM STANDARD
OPERATING PROCEDURES
References
Applicable Documents
Safety Considerations
Procedural Principles
Preliminary Operations
Procedures
Equipment and Instrumentation
Tools
Calculations
Documentation Requirements
6.2.3 TITLE
The Title of an SOP should be direct and brief, describing each procedure in a way that identifies its
purpose. The Title should also include any key words useful for locating the procedure in a list of
SOPs. Titles should be used to group SOPs by purpose, test method, etc.
6.2.4 PURPOSE
The Purpose of an SOP often restates a well-written SOP title, but can also be used to expand upon
the purpose of the procedure.
6.2.5 SCOPE
The Scope describes the application of the SOP. To define the Scope of an SOP, the NEBB Certified
CPT Professional should consider to what and to whom the procedure applies, and when it is to be
applied.
6.2.6 RESPONSIBILITY
The SOP defines who is responsible for performing the operations cited. For example, it might cite a
department or mandate specific training requirements for individuals within a department. SOPs also
support routine regulated operations. SOPs should be written by the NEBB Certified CPT
Professional in conjunction with the individuals who perform the operations. Although particular
individuals in each department may write the majority of the procedures, it is important that everyone
in the NEBB Certified CPT Firm be trained to draft and review SOPs.
6.2.7 REFERENCES AND DOCUMENTS
The References and Applicable Documents sections of an SOP are optional. These sections can be
used to reference allied SOPs, standards, protocols, or additional information sources, such as
vendor manuals and instruction booklets.
6.2.8 SAFETY
Safety considerations appear in all appropriate SOPs. These include physical safety issues (such as
hard hats and appropriate eye protection), biological contamination issues (such as masks, gloves
and biological safety cabinets) and chemical hazards. It should also include any environmental issues
and the appropriate response that should occur during the execution of a procedure.
6.2.9 PROCEDURAL PRINCIPLES
Procedural Principles are provided to help technicians and reviewers understand the fundamental
principles of the SOP. This section should also be used to explain why the procedure is required in
the context of the facility operations.
40
SECTION 6
CLEANROOM STANDARD
OPERATING PROCEDURES
41
SECTION 6
CLEANROOM STANDARD
OPERATING PROCEDURES
42
SECTION 7 CLEANROOM
SAFETY
7.1 INTRODUCTION
A health and safety program is a definite plan of action designed to prevent accidents and
occupational diseases. A health and safety program should include the elements required by the
health and safety legislation as a minimum. This section summarizes the general elements of a
health and safety program. This should help NEBB Firms to develop programs to deal with their
specific needs. Because many small and medium-sized enterprises lack the resources of larger
organizations, it is even more vital that small and medium-sized enterprises involve all employees in
health and safety activities. The more comprehensive the program is, the more employee
involvement can be expected.
The health and safety program discussed in this section is a guideline. The project specific safety
program shall be as specified in the contract documents or as agreed to between the Owner / Buyer
and the NEBB Certified CPT Firm.
Most often the NEBB Certified CPT Firm will be required to follow the client project specific safety
program; however in the absence of this project specific safety program, the firms SOP for cleanroom
health and safety program shall be followed. For this reason, the NEBB Certified CPT Firm shall have
a Standard Operating Procedures (SOP) for Health and Safety.
SECTION 7
CLEANROOM SAFETY
Commencement of employment
Reassignment or transfer to a new job
Introduction of new equipment, processes, or procedures
Inadequate performance
Customer and job site related chemical or biological hazards, equipment, processes, or
procedures
The NEBB Certified CPT Firm should have the following topics included in the safety training:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
Individual responsibility
Occupational health and / or safety representative
Health and safety rules
Correct work procedures
Employee orientation
Training
Workplace inspections
Reporting and investigating accidents
Emergency procedures
Medical and first aid
Health and safety incentives
Workplace specific items
7.3 RESPONSIBILITIES
7.3.1 INDIVIDUAL HEALTH AND SAFETY RESPONSIBILITIES
Health and safety is the joint responsibility of management and workers. All health and safety
activities are based on specific individual responsibilities. Responsibility may be defined as an
44
SECTION 7
CLEANROOM SAFETY
individual's obligation to carry out assigned duties. Authority implies the right to make decisions and
the power to direct others.
7.3.2 NEBB CERTIFIED CPT PROFESSIONAL RESPONSIBILITIES
To fulfill their responsibilities, the NEBB Certified CPT Professional should:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
45
e.
f.
g.
h.
i.
j.
k.
SECTION 7
CLEANROOM SAFETY
46
SECTION 8 CLEANROOM
PROTOCOL
8.1 INTRODUCTION
The purpose of this Section is to provide an overview of the cleanroom protocol procedures that
should be observed in performing the various cleanroom tests. In general, there are protocols and
procedures for cleanroom entry, garment control, tool and equipment entry and gowning procedures. In
addition to entry protocols, there are also protocols and behavior requirements while in the cleanroom.
The protocols suggested in this section are guidelines and the final procedures shall be as specified in
the contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
The NEBB Certified CPT Firm shall be responsible for creating their own cleanroom protocol and
develop it into a Standard Operating Procedure (SOP) for their firm. Most often the NEBB Certified
CPT Firm will be required to follow the client project specific protocol. However in the absence of this
project specific protocol, the firms SOP for cleanroom protocol shall be followed. At a minimum, the
NEBB Certified CPT Firms SOP for Cleanroom Protocol should cover: gowning procedures,
equipment entrance procedures, and guidelines for employee conduct.
SECTION 8
CLEANROOM PROTOCOL
48
49
SECTION 9
CLEANROOM TESTS
50
SECTION 9
CLEANROOM TESTS
51
SECTION 9
CLEANROOM TESTS
Unidirectional
Airflow
NonUnidirectional
Airflow
Mixed
Airflow
IEST
Section
10
Airflow volume
& uniformity
1,2,3
1,2,3
1,2,3
6.1
10
Airflow velocity
& uniformity
1,2,3
1,2,3
1,2,3
6.1
10
Filter leak
1,2
1,2
1,2
6.2
10
Particle count
1,2,3
1,2,3
1,2,3
6.3
10
Pressurization
1,2,3
1,2,3
1,2,3
6.4
11
Parallelism
1,2
Not Applicable
1,2,3
6.5
11
Recovery
1,2
1,2
1,2
6.7
11
Lighting level
1,2,3
1,2,3
1,2,3
6.9
11
Sound level
1,2,3
1,2,3
1,2,3
6.10
11
Temperature
and
Humidity
uniformity
1,2,3
1,2,3
1,2,3
6.11 6.13
11
Vibration level
1,2,3
1,2,3
1,2,3
6.14
11
Electrostatic
1,2,3
1,2,3
1,2,3
11
Conductivity
1,2,3
1,2,3
1,2,3
1,2,3
1,2,3
1,2,3
Electromagnetic
11
Interference
(EMI)
11
Air Change
Rate
1,2,3
1,2,3
1,2,3
11
Bench Scan
The order in which tests are performed is optional, but some sequences are optimal.
1: Test is suited to As-Built occupancy mode
2: Test is suited to At-Rest occupancy mode
3: Test is suited to Operational occupancy mode
4: These tests are not defined in IEST-RP-CC006
*Most material extrapolated from IEST-RP-CC006
52
SECTION 9
CLEANROOM TESTS
ISO Reference
Test
NEBB Recommended
Test Interval (Months)
IEST
Section
10
12
6.1
10
Filter leak
12
6.2
10
Annex B, ISO
14644-1
Particle count
ISO Class 5
6.3
10
Annex B, ISO
14644-1
Particle count
12
6.3
10
Pressurization
12
6.4
11
Parallelism
12
6.5
11
ISO 14644-3:
B.13
Recovery
24
6.7
11
N/A
Lighting level
24
6.9
11
N/A
Sound level
24
6.10
Temperature and
Humidity Uniformity
12
6.11 6.13
11
N/A
Vibration level
24
6.14
11
ISO 14644-3:
B.11
Electrostatic
24
N/A
11
N/A
Conductivity
24
N/A
11
N/A
24
N/A
11
N/A
12
N/A
11
N/A
Bench Scan
N/A
N/A
11
Electromagnetic
Interference (EMI)
53
SECTION 9
CLEANROOM TESTS
54
Whenever the term filter is used in this section, it is to be implied that the meaning pertains to both
HEPA and ULPA filters.
55
SECTION 10
PRIMARY TESTS
56
SECTION 10
PRIMARY TESTS
57
SECTION 10
PRIMARY TESTS
10.5.2.3 When using a single point measurement instrument, such as a hot wire anemometer, divide the
net filter face into grids of equal area of not greater than 0.09 square meters (1.0 square foot). When
using a multi-point instrument, such as tube array, divide the net filter face into grids of equal area of not
greater than 0.37 square meters (4.0 square feet). The grid area shall be as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.5.2.4 Measure and record the airflow velocity at each grid point 150 mm (6 in.) from the filter face or
as specified in the contract documents or as agreed to between the Owner and the NEBB Certified CPT
Firm. Special care is necessary to keep the sampled area unobstructed during the airflow
measurement. The use of a support stand is recommended with single point (hot wire) type measuring
instruments. The use of a support stand is recommended with single point type measuring instruments.
The use of stand off legs of the appropriate length is recommended for a tube array.
10.5.2.5 Take the measurement for a minimum of 5 seconds or the instrument manufacturers minimum
specified time, using the average during that period as the measurement.
10.5.2.6 Calculate the Relative Standard Deviation (RSD). See Appendix C, Section C.6.4.
10.5.3 ACCEPTANCE
10.5.3.1 The average airflow velocity for the cleanroom should be within 10% of that specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.5.3.2 The relative standard deviation should not exceed 15% unless otherwise specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.5.4 REPORTING
See Section 5.5 for reporting requirements.
58
SECTION 10
PRIMARY TESTS
10.6.2.4 Measure and record the airflow velocity of each grid point. Special care is necessary to keep
the sampled area unobstructed during the airflow measurement. The use of a support stand may be
necessary with single point measuring (hot wire) instruments.
10.6.2.4 Take the measurement for a minimum of 5 seconds or the minimum specified time for the
meter, using the average during that period as the measurement.
10.6.2.5 Calculate the Relative Standard Deviation (RSD). See Appendix C, Section C.6.4.
10.6.3 ACCEPTANCE
10.6.3.1 The average airflow velocity for the cleanroom should be within 10% of that specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.6.3.2 The average or total airflow volume for the cleanroom should be within 10% of that specified
in the contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT
Firm.
10.6.3.3 The relative standard deviation should not exceed 15% unless otherwise specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.6.4 REPORTING
See Section 5.6 for reporting requirements.
59
SECTION 10
PRIMARY TESTS
10.8.3 ACCEPTANCE
10.8.3.1 The average airflow volume of each filter for the cleanroom should be within 10% of that
specified in the contract documents or as agreed to between the Owner / Buyer and the NEBB Certified
CPT Firm.
10.8.3.2 The average or total airflow volume for the cleanroom should be within 10% of that specified
in the contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT
Firm.
10.8.3.3 The relative standard deviation should not exceed 15% unless otherwise specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.8.4 REPORTING
See Section 5.7 for reporting requirements.
60
SECTION 10
PRIMARY TESTS
10.9.4 REPORTING
See Section 5.8 for reporting requirements.
61
SECTION 10
PRIMARY TESTS
N=
Where:
N
C
Q
Z
=
=
=
=
C Q
Z
N=
Where:
N
C
Q
Z
=
=
=
=
C Q
Z
The constant Z is based on one Laskin nozzle producing 100 g/L of challenge aerosol in 3820 L/min
(135 cfm) of airflow.
Note: When using more than one Laskin nozzle, the resulting aerosol generation may not be linear.
Caution should be exercised when determining the upstream challenge when using multiple Laskin
nozzles. It may be necessary to verify the actual concentration in mg/L with multiple Laskin nozzles
based on each aerosol generator. It is the NEBB Certified CPT Firms responsibility to verify output of
their aerosol generator.
10.11.2.5 When using a thermal generator operate per the manufacturers recommended operating
instructions.
62
SECTION 10
PRIMARY TESTS
10.11.2.6 Measure the upstream aerosol challenge concentration, using either a linear or logarithmic
photometer scale.
10.11.2.7 Set the photometer to full scale (100%) and measure the upstream concentration. The
concentration should be established using one or more Laskin nozzles adjusted to produce an upstream
concentration of 10 to 20 micrograms per liter of aerosol.
10.11.2.8 Once the correct aerosol concentration is established, adjust the photometers gain such that
the concentration established represents 100% upstream concentration.
10.11.2.9 Increase the sensitivity of the photometer to a scale where 0.010% of the upstream
concentration can be easily read.
10.11.2.10 The filter face and the perimeter of the filter assembly shall be scanned by passing the probe
in slightly overlapping strokes so that the entire area of the filter is sampled. The probe shall be held
approximately 25 mm (1 inch) from the area to be tested during scanning. Separate passes shall be
made around the entire periphery of the filter, along the bond between the filter pack and the frame, and
around the seal between the filter and the device, at a scan rate of not more than 0.05 m/s or 5.0 cm/s
(10 fpm or 2 inches per second). This assumes an airflow filter face velocity of 0.46 to 0.56 m/s (90 to
110 fpm). If airflow filter face velocities are significantly different, the scan rate shall be calculated using
the information found in the current edition of IEST-RP-CC034, HEPA and ULPA Filter Leak Tests.
10.11.3 ACCEPTANCE
10.11.3.1 An unacceptable leak is defined as a sustained reading greater than 0.010% of the measured
upstream challenge concentration, or as specified in the contract documents or as agreed to between
the Owner / Buyer and the NEBB Certified CPT Firm.
10.11.4 REPORTING
See Section 5.9 for the reporting requirements.
10.11.5 REPAIRS
10.11.5.1 Filters may be repaired providing:
The size of the repair(s) is not greater than 3% of each filter face area. Additionally, a repair area
shall have a minimum dimension which shall not exceed 38 mm (1.5 inches) or as specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.11.5.2 Repairs to filter installation leaks may be made by procedures specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
SECTION 10
PRIMARY TESTS
reasonable scan rate that can be manually performed. Particle concentrations of 2.12 x 108
(212,000,000) particles per cubic meter, (6 x 106 [6,000,000] particles per cubic foot of air) are desirable
and will increase the accuracy with which leaks are detected.
NEBB recommends that this test be limited to cleanrooms where the cleanliness classification is ISO
Class 6 or cleaner.
10.12.1 INSTRUMENTATION AND EQUIPMENT
10.12.1.1 A particle counter that conforms to the requirements of Table 4-1.
10.12.1.2 A hand held isokinetic sampling probe configured to provide adequate residence time while
scanning. Probe shall conform to the requirements of Table 4-1.
10.12.1.3 An aerosol particle generator as described in Table 4-1.
10.12.1.4 A diluter or a reduced flow rate particle counter that conforms to the requirements of Table 4-1.
10.12.2 TEST PROCEDURES
10.12.2.1 Verify that the design airflow velocity has been balanced by a NEBB Certified TAB Firm prior
to performing the filter installation leak test.
10.12.2.2 Introduce the aerosol into the air supplied to the filters in a manner which will produce a
uniform challenge concentration at each of the filters being exposed at the same time.
10.12.2.3 Measure the upstream particle concentration as the challenge is introduced. Verify that the
upstream particle challenge shall be greater than 3.53 x 107 (35,300,000) particles per cubic meter, (1 x
106 [1,000,000] particles per cubic foot of air). While this concentration will allow a reasonable scan rate,
a higher concentration will improve the accuracy and may allow for increased scan rate.
10.12.2.4 The resulting upstream challenge concentration, along with other information specified below
is used in Equation 10-2 to calculate the Acceptable Scan Rate when utilizing a Discrete Particle
Counter Test.
10.12.2.5 Using the resulting scan rate (Sr), scan the filter face and the perimeter of the filter assembly
by passing the probe in slightly overlapping strokes so that the entire area of the filter and installation is
tested. The probe should be held approximately 25 mm (1 inch) from the area to be tested during
scanning. Separate passes should be made around the entire periphery of the filter, along the bond
between the filter pack and the frame, and around the seal between the filter and the device.
Equation 10-2
Sr =
Where:
=
Sr
=
Cc
Ls
=
=
Fs
Dp
=
Np
=
60
=
Cc Ls Fs D p
60 N p
64
SECTION 10
PRIMARY TESTS
NOTE: If a lower value of Np is used (1), the allowable scan rate will be increased but the probability of
finding a leak will be decreased and the probability of false leaks is increased. If a larger Np is used (3 or
greater) the allowable scan rate is decreased but the probability of detecting a leak is increased.
10.12.2.6 When scanning a filter and the supporting assembly installation a particle count detection
exceeding Np will indicate a potential leak. If particles are registered that exceeds Np, then the particle
concentration penetrating the defect shall be determined if a significant leak exists.
10.12.3 ACCEPTANCE
An unacceptable leak is defined as a sustained reading greater than 0.010% of the measured upstream
concentration for the particle size of interest, or as specified in the contract documents or as agreed to
between the Owner / Buyer and the NEBB Certified CPT Firm.
10.12.4 REPORTING
See Section 5.10 for the reporting requirements.
10.12.5 REPAIRS
10.12.5.1 Filters may be repaired providing:
10.12.5.2 The size of the repair(s) is not greater than 3% of each filter face area. Additionally, a repair
area shall have a minimum dimension which shall not exceed 38 mm (1.5 inches) or as specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
10.12.5.3 Repairs to filter installation leaks may be made by procedures specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
LEAK
TESTS
TOTAL
AEROSOL
The purpose of the total aerosol penetration test method is to verify filter and installation integrity when
downstream access to the filter and installation is not accessible. This method is different than the test
methods identified in Section 10.11 and 10.12 and therefore a significant leak may be in the range of
0.005% up to 0.030% versus a value of 0.010% when using a photometer or a particle counter methods
described above.
This test is performed by introducing challenge aerosol upstream of filters installed in ducts remote to the
cleanroom. The filtered air entering the room from the duct is then measured and compared to the
upstream concentration to determine the overall penetration of the filter installation.
10.13.1 INSTRUMENTATION AND EQUIPMENT
10.13.1.1 An aerosol particle generator as described in Table 4-1.
10.13.1.2 Photometers shall conform to the requirements of Table 4-1.
10.13.2 TEST PROCEDURES
10.13.2.1 Verify that the design airflow velocity has been balanced by a NEBB Certified TAB Firm
prior to performing the filter installation leak test.
65
SECTION 10
PRIMARY TESTS
10.13.2.2 Introduce a minimum of 10 g/L of the aerosol challenge upstream of the filters in a manner
that will produce a uniform challenge to the filter bank. Using a photometer on its 100% scale,
probe the duct and measure the aerosol concentration in the duct directly upstream of the filter(s).
Multiple points should be read across a plane closest to the filter in order to determine whether or not
a uniform concentration is achieved. A minimum of five evenly spaced readings should be taken and
all individual readings should fall within 5% of the average in order to continue. If any individual
reading deviates greater than 5% of the average, then another location must be found for the
introduction of aerosol such that it will meet the uniformity requirements.
10.13.2.3 Locate a place in the ductwork at least ten duct diameters from the filter(s) under test. Using a
photometer set to a scale which will measure 0.030% concentration, probe the duct and measure the
aerosol concentration penetration. Multiple points should be read across a plane in order to determine
whether or not a uniform concentration is achieved. A minimum of five evenly spaced readings should
be taken and all individual readings should fall within 5% of the average in order to continue. If any
individual reading is deviates greater than 5% of the average, then another location must be found for
the downstream reading of aerosol penetration such that it will meet the uniformity requirements.
10.13.3 ACCEPTANCE
10.13.3.1 The downstream measured aerosol concentration should not exceed 0.030% of the upstream
concentration or as specified in the contract documents or as agreed to between the Owner / Buyer and
the NEBB Certified CPT Firm.
10.13.4 REPORTING
See Section 5.11 for the report requirements.
10.13.5 REPAIRS
10.13.5.1 Repairs are not normally made to filters evaluated by the methodology due to inaccessibility.
Most common repair / solution is to replace the filter(s).
66
SECTION 10
PRIMARY TESTS
Equation 10-3
SL = RA
Where: SL = Minimum Number of Sample Locations
RA = Room Area in m
10.14.2.3 Sample Location Grid
Establish a test point grid pattern at the work surface elevation uniformly distributed throughout the
cleanroom, except as limited by equipment.
10.14.2.4 Number of Samples
The minimum number of samples shall be 3. The minimum number of samples at any location is one.
More than one sample may be taken at each location.
10.14.2.5 Sample Volume per Location
The single sample volume per location for an ISO classified room shall be per Equation 10-4.
Equation 10-4
Vs =
20
1000
C n ,m
Where:
Vs = Sample Volume (L)
Cn,m
= Class Limit (Number of Particles/m) for the largest considered particle size specified for the
relevant class.
Note: The minimum sample volume shall be 2 liters with a minimum sample time of 1 minute.
10.14.2.6 Particle Size
The size of particles to be measured for room class certification shall be as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm. Particle
counts limits for an ISO classified room shall be per Table 10-1 Airborne Particulate Cleanliness
Classes ISO 14644.
67
SECTION 10
PRIMARY TESTS
10
100
1,000
10,000
100,000
1,000,000
N/A
N/A
N/A
0.2 m
2
24
237
2,370
23,700
237,000
N/A
N/A
N/A
0.3 m
N/A
10
102
1,020
10,200
102,000
N/A
N/A
N/A
0.5 m
N/A
4
35
352
3,520
35,200
352,000
3,520,000
35,000,000
1.0 m
N/A
N/A
8
83
832
8,320
83,200
832,000
8,320,000
5.0 m
N/A
N/A
N/A
NA
29
293
2,930
29,300
293,000
68
SECTION 10
PRIMARY TESTS
10.14.4 REPORTING
See Section 5.12 for reporting requirements.
69
SECTION 10
PRIMARY TESTS
70
SECTION 11
SECONDARY TESTS
11.2.2.4 The distance from the plumb line to the streamer or vapor is determined at a distance of 915
mm and 1520 mm (36 and 60 inches) above the floor. The length of the plumb line should not exceed
1.2m (4 feet)
11.2.2.5 Introduce the aerosol test medium using the support stand at the specified test grid location
and height.
11.2.2.6 The angle of deflection is then calculated based on the measured horizontal offset from true
vertical. See Appendix C, Section C.8.1
11.2.3 ACCEPTANCE
11.2.3.1 The angle of deflection should not be greater than 14 from center when measured higher than
915 mm (36 inches) above the floor or as otherwise specified in the contract documents or as agreed to
between the Owner / Buyer and the NEBB Certified CPT Firm.
11.2.4 REPORTING
See Section 5.15 for reporting requirements.
An aerosol
SECTION 11
SECONDARY TESTS
11.3.2.5 Up to four sample locations can be measured using one remote instrument. Sample tubing up
to 8 m (26 feet) in length can run out of the cleanroom to the particle counter / photometer. Samples will
be taken at each location every 15 seconds by sequentially sampling from each tube.
11.3.2.6 Generate a particulate challenge in the cleanroom or clean space to be tested while the air
handling units are in operation. Raise the initial particle concentration 1,000 to 10,000 times the target
cleanliness level.
11.3.2.7 Stop the aerosol challenge, record the start time, and begin aerosol concentration
measurements. Record the aerosol concentration for a 6 second to 12 second sample period for each
minute until the particle count is returned to ten times the target cleanliness level. Record and plot the
particle concentration versus time for each sample location.
11.3.2.8 The recovery time is the time, in minutes, for the particle concentration to decrease two orders
of magnitude, i.e., the time for each location to recover from 1000 times the target concentration to ten
times the target. The slowest recovery location in the cleanroom defines the room recovery rate.
11.3.3 ACCEPTANCE
Acceptable recovery times shall then be determined as specified in the contract documents or as
agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
11.3.4 REPORTING
See Section 5.16 for reporting requirements.
SECTION 11
SECONDARY TESTS
b. With incandescent lamps, seasoning is accomplished in 20 hours or more for common sizes
c. A high intensity discharge or fluorescent system must be illuminated for at least two hours
before measurements are taken to be sure that normal operating output and temperature has been
attained
11.4.2.2 Measurement Conditions:
a. Luminance measurements should be made under actual working conditions. All lighting in the
area including general lighting, task lighting and supplementary lighting should be in normal use
b. Measurements shall be made at work surface elevation and from a specified work point location
with the combinations of daylight and electric lighting facilities available
c. Verify that the thermal conditions of the space are stable
d. Care and consideration should be given to identify the influence of natural lighting sources
11.4.3 TEST PROCEDURE DETERMINATION OF AVERAGE LUMINANCE FROM GENERAL
LIGHTING
11.4.3.1 A measurement grid shall be determined and should be positioned to cover a representative
area of the working plane. Any obstructions above the working plane, away from columns, tall pieces of
equipment, filing cabinets, etc. shall be noted in the report.
11.4.3.2 The use of this method in the types of areas described should result in values of average
luminance within 10 percent of the values that would be obtained by dividing the area into 0.6 m (2
foot) squares, taking a reading in each square and averaging.
11.4.3.3 The measuring instrument should be positioned so that when readings are taken, the surface
of the light sensitive cell is in a horizontal plane and 760 mm (30 inches) above the floor unless
specified in the contract documents or as agreed to between the Owner and the NEBB Certified CPT
Firm.
11.4.4 TEST PROCEDURES SYMMETRICALLY SPACED LUMINARIES IN TWO OR MORE
ROWS (SEE FIGURE 11-1)
11.4.4.1 Take readings at stations r-1, r-2, r-3 and r-4 for a typical inner bay. Repeat at stations r-5, r6, r-7 and r-8 for a typical centrally located bay. Average the 8 readings (R).
11.4.4.2 Take readings at stations q-1, q-2, q-3 and q-4 in two typical half bays on each side of room.
Average the 4 readings (Q).
11.4.4.3 Take readings at stations t-1, t-2, t-3 and t-4 in two typical half bays at each end of room.
Average the 4 readings (T).
11.4.4.4 Take readings at p-1 and p-2 in two typical corner quarter bays. Average the 2 readings (P).
11.4.4.5 Calculate the average level of luminance using Equation 11-1.
74
SECTION 11
SECONDARY TESTS
Figure 11-1
Equation 11-1
Average luminance =
Where:
R
Q
T
P
N
M
=
=
=
=
=
=
"r" average
"q" average
"t" average
"p" average
Number of luminaries per row
Number of rows
75
SECTION 11
SECONDARY TESTS
Figure 11-2
11.4.6 TEST PROCEDURES INDIVIDUAL LUMINARIES IN SINGLE ROW (SEE FIGURE 11-3)
Figure 11-3
11.4.6.1 Take readings at stations q-1 through q-8 in 4 typical half bays located two on each side of
the area. Average the 8 readings (Q).
11.4.6.2 Take readings at stations p-1 and p-2 for two typical corner quarter bays. Average the 2
readings (P).
11.4.6.3 Calculate the average level of luminance using Equation 11-2.
76
SECTION 11
SECONDARY TESTS
Equation 11-2
Average luminance =
Q(N 1) + P
N
Where:
N = Number of luminaries
11.4.7 TEST PROCEDURES TWO OR MORE CONTINUOUS ROWS OF LUMINAIRES (SEE
FIGURE 11-4)
Figure 11-4
11.4.7.1 Take readings at stations r-1 through r-4 located near the center of the area. Average the 4
readings (R).
11.4.7.2 Take readings at stations q-1 and q-2 located at each mid-side of the room and midway of
the room and midway between the outside row of luminaires and the wall. Average the 2 readings (Q).
11.4.7.3 Take readings at stations t-1 through t-4 at each end of the room. Average the 4 readings
(T).
11.4.7.4 Take readings at stations p-1 and p-2 in two typical corners. Average the 2 readings (P).
11.4.7.5 Calculate the average level of luminance using Equation 11-3.
77
SECTION 11
SECONDARY TESTS
Equation 11-3
Average luminance =
Where:
R
Q
T
P
N
M
=
=
=
=
=
=
RN(M 1) + QN + T(M 1) + P
M(N + 1)
"r" average
"q" average
"t" average
"p" average
Number of luminaires per row
Number of rows
11.4.8 TEST PROCEDURES - CONTINUOUS LUMINAIRES IN SINGLE ROW (SEE FIGURE 11-5)
Figure 11-5
11.4.8.1 Take readings at stations q-1 through q-6. Average the 6 readings (Q).
11.4.8.2 Take readings at stations p-1 and p-2 in typical corners. Average the 2 readings (P).
11.4.8.3 Calculate the average level of luminance using Equation 11-4.
Equation 11-4
Average luminance =
Where:
Q =
P =
N =
QN + P
N +1
"q" average
"p" average
Number of luminaires
78
SECTION 11
SECONDARY TESTS
Figure 11-6
Equation 11-5
Average luminance =
Where:
R
Q
T
P
W
L
=
=
=
=
=
=
"r" average
"q" average
"t" average
"p" average
Width of room
Length of room
79
SECTION 11
SECONDARY TESTS
80
SECTION 11
SECONDARY TESTS
b. List of any rooms or spaces noted in the specifications that require low noise levels.
c. Schedule of equipment to be isolated.
11.5.2.2 Test Readiness Conditions
a. All construction activities must be completed prior to sound level testing. The cleanroom shall
be in an occupancy state that is as specified in the contract documents or as agreed to
between the Owner / Buyer and the NEBB Certified CPT Firm prior to performing sound level
testing. The sound level testing can be performed in any of the 3 occupancy states (As-Built,
At-Rest, or Operating).
b. From a construction standpoint, verify that the cleanroom envelope is complete.
c. When the sound testing is performed for an As-Built occupancy state, the NEBB Certified CPT
Professional shall verify that all building mechanical/electrical systems have been started, are
operational and completely under functional control. All testing, adjusting and balancing
activities shall be performed prior to sound level testing. The NEBB Certified CPT Professional
shall also verify that all primary cleanroom tests have been completed.
d. When the sound testing is performed for an At-Rest occupancy state, the NEBB Certified CPT
Professional shall verify that all of the requirements of Section 11.5.2.2.c are met. Additionally,
the NEBB Certified CPT Professional shall also verify that the appropriate process equipment
within the cleanroom is operational and completely under functional control and is operating in a
manner that is consistent with the normal intended use of the cleanroom. The process
equipment that should be operating during the sound pressure testing shall be as specified in
the contract documents or as mutually agreed to between the Owner / Buyer and the NEBB
Certified CPT Firm.
e. When the sound testing is performed for an Operational occupancy state, the NEBB Certified
CPT Professional shall verify that all of the requirements of Section 11.5.2.2.d are met.
Additionally, the NEBB Certified CPT Professional shall also verify that all personnel are
stationed at their normal working environment and that process equipment within the cleanroom
is functioning in a manner that is consistent with the everyday active use of the cleanroom. The
process equipment that should be operating during the sound pressure testing shall be as
specified in the contract documents or as mutually agreed to between the Owner / Buyer and
the NEBB Certified CPT Firm.
11.5.3 TEST PROCEDURES
11.5.3.1 As stated above, the usual purpose of performing sound measurements is to determine the
actual sound level pressures of the cleanroom. In order to accurately determine the sound pressure
levels of the cleanroom, it will be necessary to perform sound measurements when other building
systems/conditions and exterior sound sources are at a minimum level and will not influence
measurements of equipment being tested.
11.5.3.2 Prior to making any sound level measurements a field calibration shall be performed in
accordance with the manufacturers recommendations both before and after sound making level
measurements.
11.5.3.3 Based on the occupancy state, take sound measurements when the appropriate systems,
equipment, personnel, etc. are in place.
81
SECTION 11
SECONDARY TESTS
82
SECTION 11
SECONDARY TESTS
83
SECTION 11
SECONDARY TESTS
Additionally, the NEBB Certified CPT Professional shall also verify that all personnel are stationed
at their normal working environment and that process equipment within the cleanroom is
functioning in a manner that is consistent with the everyday active use of the cleanroom. The
process equipment that should be operating during the vibration level testing shall be as specified
in the contract documents or as mutually agreed to between the Owner / Buyer and the NEBB
Certified CPT Firm.
11.6.2.4 Test Readiness Report
Prepare a report identifying all issues that would preclude proper vibration measurements of the
cleanroom.
11.6.3 TEST PROCEDURES
11.6.3.1 As stated above, perform vibration measurements when building systems/conditions and
exterior vibration sources are at normal or maximum level and may influence measurements. In order
to obtain vibration sources, the following should be implemented:
a. Turn on equipment in the building that may be vibration sources
b. Normal human activity should be allowed because it may affect accuracy of vibration
measurements
c. Vibration measurements should be performed when actual cleanroom vibration sources will be
encountered. This may include such items as: exterior vibration sources, trains, roadway
traffic, adjacent construction activities, etc. can be minimized.
11.6.3.2 Based on the occupancy state, take vibration measurements when the appropriate systems,
equipment, personnel, etc. are in place.
11.6.3.3 When attempting to isolate a vibration source, it may be necessary to systematically
shutdown rotating equipment within the cleanroom. In all situations, the NEBB Certified CPT
Professional shall contact the appropriate personnel before shutting down any cleanroom systems or
operating equipment.
11.6.3.4 Location and attachment of accelerometer (transducer):
a. The method of attaching an accelerometer can seriously affect its performance. Accelerometers
should be attached to vibrating surfaces according to the accelerometer manufacturer's
instructions. The accelerometer shall be mounted to surfaces that are flat and clean. If vibration
measurements must be made on vibrating machinery which appears to have exceptionally large
vibration amplitudes, it may be necessary to attach the accelerometer to the machine by means
of threaded metal studs.
b. Heavy accelerometers may affect the accuracy of vibration levels obtained from small or
lightweight systems or equipment.
Accelerometer weight shall be no more than 10% of the
equipment to be tested.
c. It is recommended that the same mounting method be used for all measurements made on any
individual piece of equipment and similar pieces of equipment.
d. The hierarchy of mounting an accelerometer, based on accuracy of repeatable results is: stud
mount, adhesive mount, magnetic base, bees wax, and hand-held probe. The magnetic base
is the most common method of attachment.
84
SECTION 11
SECONDARY TESTS
Location
Within 150 mm (6 in.) of the top of the
support pedestal
Within 150 mm (6 in.) of each isolator or
within 150 mm (6 in.) of the equipment
Floor Location
Within 150 mm (6 in.) of equipment
85
SECTION 11
SECONDARY TESTS
The scope of services for temperature and moisture uniformity testing shall be as specified in the
contract documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
86
SECTION 11
SECONDARY TESTS
87
SECTION 11
SECONDARY TESTS
While it is possible to measure static charge directly by placing objects in a Faraday Cup, this is often
impractical. The Measurement of Static Charge Level establishes the levels of static charge that are
generated on materials within the test area. It does this by measuring the surface voltage (using an
electrostatic voltmeter for conductors) or charge-generated electric field (using an electrostatic field
meter for insulators or conductors). The Surface Resistance Test determines whether a material may
dissipate a static charge effectively when it is connected to ground. It also determines whether or not
it is connected to ground. By measuring the surface resistance and the resistance to ground on
surfaces, the static-dissipative property can be evaluated.
The Ionizer Discharge Time Test and Measurement of Ionizer Offset Voltage tests relate to the
performance of ionizers used to neutralize charge on surfaces that cannot be grounded or are
insulators. These tests are performed by measuring the discharge time of an initially charged isolated
plate, and by determining the offset voltage (balance) of the ionizer with an initially uncharged isolated
plate. The results of each measurement indicate the efficiency of neutralizing static charges and the
imbalance between the amount of generated positive and negative ions.
The scope of services for these electrostatic tests shall be as specified in the contract documents or as
agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
11.10.1 INSTRUMENTATION AND EQUIPMENT
11.10.1.1 An electrostatic voltmeter or field meter which meets the requirements of Table 4-2.
11.10.1.2 A charged plate monitor (CPM) which meets the requirements of Table 4-2.
11.10.1.3 An ohmmeter and electrodes which meet the requirements of Table 4-2.
11.10.2 TEST PROCEDURES MEASUREMENT OF SURFACE CHARGE LEVEL
11.10.2.1 The measuring point(s) or the object to be measured should be as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm. The choice of
test instrument will depend on whether the object(s) to be measured are insulators or conductors and
their physical size. Consult instrument manufacturers instructions for additional information.
11.10.2.2 Hold the instrument probe at the manufacturers specified distance from a grounded metal
plate and adjust the reading of the electrostatic voltmeter or field meter to zero.
11.10.2.3 Hold the probe parallel to the plate and at a distance that is in accordance with the
manufacturers recommendations.
11.10.2.4 The metal plate should have a surface area large enough for the required probe aperture and
be large enough for the probe to surface spacing ratio. Refer to manufacturers instructions
11.10.2.5 According to the manufacturers instructions, place the probe near the surface of an object
which may be charged and measure the surface voltage (of a conductor with an electrostatic voltmeter),
or electric field (of an insulator or conductor with an electrostatic field meter). Record the measurements
at each specified measurement point.
11.10.3 TEST PROCEDURES SURFACE RESISTANCE TESTS
11.10.3.1 Specific test conditions should be as specified in the contract documents or as agreed to
between the Owner / Buyer and the NEBB Certified CPT Firm.
88
SECTION 11
SECONDARY TESTS
11.10.3.2 The two electrodes should be set at the correct distance on the surface in accordance with
the manufacturers recommendations. The surface resistance (point to point) can now be measured with
an ohmmeter providing the appropriate output voltage. (Note that standard ohmmeters use too low a
voltage for this purpose. The ohmmeter must have the capability of making measurements at 10 volts
and 100 volts.) Record the measurements at each specified measurement point.
11.10.3.3 One electrode is connected to ground and the other electrode should be placed on the
surface in accordance with the manufacturers recommendations. The surface resistance to ground can
now be measured with an ohmmeter providing the appropriate output voltage. Record the measurements
at each specified measurement point.
11.10.4 TEST PROCEDURES ION GENERATOR TEST
Ionizer performance is evaluated by measuring the discharge time (time to neutralize a known charge)
and the offset voltage. The imbalance of positive and negative ions that are in the ionized airflow are
determined by the offset voltage measurements. The efficiency of eliminating static charges using
ionizers is determined by measuring the discharge time.
11.10.4.1 The measuring point(s) or the object to be measured should be as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
11.10.4.2 The instrument specified in industry standards for measuring ionizer performance is known as
a Charged Plate Monitor (CPM). It basically consists of an isolated conductive plate of known
capacitance, a power source for charging the plate to a known voltage or zero, and means to measure
the voltage on the plate and the time it takes to reach a preset level. Consult the manufacturers
instructions for operating procedures.
11.10.4.3 With the CPM placed in the specified measuring point(s), use the power source to charge the
isolated conductive plate to a known positive voltage.
11.10.4.4 As the static charge of the plate is reduced by the ionizer, measure the time for the static
voltage on the plate to be reduced to 10% of the initial voltage condition which is the discharge time.
Record the measurements at each specified measurement point.
11.10.4.5 Repeat this procedure with the plate charged to a known negative voltage. Record the
measurements at each specified measurement point.
11.10.5 TEST PROCEDURES MEASUREMENT OF OFFSET VOLTAGE
11.10.5.1 The measuring point(s) or the object to be measured should be as specified in the contract
documents or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm.
11.10.5.2 With the CPM placed in the specified measuring point(s), connect the isolated conductive
plate to ground to remove any residual charge. Adjust the reading of the CPM to zero, if necessary.
Remove the ground connection.
11.10.5.3 Allow sufficient time (typically 1 minute) for the isolated plate to acquire a charge from the
ionizer and the reading to stabilize. Record the reading of the offset voltage. (Note some ionizers
pulse from positive to negative as part of their normal operation. In this case, record the maximum
positive and negative readings of the offset voltage.)
89
SECTION 11
SECONDARY TESTS
11.10.6 ACCEPTANCE
Acceptance criteria shall be as specified in the contract documents or as agreed to between the Owner /
Buyer and the NEBB Certified CPT Firm.
Note: The Owner / Buyers criteria will depend on the electrostatic sensitivity of devices that are located
in the work area.
11.10.7 REPORTING
See Section 5.22 for reporting requirements.
Diagonal opposite corners of a single tile to test for surface conductivity; i.e .floor waxes that
are insulting (non-conductive)
b.
d.
Center of test tile to conductive paint finish covering main structural concrete floor
90
SECTION 11
SECONDARY TESTS
11.11.3.2 Measurements shall be made at 20 tests locations as specified in the contract documents
or as agreed to between the Owner / Buyer and the NEBB Certified CPT Firm. Measurements may be
made between up to five pairs of test locations at each of the 20 test locations in each room and the
results averaged.
11.11.3.3 Measurements shall be made with the one electrode on the floor connected to the
ohmmeter. The other terminal of the ohmmeter shall be connected to the nearest building column or
exposed grounding conductor.
11.11.4 ACCEPTANCE
11.11.4.1 Acceptance criteria shall be as specified in the contract documents or as agreed to between
the Owner / Buyer and the NEBB Certified CPT Firm.
Note: Typically, the floor panel-to-panel tests achieve average values less than 1 mega ohm and the
floor-to-building ground tests achieve average values less than 1 mega ohm.
11.11.5 REPORTING
See Section 5.23 for reporting requirements.
91
SECTION 11
SECONDARY TESTS
92
SECTION 11
SECONDARY TESTS
93
SECTION 11
SECONDARY TESTS
94
APPENDIX A SAMPLE
CLEANROOM SPECIFICATIONS
The NEBB CPT Committee has developed Cleanroom Performance Testing specifications that can be
utilized by a design professional and incorporated into their contract documents. They are available
for download on the NEBB website at: www.nebb.org.
There are two distinct complete specifications that have been developed:
APPENDIX A-1
Appendix A-1 Sample Specification is for the Microelectronics and Semiconductor industry
requirements.
APPENDIX A-2
Appendix A-2 Sample Specification is for the Bio-Medical and / Pharmaceutical industry
requirements.
Both specifications are identical for Part 1 General and for Part 2 Products. Part 3 Execution
has been tailored for each of the industry requirements.
Either of the specifications is available in electronic format (MS Word) for the design professional to
edit for each projects specific requirements.
As with any sample or master format specification, it is the responsibility of the design engineer of
record to edit the specification for each projects unique specific requirements. These requirements
should include, but are not limited to the following:
a. Specifying the tests to be performed, the parameters to be measured and the acceptable
tolerances. NEBB standards and procedures define industry best practices to perform the
testing.
b. Defining who retains the services of the NEBB Certified CPT Firm and require that the NEBB
Certified CPT Firm be retained early in the construction process.
c. Defining the applicable standards, cleanliness classification(s), acceptance criteria, etc. prior
to submission of project fees; i.e. ISO Class 4 at 0.3 microns (m).
d. Clearly identifying on the architectural, mechanical and electrical plans and in the
specifications, the system components required for cleanroom testing; i.e. pressure
relationships, cleanroom reflected ceiling plans, cleanroom floor plans, etc.
e. Specifying that the building and/or HVAC control system be commissioned and documented
per NEBB Commissioning Standards and Procedures before the cleanroom testing work
begins.
APPENDIX A
Specifying that the air and water systems be Tested, Adjusted and Balanced (TAB) and
documented per NEBB Procedural Standards for Testing, Adjusting, Balancing of
Environmental Systems before the cleanroom testing work begins.
g. Specifying that the building control system firm provides access to hardware and software, or
onsite technical support required to assist the cleanroom testing effort. The hardware and
software or the onsite technical support shall be provided at no cost to the NEBB Certified
CPT Firm.
h. Providing adequate access to all equipment and components required by the cleanroom
testing process.
i.
Completely defining validation / commissioning support responsibilities for the NEBB Certified
CPT Firm.
j.
Identifying all project specific requirements that relate to unique safety, reporting, facility
access, etc. which may affect the cleanroom performance testing.
II
III
APPENDIX A-1
SAMPLE CLEANROOM SPECIFICATION
MICROELECTRONICS & SEMICONDUCTORS
IV
APPENDIX A-2
SAMPLE CLEANROON SPECIFICATION
BIOMEDICAL & PHARMACEUTICAL
VI
APPENDIX B REFERENCES
AND REFERENCED
PUBLICATIONS
VII
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
VIII
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
study course examination, reference material and associated engineering and statistical
materials.
Procedural Standards for Fume Hood Performance Testing
This manual provides a basis for the fume hood testing program by providing Certified
Firm and Certified Professional requirements, instrumentation and reporting
requirements and step-by-step testing procedures in evaluating fume hood performance.
It also includes a sample specification, references, and sample reporting forms.
Procedural Standards for the Measurement of Sound and Vibration
This publication provides step-by-step comprehensive guidance for obtaining and
recording sound and vibration data on HVAC systems. Topics include: instrumentation,
inspection of building construction and conditions, interior and exterior sound
measurement, and vibration measurement procedures. Also covered are sample
specifications and sample reporting forms.
Sound and Vibration Design and Analysis
A concise coverage of sound and vibration as it relates to HVAC systems. Basic
concepts of the science of sound and vibration are covered, plus the most current
information on equipment sound levels, duct element regenerated and sound power and
attenuation, duct breakout and break-in, sound transmission in indoor and outdoor
spaces, and vibration analysis. It includes references and glossary.
Study Course for Measuring Sound and Vibration
A home study course on measuring sound and vibration, it guides the student in an
orderly sequence, with diagrams, charts and problems to recognize principles and
procedures. The package includes multiple lessons and final examination, associated
reference texts and binder.
Environmental Systems Technology
A full length, hard-back "collectors type" textbook in a distinctive Victorian style
incorporating HVAC system history and fundamentals, engineering principles, system
design, equipment components and installation, testing and balancing, controls,
acoustics, and an extensive glossary and set of engineering tables.
Procedural Standards for Testing, Adjusting, Balancing of Environmental Systems
A "how-to" set of procedural standards that provide systematic methods for testing,
adjusting, and balancing (TAB) of HVAC systems includes sections on TAB instruments
and calibration, report forms, and sample specification.
Testing, Adjusting, Balancing Manual for Technicians
A practical field-use manual for balancing technicians designed to be used for reference
and job site application as well as for training balancing crews. This edition includes a
section on mathematics and equations for field use.
Procedural Standards for Building Systems Commissioning
This manual serves a comprehensive guide for commissioning building systems. The
text describes the commissioning process, organization, planning, procedures and
methods for verifying and documenting the performance of building systems. There are
focus section on the commissioning of HVAC, Plumbing and Fire Protection Systems.
XI
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
XII
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
XIII
APPENDIX B
REFERENCES & REFERENCED PUBLICATIONS
XIV
APPENDIX C ENGINEERING
FORMULAS, EQUIVALENTS &
EXAMPLES
C.1 HVAC ENGINEERING FORMULA (SI UNITS)
C.1.1 AIR EQUATIONS
A.
V = 1.414 (VP/d)
where
V=
Velocity
d=
density, d = 3.48 (Pb/T)
B.
C.
TP = VP + SP
D.
V = VM (d / 1.204)
E.
V = 1096 (VP/d)
where
V=
Velocity
d=
density, d = 1.325 (Pb/T)
B.
C.
TP = VP + SP
D.
V = VM (d / 0.075)
E.
XV
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
SYMBOL
m/s
m/s
L/s
m/hr
m
mm
kPa
Bar
M
M
mm
Lx
lm/m
Lm
kPa
Pa
C
m/s
m
UNIT
meters per second squared
cubic meters per second
liters per second
cubic meters per hour
square meter
square millimeters
kiloPascals
Barometers
meter
meter
millimeter
Lux
Lumens/square meter
Lumen
kiloPascals =1000 Pascals
Pascals
degrees Celsius
meters per second
cubic meters
XVI
IP RELATIONSHIP
1 m/s = 3.281 ft/sec
1 m/s = 2118.88 cfm
1 L/s = 2.12 cfm
1 m/hr = 0.589 cfm
1 m = 10.76 ft
1 mm = 0.0016 in
101.325 kPa = 29.92 in. Hg = 14.696 psi
1 Bar = 29.92 in. Hg = 14.696 psi
1 m = 3.281 ft.
1 m = 39.37 inches
1 mm = 0.039 inches, 1 inch = 25.4 mm
1 lx = 0.0929 fc
1 lm/m = 0.0931 fc
1 Lm = 0.001496 watts
1 kPa = 0.296 in. Hg = 0.145 psi
1 Pa = 0.004015 in.w.g.
C = (F 32)/1.8
1 m/s = 196.9 fpm
1 m = 35.31 ft
XVII
0.87
0.79
0.73
0.69
0.65
0.60
0.55
0.51
0.48
0.45
0.42
0.40
0.38
0.36
0.34
0.32
0.29
0.90
0.82
0.76
0.71
0.68
0.62
0.57
0.54
0.50
.047
0.44
0.42
0.39
0.38
0.35
0.33
0.30
0.93
0.85
0.79
0.74
0.70
0.65
.060
0.56
0.52
0.49
0.46
0.43
0.41
0.39
0.37
0.34
0.31
0.97
0.89
0.82
.077
0.73
0.67
0.62
0.58
0.54
0.51
0.48
0.45
0.43
0.41
0.39
0.35
0.32
1.01
0.91
0.85
0.80
0.75
0.69
0.64
0.60
0.56
0.52
0.49
0.46
0.44
0.42
0.40
0.37
0.33
1.05
0.95
0.88
0.83
0.78
0.72
0.66
0.62
0.58
0.54
0.51
0.48
0.45
0.44
0.41
0.38
0.35
1.09
0.99
0.92
0.86
0.81
0.75
0.69
0.64
0.60
0.56
0.53
0.50
0.47
0.45
0.43
0.39
0.36
1.13
1.03
0.95
0.89
0.85
0.78
0.71
0.67
0.62
0.58
0.55
0.52
0.49
0.47
0.45
0.41
0.37
1.17
1.07
0.99
0.93
0.88
0.81
0.74
0.70
0.65
0.60
0.57
0.54
0.51
0.49
0.46
0.43
0.39
1.22
1.11
1.02
0.96
0.92
0.84
0.77
0.72
0.67
0.62
0.60
0.56
0.53
0.51
0.48
0.44
0.40
1.08
1.00
0.91
0.85
0.79
0.74
0.70
0.66
0.62
0.59
0.56
0.54
0.51
0.49
0.47
0.46
0.44
Air Temp C
0
20
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
71.9
3000
76.0
2500
80.0
2000
83.1
1750
85.1
1500
88.2
1250
90.2
1000
93.2
750
96.3
500
98.3
250
101.3
Sea
Level
Barometer (kPa)
Altitude (m)
Table C-1: Air Density Correction Factors (SI Units) Standard Air Density (Sea Level and 20C) = 1.204 kg/m3 at 101.325 kPa
XVIII
0.87
0.79
0.73
0.69
0.65
0.60
0.55
0.51
0.48
0.45
0.42
0.40
0.38
0.36
0.34
0.32
0.29
0.90
0.82
0.76
0.71
0.68
0.62
0.57
0.54
0.50
.047
0.44
0.42
0.39
0.38
0.35
0.33
0.30
0.93
0.85
0.79
0.74
0.70
0.65
.060
0.56
0.52
0.49
0.46
0.43
0.41
0.39
0.37
0.34
0.31
0.97
0.89
0.82
.077
0.73
0.67
0.62
0.58
0.54
0.51
0.48
0.45
0.43
0.41
0.39
0.35
0.32
1.01
0.91
0.85
0.80
0.75
0.69
0.64
0.60
0.56
0.52
0.49
0.46
0.44
0.42
0.40
0.37
0.33
1.05
0.95
0.88
0.83
0.78
0.72
0.66
0.62
0.58
0.54
0.51
0.48
0.45
0.44
0.41
0.38
0.35
1.09
0.99
0.92
0.86
0.81
0.75
0.69
0.64
0.60
0.56
0.53
0.50
0.47
0.45
0.43
0.39
0.36
1.13
1.03
0.95
0.89
0.85
0.78
0.71
0.67
0.62
0.58
0.55
0.52
0.49
0.47
0.45
0.41
0.37
1.17
1.07
0.99
0.93
0.88
0.81
0.74
0.70
0.65
0.60
0.57
0.54
0.51
0.49
0.46
0.43
0.39
1.22
1.11
1.02
0.96
0.92
0.84
0.77
0.72
0.67
0.62
0.60
0.56
0.53
0.51
0.48
0.44
0.40
1.26
1.15
1.06
1.00
0.95
0.87
0.80
0.75
0.70
0.65
0.62
0.55
0.58
0.53
0.50
0.46
0.42
Air Temp F
40
0
40
70
100
150
200
250
300
350
400
450
500
550
600
700
800
20.58
280.10
10000
21.39
291.10
9000
22.22
302.10
8000
23.09
314.80
7000
23.98
326.40
6000
24.90
333.90
5000
25.84
351.7
4000
26.82
365.00
3000
27.82
378.60
2000
28.86
392.80
1000
29.92
407.50
Sea
Level
Barometer (in. of
Hg.)
(in. w.g.)
Altitude (ft)
Table C-2: Air Density Correction Factors (U.S. Units) Standard Air Density (Sea Level and 70F) = 0.075 lb/ft3 at 29.92 in. Hg.
C.5
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
TAB ENGINEERING
Q=VxA
XIX
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
1. The cross sectional area and the shape of the duct at the location of traverse plane shall be
uniform. The traverse plane should not be located in a transition.
2. The traverse plane should be located in a straight run of duct, sufficiently upstream and
downstream of elbows, transitions, obstructions, equipment, fans, etc.
3. The direction of the air stream should be at right angles to the traverse plane and the Pitot
tube position should be within 5 of perpendicular to the traverse plane at the maximum
velocity pressure.
4. No readings shall be less than zero.
5. An accuracy of 10% is usually achieved when 75% of the velocity pressure readings are
greater than 0.10 of the maximum velocity pressure reading.
There are two methods for traverse layouts in rectangular ducts: the Equal Area Method and the Log
Tchebycheff Rule (named after the Russian physicist who created the method) or more simply, the
Log T Method. Either layout method is acceptable. Duct traverse layouts in round ducts follow a
method known as Log Linear. Finally, there are referenced traverse layouts for flat oval duct also.
Examples of layouts and the requirements for round ducts, flat oval ducts, or either the Equal Area or
the Log T method for rectangular ducts can be found in the current edition of the NEBB Testing
Adjusting Balancing Manual for Technicians.
C.5.2 SAMPLE TRAVERSE LAYOUT AND AIRFLOW CALCULATION
The traverse layout and calculations presented in this example are intended to serve as a working
illustration of the correct procedures and methods involved in determining airflow volume in a duct. For
this example we have a 750 mm x 450 mm (26 X 14) OD duct that is lined with 25 mm (1) of
fiberglass insulation. You are required to layout an Equal Area Traverse, take the appropriate velocity
pressure measurements, and determine the actual airflow volume flowing in the duct. According to
NEBB requirements, an Equal Area Traverse is to have a minimum of 16 readings with a maximum
spacing of 150 mm (6) between readings. The maximum number of readings is 64. After 64 readings
the center-to-center distance may be increased accordingly. Each reading is to be located in the center
of each equal area duct section.
Solution: The Equal Area Method creates equal area sections inside the duct opening. It is only
concerned about the internal, or inside, dimensions of the duct. Our duct in this example has an
outside dimension of 750 mm x 450 mm (30 X 18), but the inside free area is 700 mm by 400 mm (28
x 16). So, we need to layout a minimum of 16 equal are sections within the 700 mm x 400 mm (28 x
16) opening.
For this example, we have selected to perform a traverse with 7 sets readings across the bottom of the
duct and 4 sets of reading down the vertical side. This would produce a 7x 4 averaging grid, or 28
points of measurement. That exceeds the minimum requirement of 16 readings which is acceptable.
Additionally, each equal area section is 100 mm x 100 mm (4 x 4) and the location of each
measurement point is exactly centered in the middle of each equal are section. Other traverse layouts
are acceptable as long as the minimum number of points is 16 and the maximum spacing is followed.
XX
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
FIGURE C5.1
Assuming we have now correctly laid out the traverse point grid, the actual velocity pressure
measurements are made. Table C-3 identifies the field measurements.
Table C-3 (SI) Velocity Pressure Measurements (Pa)
Location
1
2
3
4
1
8
14
16
14
2
9
19
17
14
3
9
19
18
17
4
10
20
19
17
5
11
21
14
13
6
11
16
13
11
7
8
10
10
11
5
0.044
0.084
0.056
6
0.044
0.064
0.052
7
0.032
0.040
0.040
1
0.032
0.056
0.064
2
0.036
0.076
0.068
3
0.036
0.076
0.072
4
0.040
0.080
0.076
XXI
0.056
0.056
0.068
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
0.068
0.052
0.044
0.044
As previously mentioned, each velocity pressure must now be converted to individual velocities and
then the individual velocities are averaged. Table C-4 has converted each velocity pressure to velocity.
Table C-4 (SI) Velocity Measurements (m/s)
Location
1
2
3
4
1
3.69
4.78
5.16
4.78
2
3.95
5.62
5.30
4.78
3
3.95
5.62
5.52
5.30
4
4.08
5.75
5.62
5.30
5
4.27
5.84
4.78
4.64
6
4.27
5.16
4.64
4.27
7
3.69
4.08
4.08
4.27
4
801
1133
1104
1044
5
840
1161
948
913
6
840
1013
913
840
7
716
801
801
840
1
716
948
1013
948
2
760
1104
1044
948
3
760
1104
1075
1044
The average velocity can now be calculated by adding all of the individual velocities and dividing by the
total number of readings. The average velocity is 5.15 m/s (1014 fpm). The total airflow volume in the
duct can now be determined by using Equation C.5.1
Equation C.5.1 (SI)
Q=VxA
Q = 5.15 m/s x (700 mm x 400 mm)/ 1,000,000 = 1.44 m/s
Comparing the metric to IP values is not an exact conversion as 1.00 m/s should equal 2119 cfm.
The reason this sample calculation did not come out to the exact value is that we used soft
conversions in length, area, velocity and velocity pressure. 700 mm is exactly 27.56, not 28. The
purpose of the example was not to demonstrate metric to IP conversions but rather to demonstrate
the correct procedure to layout a duct traverse, take the correct velocity pressure measurements,
convert the measurements to individual velocities, obtain an average velocity and then finally
determine the actual airflow volume in the duct.
XXII
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
The average particle concentration (A) at a sample location is the sum of the individual sample particle
counts (C1) divided by the number of samples taken at the location (N), as shown in Equation C.6.1. If
only one sample is taken, it is the average particle concentration.
Equation C.6.1
A = (C1 + C2 + ... + CN) / N
C.6.1.1 Mean of the Averages
The mean of the averages (M) is the sum of the individual averages (A1) divided by the number of
locations (L), as shown in Equation C.6.2. All locations are weighted equally regardless of the number
of samples taken.
Equation C.6.2
M = (A1 + A2 + ... + AL) / L
C.6.1.2 Standard Deviation
The standard deviation (SD) of the averages is the square root of the sum of the squares of differences
between each of the individual averages and the mean of the averages (A1M)2 divided by the number
of locations (L) minus one, as shown in Equation C.6.3.
Equation C.6.3
(A1 M )2 + (A 2 M )2 + ... + (A L M )2
SD =
L 1
C.6.1.4 Upper Confidence Limit (UCL)
The 95 percent UCL of the mean of averages (M) is determined by adding to the mean the appropriate
UCL factor (see Table C-5 for UCL factor) times the standard error (SE), as shown in Equation C.6.5.
Equation C.6.5
UCL = M +
UCLFactorxSD
L
Note: This statistical analysis deals only with random errors (lack of precision), not errors of a
nonrandom nature ("bias"), such as erroneous calibration.
>9*
NA
6.3
2.9
2.4
2.1
2.0
1.9
1.9
1.9
NR
XXIII
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
*When the number of locations is greater than 9, the calculations of a UCL is not required (NR).
*When the number of locations is only one, the calculation of a UCL does not apply (NA).
C.6.2 RESULT INTERPRETATION OF DATA STATISTICAL ANALYSIS
C.6.2.1 Acceptance Criteria
The cleanroom or clean zone shall meet the acceptance criteria for an airborne particulate cleanliness
class if:
a.
b.
c.
the average of the particle concentration (see Table 10 1) measured at each location
falls at, or below, the class limit, and
if only one sample location is used, then the 95% UCL does not apply.
the total number of locations sampled is less than ten, the mean of these averages
must fall at or below the class limit with a 95 percent confidence limit.
C.6.2.2 Outliers
If the results are non-compliant due to a single outlier value, (due to procedural error or equipment
malfunction), it does not need to be included in the analysis provided that the calculation is repeated,
and at least three measurements values remain in the calculation
C.6.3 Example Calculation #1 (Cleanliness Classification Tests Calculation Procedure)
The data and calculations presented in this example calculation are intended to serve as a working
illustration of the statistical procedures involved in determination of acceptance criteria for cleanrooms
and clean zones. The data and calculations are based upon a 28.3 Liters (1 cubic foot) sample volume
and testing at 0.3 m measured particle size for ISO Class 4.
Particle counts have been taken in a cleanroom. The number of particle counts, the actual sample
counts and the number of sample locations is presented in Table C-7.1. The Owner has stated the
cleanroom classification is an ISO Class 4 room at 0.3 m. Calculate the 95% UCL and determine if the
cleanroom meets that cleanliness classification.
TABLE C-7.1 Tabulation of Particle Count Data
Particle Counts (C1)
Location
744
1010
A
NR
989
B
334
765
C
NR
868
D
1050
799
E
(NR no reading taken)
557
633
NR
454
455
697
455
544
988
NR
NR
NR
333
999
NR
Total
No. of
(C1)
Total
(A1)
Average
Samples (N)
Count
Counts
4
3
4
4
3
XXIV
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
Equation C.6.1
A = (C1 + C2 + ... + CN) / N, Thus:
A1= (1010 + 744 + 557 + 697) / 4
A2= (989 + 633 + 455) / 3
A3= (765 + 334 + 544 + 333) / 4
A4= (868 + 454 + 988 + 999) / 4
A5= (799 + 1050 + 455) / 3
= 3008/4 = 752.0
= 2077/3 = 692.3
= 1976/4 = 494.0
= 3309/4 = 827.3
= 2304/3 = 768.0
This data can now be inserted into its appropriate space in the table and the completed table is shown
in Table C-7.2.
TABLE C-7.2 Tabulation of Particle Count Data
Total
No. of
(C1)
Total
(A1)
Average
Samples (N)
Count
Counts
4
3
4
4
3
3010
2077
1976
3309
2304
752.0
692.3
494.0
827.3
768.0
Location
A
B
C
D
E
1010
989
765
868
799
744
NR
334
NR
457
557
633
NR
454
455
697
455
544
988
NR
NR
NR
333
999
NR
SD =
( A1 M )2 + ( A2 M )2 + ... + ( AL M )2
L 1
Thus:
XXV
SD =
SD =
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
(752.5 706.1)2 + (692.3 706.1)2 + (494.0 706.1)2 + (827.3 706.1)2 + (768.0 706.1)2
5 1
= 128.33
SE =
SD
L
Thus,
SE =
128.33
5
= 57.4
XXVI
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
For this example calculation, the 95% UCL is 828.36. The Owner has stated that the cleanrooms
cleanliness classification is an ISO Class 4 at 0.3 m. From Table 10-1, the class limit for these
conditions is 1020 particles per cubic meter. Since the upper 95 percent confidence limit (UCL) is less
than 1020 particles per cubic meter and all location average particle concentrations (A1) were less than
1020 particles per cubic meter, the above data meet the acceptance criteria for an ISO Class 4 at 0.3
m. Even though one or more of the individual particle counts is above 1020 particles per cubic meter,
the room still passes the acceptance criteria.
C.6.4 Sample Calculation for Uniformity (Applies to Airflow Velocity Uniformity Tests, Airflow
Volume Uniformity Tests, Temperature and Humidity Uniformity Tests and Lighting Level
Uniformity Tests)
This calculation procedure is performed when taking 5 or more data points to determine the uniformity of
the data. The method described is applicable to all of the uniformity tests, such as velocity, volume,
temperature and humidity, lighting levels, and sound levels.
The data and calculations presented in this example calculation are intended to serve as a working
illustration of the statistical procedures involved in determination of the relative standard deviation. For
this example, airflow volumes readings have been taken at 5 HEPA filters. The results are identified in
Table C-8.
TABLE C-8 Tabulation of Airlfow Volume Data
HEPA Filter
Measured
Volumes (cfm)
710
725
690
701
744
Average
714.0
SD =
SD =
( A1 M )2 + ( A2 M )2 + ... + ( AL M )2
L 1
Thus:
(710 714 )2 + (725 714 )2 + (690 714)2 + (701 714) 2 + (746 714) 2
5 1
XXVII
SD =
SD =
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
SD =
1096
= 16.55
4
C.5.4.2
Relative Standard Deviation
The relative standard deviation is standard deviation divided by the average and is shown is Equation
C.6.6.
Equation C.6.6
RSD =
SD
M
RSD =
16.55
= 0.02318 = 2.32%
714
Equation C.7.1
Where:
Sr
=
Cc
=
Cc x Ls x Fs x Dp
Sr = -----------------------------------60 x Np
XXVIII
Ls
Fs
Dp
Np
60
=
=
=
=
=
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
=
=
=
=
=
=
Sr =
Sr =
If a lower value of Np is used (1) the allowable scan rate will be increased but the probability of finding a
leak will be decreased. If a larger Np is used (10) the allowable scan rate is decreased but the
probability of detecting a leak is increased.
ANGULAR DETERMINATION
The Airflow Parallelism Test requires that the angular offset of the airflow be determined. To determine
the angular offset angle from true vertical as required by the Airflow Parallelism Test, use Equation C.8.1
and Figure C.8.1.
XXIX
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
a
Figure C.8.1
Equation C.8.1
angle A = tan-1 (a/b)
Where:
A
=
Angular offsetdegrees
a
=
Deflection distancemm (inches)
b
=
Vertical heightmm (inches)
Table C-9 provides the tangent value and angle of some pre-calculated offsets.
Angle A
4
6
8
10
12
14
16
18
XXX
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
angle A = 11.4, The test passes because the angle of deflection of the
airflow is less than 14 from true vertical.
Example C.9.1
Cc
Ls
Fs
Dp
Np
60
=
=
=
=
=
=
= 0.1058 cm/s
= 0.0417 in/s
Thus it would take 172.8 minutes to completely scan a 610 mm x 1220 mm (2 ft x 4 ft) filter. If a lower
value of Np is used, such as 1, the allowable scan rate will be increased but the probability of finding a
leak will be decreased. If a larger Np is used, such as 10, the allowable scan rate is decreased but the
probability of detecting a leak is increased. For these reasons, NEBB does NOT recommend this test
method.
XXXI
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
In order to determine the ACH, the room volume and the air total airflow within the space must be
identified.
The formula for determining ACH is identified in Equation C-10.1 below.
Equation C-10.1 (SI): Air Change Rate per Hour (ACH)
ACH = Q / V
Where: Q = Airflow m /hr
V = Volume m
XXXII
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES
XXXIII
XXXIV
APPENDIX C
ENGINEERING FORMULAS,
EQUIVALENTS & EXAMPLES