ACCA P5 Solution
ACCA P5 Solution
ACCA P5 Solution
Tuition Note
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Content
Chapter1: Help company success............................................................................. 5
Session 1.1: Avoid corporate failure ............................................................................................................................6
General indicators ............................................................................................................................................6
Corporate failure prediction.............................................................................................................................7
Chapter 2: Management Accountant Traditional role ............................................. 11
Session 2.1 Traditional Role: ..................................................................................................................................... 12
Session 2.2 Gap analysis ............................................................................................................................................ 13
Session 2.3 Strategy .................................................................................................................................................. 15
1, definition of strategy ................................................................................................................................. 15
2, Johnson and Scholes has classified strategy into 3 levels(types): ............................................................. 15
Session 2.4 Costing .................................................................................................................................................... 31
Session2.4.1 JIT [just-in-time] system ........................................................................................................... 32
Session2.4.2 Total quality management ....................................................................................................... 34
Session2.4.3 Absorption costing VS Activity based costing .......................................................................... 36
Session2.4.4 Job costing ................................................................................................................................ 41
Session2.4.5 Batch costing ............................................................................................................................ 43
Session2.4.6 Target costing ........................................................................................................................... 44
Session2.4.7 Lifecycle costing ....................................................................................................................... 47
Session2.4.8 Environmental management accounting: ................................................................................ 48
Session2.4.9 Benchmarking........................................................................................................................... 57
Session2.4.10 Standard costing:.................................................................................................................... 65
Session2.4.11 Kaizen costing: ....................................................................................................................... 78
Session 2.5 Budgeting ............................................................................................................................................... 83
Session 2.5.1 Basic knowledge about budgeting .......................................................................................... 83
Session2.5.2 Budgeting Types ....................................................................................................................... 92
Session2.5.3 Beyond budgeting .................................................................................................................... 95
Session2.5.4 Budgeting in pubic sector ......................................................................................................... 98
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General indicators
Operational issues
-loss of key staff
-Poor internal control system
-lack of production/service introduction
Financing issues
-profitability problem
-liquidity problem
-gearing problems
Compliance issues
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Where:
X1 is working capital/total assets (WC/TA);
X2 is retained earnings reserve/total assets (RE/TA);
X3 is Profit before interest and tax/total assets (PBIT/TA);
X4 is market value of equity/total long-term debt (Mve/total long-term debt);
X5 is Revenue/total assets (Revenue/TA).
Key to remember:
Between 1.81 and 2.99 they need further investigation [grey area]
defects,
mistakes
symptoms of failure
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Sources
of
problems
A
Variable
Score
Management defects
2
1
Accounting defects
No budgets or budgetary controls
3
3
15
Overtrading
15
15
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Creative Accounting
4
12
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Score
Maximum permitted
10
15
0
25
If any score which are more than 25 then it will need immediate action to avoid company insolvency.
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Quantitative models such as the Altman Z-score use publicly available financial information
about a firm in order to predict whether it is likely to fail within the two-year period.
The advantages of such methods are that they are simple to calculate and provide an objective
measure of failure.
Disadvantages:
However, they only give guidance below the danger level of 18 and there is potential for a
large grey area [1.81-2.99] in which no clear prediction can be made.
Additionally, the prediction of failure of those companies below 18 is only a probabilistic one,
not a guarantee. This means not every company with Z score under 1.8 will go bankruptcy.
These models are open to manipulation through creative accounting which can be a feature of
companies in trouble.
Qualitative models:
Advantages:
The advantage of the method is the ability to use non-financial as well as financial measures
and the judgment of the investigator
Disadvantages:
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Management accounting is to provide information relating to planning, decision making and controlling.
Planning:
Gap analysis - Strategy
Costs
Budgets
Pricing decision
Decision making
Risks and uncertainties decision rules
Controlling
Performance measurement
Different ratios
Divisions measurement
Transfer pricing
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And management accountant would help senior management in the following management
activities:
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But the future forecasts may not be appropriate because its subject to uncertainty.
Our aim is to close/minimize that gap.
Ultimate objective
GAP
$ Revenue
Future
project
s
Current
operatio
ns
Years
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But how?
The way we are going to close the gap is to set appropriate/additional strategies, ie, developing new
products which may give us a better return.
Ansoff growth vector matrix:
A market development strategy aims to find additional markets for existing products.
A diversification strategy aims to reduce the risks of a business or to increase its growth
prospects by entering new industries.
Other strategies:
Efficiency strategies which are designed to increase profits (or throughput) by making
better use of resources in order to reduce costs.
Also it is possible to reduce a planning gap that is measured in terms of profit by divesting
of loss-making business units.
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Definition of strategy
Pathways that company uses in order to arrive at vision
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Corporate strategy
Within corporate strategy there are 4things:
In order to realize the mission, company would usually set lots of objectives to ensure it can meet
with the mission. Objectives are more specific and seek to translate the mission into a series of
mileposts for the organization to follow. So company should firstly identify what are the most
important things for company to succeed (CSF) before setting any specific objectives(KPIs).
We often use balanced scorecard to help us generate into ideas of what CSFs that company should
maintain:
Financial
Non-financial
Customers
Internal
Innovation and learning
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3. Portfolio of company
Parental company [step by step teaching sub; allow sub to use parents resources]
Synergy creator
Portfolio manager [hands off approach]
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4. Possible strategies
Hold
Build up
Harvest
Divest
2. BCG matrix
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Business strategy
Three Steps:
This means how company would compete with different competitors.
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So we can identify different resources and competences that company has such as following:
Machinery
Money
Materials
Men and Women
Makeup (culture)
Markets (products)
Management information
Management
Methods (processes).
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Porter suggests that for each cost in the business which is either value adding or non value adding.
Value-adding: extra benefit > extra cost
Non value-adding: extra benefit < extra cost. Porter suggests than non value-adding activities could
be outsourced.
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Powerful suppliers might put their prices up or impose other changes on the company.
Suppliers will be powerful if there are high switching costs or there are a limited number of suppliers.
Substitutes
If there are many substitutes for a product then it becomes harder to raise prices.
There are three main kinds of substitute:
Direct substitute: where the customer buys the same product from a different manufacturer
Indirect substitute: where the customer buys a product from a different industry to meet the same
need
Monetary substitute: where different industries are competing for the same part of a customers
income.
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1, Market penetration:
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Approach:
First, attempt to stimulate usage by existing customers
New uses advertising / promotions / sponsorships / quantity discounts
2, Market development:
Approaches:
Direct exporting selling directly to overseas customers.
- Advantages the company gets to know the needs of the final customer
- Disadvantages it may be costly to build up customer awareness.
Indirect exporting selling to intermediaries such as retailers who then sell to final consumer.
- Advantages the company gets access to the local companys knowledge
- Disadvantages the company will not see all of the profits.
Overseas production the company manufactures and sells the products in the target country.
- Advantages distribution costs will be reduced
- Disadvantages may require a large capital investment.
Contract manufacture (licensing) the product is made abroad by another company.
- Advantages lower risk since no need to build manufacturing plant
- Disadvantages may lose control over areas such as quality.
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Joint ventures the company goes into partnership with a local company.
- Advantages lower risk since local knowledge gained and costs shared
- Disadvantages lower returns since profits shared.
3, Product development:
Company needs to be innovative and strong in the area of R&D and have an established,
reliable marketing database.
Constant innovation allows for the developing sophistication of consumers and customers and
ensures that any product-related competitive advantage is maintained.
Products of the company can be balanced by classifying each products based on their market
share and market growth. So here introduces the model of BCG matrix (Boston consulting
group matrix)
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BCG suggests that market share gives a company cost advantages from economies of scale and
learning effects. Thus market share is seen as a strategic asset of sorts.
The dividing line is set at 1 - A figure of 4 suggests that SBU share is four times greater than the
nearest rival. 0.1 suggests that the SBU is 10% of the sector leader.
This is something that can be improved upon by management action and strategy and can be used as
a performance measure.
High growth industries offer a more favorable competitive environment and better long term prospects
than slow-growth industries.
The dividing line is set at 10% though this is often modified to high growth and low growth
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3, Question marks (problem child) have a lot of potential due to the high growth. Decision is whether
to:
Spend money to build up market share
Spend money to hold market share
Leave market.
4, Dogs have low market share and low growth. They should be closed unless needed by one of the
other products.
Could be niched small segment but focused product ensures success
Over time a resurgence possible and new life cycle started
May require investment just to keep product in portfolio, especially if the company is offering a one
stop shop or is using the product as a loss leader.
4, Diversification
This involves taking new products to new markets the riskiest option?
Critics argue that it is madness to take resources away from known markets and products only to
allocate them to businesses that the company essentially knows nothing about. This risk has to be
compensated for by higher reward which may or may not exist.
Brand stretching ability is often seen as being the critical success factor for successful diversification.
The new business and its strategy may well have teething problems with its implementation and this
may damage brand reputation. Thus there is significant risk.
Reasons suggested for diversification:
Objectives can no longer be met in known markets possibly due to a change in the external
environment restricting the business in some way.
Possible to brand stretch and benefit from past advertising and promotion in other SBUs;
Diversification promises greater returns and can spread risk by removing the dependency on
one product.
Greater use of distribution systems and corporate resources such as research and development,
market research, finance and HR leading to synergies. Referred to as stretching corporate
parenting capabilities.
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Synergy the idea that value can be added by combination of units. The value of the whole being
greater than the value of the individual parts
Vertical Integration
Backward secure materials supply, ie, a manufacturing company acquires a company supplying
raw materials.
Forward-secure the sale of product by acquiring a shop.
Horizontal Integration
In order to sell similar products, ie, sell ACCA courses as well as CIMA courses; selling shoes as well
as glasses.
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After considering all of the potential strategic choices that we are going to choose, the next thing we
can do is to evaluate these choices to see if choices are reasonable.
So we can use a test called SFA test derived by Johnson and Scholes.
*Suitability-fit in to strategy?
Will it meet organizational objectives? Financial & non-financial
Will it take advantage of opportunities?
Will it build on our strengths?
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Job costing
Batch costing
Environmental accounting
Lifecycle costing
Standard costing
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This means to get the right quantity of goods at the right place and at the right time.
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Comment:
Advantages:
increased flexibility in meeting the customers individual needs (faster response times to
product specification changes) because this is a pull approach[demand approach].
Disadvantges:
There will be an increased reliance on suppliers and hence increase their power.
For company there could be difficulty in finding local suppliers who are capable of meeting the
required component and delivery standards needed in order to run such a system.
If there is any delay in materials delivery then this will result in stock out and hence company
would lose sales revenue.
Multi skills workers would be needed because we need to best utilise resources within company
and maybe its hard to train those multi skill workers and also there would be costs associated
with them.
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Basic principles:
1. Getting things right first time,
On the basis that the cost of correcting mistakes is greater than the cost of preventing them from
happening in the first place.
2. Continuous improvement,
Which is the belief that it is always possible to improve, no matter how high quality may be already.
How to apply?
1. in relation to design.
Products and processes should be designed with quality in mind (so that faults are not incorporated
from the outset). For example, COMPANY would need to ensure that specifications for product were
100% correct.
3. In relation to sales.
Some sub-standard output will inevitably be produced.
Customer complaints should be monitored in the form of letters of complaint, returned goods, penalty
discounts and so on.
4. In relation to suppliers.
Supplier quality assurance schemes could be established so that suppliers would guarantee the quality
of goods supplied. The onus would then be on the supplier to carry out the necessary quality checks or
face cancellation of the contract.
5. In relation to employees.
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Quality should be the primary concern of every employee at every stage of production. Workers must
therefore be empowered and take responsibility for the quality of COMPANY's products, stopping the
production line if necessary. Quality circles might be set up, perhaps with responsibility for
implementing improvements identified by the circle members.
Costs of non-conformance:
Quality costs
Cost of products that do not meet the prescribed quality standards.
1. Costs of internal failure are money spent repairing a product BEFORE a customer
receives a product that has been found to be faulty.
Examples relevant to the business of COMPANY could include the cost of products scrapped
due to inefficiencies in goods inwards procedures, the cost of products lost in process and the
cost of products rejected during any inspection process.
2. Costs of external failure are money spent repairing a product AFTER the customer has
received a faulty product. Examples include meeting warranty costs.
Costs of conformance:
Ensuring that products are at the acceptable quality standard.
3. Costs of prevention represent the money spent BEFORE products are made to prevent
problems occurring.
Examples include staff training, design and process engineering and machine maintenance.
4. Costs of appraisal are the costs of assessing the level of quality achieved.
This means money spent AFTER products are made to check quality is acceptable.
Examples applicable to COMPANY could be the cost of any goods inwards checks and the
costs of any supplier vetting.
Reduction of non-conformance costs requires an increase in conformance costs in order to
prevent product failures
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Disadvantage:
Inappropriate bases to link overheads to products
Disadvantages:
1. Cost vs benefit.
2. ABC information is historic and internally.
3. Difficult to apply in practice.
4. Focuses on the allocation of cost rather than minimizing the cost incurred
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35
20
15
30
100
Materials
Production units
Machine
hours
Eco
0.5
1.5
20
750
Eco Plus
1.5
12
1,250
Eco Lite
25
7,000
Number of material
movements
Number of
inspections
Eco
75
12
150
Eco Plus
115
21
180
Eco Lite
480
87
670
670
120
1,000
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Required:
1. Compare full costs per unit using absorption costing and activity based costing(show
your calculation in an appendix) (11marks)
2. Briefly describe advantages and disadvantages of activity based costing (2marks)
Eco Plus
Eco Lite
Direct material
20
12
25
Direct labour
42
28
84
65
49
115
0.5hrs X$6/hr
1.5hrs X$6/hr
1hrs
X$6/hr
Overhead
1.5hrs X$28/hr
1hr
X$28/hr
3hrs
X$28/hr
Full cost/unit
$654,500
1.5hrsX750units+1hrX1, 250units +3hrsX7, 000units (23375hrs)
= $28/hr
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Eco Plus
Eco Lite
20
12
25
Overhead (W)
95
79
69
Full cost/unit
118
100
99
Direct labour
0.5hrs X$6/hr
1.5hrs X$6/hr
1hrs
X$6/hr
W: Steps1: cost/driver
Activities
Cost%
Cost pool
Cost driver
No of drivers
Cost/driver
Set up
35
229,075
No of set up
670
342
Machine hrs
20
130,950
No of hrs
23,375
Materials
15
98,175
No of
handling
120
818
inspection
30
196,350
No of
inspection
1,000
196
100%
$654,500
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Set up
machine hrs
Eco Plus
Eco Lite
Activities
Costs
Activities
Costs
Activities
costs
75
25,643
115
39,319
480
164,113
1,125
6,300
1,250
7,000
21,000
117,600
12
9,817
21
17,181
87
71,137
150
29,453
180
35,343
670
131,554
1.5X750
1X1250
3X7,000
Materials handling
Inspection
71,213
98,843
484,444
750
1,250
7,000
$95/unit
$79/unit
$69/unit
Units produced
Overhead/unit
Advantages:
1. More accurate product costing.
2. Is flexible enough to analyze costs by activity providing more useful costing data.
Disadvantages:
1. Cost vs benefit.
2. ABC information is historic and internally.
3. Difficult to apply in practice.
4. Focuses on the allocation of cost rather than minimizing the cost incurred
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Job card:
$
Direct material
Direct labour
Prime cost
Production overhead
Total production cost
Non production overhead(% of prime
cost/production overhead)
X
X
X
X
Total cost
Markup/margin
Selling price
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Q kitty Ltd
Kitty Ltd is a local jobbing company has just completed a one-off job which involved making a
specialist iron frame. The item was given the job number 505.
Hourly rate
Welding: $4.00 per normal hour, $1.00 overtime premium
Finishing: $5.00 per normal hour, $1.50 overtime premium
Production overheads are absorbed at the rate of $3.00 per direct labour hour in each department.
Note the company uses cost plus pricing of work and adds 40% to the cost of a job to determine price.
The company is very busy and would not normally work overtime on a job of this nature
Required:
Calculate the cost for Job 505.
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Q Story Ltd
Story Ltd operates a batch costing system. For a particular order, 8units are produced in a batch.
Production overheads are absorbed at a rate of 12 per direct labour hour and nonproduction
overheads are absorbed at a rate of 30% of total production cost.
Required:
Calculate the cost/unit in the batch.
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$10
Mark-up 40%
Selling price
$4
$14
Now:
Start with selling price:
Target price =
$8
Profit margin =
$1.6
(20%of price)
Target cost/unit $6.4
Actual cost/unit $10
Cost gap
3, Customers
Customer requirements for quality, cost, and time are incorporated into product and process
decisions. The value of product features to the customers must be greater than the cost of
providing them.
4, Design
Cost control is emphasized at the design stage so any engineering changes must happen before
production starts.
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Required:
(a)Explain how the use of cost targets could be of assistance to BEG with regard to their application
for platinum status. Your answer must include commentary on the items contained in the statement of
manufacturing cost targets and the costs of quality prepared by the management accountant.
(8 marks)
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Prevention costs
Prevention costs represent the money spent BEFORE products are made to prevent problems
occurring, Eg, staff training costs.
Appraisal costs
This means money spent AFTER products are made to check quality is acceptable, eg,
inspection costs.
Trend:
Internal failure costs are expected to fall from 21.9% (2,500/ (8,400 + 3,000))of the cost
target to 7.5%(1,200/(12,600+3,400)) from 2011 to 2013.
External failure costs are expected to decline from 27.2% (3,100/(8,400 + 3,000)) of cost
target to 6.1% from 2011 to 2013.
Prevention costs are expected to fall from $42m in 2011 to $132m in 2013.
Appraisal costs are expected to decrease by $100,000 to $07m in 2012 and to remain at that
level during 2013.
Implication:
However in a TQM system, management would aim for zero defects and spend on conformance
costs to reduce total quality costs over time. The emphasis is on getting things right first time
and designing in quality.
BEG is projecting a decrease in all categories of quality cost over the three years which
suggests a TQM approach is being taken.
It would be useful for BEG to obtain some data on costs of quality from the competition in the
hotel and catering industry to get a benchmark for what reasonable costs of quality are since
projections seem a little ambitious.
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Comment:
1, better understand overall costs relating to short life products.
2, avoids products having changing product costs during the life of the product.
Q life ltd
Life ltd wants to produce a brand new pad. The following information is available:
R&D: $100,000
Budgeted total sales/year =10,000 units
Production costs/ year = $150,000
Life of product = 2years
Required:
Calculate the life cost/unit for the pad.
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Nowadays, business needs to take into account the environmental impact that it has during its
operation of business.
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Possible strategies:
1, end of pipe strategy-just pay after the pollution
2, process improvement strategy-improve process to decrease pollution
3, prevention strategy-prevent pollution happening by further improving your process
Such as raw material costs and energy costs which should also include the cost of waste
through inefficiency.
These and other conventional costs (such as regulatory fines) are often hidden within
overheads and therefore will not be a high priority for management control unless they are
separately reported.
2, Contingent costs
Such as the cost of cleaning industrial sites when these are decommissioned.
These are often large sums that can have significant impact on the shareholder value
generated by a project. As these costs often occur at the end of the project life, they can be
given low priority by a management that is driven by short-term financial measures (e.g.
annual profit) and make large cash demands that must be planned at the outset of the project.
3, Relational costs
There are relational costs such as the production of environmental information for public
reporting.
This reporting will be used by environmental pressure groups and the regulator and it will
demonstrate to the public at large the importance that PLX attaches to environmental issues.
4, Reputational costs
If the company is failing to address environmental issues and if this is made public then it
would impair companys reputation and hence company would lose sales revenue.
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100%
Input
80%finish
ed goods
10%scrap
value
10%
waste
material-these are costs and values of materials involved in the production processes.
c system-these are costs and values of internal handling of materials, eg, personal costs
delivery and disposal-these are costs of material flows leaving the company, eg, transport costs or
waste disposal
In order to allocate the environmentally driven costs to cost centers its important to find adequate
costs drivers such as volumes of water and toxicity of emissions.
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4, lifecycle costing
It considers costs and revenue throughout the life of a product from initial design stage to the end of
its life to be removed from market.
This allows an early focus which can help decision making such as pricing and the design of the
product taking into account of future environmental costs such as cleanup costs.
Q Pilot paper Q4 [lifecycle costing + environmental management accounting]
Refinery Co is a large oil refinery business in Kayland. Kayland is a developing country with a large
and growing oil exploration and production business which supplies PLX with crude oil. Currently, the
refinery has the capacity to process 200,000 barrels of crude oil per day and makes profits of $146m
per year. It employs about 2,000 staff and contractors. The staff are paid $60,000 each per year on
average (about twice the national average in Kayland).
The government of Kayland has been focused on delivering rapid economic growth over the last 15
years. However, there are increasing signs that the environment is paying a large price for this growth
with public health suffering. There is now a growing environmental pressure group, Green Kayland
(GK), which is organizing protests against the companies that they see as being the major polluters.
Kaylands government wishes to react to the concerns of the public and the pressure groups. It has
requested that companies involved in heavy industry contribute to a general improvement in the
treatment of the environment in Kayland.
As a major participant in the oil industry with ties to the nationalized oil exploration company (Kayex),
PLX believes it will be strategically important to be at the forefront of the environmental developments.
It is working with other companies in the oil industry to improve environmental reporting since there
is a belief that this will lead to improved public perception and economic efficiency of the industry. PLX
has had a fairly good compliance record in Kayland with only two major fines being levied in the last
eight years for safety breaches and river pollution ($1m each).
The existing information systems within PLX focus on financial performance. They support financial
reporting obligations and allow monitoring of key performance metrics such as earnings per share and
operating margins. Recent publications on environmental accounting have suggested there are a
number of techniques (such as input/ output analysis, activity-based costing (ABC) and a lifecycle
view) that may be relevant in implementing improvements to these systems.
PLX is considering a major capital expenditure program to enhance capacity, safety and efficiency at
the refinery. This will involve demolishing certain older sections of the refinery and building on newly
acquired land adjacent to the site. Overall, the refinery will increase its land area by 20%.
Part of the refinery extension will also manufacture a new plastic, Kayplas. Kayplas is expected to
have a limited market life of five years when it will be replaced by Kayplas2. The refinery accounting
team have forecast the following data associated with this product and calculated PLXs traditional
performance measure of product profit for the new product:
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2013
27.5
2014
30.1
2015
33.2
2016
33.6
13.8
15.1
16.6
18.3
18.5
Marketing costs
Development costs
5.0
5.6
4.0
3.0
3.0
0.0
3.0
0.0
2.0
0.0
Product profit
0.6
5.4
10.5
11.9
13.1
Revenue generated
Costs
Production costs
Subsequently, the following environmental costs have been identified from PLXs general overheads as
associated with Kayplas production.
2012
2013
2014
2015
2016
Waste filtration
1.2
1.4
1.5
1.9
2.1
0.8
0.9
0.9
1.2
1.5
Additionally, other costs associated with closing down and recycling the equipment in Kayplas
production are estimated at $18m in 2016.
The board wishes to consider how it can contribute to the oil industrys performance in environmental
accounting, how it can implement the changes that this might require and how these changes can
benefit the company.
Required:
(a) Discuss and illustrate four different cost categories that would aid transparency in environmental
reporting both internally and externally at PLX.
(6 marks)
(b) Explain and evaluate how the three management accounting techniques mentioned can assist in
managing the environmental and strategic performance of PLX. (9 marks)
(c) Assess the impact of implementing an input/output analysis on the information systems used in
PLX.
(3 marks)
(d) Evaluate the costing approach used for Kayplass performance compared to a lifecycle costing
approach, performing appropriate calculations.
(7 marks)
(25marks)
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Such as raw material costs and energy costs which should also include the cost of waste
through inefficiency.
These and other conventional costs (such as regulatory fines) are often hidden within
overheads and therefore will not be a high priority for management control unless they are
separately reported.
Contingent costs
Such as the cost of cleaning industrial sites when these are decommissioned.
These are often large sums that can have significant impact on the shareholder value
generated by a project. As these costs often occur at the end of the project life, they can be
given low priority by a management that is driven by short-term financial measures (e.g.
annual profit) and make large cash demands that must be planned at the outset of the project.
Relational costs
There are relational costs such as the production of environmental information for public
reporting.
This reporting will be used by environmental pressure groups and the regulator and it will
demonstrate to the public at large the importance that PLX attaches to environmental issues.
Reputational costs
If the company is failing to address environmental issues and if this is made public then it
would impair companys reputation and hence company would lose sales revenue.
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(b)
Lifecycle costing
It considers costs and revenue throughout the life of a product from initial design stage to the
end of its life to be removed from market.
This allows an early focus which can help decision making such as pricing and the design of the
product taking into account of future environmental costs such as cleanup costs.
Input/output analysis:
Input/output analysis (sometimes called mass balance) considers the physical quantities input
into a business process and compares these with the output quantities with the difference
being identified as either stored or wasted in the process.
These physical quantities can be translated into monetary quantities at the end of the tracking
process.
The aim of flow cost accounting is to reduce the quantities of material which should be
beneficial to the environment and saving costs for the organzations.
It uses material flows and organizational structures to make material flows more transparent
and it divides the material flows into:
1, material-these are costs and values of materials involved in the production processes.
2, system-these are costs and values of internal handling of materials, eg, personal costs.
3, delivery and disposal-these are costs of material flows leaving the company, eg, transport
costs or waste disposal.
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However, cost/benefit analysis will need to be undertaken for each of the systems.
This will be difficult, as benefit estimates will prove vague given the unknown nature of the
possible improvements that may accrue from using the techniques.
ABC and input/output analysis will require significant increases in the information that the
management accounting systems collect and so incur increased costs
Input/output analysis will require the information systems to collect not just monetary but also
physical measurements of the materials being processed through the refinery.
This may require additional records and costly changes to companys existing database
structures.
Systems will have to be put in place to monitor physical volumes of raw materials, waste and
recycled material within the refinerys processes.
(c)
(d)
Traditional costing:
This ignores capital costs, environmental costs and the cost of decommissioning.
Revenue
149.4
107.9
41.5
Profit margin
27.8%
Lifecycle costing:
A lifecycle analysis aims to capture the costs over the whole lifecycle of the product:
Revenue
149.4
107.9
Waste filtration
8.1
5.3
Decommissioning costs
18
10.1
Profit margin
6.8%
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Comment:
When the environmental costs are all included, the forecast profit margin on the Kayplas
project is reduced from 27.8% to 6.8%, which makes it a much less attractive investment.
If the actual costs of decommissioning in five years time are higher than the forecast for
example, due to changes in environmental legislation in the next five years - then the profit
margin will be reduced even further.
Lifecycle costing makes the post-production costs such as decommissioning costs visible at the
start of the project and in the design stage of the product and this should help PLX to minimize
those.
Eg, they could investigate whether they could design any of the equipment to be used to
produce Kayplas in such a way that it could also be used to produce Kayplas2.
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Session2.4.9 Benchmarking
Process:
1, Decide the areas to benchmark. I.e. improve efficiency.
2, Identify key performance drivers and indicators
The performance drivers have been provided and the indicators are based on the activity per driver.
3, Select organizations for benchmarking comparison
4, Measure performance of all organizations involved in benchmarking
This step would normally be more complex in a private sector situation as commercial secrecy would
hinder the sharing of information.
5, Compare performances
6, Specify improvement projects
7, Implement and monitor improvements
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Types:
Functional benchmarking
This is where a function of the business is compared to a similar function of another business.
Businesses consider their position in relation to performance of the best in the sector.
Competitors are unlikely to provide willingly any information for comparison so this type of
analysis is often undertaken through trade associations or third parties to protect
confidentiality.
Internal benchmarking
This involves comparing businesses or operations from within the same organisation (eg
business units in different countries).
Strategic benchmarking
It involves considering high level aspects such as core competencies and developing new
products.
Again, the above can only be done if the company has adopted appropriate performance
measures.
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Disadvantages:
Implying that there is a single best way to do things which must be copied by all.
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Asset Turnover.
2. Liquidity
Current ratio.
Acid ratio.
Inventory days.
Receivables days.
Payables days.
3. Gearing
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Q June2012 Q4 [Benchmarking]
Ganymede University (GU) is one of the three largest universities in Teeland, which has eight
universities in total. All of the universities are in the public sector. GU obtains the vast majority of its
revenue through government contracts for academic research and payments per head for teaching
students. The economy of Teeland has been in recession in the last year and this has caused the
government to cut funding for all the universities in the country.
In order to try to improve efficiency, the chancellor of the university, who leads its executive board,
has asked the head administrator to undertake an exercise to benchmark GUs administration
departments against the other two large universities in the country, AU and BU. The government
education ministry has supported this initiative and has required all three universities to cooperate by
supplying information.
The following information has been collected regarding administrative costs for the most recent
academic year:
The key drivers of costs and revenues have been assumed to be research contract values supported,
student numbers and total staff numbers. The head administrator wants you to complete the
benchmarking and make some preliminary comment on your results.
Required:
(a) Assess the progress of the benchmarking exercise to date, explaining the actions that have been
undertaken and those that are still required.
(8 marks)
(b) Evaluate, as far as possible, Ganymede Universitys benchmarked position.
(9 marks)
(17 marks)
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(b)
GU ($)
AU($)
BU($)
78
87
97
226
257
281
951
1,197
920
71
89
73
506
532
544
Accounting
204
204
197
Human resources
156
156
191
IT management
817
803
737
General services
2,153
2,088
2,286
Research
GU has the lowest costs relative to the value of the research contracts supported, and it has also
earned the highest value contracts.
This may suggest that GU continues to maintain its good practice in cost controls.
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IT management
GU spends more (around 11%) on IT management than BU. However, this may be due to the subjects
being taught.
E.g. if GU offers more science and technology-based subjects this is likely to mean it will need greater
computing resources than if it offers more arts subjects.
Further investigation:
We need to obtain further information:
1. subjects being taught to determine the costs relating to IT management;
2. locations of universities to determine the staff costs levels.
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12
Direct labor(2hrs/unitX$6/hr)
12
Variable overhead(2hrs/unitX$4/hr)
32
Fixed overhead(2hrs/unitX$8/hr)
16
Standard cost
48
24
72
But in the real life that the standard cost would be always different from the actual cost.
And we need to investigate reasons why there would be difference between the two (variance analysis)
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Sales
variance
Material
variance
Labour
variance
Fixed
overhead
variance
Variable
overhead
variance
Cost variance:
1, Materials:
Standard cost: 3kg/unit X$4/kg
$12
Actual:
Output
1,400units
$15,000
Required:
Calculate usage and price variance for materials.
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Usage variance
1, budget is wrong
1, budget is wrong
2, theft
4, external factors(inflation)
2, Labor
Standard cost: 2hrs/unit X$6/hr
=$12
Actual:
Output
1,400units
Labor: 3,000hrs
20,000
Required:
Calculate efficiency and rate variance.
Rate
Budget
Labour quality
Labour quality
Inflation
Motivation
Unplanned changes/bonus
Idle time?
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=$8/hr
Actual:
Output
1,400units
3,000hrs
$11,000
Required:
Calculate variable overhead variance.
Possible reasons:
Efficiency
Expenditure
Budget
Actual
Units
1,000
1,100
Hours
2,000
2,300
$10,000
$11,000
Required:
Calculate variances for fixed overheads
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Possible reasons:
Efficiency
Capacity
Volume
Expenditure
Labour worked
overtime?
Labour worked
overtime?
Need to breakdown
and investigate
Motivation?
Motivation?
Labour shortages?
Labour shortages?
Machine
breakdown?
Machine
breakdown?
Efficient labour?
5, Revenue Variance:
Q Tony
Output:
Budgeted 1,000units
Actual
1,400units
Required:
Calculate the following variances for Tony:
1, sales volume variance
2, sales price variance
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E.g. if the standardized purchase price for the material is $50/kg and the actual is $60/kg then it may
suggest management has spent more to purchase the raw material then it should be of $10/kg. But if
Im going to give you further information that theres an inflation in the prices of 10% which means
10%X$50/kg=$5.kg is not controllable by the management and this is the planning variance. Theres
only $5/kg which is controllable by the management then this is operational variance.
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Planning variance
Operational variance
SQSP
RSQRSP
RSQSP
AQRSP
RSQRSP
AQAP
SQSP
Usage
AQSP
Price
AQAP
Q POPO
POPO involves in selling bottles and it incurred the following information when making a bottle.
Standards:
3kg/unit for $5/kg
Actual:
Output: 12,500units
Usage of material: 38,000kg
Costs: $195,500
Required:
Calculate the basic usage and price variance suggesting whether production and purchase
manager have done a good job.
Calculate the planning and operational variance if further investigation has suggested that due
to the poor harvest that POPO used poorer quality of material and increases the usage to
3.1kg/unit and due to inflation that purchase cost has increased to $5.15/kg.
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SQSP
Yield variance
AQ(SM)SP
Mix variance
AQSP
Price variance
AQAP
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MM Ltd
MM ltd manufactures a special wine where three components apply:
Standard proportions
Standard cost/tonne
70
20
20
30
10
50
In May, 855 tonnes of wine were produced and inputs were as follows:
Actual prices/tonnes
Actual cost
660
21
13,860
210
32
6,720
130
47
6,110
1,000
Required:
Calculate the material price, mix and yield variances
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26,690
When a company has two or more products (products mix) we might need to analyze which product
we can sell more and which product we can sell less.
AS SCM
Sales mix variance
AS(SM) SCM
Sales quantity variance
BS SCM
Q KITTY
Kitty has two products to sell: Gitty and Bitty
Standards (budget):
units
Standard
price
Standard
cost
Gitty
1,500units
$50
$40
Bitty
2,500units
$80
$60
Sales
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Actual results:
units
Standard
price
Gitty
2,000units
$55
Bitty
2,250units
$83
Sales
Required:
Calculate the sales mix and quantity variances.
AS SCM
Market size variance
RS(actual market size) SCM
Market share variance
BS SCM
Q MZ ltd
MZ ltd has incurred the following information:
Budgeted (standard) sales volume=250,000units
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Required:
Calculate market size and market share variance.
SH SR
Efficiency
AHW SR
Idle time
AHP SR
rate
AH AR
SH SRW
Efficiency
AHW SRW
Idle time
AHP SRP
rate
AH ARP
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Q Jean Ltd
Labour situation within Jean Ltd is as follows:
Standard:
$6/hr X3hr/unit =$18/unit
Actual results:
Output: 1,200units
Hours worked: 4,200hours
Hours paid: 5,500hours
Labour cost: 432,000
(i) Calculate the labour efficiency variance, labour idle time variance and labour rate variance.
(ii) Calculate the labour efficiency variance, labour idle time variance and labour rate variance if we
expect to lose 20% of labour hours due to idle time.
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Required:
Write to the CFO to:
(a) Discuss the impact of collection and use of quality costs on the current costing systems at Tench.
(6marks)
(b) Discuss and evaluate the impact of the Kaizen costing approach on the costing systems and
employee management at Tench.
(8 marks)
(c) Briefly evaluate the effect of moving to just-in-time purchasing and production, noting the impact
on performance measures at Tench.
(6 marks)
(20 marks)
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Quality costs:
Prevention costs
Prevention costs represent the money spent BEFORE products are made to prevent
problems occurring, E.g. staff training costs.
Appraisal costs
This means money spent AFTER products are made to check quality is acceptable, eg, inspection
costs.
The identification and collection of these costs will help Tench to raise the quality of its products
in order to compete more effectively with the new imports.
Reduction of non-conformance costs (failure costs) requires an increase in conformance costs
(prevention and appraisal costs) in order to prevent product failures
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(b)
Kaizen costing
The Kaizen costing process focuses on producing constant, small, incremental cost
reductions throughout the production process during the products life.
These are totalled to give a product target cost which, after the first year of production, is
used as the baseline for further on-going reductions.
These reductions in turn reduce the baseline cost and so on as the production process
improves.
Change
For standard costs which are fixed over the relevant period but as process is continually
improving and hence standard costs have much less value.
And hence Kaizen costing can respond more easily to a dynamic business environment.
Control VS Reduction
Standard costing is used to control costs while Kaizen costing focuses on cost reduction.
In the Kaizen system, the employees often work in teams and encouraged to make
changes to production in order to make it more efficient.
And hence the change in the costing system would require a change in the corporate
culture, ie, from workers are getting command to workers are actively looking for problems.
It would allow company to address quickly the changing nature of Tenchs competitive
environment.
It will increase staff motivation because staff are involved in making decisions of how to
improve company efficiency.
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(c)
JIT
This means to get the right quantity of goods at the right place and at the right time.
This can be split into two parts: 1. Purchasing; 2. production
Key elements:
P: Pull approach(demand driven) rather than push approach.
R: match payables to suppliers with receivables from customers.
Order goods from supplier on 1/Jan/2014 and settle the invoice on 6/Jan/2014.
Deliver to customers on 3/Jan/2014 and expect customers to pay on 7/Jan/2014.
So here matching payables with receivables[in this example, only 1 day to finance inventory]
A: any non-value adding activities should be eliminiated so for example, set up time; inspection
time; move time; queue time; storage time etc.
S:Good relationship with suppliers and suppliers should not be too far away from your courenty.
E:There should be easy products, ie, small products lines like only 5 products within your
company rather than hunders of them.
Impact on Tench:
Advantages:
increased flexibility in meeting the customers individual needs (faster response times to
product specification changes) because this is a pull approach[demand approach].
Disadvantges:
There will be an increased reliance on suppliers and hence increase their power.
For company there could be difficulty in finding local suppliers who are capable of meeting
the required component and delivery standards needed in order to run such a system.
If there is any delay in materials delivery then this will result in stock out and hence
company would lose sales revenue.
Multi skills workers would be needed because we need to best utilise resources within
company and maybe its hard to train those multi skill workers and also there would be
costs associated with them.
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