allmineral

alljig | allflux | allair | gaustec

Product Information

Keys to a successful future

allmineral solutions are oriented on the individual demand of our

customers, the market situation, and the quality of the raw materials.
Our qualified staff develops tailor-made solutions in close cooperation with our customers. The result: economically and technically
perfect processes.
Particular attention is directed to the primary process: i.e. separation, which determines the quality of the end product. We have developed a number of patented machines which have proven themselves
worldwide in a variety of beneficiation processes for raw and waste
materials. The following pages provide more information about the
alljig, allflux, allair and the gaustec systems.
All these systems, which offer unsurpassed efficiency and flexibility,
make intelligent use of the laws of physics and the natural elements
of air and water.

feed

light particles

heavy particles

alljig
Applications
Gravel, sand, coal, iron ore, salt, industrial

alljig

minerals, crushed stones, shredded mate-

side pulsed jigging machine

rial, metal, slag, rubble, recycling materials

Advantages
High efficiency, low maintenance, large
feed size range, high capacity, sharp separation, reduced energy and investment
costs, reliability, easy to operate
Technology
- Air-pulsed jig with minimum energy
consumption
- jigging stroke control by rotary or poppet
valves
- fully automatic operation with analog
measurement of bed depth
- operation parameters adjustable during
operation
- throughput rates of 5-700 t/h per
machine
- particle size ranges from 150 mm (6)
to less than 1 mm (16 mesh)

feed

alljig

underbed pulsed jigging machine

light particles

heavy particles

Separation of minerals in jigging machines is based on the fact that particles will stratify
in pulsating water. The upward and downward currents fluidize and compact the grains
into relatively homogenous layers. Low density pieces stratify on the surface, while specifically heavy grains settle to the lower level of the bed.
alljig jigging machines are air-pulsed, and therefore the pulsation of the water may be
achieved nearly wear-free and so the stroke-motion (frequency, amplitude and shape) can
be adjusted within wide parameters during operation.
The second main criteria for excellent jigging results is the discharge of the heavy product
out of the stratified material. The product is always discharged out of a reserve layer.
Stratification and discharge of alljig jigging machines are controlled by an analogue measurement system which allows simple and exact detection of gravity horizons and its continuous discharge.

Depending on the application and the feed particle size, the discharge is realized by means
of a movable bed, bottom gate, star gate or vibrating feeder discharge.
The operating parameters of alljig jigging machines can be adjusted and optimized
according to feed characteristics during operation.
alljig-jigs are in operation for the cleaning of different raw and recycling materials. The
only prerequisite is a difference in the particle density.

Movable bed, grain size max. 150mm (6)

Bottom gate, grain size max. 25mm (1)

Star gate discharge, grain size

max. 60mm (2)

alljig - GR
grain size max. 100mm (4)

feed

light particles

heavy particles

Vibrating feeder discharge

grain size max. 100mm (4)

allflux
Applications
Sand, ore, coal, heavy mineral sands, slag
Advantages
Classifying, separating, thickening and desliming in one step, high efficiency, high
capacity in a single unit, online or offline
production of customized sand, wide ranges
in feed solids concentration, low maintenance, low energy costs
Technology
- fluidized bed separator for the production
of 3 classified products
- fluidized bed with autogenous heavy
media
- particle size 4 mm (3/16)
- throughput rates of up to 2000 m3/h
(8000 gpm) in a single unit
- separation of light particles from fine
materials

The allflux separator uses fluidized bed technology for the separation and hydraulic
classification of slurried fines. The two-step process permits the handling of slurries
without pre-thickening. The coarse and heavy particles are separated in the coarse section.

- fully automatic process control

- no moving parts

The discharge of coarse material out of the central hopper is automatically controlled by

- production of customized sand by

an analog system utilizing a density probe and a pinch valve. Fine material and low-densi-

blending online or offline

ty particles overflow the coarse separation section.

In the peripheral ring, called the fine section, the separation of light particles from the
fines and desliming takes place. Particles of a lower specific gravity than the fluidized bed
will remain above the fluidized bed and will overflow with most of the process water to the
overflow chute.
Due to a number of improvements and new control-software, the allflux separator is not
only able to separate light organic particles from sand, but also automatically blend the
coarse and fine discharges to produce customized particle size distribution products.
Since the introduction of the allflux technology to the concrete and sand industry many
more applications have been discovered. Fine coal recovery from ponds, iron ore and mineral sand concentration and high quality glass sand sizing are just a few examples of this
unique technology.

feed

fine particles

light particles | slimes

rising current water

coarse particles

allair
Applications
Coal, recycling materials
Advantages
High efficiency, dry density separation, sulfur and ash reduction of coals without
moisture gain, no need for process water,
clarified water or water purification, no
fines dewatering, no slurry impoundment,
simple permit requirements, high productivity, large feed size range, high capacity,
low capital and operating costs, reliability,
easy to operate

feed

Technology
- completely dry working air-pulsed jig
with high efficiency
- separation of different primary and
secondary raw and waste materials
- throughput rates of 20 - 100 t/h per
machine

air exhaust

- particle size ranges from 50 mm (2)

to less than 1 mm (16 mesh)
- fully automatic operation with analog
measurement of bed depth

pulsed / constant airflow

light particles

heavy particles

The allair-jig was invented for dry upgrading of coal. The advantages of jigging processes
are combined with the advantages of dry beneficiation processes; e.g., no need
for process water, clarified water or water purification, no fines dewatering, no slurry impoundment.
The calorific value of coals can be increased significantly by dry processing with the
allair-jig. The sulfur and ash content of coals is reduced simultaneously without moisture gain.
The allair-jig also separates Pyrite from the coal and thus contributes to reducing SO2
emissions. At the same time the maintenance costs at the power plant can also be reduced.
For coal producers the allair-jig is an innovation that may improve productivity as well as
quality. The possibility of reducing ash and sulfur content without increasing moisture in
the process contributes both to the best possible use of natural resources and to significant profitability increases.
Power plants can reduce their maintenance costs and increase the calorific value of the
coal.
The allair-jig can process particle size ranges from 50 mm (2) to less than 1 mm (16 mesh).
The allair-jig can either be integrated with the existing coal handling system at the mine
or installed downstream from the primary crusher at the power plant.
The allair-jig is also suitable for the cleaning of different raw and recycling materials like
rubble or slag. The only prerequisite is a difference in the particle density.

gaustec
Wet High Intensity Magnetic Separator
Applications
Iron ore (hematite, goethite), ilmenite,
chrome ore, manganese ore, tungsten ore
and other paramagnetic resp. feebly magnetic minerals
Advantages
High efficiency, high flexibility, sharp separation, reliability
Technology
- Wet High Intensity Magnetic Separator
with a maximum of flexibility
- separates ores and other paramagnetic
and feebly magnetic minerals with a particle size up to 3 mm.
- the high gradient magnetic field is independently adjustable for each rotor
through AC/DC converters.
- the rotor speed is adjustable from 3 to 7
rpm through a frequency inverter.
- throughput rates of 6 to 200 t/h per

feed

feed

machine.

concentrate

middlings

tailings

feed

feed

tailings

concentrate

gaustec - GX 3600
Throughput rates of 360 to 800 t/h per machine

The gaustec - X series offer several technological innovations

High Tech Coils
Electricity Saving
- up to 50% compared to the existing equipments in the market.
(for the same magnetic field intensity)
Air Cooling system with magnetic stability
- no water needed for the cooling of the coils.
- the magnetic field remains constant at the level adjusted.
(Closed Loop DC Control)

Water Saving
- no water needed for the cooling of the coils.
Easy Operation and Processing
- equalized feeding through feeding boxes with individual flow control.
- equipment supplied with water filter.
- adjustable rotor speed from 3 to 7 RPM through frequency inverter.

Easy Maintenance

- option to magnetize the top and bottom rotors at different magne-

- larger space for maintenance and operation.

tic intensities by means of two separate AC/DC Converters to feed

(especially between the rotors)

- automatic Lubrication System.
- field instrumentation

the coils. This feature enables two processing stages to take place
(rougher + cleaner | rougher + scavenger) in one unit.
Economical Advantages

Project Outlines

- lower specific CAPEX and OPEX per ton of feed.

- 8 feeding points per equipment. (4 points per rotor)

- less ancillary equipment required.

- 8 electromagnetic coils. (4 per rotor - tetra polar)

- simplified processing flow sheet and plant layout, e.g. reduced

- coil arrangement in X shape.

footprint and building costs.

Areas of application
Ore beneficiation
In the field of ore processing high efficiency and high capacity

Recycling

systems are necessary for an economic production. alljig jigging

Recycling materials, including rubble and excavated matter con-

machines upgrade ores to marketable products in a single step,

tain light components that limit or prohibit their utilization. alljig

best examples are various installations for iron ore upgrading

jigging machines produce excellent quality products at high

from low grade run of mine and / or dump ores.

throughput rates. Acceptable feed sizes range up to 150 mm (6)

which can eliminate the need for hand sorting.

The gaustec wet high intensity magnetic separator offers high

separation efficiency and enormous flexibility in the upgrading of

Sands containing impurities can be successfully sorted and

hematite iron ores.

fractionized by the allflux fluidized bed separator.

The allflux-system is utilized for both ore upgrading as well as

The allair-jig is the best choice for the dry separation of light com-

ore classification (desliming).

ponents.

The alljig and the allflux can also reduce grinding costs in those

Slag beneficiation

cases, where a pre-separating of high density materials is pos-

The recovery of metal from slag with alljig and allflux systems

sible.

contributes both to the best possible use of natural resources and

to significant profitability benefits. Due to the required high spe-

Gravel and sand processing

cific gravities of separation, the alljig is often the only economic

For the separation of deleterious substances, such as organic

option for recovering metal particles. Stainless steel, ferro-chro-

matter (wood, roots and lignite) or alkali reactive particles (opal

me and ferro-manganese and other valuable metals have been

sandstone, chalk and flint), alljig jigging machines are used to

recovered with circuits employing allmineral equipment. At many

process gravel and/or sand in grain sizes of up to 100 mm (4)

plants, the separated slag can be sold as aggregate. Thus, two re-

down to 0 mm.

venue streams are created from a discarded waste.

The allflux-system is used for the separation of organic particles

Hard Coal and Lignite processing

from sand by means of fluidized bed sorting. Simultaneous auto-

Sorting of hard coal is the classic application for alljig and

matic On line or Off line blending of coarse and fine sand

allflux technologies. A special feature of the alljig jigging ma-

products permits customized particle size distribution products.

chines is the compound stroke motion which extends the feed

size range and capacity, when processing finer sized coal.

With the gaustec wet high intensity magnetic separator one can
increase the quality of industrial sand by reducing the content of

The allflux-system allows beneficiation with a high capacity in a

feebly magnetic impurities.

single unit.
The latest innovation for the separation of pyrite and rock from
coal without the use of water is the allair-jig.

07 | 2013

allmineral
Aufbereitungstechnik GmbH & Co. KG
47198 Duisburg | Germany
T_ + 49 (0) 20 66 . 99 17 - 0
F_ + 49 (0) 20 66 . 99 17 - 17
[email protected]

allmineral Asia Pvt. Ltd.

Kolkata 700091 | India
T_ + 91 . 33 . 40 17 . 41 00 to 41 09
F_ + 91 . 33 . 40 17 . 41 00 to 41 10
[email protected]

allmineral (Pty.) Ltd.

Johannesburg | South Africa
T_ + 27 (0) 11 . 4 78 53 80 | 81
F_ + 27 (0) 11 . 4 78 53 88
[email protected]

allmineral Australia Pty. Ltd.

Malaga | WA 6090 | Australia
T_ + 61 (0) 8 . 62 40 64 00
F_ + 61 (0) 8 . 92 49 64 56
[email protected]

allmineral Sp.zo.o.
53 - 025 Wrocaw | Poland
T_ + 48 71 . 7 83 70 11
F_ + 48 71 . 7 80 44 18
[email protected]

allmineral Llc.
Alpharetta, Georgia 30004 | USA
T_ + 1 . 7 70 . 4 10 02 20
F_ + 1 . 7 70 . 4 10 08 07
[email protected]

www.allmineral.com

Member of the HAZEMAG-GROUP