P-USG

Underwater strand pelletizing systems for cost-eective production

Your systems supplier for all pellet shapes

High product quality, low operating costs

P-USG strand pelletizing systems for plastics production and recycling applications

Machines from Automatik Plastics Machinery are well-known for economical production, exibility, and outstanding reliability. With over six decades of experience and an installed base of more than 8,000 pelletizing systems, the company helps its customers achieve the maximum level of protability. P-USG is the underwater strand pelletizing system from Automatik Plastics Machinery that is especially designed for plastics production and recycling applications. The system is characterized by a very simple start-up process and produces cylindrical pellets of excellent quality, ideally suited for further processing. P-USG is available in various congurations to meet your exact processing requirements, e.g. crystallization of PET integrated directly into the production process.

APPLICATION AREA P-USG systems are used for applications such as re-pelletizing of PET, PA, and other technical thermoplastics with throughputs of up to 6,000 kg/h. P-USG systems are suitable for processing almost all technical themoplastics and many commodity resins with or without llers including: Polyesters, e.g. PET Polyamides, e.g. PA 6.6, PA 6 n.e. Polycarbonates, e.g. PC Polyolens, e.g. PP, PE Other polymers available on request [email protected]

FUNCTIONING OF P-USG SYSTEM

Polymer strands discharging from a die head 1 are passed to the strand guide section 2 where they are transported and cooled with water. At the pelletizer 3 the polymer strands are grasped by the intake device, fed to the cutting device and cut into pellets under water. The slurry of pellets in water moves through an after cooling line 4 . Here the pellets are cooled to the required pellet temperature.
1 2 3

In the dryer 5 the pellets are separated from the water and dried. The pellets can be classied and conveyed in subsequent operations 6 . The process water is ltered and temperature controlled in the water treatment unit 7 and then recirculated.

5 4 6

View of P-USG 300 cutting head

Virgin polymer pellets

YOUR BENEFITS WITH P-USG

High productivity in a reliable process through:

Protable production due to:

Operating speeds up to 250 m/min Automatic strand lacing on start-up and during production Exchange of cutting head in approx. 10 minutes Simple ecient cleaning for fast product changeover

Automatic operation Very high machine availability thanks to wear-resistant cutting tools and minimal maintenance requirements Consistent pellet quality

Underwater strand pelletizing systems P-USG

From die head to classier customized solutions for your requirements

P-USG system components

As your most competent system supplier for pelletizing machinery, Automatik Plastics Machinery provides sophisticated components for your production all of them including multiple options. In close cooperation with you we nd solutions to increase the eciency of your pelletizing process either with specic system components or with complete production lines. DIE HEAD Electric, liquid or steam heating Absolutely uniform melt distribution For abrasive products, die plate with wear protection Swivel joint for fast access to extruder screws PELLETIZER WITH STRAND GUIDE SECTION Simple system start-up Automatic take-up and transfer of torn polymer strands

Cooling optimized by individually replaceable spray tubes and nozzles Integrated water distribution Highly reliable process clumping is avoided by passing the entire volume of process water through the cutting head so that the strands and pellets are constantly in contact with water Height-adjustable strand guide section for simple adjustment to process parameters Swiveling strand inlet for fast cutting head access Fast exchange of cutting head in approx. 10 minutes Cutting tools optimized to the exact application to guarantee maximum useful life All bearings in cutting head area are sealed against moisture and maintenance-free Simple cleaning and adjustment

P-USG 200: View of strand guide section and cutting head

P-USG 300 underwater strand pelletizing system

SG 400 die head

Strand guide section with replaceable spray tubes

Swiveling strand inlet

AFTER COOLING LINE May be adapted according to available oor space in production facility Agglomerate separator sorts out start-up material and longs PELLET DRYER Pellets may be dried with the AERO impact dryer or alternatively with the CENTRO centrifugal dryer Signicant amount of process water is separated o by gravity in a predewatering zone Energy savings through ecient use of residual heat from pellets Surface moisture of pellets less than 0.1 % depending on polymer and hygroscopy Very gentle drying of pellets in AERO impact dryer due to absence of moving machine parts Energy-optimized pellet drying in CENTRO centrifugal dryer PROCESS WATER TREATMENT Continuous ltration of the return water via dual lter, drawer lter or band lter Cooling via plate heat exchanger Process water conveyed via centrifugal pump Water tank with rell level control

AERO 500 impact dryer

Band lter unit and plate heat exchanger components of the process water treatment

CENTRO 300 centrifugal dryer

CENTRO centrifugal dryer: Pre-dewatering zone and rotor

After cooling line with agglomerate separator

Underwater strand pelletizing systems P-USG

Everything from a single source

P-USG system components

CLASSIFIER Single decker for screening out overlengths Double decker for screening out nes and overlengths Reliable function with very low vertical acceleration oversized particles slide smoothly on the deck surface Fast replacement of sieve insert MACHINE CONTROLS All controls for the system components can be integrated into the controls of the pelletizer (e.g. melt pump, classier, process water circuit) Data exchange with higher-level control systems Available in relay logic version (basic) as well as sophisticated process visualization versions DIRECT CRYSTALLIZATION WITH CC-PET By combining P-USG with the Combi-Crystal-PET process for short, CC-PET the three production stages of pelletizing, drying and crystallization are integrated into a single operation. This reduces investment costs and saves energy.

CC-PET vibrating conveyor

Classier

CC-PET Q-crystallizer

Technical data
Underwater strand pelletizing systems P-USG

P-USG 100 Operating width Power of pelletizer motor Line speed Number of strands Water ow rate Cooling length Centrifugal dryer Impact dryer Process water system Process water ow rate CENTRO 150 10 7 m /h
3

P-USG 200 200 mm 5.5 - 11 kW

P-USG 300 300 mm 7.5 - 15 kW 60 - 250 m/min

P-USG 400 400 mm 11 - 18.5 kW

100 mm 3 - 5.5 kW

20 10 m /h
3

30 15 m /h
3

40 20 m3/h

3,000 - 6,000 mm CENTRO 300 CENTRO 800 AERO 500 PWA 20 15 - 20 m /min
3

CENTRO 800

PWA 30 20 - 30 m3/min

Throughput rates in kg/h (further products on request) Product PET, PA 6.6 PA 6 n.e. PC PP, PE PP, PE + 20 - 60 % llers Average pellet weight 35 mg 13 mg 20 mg 12 mg 14 mg 1,500 550 850 300 400 3,000 1,100 1,700 600 800 4,500 1,700 2,500 900 1,200 6,000 2,200 3,400 1,200 1,600

LABORATORY FOR TRIALS AND DEVELOPMENT AVAILABLE Automatik Plastics Machinery has the largest and best-equipped pelletizing lab in the world. With several lines spread over 2,000 m2, we can replicate the production conditions specic to any compounding process and optimize the machine conguration. We even have the only drop pelletizer available in any laboratory environment. Let us take the guesswork out of your process.

Part of the laboratory with three extrusion lines

Underwater strand pelletizing systems P-USG

SPHERO pellets

Cylinders

Droplets

Your systems supplier for all pellet shapes

Automatik Plastics Machinery GmbH Ostring 19 63762 Grossostheim Germany T + 49 6026 503 - 0 F + 49 6026 503 - 109 [email protected] Your partner worldwide, with oces in Brazil, China, Malaysia, Taiwan, USA, ... To nd our oce or representative nearest you, please visit www.automatikgroup.com.
The data and illustrations in this brochure refer to the date of printing. Automatik Plastics Machinery reserves the right to make any necessary changes at any time and without special notice. Machine designs, processes and innovations of Automatik Plastics Machinery are protected by patents. 7106en-0808-51

www.automatikgroup.com